MONTHLY PREVENTIVE MAINTENANCE SCHEDULE

PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021

SECTION : BODY PREPARATION
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
Jaw Crusher BR 600 PC 2 hours
Impact Mill 1(R5) PC 2 hours
Vibrating Sieve PC 2 hours Lakukan PC dan Corrective apabila diperlukan
IMPACT MILL
Feeder PC 2 hours
Conveyor System PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel
Jaw Crusher R 45 (1) PC 2 hours
Jaw Crusher R 45 (2) PC 2 hours
Slammer PC 2 hours
SLAMMER Vibrating Sieve PC 2 hours Lakukan PC dan Corrective apabila diperlukan
Feeder PC 2 hours
Conveyor System PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel
Weighing Box 1 PC 2 hours
Weighing Box 2 PC 2 hours Siapkan motovario untuk pengganti reducer NC1
Weighing Box 3 PC 2 hours
WEIGHING BOX
Weighing Box 4 PC 2 hours Lakukan PC dan Corrective apabila diperlukan
Weighing Box 5 PC 2 hours
Weighing Box 6 PC 2 hours
BALL MILL 1 PC 2 hours Belt E441 kurang 1
BALL MILL 2 PC 2 hours
BALL MILL 3 PC 2 hours Belt E441 kurang 2
BALL MILL 4 PC 2 hours Belt E441 kurang 3, ampere motor tinggi
BALL MILL 5 PC 2 hours
BALL MILL 6 PC 2 hours
BALL MILL 7 PC 2 hours Belt 2120 kurang 1
BALL MILL 8 PS 2 weeks PS Service sleeve dan ganti bearing
BALL MILL BALL MILL 9 PC 2 hours
BALL MILL 10 PC 2 hours Belt 2120 kurang 1
BALL MILL 11 PC 2 hours Tidak ada fluid coupling
BALL MILL 12 PC 2 hours Water glaze bocor di area BM12,packing perlu ganti
BALL MILL 13 PC 2 hours Belt E441 kurang 2,Tunggu pulley
BALL MILL 14 PC 2 hours Ampere motor tinggi
BALL MILL 15 PC 2 hours Belt E441 kurang 1, ampere motor tinggi
BALL MILL 16 PC 2 hours
BALL MILL 17 PC 2 hours Water glaze bocor di area BM17,packing perlu ganti

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Februanto D Loekman Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : BODY PREPARATION
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
PISTON PUMP PC 2 hours
BURNER SYSTEM PC 2 hours
MAIN FAN PC 2 hours Hisapan kurang
AUXILARY FAN PC 2 hours
MAGNETING SCREEN PC 2 hours Lakukan PC dan Corrective apabila diperlukan
ATM 35
VIBRATING SCREEN PC 2 hours
STIRER SQ SA PC 2 hours
SYSTEM CONVEYOR PC 2 hours
SISTEM PENDINGIN POMPA PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
PISTON PUMP PC 2 hours
BURNER SYSTEM PC 2 hours
MAIN FAN PC 2 hours
AUXILARY FAN PC 2 hours
MAGNETING SCREEN PC 2 hours Lakukan PC dan Corrective apabila diperlukan
ATM 40
VIBRATING SCREEN PC 2 hours Stirrer no.7 (seal) dan 10 test as dan seal baru
STIRER SQ SA PC 2 hours
SYSTEM CONVEYOR PS 2 days PS Ganti belt conv bucket elevator
SISTEM PENDINGIN POMPA PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
PISTON PUMP PC 2 hours
BURNER SYSTEM PC 2 hours
MAIN FAN PC 2 hours Vibrasi bearing pillow block 25.9gE
AUXILARY FAN PC 2 hours Material area chamber yang aus sudah PR
MAGNETING SCREEN PC 2 hours Lakukan PC dan Corrective apabila diperlukan
ATM 51
VIBRATING SCREEN PC 2 hours
STIRER SQ SA PC 2 hours
SYSTEM CONVEYOR PC 2 hours
SISTEM PENDINGIN POMPA PC 2 hours RF 6 bak air bocor,pelajari opsi jika akan service
PANEL PC 2 hours

