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Fits and Clearances - Contents: Propeller Maintenance Manual 132A

This document provides information on propeller fits, clearances, and torque values: 1. It lists torque values for various propeller components in Table 8-1, noting the importance of applying the correct torque for structural integrity. 2. Figure 8-1 shows how to calculate the correct torque value when using an adapter with a torque wrench. 3. Blade tolerances are covered, with Figure 8-2 illustrating the different types of blade play that are allowed. 4. Section 3 discusses the carbon block assembly clearances.

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0% found this document useful (0 votes)
371 views8 pages

Fits and Clearances - Contents: Propeller Maintenance Manual 132A

This document provides information on propeller fits, clearances, and torque values: 1. It lists torque values for various propeller components in Table 8-1, noting the importance of applying the correct torque for structural integrity. 2. Figure 8-1 shows how to calculate the correct torque value when using an adapter with a torque wrench. 3. Blade tolerances are covered, with Figure 8-2 illustrating the different types of blade play that are allowed. 4. Section 3 discusses the carbon block assembly clearances.

Uploaded by

Alexis Kidema
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PROPELLER MAINTENANCE MANUAL

132A

FITS AND CLEARANCES - CONTENTS


1. Torque Values.......................................................................................................... 8-4
2. Blade Tolerances..................................................................................................... 8-7
3. Carbon Block Assembly........................................................................................... 8-8

LIST OF FIGURES
Calculating Torque When Using a Torque Wrench Adapter.....Figure 8-1........................... 8-3
Blade Play................................................................................Figure 8-2........................... 8-6
Carbon Block and Beta Ring Clearance...................................Figure 8-3........................... 8-8

LIST OF TABLES
Torque Values...........................................................................Table 8-1.............................8-5
Blade Tolerances......................................................................Table 8-2.............................8-7

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PROPELLER MAINTENANCE MANUAL
132A

(This page is intentioanlly blank.)

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PROPELLER MAINTENANCE MANUAL
132A

Standard Torque Wrench Torquing Adaptor

1.00 foot 0.50 foot


(304.8 mm) (152.4 mm)

(actual torque required) x (torque wrench length) = torque wrench reading


(torque wrench length) + (length of adaptor) to achieve required
actual torque

EXAMPLE:
reading on torque
wrench with 6-inch
100 Ft-Lb (136 N•m) x 1 ft (304.8 mm) 66.7 Ft-Lb <
= (152.4 mm) adapter
1 ft (304.8 mm) + 0.50 ft (152.4 mm) (90 N•m)
for actual torque of
100 Ft-Lb (136 N•m)

The correction shown is for an adapter that is aligned with the centerline of the
torque wrench. If the adapter is angled 90 degrees relative to the torque wrench
centerline, the torque wrench reading and actual torque applied will be equal.
APS0212B

Calculating Torque When Using a Torque Wrench Adapter


Figure 8-1

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PROPELLER MAINTENANCE MANUAL
132A

CAUTION: INSTRUCTIONS AND PROCEDURES IN THIS CHAPTER MAY INVOLVE


PROPELLER CRITICAL PARTS. REFER TO THE INTRODUCTION
CHAPTER OF THIS MANUAL FOR INFORMATION ABOUT PROPELLER
CRITICAL PARTS. REFER TO THE ILLUSTRATED PARTS LIST IN THIS
MANUAL FOR IDENTIFICATION OF PROPELLER CRITICAL PARTS.

1. Torque Values (Rev. 1)


A. Important Information
(1) The structural integrity of joints in the propeller that are held together with
threaded fasteners is dependent upon proper torque application.
(a) Vibration can cause an incorrectly tightened fastener to fail in a matter of
minutes.
(b) Correct tension in a fastener depends on a variety of known load factors
and can influence fastener service life.
(c) Correct tension is achieved by application of measured torque.
(2) Use accurate wrenches and professional procedures to make sure of correct
tensioning.
(3) For the torque values to use when assembling a Hartzell Propeller Inc.
propeller, refer to Table 8-1, Torque Values in this chapter.
(4) When an adapter is used with a torque wrench, use the equation in Figure 8-1
to determine the correct torque value.

61-10-32
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PROPELLER MAINTENANCE MANUAL
132A

CAUTION 1: TORQUE VALUES ARE BASED ON NON-LUBRICATED THREADS,


UNLESS SPECIFIED IN TABLE 8-1.

CAUTION 2: FOR TORQUE READING WHEN USING A TORQUE WRENCH ADAPTER,


REFER TO FIGURE 8-1.

NOTE: Torque tolerance is ±10 percent unless otherwise noted.

