Stratasys F170
Reading
The Foundry
Last Updated: 10/15/18
THE STRATASYS PRINTER
By now, you should be trained on utilizing the Ultimaker 3 printers we
have before getting trained on the Stratasys. You don’t need to know
everything about 3D printing to use the Stratasys but because it is a nicer,
more powerful FDM printer than the Ultimakers, we want all users to have
some familiarity with the 3d printing process.
The Foundry has one (1) StrataSys F170 printer available for use. It has a
build volume of 10”W x 10”L x 10”H. You should be using the Stratasys for
larger and more complicated parts with tighter tolerances than the Ultimaker
can handle. As a note, post processing for the Stratasys will mainly be cutting
and chipping off supports with hand tools. If there are some parts that cannot
be cleaned properly after this initial step, the post processing bath next to
the printer can be used.
Safety
● Don’t operate equipment without notifying a Scout. Please wear
safety glasses and closed toed shoes in tool bay spaces, and
don’t operate equipment without a Scout present.
● Be careful with build plate and nozzle head, as they can be
extremely hot.
● Always wear long long sleeves when working inside the oven. The
chamber is hot; sleeves help protect your skin if you touch any
components of the chamber.
● Be sure to stop printer head movement before placing hand inside
of chamber.
● When removing supports, please put on safety glasses and gloves
to to avoid any cuts or injuries.
● You must be at the printer for the first and last 5 minutes of the
print
● If something breaks, immediately pause the print and call a Scout
or Janos over.
● When in doubt, grab a Scout. We’ll be happy to help!
Printer Anatomy
OPERATING THE MACHINE
1) Notify a Scout before you begin a print and if you plan to change
filament.
2) Load your part into GrabCAD Print
We will want to use GrabCAD Print, which can be found on the
GRABCAD Print website (link here : [Link] ) Please
note that the computer in the additive bay already has GrabCAD Print
already installed if you for some reason can’t download it.
Open the application, login, and you’ll see this screen:
Make sure to configure to the Stratasys F170 settings so the build plate
can be the accurate size. This can be done at the bottom right box of
the screen. You can also add network specific printers to print directly
from the computer, and have no need for a usb drive.
You can load a GrabCAD Print project file, CAD file, or STL file into the
software. The Print software will translate of all these file directly into
the g-code that the printers will directly take instructions from. No
need for the STL file intermediate step!
3) Print Orientation and Settings
Once you load your part, the software will automatically try to find the best
optimal place to put it. If you need to rotate a part, click on the black circular
arrows icon to move around the x, y, and z axes. To move a part, click and
drag. If the software is happy, the bound box will appear white as shown in
the following image. If not, the bound box will appear red. You must be
careful because the software does not warn you about parts colliding.
You may notice you have an extra part in the build plate. This is the purge
part that the printer software automatically inserts and adjusts according to
the height of the tallest layer. According to the GrabCAD forum: “F123 Series
printers use a purge part on the tray instead of a purge bucket behind the
tray. This reduces head movement per layer, reducing print time. Purging is
needed when the printer swaps from printing model to support material in
each layer.”
If you are interested in looking at the print settings in more detail, please ask
the Scout to go through them together. The printer will automatically print
layers of of 0.01in thickness but can go all the way down to 0.005 in.
4) Physical Checkup on Printer
So at this point you should be comfortable with your part’s location on
the build plate and print settings. This step is just to remind you to
check for any physical obstacles before starting. Check if:
● the build plate clean and cleared of any parts
● there any plastic in the build area that could get in the way of
printing.
● the nozzle clear of any noticeable amounts of plastic
For clearing the nozzle head of anything melted plastic, please do not
use your hands as it may still be hot. Grab some dry and clean tool like
a palette knife to clean it off.
For replacing spools or cleaning nozzle head inside, please see a Scout.
When you unload it it dumps about 10 feet of material and you have to
wind it by hand so the spool does not get entangled and stuck.
5) Load part into Stratasys itself
Alright, your nozzle is clear, the build plate is clean, you have enough
filament etc.
Now you’re ready to print.
One nice final check to do is to view the layers of your print to make
sure it will turn out the way you want it to. Click the show slice preview
button to do so:
You can preview any selected layer, and see an animation of the entire
part being built by layer.
The home screen looks like this:
Side note: if you are printing from the Ultimaker computer in the
foundry additive bay, once you hit prepare, you can send it directly to
print over the network by clicking the “Print over Network” blue button.
In which case the following screen will appear:
If you are not using the Stratasys computer, use a USB drive, got to File,
then Export CMB to save the gcode that the printer will actually read.
Save to the drive. Then place your usb into one of the Stratasys slots on
the front of the machine by the screen. In the main Ultimaker menu,
select “PRINT.” It will take you to this screen:
Select USB and navigate to your file
Before you print anything, you can take a look at a variety of properties
for your print job such as duration, expected materials, number of
layers, and more.
Now just add it to the queue and print!
To edit queue, select the pencil button at the queue screen:
It will allow you to delete upcoming jobs by touching the trash icon. It
will not ask for verification to delete, so please be careful when
deleting jobs.
6) While your part is printing
It’s important to stick around for the first few layers of your print, since
these are the most likely layers to have issues. If the print fails during
run and you are not in the building, a Scout will remove and the next
person in the cue may begin their print. Once your part has completed
its first few layers, and you like the results you see, you can leave it
alone. If you have really long print jobs, check on them once in a while.
Just because it started printing just fine doesn’t mean the job will be
completed perfectly. Best to come back a few hours into a 10+ hour job
than at the end, because then you will waste more material and time
than was necessary.
7) Now that your part is done…
Make sure you take your part off the build plate and you clean whatever
mess your job might have left. Keep the printers as clean as you can
and be respectful of the space.
Spread the word. We’d love to train more people and get more
interesting projects going!
External Resources
For the official Stratasys F170 manual:
[Link]
Guide/F123_Series_Operation%20and%20Maintenance_REV_A.pdf
Need some inspiration?
[Link]
[Link]
[Link]
[Link]
Design help:
[Link]
f