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BServiceManualHW60NAA D

This document provides product information for a line of condensing units including: 1. Models, nominal capacities, electrical specifications, and appearance for outdoor units ranging from 2 to 5 tons. 2. Nomenclature definitions for model names. 3. Descriptions of the unit's functions including high/low pressure and discharge temperature protections. 4. Product data tables listing rated cooling capacities, sound levels, compressor/fan motor specs, and refrigeration line sizes for each model.

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jesus quevedo
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© © All Rights Reserved
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0% found this document useful (0 votes)
164 views35 pages

BServiceManualHW60NAA D

This document provides product information for a line of condensing units including: 1. Models, nominal capacities, electrical specifications, and appearance for outdoor units ranging from 2 to 5 tons. 2. Nomenclature definitions for model names. 3. Descriptions of the unit's functions including high/low pressure and discharge temperature protections. 4. Product data tables listing rated cooling capacities, sound levels, compressor/fan motor specs, and refrigeration line sizes for each model.

Uploaded by

jesus quevedo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CONTENTS

PRODUCT ...................................................................................................... 2
1 MODELS LIST ........................................................................................................... 2
2 NOMENCLATURE...................................................................................................... 2
3 FUNCTION................................................................................................................. 2
4 PRODUCT DATA........................................................................................................ 3
5 PIPING DIAGRAM...................................................................................................... 4
UNITS CONTROL........................................................................................... 6
1 OPERATION FLOWCHART....................................................................................... 6
2 MAIN LOGIC............................................................................................................... 7
UNITS INSTALLATION................................................................................. 10
1 DIMENSION DATA.................................................................................................... 10
2 INSTALLATION CLEARANCE DATA........................................................................ 10
3 UNITS INSTALL........................................................................................................ 10
4 REFRIGERATION PIPING WORK............................................................................11
5 ELECTRIC WIRING WORK...................................................................................... 14
UNITS MAINTENANCE................................................................................ 18
1 FLOW CHART OF TROUBLESHOOTING............................................................... 18
2 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS ....................... 22
3 EXPLODED VIEWS AND PART LIST....................................................................... 27
Condensing Unit
Service Manual

PRODUCT

1 PRODUCT
Condensing Unit
Service Manual

PRODUCT
1 MODELS LIST
1.1 Outdoor Unit
Power
Model Nominal Capacity
Refrigerant Supply Appearance
Model Name Product Code Cooling(Ton) Heating(Ton) V,Ph,Hz

HW24Na/A-D EM115W1240 2.0 -

HW36Na/A-D EM115W1250 3.0 -


220/230V
R410A 1hp
60Hz
HW48Na/A-D EM115W1260 4.0 -

HW60Na/A-D EM115W1270 5.0 -

Note:1Ton =12000Btu/h = 3.517kW


2 NOMENCLATURE
HW (R) 24 Na / A - D
1 2 3 4 5 6

NO. Description Options


1 Unit series type HW: condensing unit
None --Cooling Only Condensing Unit
2 Unit function
R--Heat Pump Condensing Unit
24: 24000 Btu/h
36: 36000 Btu/h
3 Cooling capacity
48: 48000 Btu/h
60: 60000 Btu/h
None:R22
4 Refrigerant N:R407c
Na:R410a
5 Design serial number A,B,C......
D: 1Ph,208/230V,60Hz
K: 1Ph,220/240V,50Hz
6 Electrical source M: 3Ph,380/415V,50Hz
F: 3Ph,208/230V,60Hz
R: 1Ph,208-230V,50/60Hz

3 FUNCTION
Function Description
The compressor and the outdoor fan will stop when the system
High pressure protection
examines the high pressure protect for 3 seconds.
Whatever the system keeps running or waiting. The compressor and the outdoor-
Low pressure protection
fan stop running if the system examines the low pressure switch breaking.

When thermistor detects that the discharge temperature is higher than the
setting value, the fan from compressor will automatically stop so as to protect the
unit. When thermistor detects that the discharge temperature is lower than the
Discharge temperature protection
setting value, the fan compressor will automatically go back to normal operation.
If thermistor detects that the discharge temperature is higher than the setting
value before compressor startup, system will prevent the unit from operating.

The failure sensor The system will stop all overloads when the sensor failure.