Item Torque
Number Part Number Description/Location Ft-Lb In-Lb N•m

Bolt, 5/16-24, Hex Head/Support


A-2051 15 180 20
Spinner
Bolt, 5/16-24, Hex Head/Support
30 A-2051-1 15 180 20
Spinner
Bolt, 5/16-24, Hex Head/Support
B-3385-5H 15 180 20
Spinner
Bolt, 1/4-28, Hex Head/Bulkhead
100 B-3384-( ) -- 40-120 4.6-13.5
Mounting
110 A-880-( ) Nut, Hex, Self-Locking, Thin/Piston 120 1440 162

610 B-4007 Cylinder 125-150 1500-1800 170-203

660 A-2038-12 Screw, 1/4-28, Cap/Guide Collar Tighten Until Secure

760 A-321 Screw, 3/8-24, Double 60° Head/Clamp 40 480 54

A-1372 Bolt, 7/16-20, 12 Point/Clamp Outer 60-65 Wet 720-780 Wet 82-88 Wet
770
A-1379 Bolt, 7/16-20, 12 Point/Clamp Outer 60-65 Wet 720-780 Wet 82-88 Wet
Nut, 3/8-24, Hex, Self-Locking/Ring
1010 B-3359 12 144 16
Rod End
Nut, 3/8-24, Hex, Self-Locking/Ring
1010A B-3599 12 144 16
Rod End
1110 A-3439 Nut, 3/8-24, Hex, Thin/Low Stop Collar 12 144 16
Bolt, 1/4-28, Hex Head/Start Lock
1540 B-3384-( ) -- 40-120 4.6-13.5
Mounting
Bolt, 1/4-28, Hex Head/Start Lock
1550 B-3384-( ) -- 40-120 4.6-13.5
Mounting
B-3384-( ) Bolt, 1/4-28, Hex Head/Start Lock Plate -- 96-120 11-13.5
1560
A-2016 Bolt, 10-32, Hex Head/Start Lock Plate -- 48-72 5.5-8

Aluminum blade mounted in clamp 167 2004 226

Composite blade mounted in clamp 200 2400 271

Torque Values
Table 8-1

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PROPELLER MAINTENANCE MANUAL
132A

Fore-and-Aft
Movement

In-and-Out
Movement

Radial Play

End Play
TPI-MB-0027b

Blade Play
Figure 8-2

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PROPELLER MAINTENANCE MANUAL
132A

2. Blade Tolerances

Tolerances Affecting the Blades - Refer to Figure 8-2

Blade Tolerance 1 slug A-1305

Blade Track 0.125 inch (3.18 mm)

Blade End Play Movement at Tip * 0.125 inch (3.18 mm)

Radial Play (pitch change) * ±0.5 degree

Fore-and-Aft movement at tip *


(Face to camber) 0.125 inch (3.18 mm)

Blade Pitch Setting Tolerance 0.2 degree


Between Blades at Low Pitch

In-and-Out Blade Play 0.032 inch (0.81 mm)

*  Refer to Figure 1-2 in the Testing and Fault Isolation chapter of this manual.

NOTE: Blades are intended to be tight in the propeller; however, slight movement is
acceptable if the blade returns to its original position when released. Blades with
too much movement or blades that do not return to their original position when
released may indicate internal wear or damage that should be referred to a
certified propeller repair station with the appropriate rating.

Blade Tolerances
Table 8-2

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FITS AND CLEARANCES Rev. 22 Dec/20
PROPELLER MAINTENANCE MANUAL
132A

3. Carbon Block Assembly


A. Clearance Between the Carbon Block Unit and the Beta Ring
(1) Examine the following clearance dimension when installing the carbon block
assembly in the beta ring, and when there are unusual conditions that could
create excessive wear.
(a) The carbon block unit must be replaced at overhaul.
(2) The minimum side clearance between a new carbon block unit (1140) and the
beta ring (1120) when installed is 0.001 inch (0.03 mm). Refer to Figure 8-3.
(3) If the maximum side clearance between the carbon block unit and the beta ring
(1120) is greater than 0.010 inch (0.25 mm), replace the carbon block unit (1140).

Snap Ring
Yoke Pin
(1170)
(Ref)

Side clearance 0.001 inch (0.03 mm)


Carbon Block minimum upon installation.
Unit
Maximum of 0.010 inch (0.254 mm) side
(1140)
clearance is permitted. The carbon block
unit must be replaced
if this value is exceeded.

Beta Ring
(1120)
APS0168B

Carbon Block and Beta Ring Clearance


Figure 8-3

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FITS AND CLEARANCES Rev. 22 Dec/20

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