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Production Rates in Chemical Processes

The document outlines the calculation of transformation and production rates for various equipment in a chemical process involving the conversion of A to R. It provides specific volumes and percentages of R at different stages in the process, detailing the flow rates and intensive rates for each equipment item. The calculations include the input flow rates and the resulting percentages of R after processing in each vessel.
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0% found this document useful (0 votes)
66 views4 pages

Production Rates in Chemical Processes

The document outlines the calculation of transformation and production rates for various equipment in a chemical process involving the conversion of A to R. It provides specific volumes and percentages of R at different stages in the process, detailing the flow rates and intensive rates for each equipment item. The calculations include the input flow rates and the resulting percentages of R after processing in each vessel.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Production Capacity and Transformation rate

• Work out the transformation and production rate in each of


the equipment items in the following process

𝑚𝑜𝑙
𝐴→𝑅
12
𝑠 𝑉𝑖 = 10 10 20 60 𝐿
A T1 T2 T3 T4
12% 𝑅 66% 𝑅
500L 2000L 100L R
Solvent Vessel Volume %R after Vessel Volume %R after

𝐿 V1 500 12% T.3-part 1 10 76%

48 V2 2000 66% T.3-part 2 10 83%

𝑚𝑖𝑛 T.3-part 3
T.3-part 4
20
60
91%
97%
Production Capacity and Transformation rate

• Work out the transformation and production rate in each of


the equipment items in the following process
𝑭𝒐 𝑟𝑒𝑓𝑒𝑟𝑠 𝑛𝑜𝑟𝑚𝑎𝑙𝑙𝑦 𝑡𝑜 𝑎 𝑘𝑛𝑜𝑤 𝑖𝑛𝑝𝑢𝑡 𝑡𝑜 𝑡ℎ𝑒 𝑠𝑦𝑠𝑡𝑒𝑚 The percentage of R refers typically is as a
𝑇ℎ𝑖𝑠 𝑖𝑠 𝑛𝑜𝑟𝑚𝑎𝑙𝑙𝑦 𝑎 𝑓𝑒𝑒𝑑 𝑓𝑜𝑟 𝑤ℎ𝑖𝑐ℎ 𝑡ℎ𝑒 𝑐𝑜𝑚𝑝𝑜𝑠𝑖𝑡𝑖𝑜𝑛 𝑖𝑠 fraction of all molecules formed from A. In
𝑘𝑛𝑜𝑤n;𝑒.𝑔 𝑎 𝑘𝑛𝑜𝑤𝑛, 𝑚𝑒𝑎𝑠𝑢𝑟𝑒 𝑓𝑙𝑜𝑤𝑟𝑎𝑡𝑒 𝑜𝑓 𝑝𝑢𝑟𝑒 this case, with only two products:
𝑐𝑜𝑚𝑝𝑜𝑛𝑒𝑛𝑡, 𝑜𝑟 𝑎 𝑠𝑡𝑟𝑒𝑎𝑚 𝑜𝑓 𝑠𝑜𝑙𝑣𝑒𝑛𝑡 𝑖𝑛 𝑤ℎ𝑖𝑐ℎ 𝑡ℎ𝑒 𝑤𝑒𝑖𝑔ℎ𝑡 𝐹𝑅 𝐹𝑅 𝐹𝐴𝑜 − 𝐹𝐴
𝑜𝑓 𝑑𝑖ss𝑜𝑙𝑣𝑒𝑑 𝑠𝑜𝑙𝑖𝑑𝑠 𝑖𝑠 𝑘𝑛𝑜𝑤n %𝑅 = = ≡ 𝑌𝑅 = = 𝑋𝐴
𝐹𝑅 + 𝐹𝐴 𝐹𝐴𝑜 𝐹𝐴𝑜

