INSTRUCTION OF
QJ SERLES GAS RELAY
APPROVAL TO ISO9001 QUALITY SYSTEM CERTIFICATION
SHENYANG SIXING RELAY MANUFACTURELTD CHINA
1、 Application
The Gas relay series QJ is protective device for oil immered transformer. If a fault causes
gas to be generated in the transformer or a heavy surge of insulating oil the Gas relay
shall be in operation, the alarm signal is initeated and/or the transformer is tripped
automatically.
2、 Principle of design
When the transformer is operating normally, the Gas relay is completely filled with
insulating oil .If a fault causes gas to be generated in the transformer, the bubble will
filter along towards the conservator and accumulated at the highest point in the Gas
relay. As the amount of gas coquette increases and the oil level in relay fall as a result, the
cup also falls and eventually reaches point where it actuates the magnetic switch with
the permanent magnet and so initiated the alarm signal. If the oil loses, the alarm signal
is also initiated A violent generation of gas accompanied by a heavy surge of insulating oil
results in operation of baffle plate. the magnetic is actuated by the permantmagnet on
the baffle plate so it trips the transformer.
3、Technical data
(1) Working temperature: -30°C～95°C
(2) Switch Capacity: AC 220V 0.3A COSφ ≤0.6
DC 220V 0.3A S≤5×10-3S
(3) Operation Character: Table Ⅰ
Type QJ-80 QJ-50 QJ-25
Range of flow（m/s） 0.7～1.5 0.6～1.2 1.0
Gas accumulation 250～300 200～250
（ml）
(4) Sealing character: filling transformer oil into the relay, Pressurizing normal temperature
200kPa,Continued 20 min and without any leakage.
(5) Insulation Character Table Ⅱ
Test item Voltage Voltage Voltage between signal
between between and trippingterminal
contacts terminal and
earth
Bring to bear on 2000v /1 min 2000v /1 min 2000v /1 min
industry voltaye
(6) Antivibration capacity
When acceleration is 4g at vibration frequency of 4～20Hz,the relay shall not do any.
4、 installation and application
(1) The overall size of QJ4-25 Relay is shown as Fig. A. The overall size of QJ1-50 、80，
QJ4-50、80 Relay is shown as Fig. B. Seeing Table 3 for the size.
(2) The Gas relay is fitted in pipeline between the tank and conservator. pay special
attention to the arrow on the housing the conservator.
(3) For filling oil, please all valves in the pipeline between the tank and conservator,
blled the housing via the bleeder and then ciosed.
(4) Air pumped form the air plug, the reliability of “Signal” contacting motion can
bechecked.
(5) Cover twisted down, pinprossed, the reliability of “Trip” contacting motion can
bechecked.
5、Note
(1) Before the newly-produced relay installed and used, the relay chip must be taken out
and the locked banding used during the transportation should be demolished.
(2) The Gas relay must be checked by special device, then can mounted.
(3) The spring on the baffle plate can changed the length, adjusting the value for
tripping. The other parts of the Gas relay can`t change at will.
(4) Replacing or adding some parts near the permanent magnet and magnetic switch,
the non-magnetic material must be used.
(5) The permanent magnet can be not intensely vibratied or in strong magnetic field,
The permissible operating temperature is from -40°C to 100°C.
(6) The magnetic switch can’t dismantle and the end of leads can`t bend at will.
六、Structure outline and dimensions Table Ⅲ
Set oil
flow Magnet Conne-
Connection Gas Volume
No. Type speed Contact ction
pipe(mm) (ml)
range tube diagram
(m/s)
Single signal;
1 QJ4-25 200~250 4
Single trip
25 1.0 Single trip
2 QJ4G-25 5
3 QJ6-25 Double trips 6
4 QJ1-50 50 0.6～1.2
5 QJ1-80 80 0.7～1.5 Single signal；
7
6 QJ2-50 50 0.6～1.2 Double trips
7 QJ2-80 80 0.7～1.5
8 QJ3-50 50 250~300 0.6～1.2 Single
signal ;Double 8
9 QJ3-80 80 0.7～1.5
trips
10 QJ4-50 50 0.6～1.2 Single
signal ;Double 7
11 QJ4-80 80 0.7～1.5