PRODUCT 2
Condensing Unit
Service Manual

4 PRODUCT DATA
4.1 Product Data at Rated Condition
Model HW24Na/A-D HW36Na/A-D HW48Na/A-D HW60Na/A-D

Product Code EM115W1240 EM115W1250 EM115W1260 EM115W1270

Cooling Capacity
Cooling/Heating
22000/- 34000/- 45000/- 52000/-
(Btu/h)
Sound Pressure
59 61 62 63
Level dB(A)
Compressor
RLA 10.5 18.1 22.3 28.5
LRA 52 85 139 139
Condenser Fan Motor
Speed (RPM) 940 790 890 890
FLA 1.2 1.2 1.7 1.7
Refrigeration System
Refrigerant Line Size
Liquid Line
3/8" 3/8" 3/8" 1/2"
Size (Inch)
Suction Line
5/8" 3/4" 7/8" 7/8"
Size (Inch)
Valve Connection
Brazing Brazing Brazing Brazing
Type
Refrigerant
56.4 67 77.6 105.8
Charge (oz)
Shipped with
0.057 0.076 0.092 0.097
Orifice Size (inch)
Electrical Data
Power Supply
220/230-60-1 220/230-60-1 220/230-60-1 220/230-60-1
(V-Hz-Ph)
Min. Circuit
14.33 23.83 29.58 37.33
Ampacity (A)
Max. Overcurrent
20 40 50 60
Protection (A)
Min/Max
198/254 198/254 198/254 198/254
Voltage (V)
Dimension
Outline Dimension
21 1/2×21 1/2×24 24×24×29 28×28×29 28×28×29
(W×D×H)(inch)
Package
Dimension 22 5/9×22 5/9×25 5/9 25 5/8×25 5/8×29 5/7 30 3/7×30 3/7×29 5/7 30 3/7×30 3/7×29 5/7
(W×D×H)(inch)
Weight

Net Weight (lb) 110.3 130.1 196.2 207.3

Gross Weight (lb) 116.9 140 207.3 218.3

NOTE: Tested and rated in accordance with ARI210/240-2008.


4.2 Operation Range
Mode Range of Outdoor Temperature( ℉ )

Cooling 67-115

3 PRODUCT
Condensing Unit
Service Manual

4.3 Electrical Data


Max. Overcurrent Min. Circuit
Compressor Fan Motor
Protection Ampacity

Model
Power
Qty. RLA LRA FLA
Supply Amperes Amperes

V, Ph, Hz — A A A
HW24Na/A-D 220/230V,1PH,60Hz 1 10.5 52 1.2 20 14.33
HW36Na/A-D 220/230V,1PH,60Hz 1 18.1 85 1.2 40 23.83
HW48Na/A-D 220/230V,1PH,60Hz 1 22.3 139 1.7 50 29.58
HW60Na/A-D 220/230V,1PH,60Hz 1 28.5 139 1.7 60 37.33
Notes:
RLA: Rated load ampere; LRA: Locked rotor ampere; FLA: Full load ampere.
5 PIPING DIAGRAM
Cooling Only
The direction of cooling

Piston Filter
Heat exchanger with
axial flow fan

Comp.

Heat exchanger
with centrifugal fan

Indoor Outdoor

PRODUCT 4
Condensing Unit
Service Manual

CONTROL

5 CONTROL
Condensing Unit
Service Manual

UNITS CONTROL
1 OPERATION FLOWCHART
1.1 Cooling Operation

Power on

Choose cooling
model

Indoor fan run

Satisfying open N
Comp. condition

Comp. and outdoor


fan run

Temp of indoor N

Comp. and outdoor


fan stop

Y N
Comp. stop
for 3 min

CONTROL 6
Condensing Unit
Service Manual

2 MAIN LOGIC
2.1 Cooling Mode
The temperature of condensing unit is set at the wired controller equipped by users
When the control-board of the outdoor unit detects the ON signal from wired controller, it will enter cooling
ON sub mode, and compressor, outdoor fan will start running synchronously.
When control-board detects the Stop signal from wired controller, it enters cooling Stop sub mode and the
compressor and outdoor fan stop synchronously.
When control-board detects the OFF signal from wired controller, it enters the cooling OFF sub mode and
compressor and outdoor fan stop synchronously.
Cooling Only
Cooling ON Sub Mode Flowchart:
Cooling ON signal is sent out
from wired controller
Object Electrify
ON
Compressor OFF

