RSC Advances: Paper
RSC Advances: Paper
Nady A. Fathy *
There is a pressing demand to prepare low-cost carbon nanotubes (CNTs) from renewable biomass
resources as cheap carbon precursors and catalyst supports during chemical vapor deposition (CVD).
Camphor and rice straw are quite an eco-friendly, renewable and low-cost carbon sources to prepare
CNTs. Here, successful attempts for preparing CNTs through carbonization of hydrothermally treated
rice straw using either mono-catalyst of ferrocene (RS-H/Fe) or mixed catalysts of ferrocene and nickel
nitrate (RS-H/Fe–Ni) in presence of gaseous carbon source emitted from heating camphor under
flowing N2 gas were achieved. Scanning electron microscope (SEM) combined with energy-dispersive
spectroscopy (EDS), transmission electron microscope (TEM), Raman spectroscopy and thermal
gravimetric analysis (TGA) techniques were used to determine the morphology, surface, electronic
structures and thermal stability of the produced CNTs. Different structures of CNTs were grown with
outer diameters ranging from 22 nm to 66 nm. Few amounts with small outer diameters of coiled
CNTs–Fe bundles were produced over carbonized rice straw with ferrocene (RS-H/Fe) through
a bottom growth mechanism. Whereas considerable amounts of straight and large outer diameter of
CNTs-bundles (CNTs–Fe–Ni) were formed over RS-H/Fe–Ni substrate via a bottom growth mechanism
also. Raman spectra showed two main bands of CNTs; G-band at 1580 cm1 and D-band at 1356 cm1
Received 1st May 2017
Accepted 24th May 2017
or 1335 cm1 which obtained on RS-H/Fe and RS-H/Fe–Ni samples, respectively. Conclusively, the
presence of Ni with ferrocene can enhance the yield, thickness and graphitization extent of the as-
DOI: 10.1039/c7ra04882c
prepared CNTs. Therefore, conversion of available-cheap biomasses into high added-value materials
rsc.li/rsc-advances such as CNTs becomes a realistic, feasible and thus reduces the cost production of CNTs.
This journal is © The Royal Society of Chemistry 2017 RSC Adv., 2017, 7, 28535–28541 | 28535
View Article Online
lignin. They proposed that the obtained molecular structure of lignin disappeared. Aer drying overnight at 100 C, a very ne
CNTs is closely related to the hexagonal arrangement of carbon powdered rice straw was obtained and labeled as RS-H.
atoms in the graphite sheets and thus the spatial and molecular
arrangement of cell wall played an important role in the 2.2. Hydrothermal treatment of RS-H supported iron
formation of CNTs. Very recently, Zhu et al.24 synthesized CNTs catalyst
from bamboo charcoal using CVD in the presence of ethanol Preparation of substrate proceeds rstly via hydrothermal
vapor and pyrolysis temperature between 1200 and 1400 C. treatment of the pretreated rice straw obtained (RS-H). This
They observed that the tips of MWCNTs produced consisted product known as a hydrochar which has surface densely
mainly of calcium silicate acting as a catalyst to accelerate the
This article is licensed under a Creative Commons Attribution 3.0 Unported Licence.
2. Experimental
2.1. Pretreatment of rice straw by alkali-acid reagents
Prior hydrothermal treatment, the rice straw was collected from
Delta region in Egypt, washed thoroughly with hot water for
several times then dried overnight at 80 C. Rice straw was
milled, sieved in range of 0.4–0.8 mm (denoted as RS). The RS
was treated with NaOH by mass ratio 1 : 1 in 1 L distilled water
to remove the silica, lignin, hemicellulose and other pectin
substances. The mixture was stirred and heated at 100 C for
120 min then le overnight. Aer that, the alkali treated rice
straw was ltered, washed with hot water and dried overnight at
80 C. Then, acid treatment of pretreated rice straw in alkali was
employed by the reuxing as follows; 2 g of pretreated rice straw
was inserted into 250 mL a round bottle containing 100 mL of
10 v/v% H2SO4 acid and heated at 100 C for 120 min under
continuous stirring. Aer that, the suspended rice straw was Fig. 1 A flow diagram for synthesis of CNTs from camphor and pre-
ltered and washed with hot water until the brown color of treated rice straw throughout a home-made CVD unit.