trips
12 QJ5-50 50 0.6～1.2 Single
8
13 QJ5-80 80 0.7～1.5 signal ;Double
3
14 QJ6-50 50 0.6～1.2 trips
15 QJ6-80 80 250～300 0.7～1.5
16 QJ7-50 50 0.6～1.2 Single
signal ;Double 7
17 QJ7-80 80 0.7～1.5
trips
18 QJ8-50 50 0.6～1.2
19 QJ8-80 80 0.7～1.5 Double signal;
9
20 QJ9-50 50 0.6～1.2 Double trips
21 QJ9-80 80 0.7～1.5
22 QJ10-50 50 0.6～1.2 Single
signal ;Double 7
23 QJ10-80 80 0.7～1.5
trips
24 QJ11-50 50 0.6～1.2
25 QJ11-80 80 0.7～1.5
Single
26 QJ12-50 50 0.6～1.2
signal ;Double 8
27 QJ12-80 80 0.7～1.5
trips
28 QJ13-50 50 0.6～1.2
29 QJ13-80 80 0.7～1.5
30 QJ14-50 50 0.6～1.2 Double signal;
9
31 QJ14-80 80 0.7～1.5 Double trips
32 QJ15-50 50 0.6～1.2 Single
signal ;Double 8
33 QJ15-80 80 0.7～1.5
trips
34 QJ16-50 50 0.6～1.2 Double signal;
9
35 QJ16-80 80 0.7～1.5 Double trips
36 QJ17-50 50 0.6～1.2
Double
37 QJ17-80 80 0.7～1.5
signals ;Single 10
38 QJ18-50 50 0.6～1.2
trip
39 QJ18-80 80 0.7～1.5
Double
50
40 QJ19-50 signals ;Double
0.6～1.2 11
trips
41 QJ19-80 80 0.7～1.5
42 QH
4
Model D0 H L D A D1 D2 d
QJ4-25 210
QJ4G-25 φ 25 190 200 φ 14
QJ6-25 190
QJ1-50
QJ6-50
QJ7-50
QJ9-50
φ 50 213 160 φ 130 120 φ 100 φ 60 M12
QJ11-50
QJ13-50
QJ15-50
QJ17-50
QJ2-50
QJ3-50
QJ4-50
QJ5-50
QJ8-50
QJ10-50 φ 50 215 185 φ 125 125 -- -- φ 14
QJ12-50
QJ14-50
QJ16-50
QJ18-50
QJ19-50
QJ1-80
QJ6-80
QJ7-80
QJ9-80
φ 80 213 160 φ 130 120 φ 110 φ 86 M12
QJ11-80
QJ13-80
QJ15-80
QJ117-80
QJ2-80
QJ3-80
QJ4-80
QJ5-80
QJ8-80
QJ10-80 φ 80 232 185 φ 160 160 φ 18
QJ12-80
QJ14-80
QJ16-80
QJ18-80
QJ19-80
5
1 Plug 2 Weight 3 Cup(float) 4 Magnet 5 Contact6 Magent 7 Baffle plate
8 limitary 9 、10 Contact11 Adjusting 12 Spring 13 Probe 14 Terminal 15 Scyew
Figure 1:Core structure of Buchholz relay
M18×1.5 12 90
Connect
156.5
00
214
R1
e
ac
tr
φ25
φ67
φ35
en
Op
φ85
φ115
4-φ14
1
200 Conservator side
Figure 2.0 Overall dimension drawing of QJ4-25、QJ4G-25、QJ6-25 Buchhola relay
8
R8
e
ac
12 150
tr
en
Op
en
Op
M18×1.5
tr
Connect
ac
e
R9
5
H
φ100
φ60
φ50
D1
D2
D0
b
D 8-d
L Conservator side A×A
170
Figure 3.0 Overall dimension drawing of QJ□-50、80 Buchhola relay
6
Airlock Terminal
Probe
signal trip
a)terminal post position diagram b)elementary diagram
Figure 4 QJ4-25 relay connecting diagram
Airlock Terminal
Probe
trip
a)terminal post position diagram b)elementary diagram
Figure 5 QJ4G-25 relay connecting diagram
Airlock Terminal
Probe
trip trip
a)terminal post position diagram b)elementary diagram
Figure 6 QJ6-25 relay connecting diagram
AirLock 1 2 4 5 3
1
BLEEDER
气 塞
Probe
3
Terminal
探
PIN
Signal Trip
4
针
b)Wiring principle
a)Position wiring terminal
Figure 7：Wiring dimension drawing of QJ-50、80 Buchhola relay
with single signal and common point double trips
7
AirLock 1 2 3 4 5 6
1
BLEEDER
气 塞
2
Probe
3
Terminal
探
PIN
Signal Trip Trip
4
针
5
b)Wiring principle
a)Position wiring terminal
Figure 8：Wiring dimension drawing of QJ-50、80 Buchhola relay
with single signal and double independent trips
AirLock
1 2 3 4 5 6
1
BLEEDER
气
2
塞
Probe
6
Terminal
探
PIN
4
针
Double Signals Double Trips
5
b)Wiring principle
a)Position wiring terminal
Figure 9：Wiring dimension drawing of QJ-50、80 buchhola relay
with doubule signals and double trips
AirLock 1 2 3 4 5 6
1
BLEEDER
气 塞
Probe
6
Terminal
探
PIN
Signal Signal Trip
4
针
b)Wiring principle
a)Position wiring terminal
Figure 10：Wiring dimension drawing of QJ-50、80 Buchhola relay
with single signal and double independent trips
8
AirLock
1 7 5 8 2 3 4 6
1
BLEEDER
气 塞
2
Probe
Terminal
3
探
PIN
Signal Signal Trip Trip
4
针
5
b)Wiring principle
a)Position wiring terminal
Figure 11：Wiring dimension drawing of QJ-50、80 Buchhola relay
with double independent signal and double independent trips
Shenyang Sixing Relay Manufacturing Co.. Ltd.
Add: Room 3, No.11, Taibaishan Road, Huanggu District, Shenyang, China
Tel: +86 (24) 31203508 Fax: +86 (24) 31203507
Post code: 110036
Email: sysxrelay@[Link]
2012-7-9 版本
