BServiceManualHW60NAA D
BServiceManualHW60NAA D
PRODUCT ...................................................................................................... 2
1 MODELS LIST ........................................................................................................... 2
2 NOMENCLATURE...................................................................................................... 2
3 FUNCTION................................................................................................................. 2
4 PRODUCT DATA........................................................................................................ 3
5 PIPING DIAGRAM...................................................................................................... 4
UNITS CONTROL........................................................................................... 6
1 OPERATION FLOWCHART....................................................................................... 6
2 MAIN LOGIC............................................................................................................... 7
UNITS INSTALLATION................................................................................. 10
1 DIMENSION DATA.................................................................................................... 10
2 INSTALLATION CLEARANCE DATA........................................................................ 10
3 UNITS INSTALL........................................................................................................ 10
4 REFRIGERATION PIPING WORK............................................................................11
5 ELECTRIC WIRING WORK...................................................................................... 14
UNITS MAINTENANCE................................................................................ 18
1 FLOW CHART OF TROUBLESHOOTING............................................................... 18
2 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS ....................... 22
3 EXPLODED VIEWS AND PART LIST....................................................................... 27
Condensing Unit
Service Manual
PRODUCT
1 PRODUCT
Condensing Unit
Service Manual
PRODUCT
1 MODELS LIST
1.1 Outdoor Unit
Power
Model Nominal Capacity
Refrigerant Supply Appearance
Model Name Product Code Cooling(Ton) Heating(Ton) V,Ph,Hz
3 FUNCTION
Function Description
The compressor and the outdoor fan will stop when the system
High pressure protection
examines the high pressure protect for 3 seconds.
Whatever the system keeps running or waiting. The compressor and the outdoor-
Low pressure protection
fan stop running if the system examines the low pressure switch breaking.
When thermistor detects that the discharge temperature is higher than the
setting value, the fan from compressor will automatically stop so as to protect the
unit. When thermistor detects that the discharge temperature is lower than the
Discharge temperature protection
setting value, the fan compressor will automatically go back to normal operation.
If thermistor detects that the discharge temperature is higher than the setting
value before compressor startup, system will prevent the unit from operating.
The failure sensor The system will stop all overloads when the sensor failure.
PRODUCT 2
Condensing Unit
Service Manual
4 PRODUCT DATA
4.1 Product Data at Rated Condition
Model HW24Na/A-D HW36Na/A-D HW48Na/A-D HW60Na/A-D
Cooling Capacity
Cooling/Heating
22000/- 34000/- 45000/- 52000/-
(Btu/h)
Sound Pressure
59 61 62 63
Level dB(A)
Compressor
RLA 10.5 18.1 22.3 28.5
LRA 52 85 139 139
Condenser Fan Motor
Speed (RPM) 940 790 890 890
FLA 1.2 1.2 1.7 1.7
Refrigeration System
Refrigerant Line Size
Liquid Line
3/8" 3/8" 3/8" 1/2"
Size (Inch)
Suction Line
5/8" 3/4" 7/8" 7/8"
Size (Inch)
Valve Connection
Brazing Brazing Brazing Brazing
Type
Refrigerant
56.4 67 77.6 105.8
Charge (oz)
Shipped with
0.057 0.076 0.092 0.097
Orifice Size (inch)
Electrical Data
Power Supply
220/230-60-1 220/230-60-1 220/230-60-1 220/230-60-1
(V-Hz-Ph)
Min. Circuit
14.33 23.83 29.58 37.33
Ampacity (A)
Max. Overcurrent
20 40 50 60
Protection (A)
Min/Max
198/254 198/254 198/254 198/254
Voltage (V)
Dimension
Outline Dimension
21 1/2×21 1/2×24 24×24×29 28×28×29 28×28×29
(W×D×H)(inch)
Package
Dimension 22 5/9×22 5/9×25 5/9 25 5/8×25 5/8×29 5/7 30 3/7×30 3/7×29 5/7 30 3/7×30 3/7×29 5/7
(W×D×H)(inch)
Weight
Cooling 67-115
3 PRODUCT
Condensing Unit
Service Manual
Model
Power
Qty. RLA LRA FLA
Supply Amperes Amperes
V, Ph, Hz — A A A
HW24Na/A-D 220/230V,1PH,60Hz 1 10.5 52 1.2 20 14.33
HW36Na/A-D 220/230V,1PH,60Hz 1 18.1 85 1.2 40 23.83
HW48Na/A-D 220/230V,1PH,60Hz 1 22.3 139 1.7 50 29.58
HW60Na/A-D 220/230V,1PH,60Hz 1 28.5 139 1.7 60 37.33
Notes:
RLA: Rated load ampere; LRA: Locked rotor ampere; FLA: Full load ampere.
5 PIPING DIAGRAM
Cooling Only
The direction of cooling
Piston Filter
Heat exchanger with
axial flow fan
Comp.