28536 | RSC Adv., 2017, 7, 28535–28541 This journal is © The Royal Society of Chemistry 2017
View Article Online
length ¼ 80 mm) was placed horizontally throughout two elec- obtained in the morphology of rice straw aer treating the rice
tric furnaces as shown in Fig. 1. Camphor was put inside an straw with NaOH.26 Chakraborty et al.28 affirmed that NaOH
alumina boat and transferred into the rst furnace (le hand) pretreatment can have a substantial affect on the crystallinity,
whereas the resulting substrate with catalyst (RS-H/Fe or RS-H/ pore structure, accessibility, stiffness, unit cell structure, and
Fe–Ni) was inserted in an alumina boat then taken into the orientation of brils in cellulosic bers. Such chemical struc-
other 2nd furnace (right hand). A temperature program was ture of rice straw can be thus utilized for production of CNTs.
adjusted from room temperature to 800 C with a heating rate
(10 C min1). When the temperature of 2nd furnace reached
3.1. Morphological properties of the prepared samples
800 C, it was kept for 120 min, and then the camphor was
This article is licensed under a Creative Commons Attribution 3.0 Unported Licence.
heated to 250 C in order to get the carbon source in the gas Imaging with SEM was used to follow the morphological
phase which then passed throughout the second furnace by the changes in rice straw before and aer pretreatment as seen in
owing N2 gas at 800 C over additional 60 min to get CNTs
Open Access Article. Published on 31 May 2017. Downloaded on 11/11/2018 10:47:54.
Fig. 2(A and B). Before any treatment, the surface of raw rice
deposited on the carbonized RS-H/Fe or RS-H/Fe–Ni. Finally, the straw showed smooth, tight and contiguous surface. Aer
two furnaces were switched off and the resulting carbon hydrothermal treatment, RS-H/Fe–Ni countered to a rough
samples were collected and denoted as CNTs–Fe and CNTs–Fe– surface with extensive anomalous porosity and vascular bundles
Ni, respectively. that seem to be severely shrunken compared with untreated rice
straw. The concave appearance of the outer surface disappeared
as a result of removal of lignin and hemicellulose from the rice
2.5. Characterization of the prepared samples
straw. Upon direct carbonization of treated rice straw (RS-H/Fe–
To draw more detailed description, the prepared samples were Ni) at 800 C, straight, porous and rolled brous of cellulose
characterized with reference to their morphologies before and microstructure was formed as depicted in Fig. 2(C). Thus, the
aer formation of CNTs. The surface structure and chemical carbonization of pretreated rice straw generated pores as an
compositions of the prepared samples were estimated by eld- anchor sites for the catalyst and to serve as growing sites for the
emission scanning electron microscope (SEM) combined with catalyst nanoparticles as well. As shown in Fig. 2(D), upon
energy-dispersive spectroscopy and electron backscatter decomposition of camphor at 250 C, meanwhile carbonization
diffraction (FE-SEM, FEI Quanta FEG-250, EDS). High resolu- of RS-H/Fe–Ni was carrying out at 800 C, numerous bundles of
tion transmission electron microscopy (HR-TEM, JEM-1230, CNTs were produced over the pyrolyzed RS-H/Fe–Ni support
Japan) was used to determine the morphologies of the result- and the resulting named as CNTs–Fe–Ni. It is observed that the
ing catalysts and carbon nanotubes (CNTs). Investigation of carbonized RS-H/Fe–Ni support was well covered by a CNTs
Raman spectra was carried out at room temperature using layer with relatively homogeneous diameter distribution. The
Sentera laser Raman spectrometer (Bruker, Germany). The as-prepared CNTs bundles seem to anchor directly on the
thermal stability of the samples was examined (Shimadzu-60 surface of the support. Also, the CNTs can grow on both the
thermal analyzer, Japan) under passing nitrogen atmosphere surface and inside the pores of this carbonized support.
at a heating rate of 10 C min1. Moreover, Brunauer–Emmett–
Teller surface area (SBET, m2 g1) was determined using
nitrogen adsorption analysis at 196 C (BEL-Sorp, Microtrac
Bel Crop, Japan).
This journal is © The Royal Society of Chemistry 2017 RSC Adv., 2017, 7, 28535–28541 | 28537
View Article Online
28538 | RSC Adv., 2017, 7, 28535–28541 This journal is © The Royal Society of Chemistry 2017
View Article Online
Fig. 7 TGA profiles of the prepared samples before and after synthesis CNTs.
