SCUBAPRO MK 16 First Stage
SCUBAPRO
Repair Guide
MK 16 First Stage
USE THIS GUIDE AS A REFERENCE WHEN SERVICING
THE MK 16 FIRST STAGE
2003 SCUBAPRO 1
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
TOOLS NEEDED FOR REPAIR OF MK 16
P/N
43
04
00
00
TOOLS
NEEDED
Quantity Part Number Description
1 Socket Wrench with 3/8” drive and
3” extension
1 20-155-500 1” Yoke Nut Socket
(Peter Built)
20.270-100 MK 16 Tool
(Peter Built)
1 set 10.102.100 Brass o’ring picks
(Peter Built)
1 tube 41.047.000 Christo-Lube Christo-Lube
OXYGEN COMPATIBLE LUBRICANT
P/N 41-047-000
1 47.010.000 Counter Mat
1 41.496.101 Lubricant syringe Monoject
1 43.040.000 Universal Tool
1 20-115-100 First Stage Handle
(Peter Built)
2 Torque Wrench with 3/8” drive -
100 in-lb range and 600 in-lb range
1 Hex Key Set: 7/32” and 6mm
1 Crescent wrench
1 20.500.200 Pneumatic Adjusting tool
(Peter Built)
1 18.300.500 Blow Gun/Air Nozzle
(Peter Built)
ICON LEGEND
Inspect carefully, replace if needed
Monoject
Lubricate properly
Replace annually
Dynamic o’ring, lubricate properly
No tools needed for this step
P/N
43
04
00
00
TOOLS
NEEDED
Indicates the regulators affected by this step
2003 SCUBAPRO 2
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
Remove hoses from the first stage by
using an adjustable wrench or 5/8”
open-end wrench.
Remove plugs using a 5/32” hex
wrench.
6 mm
Remove the plastic boot. Using a 6
mm hex wrench, thread out the
intermediate pressure adjustment
screw.
2003 SCUBAPRO 3
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
Use the Universal Tool to remove the
end cap from the main regulator body.
The spring and spring pad can now be
removed.
Remove the friction washer and
diaphragm carefully.
Remove the HP module button and pin.
Remove the pin carefully to ensure it is
not lost.
Using the Balance Chamber Tool,
remove the balance chamber by
threading out the unit in a counter
clockwise direction. Turn the unit as
shown to prevent loss of the HP seat
and spring assembly.
Remove the spring assembly.
2003 SCUBAPRO 4
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
Remove the HP seat using the brass
picks. The HP seat will be replaced.
Use caution to prevent damaging the
regulator body.
Alternatively, use the air gun and MK16
tool to remove the HP seat.
Remove the Yoke Nut, Yoke and
Saddle from the regulator body.
2003 SCUBAPRO 5
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
5/32”
For DIN Regulators
Remove the Filter retainer, filter,
spring, and o’ring from the DIN Fitting
using a 5/32” hex wrench.
6 mm
For DIN Regulators
Remove the DIN Fitting from the
regulator body.
2003 SCUBAPRO 6
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
Christo-Lube
OXYGEN COMPATIBLE LUBRICANT
P/N 41-047-000
Using a brass o’ring pick, remove the
star retainer and filter.
Clean and inspect all regulator parts.
Replace the conical filter. Inspect and
lubricate the static yoke nut o’ring.
Replace the o’ring if needed.
4 5 4 3 2
2 3
1
1
Torque
Torque the yoke nut to 266 in-lbs or 30
Newton-meters.
2003 SCUBAPRO 7
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
4 5 4 3 2
2 3
1
1
Torque
Christo-Lube
OXYGEN COMPATIBLE LUBRICANT
6 mm
P/N 41-047-000
For DIN Regulators
Replace the DIN Fitting into the
regulator body after inspection and
lubrication of the fitting-to-body o’ring.
Torque to 266 in-lbs or 30 Newton-
meters.
4 5 4 3 2
2 3
1
1
Torque
5/32”
For DIN Regulators
Replace the spring, filter, o’ring, and
filter retainer. Torque to 35 in-lbs or 4
Newton-meters.
2003 SCUBAPRO 8
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
Insert a new HP seat assembly into
the regulator body after lubricating the
HP seat o’ring properly.
Assemble the HP poppet, spring and
washers.
Assemble the o’ring, (2) washers in the
HP seat retainer.
Insert the poppet assembly. Insert the
HP seat retainer and tighten using the
MK 16 tool.
2003 SCUBAPRO 9
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
No tools needed
P/N
43
04
for this step
00
00
TOOLS
NEEDED
Insert the pin, disc, diaphragm,
diaphragm ring, diaphragm disc and
spring. Be certain that the diaphragm
is pressed evenly into place.
Thread and tighten the diaphragm
holder using the universal tool and first
stage handle.
2003 SCUBAPRO 10
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
SCUBAPRO MK 16 First Stage
6mm
Thread in the spring screw (adjustment
cap) and tighten flush with the 6 mm
hex wrench.
The cap will be adjusted to set the
intermediate pressure in a subsequent
step.
Replace the plastic cap. It is possible
to make intermediate pressure
adjustments with the plastic cap in
place.
6mm
Attach the second stage regulator
through the pneumatic adjusting tool.
Do an air-on test to determine the
intermediate pressure.
Adjust the intermediate pressure using
the 6mm hex wrench. Increase
intermediate pressure by turning
clockwise.
Intermediate pressure should be
between 125 and 145 psi at 3000 psi
and 300 psi.
2003 SCUBAPRO 11
Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO
technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians
must be employed by an authorized SCUBAPRO facility.