Heat exchanger
with centrifugal fan
Indoor Outdoor
PRODUCT 4
Condensing Unit
Service Manual
CONTROL
5 CONTROL
Condensing Unit
Service Manual
UNITS CONTROL
1 OPERATION FLOWCHART
1.1 Cooling Operation
Power on
Choose cooling
model
Satisfying open N
Comp. condition
Temp of indoor N
Y N
Comp. stop
for 3 min
CONTROL 6
Condensing Unit
Service Manual
2 MAIN LOGIC
2.1 Cooling Mode
The temperature of condensing unit is set at the wired controller equipped by users
When the control-board of the outdoor unit detects the ON signal from wired controller, it will enter cooling
ON sub mode, and compressor, outdoor fan will start running synchronously.
When control-board detects the Stop signal from wired controller, it enters cooling Stop sub mode and the
compressor and outdoor fan stop synchronously.
When control-board detects the OFF signal from wired controller, it enters the cooling OFF sub mode and
compressor and outdoor fan stop synchronously.
Cooling Only
Cooling ON Sub Mode Flowchart:
Cooling ON signal is sent out
from wired controller
Object Electrify
ON
Compressor OFF
ON
Outdoor fan OFF
Time
Cooling Stop Sub Mode Flowchart:
Compressor ON
OFF
Outdoor fan ON
OFF
Time
Cooling OFF Sub Mode Flowchart:
Compressor ON
OFF
Outdoor fan ON
OFF
Time
7 CONTROL
Condensing Unit
Service Manual
Sensor plug in
(Discharge sensor)
24V terminal
strip connections
+12V common
terminal
Diagnostic leds
Mainboard Description for cooling only
CONTROL 8
Condensing Unit
Service Manual
INSTALLATION
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Condensing Unit
Service Manual
UNITS INSTALLATION
1 DIMENSION DATA
D
Unit:inch(mm)
Model H D W
HW24Na/A-D 24 (610) 21 1/2(546) 21 1/2(546)
HW36Na/A-D 29(735) 24 (610) 24 (610)
HW48Na/A-D 29(735) 28(710) 28(710)
HW60Na/A-D 29(735) 28(710) 28(710)
>1000mm
(40inch)
>1000mm >1000mm
(40inch) (40inch) >800mm
(32inch)
>1000mm
(40inch)
Floor
Fig. Installation Position of Outdoor Unit
3 UNITS INSTALL
3.1 Installation Positions of Condensing Units
● Outdoor Unit must be fixed on stable and solid surface of floor.
● Don’t install Outdoor Unit under window or between buildings, and prevent the operation noise from
room.
● There should be no obstructions at both air inlet and outlet of indoor and outdoor units for maintaining
well air ventilation.
● When installing indoor unit, make sure that the hanging parts at top are strong enough to stand the
weight of unit.
3.2 Matters need Attention
● Before installation, make sure that the power supply comply with in nameplate and check the security of
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Condensing Unit
Service Manual
SERVICE VALVE
CONNECTION
COPPER TUBE
STUB
REDUCER
SERVICE PORT
CAP
SERVICE
PORE
CORE
SERVICE VALVE
4. Attach the manifold gauge set for brazing liquid and suction / vapor line service
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Condensing Unit
Service Manual
Flow regulated nitrogen (at 1 to 2 psig) through the low−side refrigeration gauge set into the liquid line
service port valve, and out of the suction / vapor line service port valve.
A. Connect gauge set low pressure side to liquid line service valve (service port).
B. Connect gauge set center port to bottle of nitrogen with regulator.
C. Remove core from valve in suction / vapor line service port to allow nitrogen to escape.
ATTACH
GAUGES
INDOOR OUTDOOR
UNIT UNIT
NITROGEN
LIQUID LINE LIQUID LINE SERVICE
VALVE
A
5. Wrap service valve
To help protect service valve seals during brazing, wrap water saturated cloths around service valve
bodies and copper tube stubs. Use additional water saturated cloths underneath the valve body to protect the
base paint.
6. Flow nitrogen
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port
connection on the liquid service valve and out of the suction / vapor valve stem port. See steps 3A, 3B and 3C
on manifold gauge set connections.
7. Braze line set
Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before
brazing to line set. Water saturated cloths must remain water saturated throughout the brazing and cool−down
process.
LIQUID LINE SERVICE VALVE
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Condensing Unit
Service Manual
Liquid pipe
Gas pipe
Drainage pipe
No Gap
Caution:
After the pipes are wrapped by protective materials, never bend the pipes to very small angle, and
otherwise the pipes may crack or break.
Use adhesive tape to wrap the pipes:
1. Use adhesive tape to bundle the connecting pipe and the cables together. To prevent condensate from
overflowing out from the drainage pipe, separate the drainage pipe from the connecting pipe and the cables.