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Februanto D Loekman Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : GLAZE BALLMILL
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
GBM 1 - MTD20 PC 2 hours
GBM 2 - MTD20 PC 2 hours
GBM 3 - MTD50 PC 2 hours
GBM 4 - MTD50 PC 2 hours
GBM 5 - MTD50 PC 2 hours
GBM 6 - MTD50 PC 2 hours
GBM 7 - MTD50 PC 2 hours
GLAZE BALL GBM 8 - MTD50 PC 2 hours
MILL GBM 9 - MTD50 PC 2 hours Lakukan PC dan Corrective bila diperlukan
GBM 10 - MTD50 PC 2 hours
GBM 11 - MTD50 PC 2 hours
GBM 12 - MTD50 PC 2 hours
GBM 13 - MTD50 PC 2 hours
GBM 14 - MTD50 PC 2 hours
GBM 15 - MTD120 PC 2 hours
GBM 16 - MTD120 PS 3 days PS Support motor
MICROBALL 1 PC 2 hours
MICROBALL MICROBALL 2 PC 2 hours Lakukan PC dan Corrective bila diperlukan
MICROBALL 3 PC 2 hours
VIB 90x90 No. 1 sd 2 dan 5 sd 8 PC 2 hours
VIBRATING VIB 120x120 No. 3 sd 4 PC 2 hours Lakukan PC dan Corrective bila diperlukan
CONTROL PANEL PC 2 hours Cleaning dan cek panel
SQ GLASUR SQ No.1 -32 PS 1 month PS Lanjutkan revisi support reducer stirrer

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Februanto D Loekman Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : DUST SUCTION
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
PUMP SYSTEM PC 2 hours
DUST VALVE/ RUBBER COOLER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
SUCTION 1 LEVEL AIR PC 2 hours Kerucut bagian bawah bocor
LUBRICATION PC 2 hours
KISI KISI TURBIN PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel
FAN PS 2 hours PS Ganti belt
BEARING (MONOBLOCK) PC 2 hours
FILTER PC 2 hours
DUST VALVE/ RUBBER COOLER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
SUCTION 2 MEASURING EQUIPMENT PC 2 hours
PUMP SYSTEM PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
FILTER PC 2 hours
DUST VALVE/ RUBBER COOLER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
SUCTION 3 MEASURING EQUIPMENT PC 2 hours
PUMP SYSTEM PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : DUST SUCTION
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
FILTER PC 2 hours
DUST VALVE/ RUBBER COOLER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
SUCTION 4 WASHING UNIT PC 2 hours
MEASURING EQUIPMENT PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
FILTER PC 2 hours
DUST VALVE/ RUBBER COOLER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
SUCTION 5 WASHING UNIT PC 2 hours
MEASURING EQUIPMENT PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel.Kontaktor delta getar

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Aug 2021
Prepared By, Checked By, Approved By,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : PRESS
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
ALM PC 2 hours
ACCUMULATOR PC 2 hours
SPE PC 2 hours
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 1
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
ALM PC 2 hours
ACCUMULATOR PC 2 hours
SPE PC 2 hours
OIL LEKAGE PC 2 hours Ball valve ke radiator bocor
OIL HYDRAULIC PC 2 hours
PH 2
CLEANING FILTER UDARA PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
ALM PC 2 hours AC panel diambil untuk EVA 1
ACCUMULATOR PC 2 hours Flexible chain ALM patah,spare 0
SPE PC 2 hours
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours
PH 3
CLEANING FILTER UDARA PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Display PH off saat start

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : PRESS
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours Ejector bocor
OIL LEKAGE PS 1 shift PS Piston lateral konektor bocor
OIL HYDRAULIC PC 2 hours
PH 4
OIL LEVEL PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

IP Ganti PH1400 ke PH2000

PH 5 IP

ALM PC 2 hours
ACCUMULATOR PC 2 hours
SMU PC 2 hours
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 7
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : PRESS
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PS 2 days PS Ganti ejector bocor
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 8
OIL LEVEL PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 9
OIL LEVEL PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours SQ61 dijamper
ALM PC 2 hours Minggu ke-2 Ganti size 90x30
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours
OIL LEKAGE PC 2 hours Safety valve tangki bocor,sedang order
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 10
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : PRESS
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours
OIL LEKAGE PS 1 shift PS Ganti logic 117 bocor dan ganti liner (lifetime)
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 11
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours
OIL LEKAGE PS 1 shift PS Ganti hose unit bocor
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 12
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours SQ61 dijamper
ALM PC 2 hours
ACCUMULATOR PC 2 hours
EJECTOR PC 2 hours
OIL LEKAGE PC 2 hours
OIL HYDRAULIC PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PH 13
CLEANING FILTER UDARA PC 2 hours
GREASE COLUMN PC 2 hours
HYDROLIC POWER UNIT PC 2 hours
TRANSPORT ROLLER PC 2 hours
PANEL PC 2 hours SQ61 dijamper