This journal is © The Royal Society of Chemistry 2017 RSC Adv., 2017, 7, 28535–28541 | 28539
View Article Online
Fig. 8 TEM image of the prepared CNTs from hydrothermal carbon- 9 H. Chu, L. Wei, R. Cui, J. Wang and Y. Li, Carbon nanotubes
ization of RS-H/Fe–Ni. combined with inorganic nanomaterials: preparations and
applications, Coord. Chem. Rev., 2010, 254, 1117–1134.
10 A. Peigney, C. Laurent, E. Flahau, R. R. Bacsa and A. Rousset,
growth mechanism. Whereas considerable amounts of straight
Specic surface area of carbon nanotubes and bundles of
and large outer diameter of CNTs-bundles were formed over
carbon nanotubes, Carbon, 2001, 39, 507–514.
carbonized RS-H/Fe–Ni via bottom growth mechanism also as
11 C. Journet, W. K. Maser, P. Bernier, A. Loiseau, M. L. dela
detected in TEM images. Furthermore, Raman spectra
Chapelle, S. Lefrant, P. Deniard, R. Lee and J. E. Fischer,
conrmed the formation of CNTs on the carbonized rice straw
Large-scale production of single-walled carbon nanotubes
through the prescribed technique in this study. Accordingly, the
by the electric arc technique, Nature, 1997, 388(6644), 756.
structure and diameter of the produced CNTs were found to be
12 T. Guo, P. Nikolaev, A. Thess, D. T. Colbert and R. E. Smalley,
controlled by the morphological properties of the prepared
Catalytic growth of single-walled nanotubes by laser
catalysts on the carbonized rice straw. It was found that the
vaporization, Chem. Phys. Lett., 1995, 243(1–2), 49.
prepared RS-H/Fe–Ni was more efficient as compared to RS-H/
13 H. Dai, A. G. Rinzler, P. Nikolaev, A. Thess, D. T. Colbert and
Fe in the production of CNTs. Overall, the feasibility of
R. E. Smalley, Single-wall nanotubes produced by metal-
carbonized rice straw treated with Fe–Ni catalyst as an efficient
catalyzed disproportionation of carbon monoxide, Chem.
substrate for preparation of CNTs through chemical vapor
Phys. Lett., 1996, 260(3–4), 471.
deposition of camphor under owing N2 gas was successfully
14 M. Kumar and Y. Ando, Camphor–a botanical precursor
attained. However, still there are more attempts in our labora-
producing garden of carbon nanotubes, Diamond Relat.
tory to optimize the synthesis procedure and to prepare good
Mater., 2003, 12, 998–1002.
quality and high quantity of CNTs. In an ongoing study, when
15 R. J. Andrews, C. F. Smith and A. J. Alexander, Mechanism of
RS-H/Fe–Ni exposed to a thermal treatment in a closed-vertical
carbon nanotubes growth from camphor and camphor
tubular furnace at 800 C for 60 min, without ow of any inert
analogs by chemical vapor deposition, Carbon, 2006, 44,
gases, good quality of CNTs with large amount is obtained as
341–347.
shown in Fig. 8.
16 A. K. Chatterjee, M. Sharon, R. Banerjee and M. Neumann-
Spallart, CVD synthesis of carbon nanotubes using a nely
Acknowledgements dispersed cobalt catalyst and their use in double layer
electrochemical capacitors, Electrochim. Acta, 2003, 48, 3439.
The author gratefully acknowledges the nancial supports 17 X. Liu, Y. Yang, H. Liu, W. Ji, C. Zhang and B. Xu, Carbon
provided by the National Research Centre (NRC) under the nanotubes from catalytic pyrolysis of deoiled asphalt,
Project No. 11090201. Mater. Lett., 2007, 61, 3916–3919.
18 P. Ghosh, R. A. Afre, T. Soga and T. Jimbo, A simple method
References of producing single-walled carbon nanotubes from a natural
precursor: eucalyptus oil, Mater. Lett., 2007, 61, 3768–3770.
1 S. Iijima, Helical microtubules of graphitic carbon, Nature, 19 S. Paul and S. K. Samdarshi, A green precursor for carbon
1991, 354, 56–58. nanotubes synthesis, New Carbon Mater., 2011, 26, 85–88.