ON
Outdoor fan OFF

Time
Cooling Stop Sub Mode Flowchart:

Stop signal is sent out from


Object wired controller

Compressor ON
OFF

Outdoor fan ON
OFF

Time
Cooling OFF Sub Mode Flowchart:

OFF signal is sent out from


Object wired controller

Compressor ON
OFF

Outdoor fan ON
OFF

Time

7 CONTROL
Condensing Unit
Service Manual

2.2 Error Analysis


COOLING ONLY
DEMAND CONTROL BOARD DIAGNOSTICS
The state (Off, On, Flashing) of two LEDs on the control board (DS1 [Red] and DS2 [Red]) indicate diagnostics conditions that
are described in the table behind. See the table to determine control board operational conditions and to diagnose cause and solution to
problems.
Demand Control board Diagnostic LEDs

DS1 Red DS2 Red Trouble Case Origin of Trouble Measure


No power (24V)
to demand control
1 Check control transformer power (24V).
board terminals
OFF OFF Power problem 2 If power is available to demand control board and
R and C or
LED(s) do not light, replace control board.
demand control
board failure.
FAULT and LOCKOUT CODES (Each fault adds 1 strike to that code’s counter; 3 strikes per 30 minutes = LOCKOUT)
Abnormality is detected when the contact of the high pressure
0.5s switch opens for 3 sec. The system will be shut down. The unit
Actuation of High
Circulating OFF High pressure switch will report this fault. For the first two faults within 30 minutes, the
pressure switch
Flash unit can be recovered automatically. If over three times, the unit
cannot be recovered automatically.
When the unit runs more than 4 minutes or does not run, the low
0.5s pressure switch opens for more than3sec and the system will be
Actuation of low
OFF Circulating Low pressure switch shut down. The unit will report this fault. For the first two faults
pressure switch
Flash within 30 minutes, the unit can be recovered automatically. If over
three times, the unit cannot be recovered automatically.
the Exhaust temperature is higher than 125°C for more than 5sec,
Air Discharge the system will be shut down. After stopping the compressor for 3
0.5s Continuous Exhaust Over-
High-temperature mins, if the exhaust temperature is lower than 90°C for more than
Circulating Light temperature
Protection of 5 sec, the compressor will re-start. For the first two faults within
Flash Protection
Compressor 30 minutes, the unit can be recovered automatically. If over three
times, the unit cannot be recovered automatically.
If the exhaust temperature sensor is detected of open circuit
Malfunction 5 seconds successively after the compressor is started for 3
Continuous Exhaust temperature
OFF of Exhaust minutes or short circuit 5 seconds successively at any time The
Light sensor
Temp. Sensor system will be shut down. After the fault is eliminated, the system
can automatically resume to operation.
0.5s 0.5s Unit operating
Circulating Circulating Normal operation normally or in None required.
Flash Flash standby mode.
2.3 Mainboard Description
Pressure switch 24V terminal
circuit connections strip connections

Sensor plug in
(Discharge sensor)

24V terminal
strip connections
+12V common
terminal

Diagnostic leds
Mainboard Description for cooling only

CONTROL 8
Condensing Unit
Service Manual

INSTALLATION

9
Condensing Unit
Service Manual

UNITS INSTALLATION
1 DIMENSION DATA
D

Unit:inch(mm)
Model H D W
HW24Na/A-D 24 (610) 21 1/2(546) 21 1/2(546)
HW36Na/A-D 29(735) 24 (610) 24 (610)
HW48Na/A-D 29(735) 28(710) 28(710)
HW60Na/A-D 29(735) 28(710) 28(710)

2 INSTALLATION CLEARANCE DATA


Ensure the installation site is well ventilated and there is sufficient space for maintenance. It is shown as
follow
Floor
(120inch)
>3000mm

>1000mm
(40inch)

>1000mm >1000mm
(40inch) (40inch) >800mm
(32inch)

>1000mm
(40inch)
Floor
Fig. Installation Position of Outdoor Unit
3 UNITS INSTALL
3.1 Installation Positions of Condensing Units
● Outdoor Unit must be fixed on stable and solid surface of floor.
● Don’t install Outdoor Unit under window or between buildings, and prevent the operation noise from
room.
● There should be no obstructions at both air inlet and outlet of indoor and outdoor units for maintaining
well air ventilation.
● When installing indoor unit, make sure that the hanging parts at top are strong enough to stand the
weight of unit.
3.2 Matters need Attention
● Before installation, make sure that the power supply comply with in nameplate and check the security of

10
Condensing Unit
Service Manual

the power supply.