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : PRESS FEEDING
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
CONVEYOR SYSTEM PC 2 hours
PRESS MOTOR PENGGERAK PC 2 hours lakukan PC dan Corrective apabila diperlukan
FEEDING 35 VIBRATING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
CONVEYOR SYSTEM PC 2 hours
PRESS MOTOR PENGGERAK PC 2 hours NC 6 Belt tipis, belt ready
FEEDING 40 VIBRATING PC 2 hours
PANEL PC 2 hours
CONVEYOR SYSTEM PC 2 hours Deviator PH8-9 karet tipis
PRESS MOTOR PENGGERAK PC 2 hours NC6 belt konveyor tipis,belt ready
FEEDING 51 VIBRATING PS 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : VERTICAL DRIER
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours
DRIER 1 SPINDEL + BEARING GUIDE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 2 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 3 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 5 SPINDEL + BEARING GUIDE PS 1 week PS Service EVA
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning.Kontaktor getar
FAN PC Standby Pneumatic skep EV1 bocor,main fan tidak ada
TRANSPORT ROLLER PC Standby Suport roller aus,roller tidak ada
VERTICAL NUE PC Standby Belt up/down dan motor M27 tidak ada
DRIER 6 SPINDEL + BEARING GUIDE PC Standby Socket proxi tidak ada
LUBRIKASI RANTAI PC Standby
PANEL PC Standby Sensor SQ21,FC4,FC5 dan kontaktor KM26 tidak ada
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 7 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : VERTICAL DRIER
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours Pulley dan belt motor brushing tidak ada
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 8 SPINDEL + BEARING GUIDE PC 2 hours Handle up/down RPR angin bocor
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Pneumatic skep EV1 bocor.Kontaktor getar
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 9 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning.Kontaktor getar
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 10 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning.Kontaktor getar
FAN PC 2 hours
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 11 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning.Kontaktor getar
FAN PC 2 hours
TRANSPORT ROLLER PS 1 shift PS Ganti frame pembalik
VERTICAL NUE PC 2 hours Pneumatic skep EV1 bocor dan tidak fungsi
DRIER 12 SPINDEL + BEARING GUIDE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cleaning dan cek panel
FAN PS 1 shift PS Ganti bearing main fan
TRANSPORT ROLLER PC 2 hours
VERTICAL NUE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DRIER 13 SPINDEL + BEARING GUIDE PC 2 hours
LUBRIKASI RANTAI PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning.Kontaktor getar

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Ajis Sugiyono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
MONTH : SEP 2021
PT. SATYARAYA KERAMINDOINDAH
SECTION : GLAZE LINE
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
2
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
3
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
4
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
MONTH : SEP 2021
PT. SATYARAYA KERAMINDOINDAH
SECTION : GLAZE LINE
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
SPACER/ SLOWDOWN PC Standby
TRANSPORT BELT PC Standby
TRIMING PC Standby Support belt traino ada yang diambil
AIRLESS PC Standby Airless 3 belum upgrade ke inverter
5 PRINTING PC Standby PC Lakukan Cek dan Corrective apabila diperlukan
CABIN DISK PC Standby KF hanya 1 head yang normal
COMPENSATOR PC Standby
BACK WASH PC Standby
MAIN PANEL GL PC Standby Cek Panel dan cleaning
SPACER/ SLOWDOWN Standby
TRANSPORT BELT Standby
TRIMING Standby
AIRLESS Standby
PRINTING Standby IP Upgrade line ke 60x60
6 IP
CABIN DISK Standby
COMPENSATOR Standby
BACK WASH Standby
BL Standby
MAIN PANEL GL Standby Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours Moog DACS kurang 2
7
CABIN DISK PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
MONTH : SEP 2021
PT. SATYARAYA KERAMINDOINDAH
SECTION : GLAZE LINE
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
8
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
9
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours
10
CABIN DISK PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours Motor mobile roller bocor
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
MONTH : SEP 2021
PT. SATYARAYA KERAMINDOINDAH
SECTION : GLAZE LINE
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
11
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
12
CABIN DISK PC 2 hours
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning
SPACER/ SLOWDOWN PC 2 hours
TRANSPORT BELT PC 2 hours
TRIMING PC 2 hours
AIRLESS PC 2 hours
PRINTING PC 2 hours
13
CABIN DISK PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COMPENSATOR PC 2 hours
BACK WASH PC 2 hours Motor backwash bocor
BL PC 2 hours
MAIN PANEL GL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : DIGITAL PRINTING
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
GL 2 Digital Print “Creadigit” PC 2 hours
GL 3 Digital Print “EVO” PC 2 hours
GL 4 Digital Print “Intesa DHD-D” PS 2 hours PS Ganti degasser
GL 6 Digital Print “Intesa DHD-X” IP 2 weeks IP Upgrade line 60x60
GL 8 Digital Print “EVO” PS 2 hours PS Ganti filter 5um dan 10um
GL 9 Digital Print “Cretaprinter” PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
GL 10 Digital Print “Cretaprinter” PC 2 hours
GL 11 Digital Print “EVO” PS 2 hours PS Ganti filter 5um dan 10um
GL 12 Digital Print “Intesa DHD-X” PS 2 hours PS Ganti filter 10um
GL 13 Digital Print “Cretaprinter” PC 2 hours