2. Use thermal insulation tape to wrap the pipes from the bottom of the outdoor unit to the upper end of the
pipe where the pipe enters the wall. When wrapping thermal insulation tape, the later circle of tape must cover
half of the front circle of tape.
3. Wrapped pipe must be fixed to wall with pipe clamps.
Caution:
1. Do not wrap the protective tape too tight, and otherwise the efficiency of thermal insulation may be
decreased. Ensure that the condensate drainage flexible tube is separate from the bundled pipes.
2. After the protective work is completed and the pipes are wrapped, use seal material to block the hole in
the wall, so as to prevent rain and wind from the room.
4.3 Matters of Attention
Refrigerant charging is for 25ft-long pipe. If the pipe is longer than 25ft, please refer to the following table
and to supplement refrigerant additionally:
Liquid Line Set Diameter Ounces per 5 feet (g per 1.5 m) adjust from 25 feet (7.6 m) line set
3/8 inch (9.5 mm) 3 ounce per 5 feet (81g per 1.5 m)
1/2 inch(12.7 mm) 6 ounce per 5 feet (165g per 1.5 m)
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Condensing Unit
Service Manual
Model: HW36Na/A-D
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Condensing Unit
Service Manual
Model: HW48Na/A-D,HW60Na/A-D.
C C
R R
Indoor Unit
Y Y
O
Outdoor
B
Unit
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Condensing Unit
Service Manual
POWER
L1 L1 220/230V
L2 L2 1PH
Ground 60HZ
G
C C
R R
Indoor Unit
Y Y
Outdoor O
Unit B
THERMOSTAT
C C
R R
Y Y1
O
Outdoor
W1
Unit
POWER
L1 L1 220/230V
L2 L2 1PH
Ground60HZ
G
THERMOSTAT
G
C C
R R
Y Y1
Outdoor O
Unit W1
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Condensing Unit
Service Manual
MAINTENANCE
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Condensing Unit
Service Manual
UNITS MAINTENANCE
1 FLOW CHART OF TROUBLESHOOTING
Temperature Sensor Protection
Temperature
sensor
malfunction
Y
Dismantle temperature
sensor and check if its N Replace
temperature
resistance value is in
sensor
normal range
Y
Replace main
board of the
outdoor unit
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Condensing Unit
Service Manual
High pressure
protection
Y
Check if the setting
of running mode of N Adjust the
indoor unit is proper design mode
or not
N
Check if there is filth
blockage on fins of Y
Clean fins
indoor and outdoor
units or not
N
Check if the big and
the small valves are
N Open the valves
completely open or not completely
Y
Check if air fans of
outdoor and indoor N Check the fan motor and
units are running the conditions of message
normally or not input
Y
Check if there is filth
blockage on the throttle
N Replace throttle
components
components
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Condensing Unit
Service Manual
Low pressure
protetion
Y
Charge refrigerants according
Check if refrigerants in Y to charge volume on the
the system are not
nameplate and calculation
enough
of adding volume of refrigerants
N
Check if air inlet and air N Clear obstruction
outlet of heat exchanger
are unobstructed
Y
Check if the big and N Open the valves
the small valves are completely
completely open or not
Y
Check if air fans of
outdoor and indoor units N Check the fan motor
and the conditions of
are running normally
message input
or not
Y
Check if there is filth
blockage on fins of indoor
Y Clean fins
and outdoor units or not
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Condensing Unit
Service Manual
Discharge Protection
Discharge temp.
protection
Measure if the
Check if the discharge N resistance value N Replace the relevant
temp. reaches 125ºC temperature sensor
of temperature
or not
sensor is correct
Y
Replace the main
Y board of outdoor
unit
N
Check if there is Y Recharge refrigerants according to
leakage from system nameplate and the volume calculation
of refrigerants charge
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Condensing Unit
Service Manual
Notice: Cut off the power supply before disassembling the electric box.
1.Dismantle
Unscrew the retaining screw of
retaining screw of
electric box with screwdriver.
eletric box cover
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Condensing Unit
Service Manual
Notice: Before removing the fan blades and motor, please confirm the power supply has been cut off
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Condensing Unit
Service Manual
2.3 Compressor
Disassembly and Assembly of Compressor
Remark : Make sure that there isnt any refrigerant in pipe system and the power supply is cut off before removal of the compressor.
1. Dismantle
1. Unscrew the retaining screw
connecting wire
of power cord with screwdriver.
of power supply
2. Unplug the power cord.
for compressor
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Condensing Unit
Service Manual
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Condensing Unit
Service Manual
Remark : Make sure that there isnt any refrigerant in pipe system and the power supply is cut off before removal of the pressure switch.
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Condensing Unit
Service Manual
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Condensing Unit
Service Manual
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Condensing Unit
Service Manual
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Condensing Unit
Service Manual
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Service Manual
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