● Do not use or place combustible and explosive gas or liquid near the air conditioner.
● Do not attempt to install Air Conditioner by yourself to guarantee the Air Conditioner can be permanent
use.
● In the event of malfunction (burning smell, etc.), stop operation immediately and turn off the power
switch.
● Do not insert fingers or objects into the outlet port or inlet grillers.
● Do not check or repair the air conditioner when it is running.
● Do not sprinkle water on the air conditioner or operate it with wet hands.
● Do not climb or place objects on the air conditioner.

4 REFRIGERATION PIPING WORK


4.1 Specification of Connection Pipe
External Diameter Maximum
Maximum Difference Maximum
Additional
Length of in Height Charge
Gas Liquid Charge
Model Connection between Length of
Pipe Pipe of Refrigerant
Pipe Outdoor and Connection Pipe
Indoor Unit
(Inch) (Inch) (ft) (ft) (ft) (oz/ft)
HW24Na/A-D 5/8" 3/8" 49.2 49.2 25 0.6
HW36Na/A-D 3/4" 3/8" 98.4 49.2 25 0.6
HW48Na/A-D 7/8" 3/8" 98.4 49.2 25 0.6
HW60Na/A-D 7/8" 1/2" 98.4 49.2 25 1.2
4.2 Installation Procedure
Connection of Pipeline
1. The pipeline should be selected based on the model of the unit. (see 4.1)
2. Cutting and Deburring
Cut ends of the refrigerant lines square (free from nicks or dents) and debur the ends. The pipe must
remain round. Do not crimp the end of the line.
CUT AND DEBUR

LINE SET SIZE MATCHES


SERVICE VALVE CONNECTION

SERVICE VALVE
CONNECTION
COPPER TUBE
STUB

REDUCER

LINE SET SIZE IS SMALLER DO NOT CRIMP SERVICE VALVE


THAN CONNECTION CONNECTOR WHEN PIPE IS
SMALLER THAN CONNECTION
REFRIGERANT LINE

3. Cap and core removal


Remove service cap and core from both the suction / vapor and liquid line service ports.

SERVICE PORT
CAP

SERVICE
PORE
CORE

SERVICE VALVE
4. Attach the manifold gauge set for brazing liquid and suction / vapor line service

11
Condensing Unit
Service Manual

Flow regulated nitrogen (at 1 to 2 psig) through the low−side refrigeration gauge set into the liquid line
service port valve, and out of the suction / vapor line service port valve.
A. Connect gauge set low pressure side to liquid line service valve (service port).
B. Connect gauge set center port to bottle of nitrogen with regulator.
C. Remove core from valve in suction / vapor line service port to allow nitrogen to escape.

LOW HIGH USE REGULATOR TO FLOW


NITROGEN AT 1 TO 2 PSIG.

ATTACH
GAUGES

SUCTION / VAPOR SERVICE PORT MUST BE B


OPEN TO ALLOW EXIT POINT FOR NITROGEN C SUCTION /
VAPOR LINE
SERVICE
VALVE
VAPOR LINE

INDOOR OUTDOOR
UNIT UNIT

NITROGEN
LIQUID LINE LIQUID LINE SERVICE
VALVE
A
5. Wrap service valve
To help protect service valve seals during brazing, wrap water saturated cloths around service valve
bodies and copper tube stubs. Use additional water saturated cloths underneath the valve body to protect the
base paint.
6. Flow nitrogen
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port
connection on the liquid service valve and out of the suction / vapor valve stem port. See steps 3A, 3B and 3C
on manifold gauge set connections.
7. Braze line set
Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before
brazing to line set. Water saturated cloths must remain water saturated throughout the brazing and cool−down
process.
LIQUID LINE SERVICE VALVE

WHEN BRAZING LINE SET TO


SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.