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Novianto Bayu Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : KILN
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
BOX UNLOADING PC 2 hours
INPUT KILN PC 2 hours
DRIVING SYSTEM PC 2 hours
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours
COLD AIR FAN PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
RK 1
SPEEDY COLD AIR FAN PC 2 hours
HOT AIR FAN PC 2 hours
RLW PC 2 hours
EXIT KILN PC 2 hours
SUCTION LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
BOX UNLOADING PC 2 hours
INPUT KILN PC 2 hours
DRIVING SYSTEM PS 1 shift PS roller kiln
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours
COLD AIR FAN PC 2 hours Vibrasi bearing motor >10mms,sudah disiapkan
RK 2 SPEEDY COLD AIR FAN PC 2 hours
HOT AIR FAN PC 2 hours
RLW PC 2 hours
EXIT KILN PC 2 hours
SUCTION LOADING PC 2 hours
BOX LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : KILN
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
BOX UNLOADING PC 2 hours
INPUT KILN PC 2 hours
DRIVING SYSTEM PC 2 hours
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours
COLD AIR FAN PC 2 hours Vibrasi bearing motor belakang >10mms
RK 3
SPEEDY COLD AIR FAN PC 2 hours Vibrasi bearing motor belakang >10mms
HOT AIR FAN PC 2 hours
RLW PC 2 hours Vibrasi block bearing >10mms
EXIT KILN PC 2 hours
SUCTION LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
BOX UNLOADING PC 2 hours Kabel motor box roller masih lewat luar kanal
INPUT KILN PC 2 hours
DRIVING SYSTEM PC 2 hours
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours
COLD AIR FAN PC 2 hours Vibrasi bearing motor >10mms
RK 4
SPEEDY COLD AIR FAN PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
HOT AIR FAN PC 2 hours
RLW PC 2 hours
EXIT KILN PC 2 hours Roller drum drive belt tape aus
SUCTION LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH
MONTH : SEP 2021
SECTION : KILN
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
BOX UNLOADING PC 2 hours
INPUT KILN PC 2 hours
DRIVING SYSTEM PC 2 hours
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours
COLD AIR FAN PC 2 hours
RK 5
SPEEDY COLD AIR FAN PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
HOT AIR FAN PC 2 hours
RLW PC 2 hours
EXIT KILN PC 2 hours
SUCTION LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning
BOX UNLOADING PC 2 hours
INPUT KILN PC 2 hours
DRIVING SYSTEM PS 1 shift PS roller kiln
SMOKE AIR FAN PC 2 hours
COMBUSTION AIR FAN PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
COLD AIR FAN PC 2 hours
RK 6
SPEEDY COLD AIR FAN PC 2 hours
HOT AIR FAN PC 2 hours
RLW PC 2 hours
EXIT KILN PC 2 hours
SUCTION LOADING PC 2 hours
PANEL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH
MONTH : SEP 2021
SECTION : KILN
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
BOX UNLOADING PC Standby Limit switch -1
INPUT KILN PC Standby
DRIVING SYSTEM PC Standby Thermo regulator -4
SMOKE AIR FAN PC Standby
COMBUSTION AIR FAN PC Standby
COLD AIR FAN PC Standby PC Lakukan Cek dan Corrective bila diperlukan
RK 7
SPEEDY COLD AIR FAN PC Standby
HOT AIR FAN PC Standby
RLW PC Standby
EXIT KILN PC Standby
SUCTION LOADING PC Standby Proximity switch -2
PANEL PC Standby Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : HEAT RECOVERY
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
MAIN FAN PC 2 hours
BEARING FAN PC 2 hours
POPPI 1 TERMOCOUPLE PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
PNEUMATIC PC 2 hours
PANEL CONTROL PC 2 hours Cek Panel dan cleaning
MAIN FAN PC 2 hours Fan getar
BEARING FAN PC 2 hours
POPPI 2
TERMOCOUPLE PC 2 hours PC Lakukan Cek dan Corrective bila diperlukan
(HEAT
PNEUMATIC PC 2 hours
EXC)
HEAT EXCHANGER PC 2 hours
PANEL CONTROL PC 2 hours Cek Panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Wagiman Sri Haryono Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : WWT 2
DATE ESTIMATION ACTUAL ACTUAL REMARK
MACHIINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
MOTOR PC Standby
RUBBER LINING PC Standby
POMPA ABRA
RUBBER SLEEVE PC Standby PC Lakukan Cek dan Corrective apabila diperlukan
VERTICAL
IMPELLER PC Standby
COUPLING PC Standby
MOTOR PC Standby Pompa kasar
POMPA ABRA
RUBBER LINNING PC Standby Lakukan PC dan Corrective apabila diperlukan
HORISONTAL
IMPELLER PC Standby
PISTON PC Standby Manometer pressure gauge bocor,tunggu part
FILTER PRESS FILTER CLOUD PC Standby PC Lakukan Cek dan Corrective apabila diperlukan
SARINGAN FILTER CLOUD PC Standby Boardes dan kanal kabel keropos

