Gear Hobbing Unit
High Productive Manufacturing of Gears
with CNC Turning Centers.
Maximum flexibility, high surface quality, easy handling.
In operation:
Gear Hobbing Unit for Turn/Mill Centers
||Usable for machining gear quality according
to standard 8 ISO 1328, AGMA 8
||Maximum scale swing of ±30°
||High stiffness and runout accuracy
||Interchangeable milling arbor available in
different sizes
||Easy cutting tool change through removable
counter support and withdrawal of the complete
milling arbor
||Cutting tools can be pre-set
||Sine bar for high accurate angular adjustment
interchangeable milling arbor Maximum angular adjustment
±30° with scale and vernier
Sine bar removable counter support
2
Operation principle: Sample workpieces
Gear hobbing
c
Synchronization of work
piece and tool rotation.
n
c Feed movement in Z axis.
||Splines
e.g. DIN 5480, DIN 5482, TORX
When hobbing is finished the
hob has to move towards X.
Please consider:
At the end of the gear/spline
there has to be sufficient
clearance for the hob.
Shifting || Spur gear
n
Initial hob position after tool
c
change with new cutting tool.
y n
Hob position at end of
c
cutting tool life.
|| Helical gear
To optimize the cutting tool life you can move the hob step
by step in Y axis direction. This movement enables the
usage of all cutting edges of the hob. This procedure is
called shifting.
© WTO GmbH I Subject to change without notice 3
Gear Hobbing Unit type 1 (up to module 2)
||Max. cutting tool size Ø50x50 mm
||Ratio i (n1:n2) 1:1
||Max. RPM (n2) 4,000 Maximum angular adjustment Clamping of
||Max. torque M 32 Nm ±30° with scale and vernier angular position
||Max. scale swing ±30°
Sine bar for high accurate
angular adjustment
Optional:
High precision collet
Taper connection for high
Removable
accuracy runout
counter support
Interchangeable milling arbor
Taper support for high
accuracy runout
4
Gear Hobbing Unit type 2 (up to module 3)
||Max. cutting tool size Ø80x80 mm Ø80x80 mm
||Ratio i (n1:n2) 1:1 2:1
Clamping of angular position
||Max. RPM (n2) 6,000 3,000
||Max. torque M 60 Nm 80 Nm Removable face
||Max. scale swing ±30° ±30° drive dogs
Maximum angular
adjustment ±30°
with scale and vernier
Precision interface for
high accuracy runout
Removable Interchangeable milling arbor
counter
support Precision interface for high
accuracy runout
Sine bar for high accurate
angular adjustment
© WTO GmbH I Subject to change without notice 5
Gear Hobbing Unit type 3 (up to module 6)
||Max. cutting tool size Ø100x90 mm
||Ratio i (n1:n2) 2:1 Clamping of
||Max. RPM (n2) 3,000 angular position Maximum angular
||Max. torque M 150 Nm adjustment ±30° with
||Max. scale swing ±30° scale and vernier
Sine bar for high accurate
angular adjustment
Hob with integrated
Coromant Capto® C5
interface
Removable
counter support
Coromant Capto® C5
interface
Interchangeable milling arbor
Taper support for high
accuracy runout
6
Milling arbor type 1
Item No. d e b h L F1 F2
160008152 8 35 2 4.7 14 14.0 15.0 104271 98852
160010152 10 40 3 6.20 7 16.0 21.5 20588 86055
160013152 13 50 3 7.70 1 26.0 20.0 87770 86054
Collet for type 1 (324E-UP) 160016152 16 50 4 9.20 1 26.0 27.0 20642 97265
160022152 22 50 6 12.60 1 26.0 27.0 20804 97265
160015152 5
/8" 50 /8"
1
9.52 1 26.0 27.0 44683 97265
Item No. Ø
160019152 3
/4" 50 /8"
1
11.11 1 26.0 27.0 44683 97265
199015130 13
Dimensions in mm
199015050-in /2"
1
Milling arbor type 2
Item No. d e b h m n F
160016161 16 80 4 9.2 8 4.5 47 104358 45988
160022161 22 80 6 12.6 10 5.6 47 80120 45151
160027161 27 80 7 15.5 12 6.3 47 77856 77558
160015161 5
/8" 80 /8"
1
9.51 7.94 4.5 47 77705 77704
160019161 3
/4" 80 /8"
1
11.11 7.94 4.5 47 77706 77704
160023161 7
/8" 80 /8"
1
12.69 7.94 4.5 47 77705 91840
160025161 1" 80 /4"
1
15.07 9.53 5.0 47 77870 85352
160031161 1 /4"1
80 /4"
1
18.26 – – 47 77870 –
Dimensions in mm
Milling arbor type 3
Item No. d e b h L F1 F2
160027C51 27 90 7 15.50 13 50 50 100091 99760
160032C51 32 90 8 18.00 13 50 50 20870 99760
160025C51 1" 90 1
/4" 15.07 13 50 50 99761 99760
160031C51 1 1/4" 90 5
/16" 19.05 13 50 50 100090 99760
Dimensions in mm
© WTO GmbH I Subject to change without notice 7
WTO worldwide
| Germany
WTO GmbH
| USA [Link] | China WTO GmbH
WTO Inc. WTO Asia Auf der oberen Au 45
[Link] [Link] 77797 Ohlsbach
Germany
WTO USA
13900 S Lakes Dr Ste F
Charlotte NC 28273-7119
USA
WTO Asia
Room 109-110, Building 2
No. 228 Banting Road
Jiuting Town,
Songjiang District
201615 Shanghai
China
Our distribution partners. Competence right there.
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Dimac Tooling Ltd. Suomen Terätuonti Oy WTO Office Korea ALBA precision s.r.o.
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Mittmann Industrial Inc. A.H. Rao Helge Karlsen Verktøy og Maskin AS Utilis AG
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Shanghai Gangde E.Y.A.R. Ltd. ARCO Andrzej Rudenko Kaiko Co., Ltd.
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ALBA precision, spol. s.r.o. Prymark srl SC Elif Trading SRL MYK CNC MAKINA SAN. VE
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08 I 2017 en
Tool-part NK Works Co. Ltd. WTO Office Russia „LLC“ SPA Stankopromimport
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