Allow braze j oint t o cool. Apply


additional water saturated cloths to help cool brazed WATER SATURATED
joint. Do not remove water saturatedcloths until piping CLOTH
has cooled. T emperatures above 250ºF w ill damage
valve seals. LIQUID LINE
8. Preparation for next step
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional
water saturated cloths to both services valves to cool piping. Once piping is cool, remove all water saturated
cloths. Refer to the unit installation instructions for the next step in preparing the unit.
Caution:
1. When connecting the indoor unit with the connecting pipe, do not pull big and small joints of the indoor
unit forcefully, so as to prevent the capillary of the indoor unit and other pipes from breaking and leaking.
2. The connecting pipe shall be supported by proper bracket. The weight of the pipe shall not be withstood
by the unit.
Caution:
When brazing the outdoor unit with the connecting pipe,please make sure that the valve are wrapped with

12
Condensing Unit
Service Manual

wet cloth for cooling.


Caution:
Please note that heat exchanger inside is pressurized for leak test.
Installation of protective layer of connecting pipe
1. During the installation, we should carry out the heat preservation for two pieces of water drainage pipe.
2. To avoid generation of condensate on the connecting pipe and avoid leakage, the big pipe and the small
pipe of the connecting pipe must be covered by thermal insulation materials, be bundled by adhesive tape, and
be isolated from air.
3. The joint connecting to the indoor unit must be wrapped by thermal insulation material. There shall be
no gap between the connecting pipe joint and the wall of the indoor unit.
Due to there is protective pressure refrigerant in the indoor unit, when loosening the nuts on the installing
site, please pay more attention on the pressure, in order to avoid the injury.

Liquid pipe

Gas pipe

Drainage pipe

No Gap

Caution:
After the pipes are wrapped by protective materials, never bend the pipes to very small angle, and
otherwise the pipes may crack or break.
Use adhesive tape to wrap the pipes:
1. Use adhesive tape to bundle the connecting pipe and the cables together. To prevent condensate from
overflowing out from the drainage pipe, separate the drainage pipe from the connecting pipe and the cables.
2. Use thermal insulation tape to wrap the pipes from the bottom of the outdoor unit to the upper end of the
pipe where the pipe enters the wall. When wrapping thermal insulation tape, the later circle of tape must cover
half of the front circle of tape.
3. Wrapped pipe must be fixed to wall with pipe clamps.
Caution:
1. Do not wrap the protective tape too tight, and otherwise the efficiency of thermal insulation may be
decreased. Ensure that the condensate drainage flexible tube is separate from the bundled pipes.
2. After the protective work is completed and the pipes are wrapped, use seal material to block the hole in
the wall, so as to prevent rain and wind from the room.
4.3 Matters of Attention
Refrigerant charging is for 25ft-long pipe. If the pipe is longer than 25ft, please refer to the following table
and to supplement refrigerant additionally:
Liquid Line Set Diameter Ounces per 5 feet (g per 1.5 m) adjust from 25 feet (7.6 m) line set
3/8 inch (9.5 mm) 3 ounce per 5 feet (81g per 1.5 m)
1/2 inch(12.7 mm) 6 ounce per 5 feet (165g per 1.5 m)

13
Condensing Unit
Service Manual

5 ELECTRIC WIRING WORK


5.1 SPECIFICATION OF POWER CORD & AIR SWITCH
Capability of Air Minimum Sectional Area Minimum Sectional Area
Model Power Supply
Switch(A) of Earth Wire(AWG) of Power Cord(AWG)
HW24Na/A-D 220V/230V-1Ph-60Hz 20 14 14
HW36Na/A-D 220V/230V-1Ph-60Hz 40 12 12
HW48Na/A-D 220V/230V-1Ph-60Hz 50 8 8
HW60Na/A-D 220V/230V-1Ph-60Hz 60 8 8
5.2 WIRING DIAGRAM
Model: HW24Na/A-D.

Model: HW36Na/A-D

14
Condensing Unit
Service Manual

Model: HW48Na/A-D,HW60Na/A-D.

5.3 Wiring Principle


1. The signal line of the wire controller must be separated from the power line and the connecting line
between the indoor unit and the outdoor unit.
2. In case the unit is installed in a place which is vulnerable for electromagnetic interference, it is better to
use shielded cable or double-twisted cable as the signal line of the wire controller.
3. A separate air switch must be furnished for the external power supply of the unit, otherwise it would
cause damage to the unit or bodily injury or even death.

5.4 Electric Wiring Design


Model:HW24Na/A-D+HNTF24/A-D; HW36Na/A-D+ HNTF36/A-D.
POWER
L1 T1 220/230V
L1
L2 T2 L2 1PH
Ground 60HZ
G

C C
R R
Indoor Unit

Y Y
O
Outdoor
B
Unit

15
Condensing Unit
Service Manual

Model:HW48Na/A-D+HNTF48/A-D; HW60Na/A-D+ HNTF60/A-D.