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Irsad Fahmi Rochmat Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : WWT 3
DATE ESTIMATION ACTUAL ACTUAL REMARK
MACHIINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
DISTRIBUTOR HYDRAULIC SYSTEM PC 2 hours
HIDRAULIC CYLINDER PC 2 hours Oli bocor, seal order belum datang
FILTER CLOUD PC 2 hours
FILTER PRESS FILTER UNDER CLOUD PC 2 hours Lakukan PC dan Corrective apabila diperlukan
AMSTON HEAD PLATE PC 2 hours
INTERMEDIATE PLATE PC 2 hours
MOVING END PLATE PC 2 hours Rantai macet
PANEL PC 2 hours Cek fungsi otomatis panel
ABRA VERTIKAL PC 2 hours
SHOWFOU PC 2 hours
PUMP DOZING PC 2 hours Lakukan PC dan Corrective apabila diperlukan
BLAGDON PC 2 hours
PANEL PC 2 hours Check panel dan cleaning
MOTOR PC 2 hours
GEARBOX PC 2 hours
STIRER BLADE STIRER PC 2 hours Lakukan PC dan Corrective apabila diperlukan
LUBRIKASI PC 2 hours
PANEL PC 2 hours Check panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved by,

Februanto D Loekman Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH
MONTH : SEP 2021
SECTION : DUST COLLECTOR
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
FAN PC 2 hours
BEARING FAN PS 2 hours PS Ganti modul rotary
FILTER BAG PC 2 hours
DUST
VALVE PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COLLECTOR MEASURING EQUIPMENT
PC 2 hours
A (POPPI) LUBRICATION PC 2 hours
PANEL CONTROL PC 2 hours
PANEL POWER PC 2 hours Cek panel dan cleaning
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
DUST FILTER BAG PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COLLECTOR VALVE PC 2 hours
B (KEDA) MEASURING EQUIPMENT PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cek panel dan cleaning
FAN PC 2 hours
BEARING (MONOBLOCK) PC 2 hours
DUST FILTER BAG PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
COLLECTOR VALVE PC 2 hours
C (KEDA) MEASURING EQUIPMENT PC 2 hours
LUBRICATION PC 2 hours
PANEL PC 2 hours Cek panel dan cleaning