2 M. F. L. De Volder, S. H. Tawck, R. H. Baughman and 20 R. Kumar, R. S. Tiwari and O. N. Srivastava, Scalable synthesis
A. John Hart, Carbon Nanotubes: Present and Future of aligned carbon nanotubes bundles using green natural
Commercial Applications, Science, 2013, 339, 535–539. precursor: neem oil, Nanoscale Res. Lett., 2011, 6, 92.
3 Carbon Filaments and Nanotubes: Common Origins, Differing, 21 A. B. Suriani, A. A. Azira, S. F. Nik, R. Md Nor and M. Rusop,
Applications?, ed. L. P. Birὀ, C. A. Bernardo, G. G. Tibbetts Synthesis of vertically aligned carbon nanotubes using
and P. H. Larnbin, Kluwer Academic, Dordrecht, natural palm oil as carbon precursor, Mater. Lett., 2009, 63,
Netherlands, 2001. 2704–2706.
4 R. H. Baughman, A. A. Zakhidov and W. A. de Heer, Carbon 22 A. B. Suriani, R. Md Nor and M. Rusop, Vertically aligned
nanotubes–the route toward applications, Science, 2002, carbon nanotubes synthesized from waste cooking palm
297(787). oil, J. Ceram. Soc. Jpn., 2011, 118, 963–968.
28540 | RSC Adv., 2017, 7, 28535–28541 This journal is © The Royal Society of Chemistry 2017
View Article Online
23 B. Goodell, X. Xie, Y. Qian, G. Daniel, M. Peterson and 28 S. Chakraborty, S. Chowdhury and P. Saha, Adsorption of
J. Jellison, Carbon nanotubes produced from natural crystal violet from aqueous solution onto NaOH-modied
cellulosic materials, J. Nanosci. Nanotechnol., 2008, 8(5), rice husk, Carbohydr. Polym., 2011, 86, 1533–1541.
2472–2474. 29 M. Kumar and Y. Ando, A simple method of producing
24 J. Zhu, J. Jia, F. L. Kwong, D. H. Ng and S. C. Tjong, Synthesis aligned carbon nanotubes from an unconventional
of multiwalled carbon nanotubes from bamboo charcoal precursor – Camphor, Chem. Phys. Lett., 2003, 374, 521–526.
and the roles of minerals on their growth, Biomass 30 F. Zhou, Q. Liu, W. Zhang, J. Gu, S. Zhu and D. Zhang,
Bioenergy, 2012, 36, 12–19. Fabrication of 3D carbon nanotube/porous carbon hybrid
25 Z. Wang, H. Ogata, S. Morimoto, J. Ortiz-Medina, materials, J. Mater. Sci., 2014, 49, 548–557.
This article is licensed under a Creative Commons Attribution 3.0 Unported Licence.
from rice husk by microwave plasma irradiation: from 2005, 409, 47–99.
graphene and carbon nanotubes to graphenated carbon 32 H. Essawy, N. Fathy, M. Tawk, S. El-Sabbagh, N. Ismail and
nanotubes hybrids, Carbon, 2015, 94, 479–484. H. Youssef, Fabrication of Single-Walled Carbon Nanotubes
26 E. B. Belal, Bioethanol production from rice straw residues, from Vulcanized Scrap Rubber via Thermal Chemical Vapor
Braz. J. Microbiol., 2013, 44, 225–234. Deposition, RCS Adv., 2017, 7, 12938–12944.
27 N. A. Fathy, O. I. El-Shafey and L. B. Khalil, Effectiveness of 33 P. Lu and Y.-L. Hsieh, Highly pure amorphous silica nano-
alkali–acid treatment in enhancement the adsorption disks from rice straw, Powder Technol., 2012, 225, 149–155.
capacity for Rice straw: the removal of methylene blue 34 M. G. S. Bernd, S. R. Braganc, N. Heck and L. C. P. da Silva
dye., ISRN Phys. Chem., 2013, 2013, 1–15. Filho, Synthesis of carbon nanostructures by the pyrolysis
of wood sawdust in a tubular reactor, J. Mater. Res.
Technol., 2017, DOI: 10.1016/j.jmrt.2016.11.003.
This journal is © The Royal Society of Chemistry 2017 RSC Adv., 2017, 7, 28535–28541 | 28541