POWER
L1 L1 220/230V
L2 L2 1PH
Ground 60HZ
G

C C
R R

Indoor Unit
Y Y

Outdoor O

Unit B

Model:HW24Na/A-D+HNF24/A-D; HW36Na/A-D+ HNF36/A-D;


POWER
L1 T1 220/230V
L1
L2 T2 L2 1PH
Ground 60HZ
G
G

THERMOSTAT
C C
R R
Y Y1
O
Outdoor
W1
Unit

Model:HW48Na/A-D+HNF48/A-D; HW60Na/A-D+ HNF60/A-D;

POWER
L1 L1 220/230V
L2 L2 1PH
Ground60HZ
G
THERMOSTAT

G
C C
R R
Y Y1
Outdoor O
Unit W1

16
Condensing Unit
Service Manual

MAINTENANCE

17
Condensing Unit
Service Manual

UNITS MAINTENANCE
1 FLOW CHART OF TROUBLESHOOTING
Temperature Sensor Protection

Temperature
sensor
malfunction

Check if the plug of temp.


sensor correctly connects
N Check the
direction of plug
with socket in main board in the socket

Y
Dismantle temperature
sensor and check if its N Replace
temperature
resistance value is in
sensor
normal range

Y
Replace main
board of the
outdoor unit

18
Condensing Unit
Service Manual

High Pressure Protection

High pressure
protection

With pressure gauge,


measures the pressure N If the outdoor N Replace the
main board is main board
to confirm if it is high
good
pressure or not

Y
Check if the setting
of running mode of N Adjust the
indoor unit is proper design mode
or not

N
Check if there is filth
blockage on fins of Y
Clean fins
indoor and outdoor
units or not
N
Check if the big and
the small valves are
N Open the valves
completely open or not completely

Y
Check if air fans of
outdoor and indoor N Check the fan motor and
units are running the conditions of message
normally or not input

Y
Check if there is filth
blockage on the throttle
N Replace throttle
components
components

19
Condensing Unit
Service Manual

Low Pressure Protection

Low pressure
protetion

With pressure gauge,


measures the pressure N If the outdoor N Replace the
main board is
to confirm if it is low main board
good
pressure or not

Y
Charge refrigerants according
Check if refrigerants in Y to charge volume on the
the system are not
nameplate and calculation
enough
of adding volume of refrigerants

N
Check if air inlet and air N Clear obstruction
outlet of heat exchanger
are unobstructed

Y
Check if the big and N Open the valves
the small valves are completely
completely open or not

Y
Check if air fans of
outdoor and indoor units N Check the fan motor
and the conditions of
are running normally
message input
or not

Y
Check if there is filth
blockage on fins of indoor
Y Clean fins
and outdoor units or not

20
Condensing Unit
Service Manual

Discharge Protection

Discharge temp.
protection

Measure if the
Check if the discharge N resistance value N Replace the relevant
temp. reaches 125ºC temperature sensor
of temperature
or not
sensor is correct

Y
Replace the main
Y board of outdoor
unit

Check if the throttling Y Replace throttling


gear is blocked or not gear

N
Check if there is Y Recharge refrigerants according to
leakage from system nameplate and the volume calculation
of refrigerants charge

21
Condensing Unit
Service Manual

2 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS


2.1 Electrical Parts Box
Disassembly and Assembly of Electrical Parts Box

Notice: Cut off the power supply before disassembling the electric box.

Process Pictorial View Handling Description

1.Dismantle
Unscrew the retaining screw of
retaining screw of
electric box with screwdriver.
eletric box cover

2.Remove the cover Remove the cover plate


plate of electric box of electric box

22
Condensing Unit
Service Manual

2.2 Fan and Fan Motor


Disassembly and Assembly of Fan and Fan Motor

Notice: Before removing the fan blades and motor, please confirm the power supply has been cut off

Process Pictorial Vie Handling Description

Dismantle power cord of fan


1.Dismantle power Note: Mark the power cord with the
cord of fan. code of relevant terminal to avoid
mixture when recovering wiring.