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Irsad Fahmi Rochmat Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : TRIM PACKING
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
Suction Unloading PC 2 hours
Dry Cut PC 2 hours
Squaring and Chamfering PC 2 hours
Size Analizer (DIAVISION) PC 2 hours
Planarity (CMF) PC 2 hours
Size Analizer (DICO) PC 2 hours
Transport Line PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
DSC 1
Sortir Table PC 2 hours
Stacker PC 2 hours
WRAP PC 2 hours
Printer PC 2 hours
Straping PC 2 hours
Falcon PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel
Suction Unloading PC 2 hours
Dry Cut PC 2 hours
Squaring and Chamfering PC 2 hours
Size Analizer (DIAVISION) PC 2 hours
Sortir Table PC 2 hours
DSC 2 Size Analizer (DICO) PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
Stacker (MULTIGECKO) PC 2 hours
WRAP PC 2 hours
Printer PC 2 hours
Transport Line PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Irsad Fahmi Rochmat Heri Kusparyanto Sigit Santosa Sulistyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : TRIM PACKING
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
Suction Unloading PC 2 hours
Squaring and Chamfering PS ½ shift PS Ganti gearbox machine 1
Size Analizer (CMF) PC 2 hours
Sortir Table PC 2 hours
Size Analizer (DICO) PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
Stacker PC 2 hours
DSC 3
WRAP PC 2 hours
Printer PC 2 hours
Straping PC 2 hours
Falcon PC 2 hours
Transport Line PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel
Suction Unloading PC 2 hours
Squaring and Chamfering PC 2 hours
Size Analizer & Planar CMF PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
Sortir Table PC 2 hours
Size Analizer (DICO) PC 2 hours
DSC 4 Stacker PC 2 hours
WRAP PC 2 hours
Printer PC 2 hours
Straping PC 2 hours
Transport Line PC 2 hours
Panel PC 2 hours Cek kondisi dan bersihkan Panel

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Irsad Fahmi Rochmat Heri Kusparyanto Sigit Santosa Sulistyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH
MONTH : SEP 2021
SECTION : SORTING PACKING
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE EQUIPMENT
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
SUCTION UNLOADING PC 2 hours
SORTIR TABLE PC 2 hours
SIZE ANALISER (DICO) PC 2 hours
STACKER PC 2 hours PS Stacker
SL 3
WRAP PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PRINTER PC 2 hours
TRANSPORT LINE PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
SUCTION UNLOADING PC 2 hours
SORTIR TABLE PC 2 hours
SIZE ANALISER (DICO) PC 2 hours
STACKER PS 1 shift PS Stacker 3,6 Off, stepper motor kurang 1, indexer kurang 1
SL 9
WRAP PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
PRINTER PC 2 hours
TRANSPORT LINE PC 2 hours
PANEL PC 2 hours Cek kondisi dan bersihkan Panel
BOX UNLOADING PC Standby
SORTIR TABLE PC Standby
SIZE ANALISER (DICO) PC Standby Sensor planar -3
STACKER PC Standby PC Lakukan Cek dan Corrective apabila diperlukan
SL 10
WRAP PC Standby
PRINTER PC Standby
TRANSPORT LINE PC Standby
PANEL PC Standby Cek kondisi dan bersihkan Panel

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Irsad Fahmi Rochmat Heri Kusparyanto Sigit Santosa Sulistiyono

Maintenance Engineering Engineering & Utility Production
 MONTHLY PREVENTIVE MAINTENANCE SCHEDULE
PT. SATYARAYA KERAMINDOINDAH MONTH : SEP 2021
SECTION : FULL POLISH
DATE ESTIMATION ACTUAL ACTUAL REMARK
LINE MACHINE
1–6 7 – 12 13 – 18 19 – 24 25 – 30 TIME TIME DATE WORK-DESCRIPTION
Suction Unloading PC 2 hours
KEDA Polish PC 2 hours
MEIJIA Polish PC 2 hours
Squaring and Chamfering 1-2 PC 2 hours
Squaring and Chamfering 3-4 PC 2 hours
Nano Polish PC 2 hours PC Lakukan Cek dan Corrective apabila diperlukan
FULL
Size Analizer (CMF) PC 2 hours
POLISH
Sortir Table PC 2 hours
Printer PC 2 hours
Transport Line PC 2 hours
Panel PC 2 hours
Dust Collector Squaring PC 2 hours
Dust Collector Nano PC 2 hours

PC : PERIODICAL CHECK PS : PERIODICAL SERVICE IP : IMPROVEMENT CA : CORRECTIVE ACTION

Balaraja, Sep 2021
Prepared By, Checked By, Approved By,

Sony Manasa Februanto D Nugroho Sahri Heri Kusparyanto Sigit Santosa Sulistyono
Maintenance Engineering Engineering & Utility Production