1. Unscrew each screw


in the top cover.
2.Unplug terminals of connected
2. Dismantle the
electric components
top cover.
3. Remove the whole top
cover sub-assy and place
top cover downwards

1. Dismantle fixed bolts of


fan blade to remove it.
3. Dismantle fan
2. Unscrew the bolts which
blade and motor
connect the motor and top
cover to remove the motor.

23
Condensing Unit
Service Manual

2.3 Compressor
Disassembly and Assembly of Compressor

Remark : Make sure that there isnt any refrigerant in pipe system and the power supply is cut off before removal of the compressor.

Process Pictorial View Handling Description

1. Dismantle
1. Unscrew the retaining screw
connecting wire
of power cord with screwdriver.
of power supply
2. Unplug the power cord.
for compressor

1. Charge nitrogen with 0.5±0.1kgf/


cm2 pressure via gas valve for
2.Dismantle the protection.(Relative pressure)
discharge pipe and 2. Unsolder the suction inlet and the
the suction pipe discharge outlet with blowtorch.
of compressor. 3. Heating with caution in case
the surroundings get burning
due to high temperature.

1. Unscrew retaining screws of the


3. Remove
compressor with box spanner.
compressor
2. Lift compressor out of the unit.

24
Condensing Unit
Service Manual

1. Lift new compressor into


the unit and fix it on base
plate with box spanner
2. Charge nitrogen with 0.5±0.1kgf/
4.Fix the new cm2 pressure via gas valve for
compressor on protection.(Relative pressure)
base plate Connect suction pipe and discharge
pipe with compressor by welding.
3. Heating with caution in case
the surroundings get burning
due to high temperature.

1. Vacuum from gas valve


5. Creation of and liquid valve.
vacuum and charge 2. Charge refrigerant via liquid
refrigerants. valve. Charging amount should
accord with nameplate.

25
Condensing Unit
Service Manual

2.4 Pressure Switch


Disassembly and Assembly of Pressure Protect Switch

Remark : Make sure that there isnt any refrigerant in pipe system and the power supply is cut off before removal of the pressure switch.

Process Pictorial View Handling Description

Pressure Switch 1. Cut off the tie wire and


remove the fixing block.
2. Unsolder the pressure
switch and meanwhile wrap
1. Separate the the terminal of pressure switch
pressure switch with wet cloth for protection.
3.nitrogen-fill protection shall
be conducted on welding joint
and the pressure of nitrogen is
0.5±0.1kgf/cm2( relative pressure)

2. Remove the bad Remove the pressure


pressure switch switch from the pipeline.

1. Wrap the terminal of pressure


switch with wet cloth and replace the
new pressure switch by soldering.
2. Charge nitrogen to weld and the
3. Install the new
nitrogen pressure is 0.5±0.1kgf/
pressure switch
cm2( relative pressure)
3. Fix the pressure switch on
the pipeline by fixing block.Then
bundle the pipeline by tie wire.

26
Condensing Unit
Service Manual

3 EXPLODED VIEWS AND PART LIST


Model: HW24Na/A-D, HW36Na/A-D
Exploded Views

27
Condensing Unit
Service Manual

HW24Na/A-D Spare Parts List


NO. Description Product Code Qty
1 Logo cover 2690221302 1
2 Diversion Circle 1047220000101 1
3 Fan Motor 15702232 1
4 Axial Flow Fan (metallic) 10432200001 1
5 Condenser Assy 01122200018 1
6 Side Plate 01312278 1
7 Chassis Sub-Assy 01192200007P 1
8 Bidirection Filter 07220016 1
9 Pressure Switch 4602000901 1
10 Square Valve 07130366 1
11 Side Plate 01312277 1
12 Electric Box Cover Sub-Assy 01392200012 1
13 Electric Box Assy 01392200051 1
14 Rear Grill Sub-Assy 01572228 1
15 Cover Plate 01262311 1
16 Temperature Sensor 3900012137 1
17 Wire conduit 050121407 1
18 Supporting Strip Sub-Assy 0189220000802P 1
19 Compressor Gasket 76711043 3
20 Compressor and Fittings 00101066 1
21 Gas Tube Filter 072190511 1
22 Side Plate 01312279 1
23 Main Board 30221000002 1
24 Logo plate 2690221204 1
25 Square Valve 07130128 1
26 Terminal Board 42010259 1
27 AC Contactor 44010283 1
28 Capacitor 3300007905 1
29 Cabinet 01302104 1

28
Condensing Unit
Service Manual

HW36Na/A-D Spare Parts List


NO. Description Product Code Qty
1 Logo cover 2690221302 1
2 Diversion Circle 1047220101 1
3 Fan Motor 15702232 1
4 Axial Flow Fan (metallic) 10358203 1
5 Condenser Assy 01122200021 1
6 Side Plate 01312200023P 2
7 Chassis Sub-Assy 01192200042 1
8 Bidirection Filter 07220016 1
9 Pressure Switch 4602000901 1
10 Square Valve 07130366 1
11 Side Plate 01312200021P 1
12 Electric Box Cover Sub-Assy 0140827102 1
13 Electric Box Assy 01392200059 1
14 Rear Grill Sub-Assy 01572210 1
15 Cover Plate 01262396 1
16 Temperature Sensor 3900012137 1
17 Wire conduit 050121402 1
18 Supporting Strip Sub-Assy 01892200007 1
19 Compressor Gasket 00202200007 1
20 Compressor and Fittings 07210037 1
21 Gas Tube Filter 01312200022P 1
22 Side Plate 30221000002 1
23 Main Board 2690221204 1
24 Logo plate 07334103 1
25 Square Valve 42010259 1
26 Terminal Board 44010283 1
27 AC Contactor 33000070 1
28 Capacitor 76812206 3
29 Cabinet 01312200031 1

29
Condensing Unit
Service Manual

Model: HW48Na/A-D, HW60Na/A-D


Exploded Views

30
Condensing Unit
Service Manual

HW48Na/A-D Spare Parts List


No Description Product Code Qty
1 Logo Cover 2690221302 1
2 Cover Plate 0126238502P 1
3 Axial Flow Fan 10432203 1
4 Ripple Pipe 0527820501 1
5 Condenser Assy 01122200020 1
6 Side Plate 0131224902P 1
7 Compressor 00202200005 1
8 Chassis Sub-Assy 01192200041P 1
9 Square Valve 07130366 1
10 Bidirection Filter 07220016 1
11 Main Board 30221000002 1
12 Capacitor 33000079 1
13 Electric Box Cover Sub-Assy 0140827102 1
14 Electric Box Assy 01392200052 1
15 Rear Grill Sub-Assy 0157221202P 1
16 Diversion Circle 1047220201 1
17 Fan Motor 1570210301 1
18 Support Sub-Assy 0189220000702P 1
19 Side Plate 0131224702P 2
20 Temperature Sensor 3900012137 1
21 Side Plate 0131224802P 1
22 Logo Plate 2690221204 1
23 Compressor Gasket 76710209 4
24 Pressure Switch 4602000901 1
25 Pressure Switch 4602001511 1
26 Gas-liquid Separator 07421100001 1
27 Gas Tube Filter 07219051 1
28 Terminal Board 42010259 1
29 AC Contactor 44010253 1
30 Square Valve 07331166 1
31 Terminal Board 420111453 1
32 Cabinet 01312200031 1

31
Condensing Unit
Service Manual

HW60Na/A-D Spare Parts List


No Description Product Code Qty
1 Logo Cover 2690221302 1
2 Cover Plate 01262385 1
3 Axial Flow Fan 10432203 1
4 Ripple Pipe 0527820501 1
5 Condenser Assy 01122200019 1
6 Side Plate 01312249 1
7 Compressor 00202200004 1
8 Chassis Sub-Assy 01192200041 1
9 Square Valve 07138800 1
10 Bidirection Filter 07220016 1
11 Main Board 30221000002 1
12 Capacitor 33000079 1
13 Electric Box Cover Sub-Assy 0140827102 1
14 Electric Box Assy 01392200052 1
15 Rear Grill Sub-Assy 01572212 1
16 Diversion Circle 1047220201 1
17 Fan Motor 1570210301 1
18 Support Sub-Assy 01892200007 1
19 Side Plate 01312247 1
20 Temperature Sensor 3900012137 1
21 Side Plate 01312248 1
22 Logo Plate 2690221204 1
23 Compressor Gasket 76710209 4
24 Pressure Switch 4602000901 1
25 Pressure Switch 4602001511 1
26 Gas-liquid Separator 07421100001 1
27 Gas Tube Filter 07219051 1
28 Terminal Board 42010259 1
29 AC Contactor 44010253 1
30 Square Valve 07331166 1
31 Terminal Board 420111453 1
32 Cabinet 01312200031 1

32

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