𝑚𝑜𝑙
𝐹𝐴𝑜 = 12
𝑠
𝑋𝐴 = 𝑌𝑅 = 12% Name
A streams!
V1:500L 12% 𝑹 66% 𝑅
𝑠1 Name equip- 𝑠2 V2:2000L 𝑠3 R2: 100L 𝑠4 R
ment items!
Solvent Name equip- Vessel Volume %R after Vessel Volume %R after
All of the R flowing out of V1 in
𝐿 stream s2 is produced in V1 so:
ment items! V1 500 12% T.3-part 1 10 76%

48 ℙ𝑉1 = ℙ𝑆2 = 𝐹𝑅 = 𝑋𝐴 ∗ 𝐹𝐴𝑜


V2 2000 66% T.3-part 2 10 83%

𝑚𝑖𝑛 𝑚𝑜𝑙
T.3-part 3
T.3-part 4
20
60
91%
97%
𝑋𝐴 ∗ 𝐹𝐴𝑜 = 0.12 ∗ 12 = 1.44
𝑠
The intensive rate:
ℙ𝑉1 𝑋𝐴 ∗ 𝐹𝐴𝑜 1.44 mol
= = ≈ 0.003
𝑉1 V 500 s. L
Production Capacity and Transformation rate

• Work out the transformation and production rate in each of


the equipment items in the following process

𝑚𝑜𝑙
𝐴→𝑅
𝐹𝐴𝑜 = 12
𝑠
Name
A streams!
V1:500L 12% 𝑹 66% 𝑅
𝑠1 Name equip- 𝑠2 V2:2000L 𝑠3 R2: 100L 𝑠4 R
ment items!
Solvent Name equip- Vessel Volume %R after Vessel Volume %R after

𝐿 ment items! V1 500 12% T.3-part 1 10 76%

48 V2 2000 66% T.3-part 2 10 83%

𝑚𝑖𝑛 T.3-part 3
T.3-part 4
20
60
91%
97%

All of the R flowing out of V2 in stream s3


is produced in V1 and V2 so:
𝑚𝑜𝑙
ℙ𝑆3 = 𝐹𝑅 = 𝑋𝐴 ∗ 𝐹𝐴𝑜 = 0.66 ∗ 12 = 8
𝑠

The part of R produced in V2 is the difference :


𝒎𝒐𝒍
∆ℙ𝑉2 = ℙ𝑆3 − ℙ𝑆2 = (𝑋𝐴.𝑆3 − 𝑋𝐴.𝑆2 ) ∗ 𝐹𝐴𝑜 = 0.66 ∗ 12 − 0.12 ∗ 12 = 0.54 ∗ 12 ≈ 𝟔
𝒔
The intensive rate:
∆ℙ𝑉2 (𝑋𝐴.𝑆3 − 𝑋𝐴.𝑆2 ) ∗ 𝐹𝐴𝑜 6 𝐦𝐨𝐥
= = ≈ 𝟎. 𝟎𝟎𝟑
𝑉2 V2 2000 𝐬. 𝐋
Production Capacity and Transformation rate

• Work out the transformation and production rate in each of


the equipment items in the following process

𝐴→𝑅
𝑚𝑜𝑙
𝐹𝐴𝑜 = 12
𝑠
𝑉𝑖 = 10 10 20 60 𝐿
A T1 T2 T3 T4
V1:500L 12% 𝑹 66% 𝑅
𝑠1 Name equip- 𝑠2 V2:2000L 𝑠3 R2: 100L 𝑠4 R
ment items!
Solvent Name equip- Vessel Volume %R after Vessel Volume %R after

𝐿 ment items! V1 500 12% T.3-part 1 10 76%

48 V2 2000 66% T.3-part 2 10 83%

𝑚𝑖𝑛 T.3-part 3
T.3-part 4
20
60
91%
97%

T3 is separated in four separate sections


∆ℙ𝑇3.𝑖 = ℙ𝑇3.𝑖 − ℙ𝑇3.𝑖−1 = 𝑋𝐴.𝑖−1 − 𝑋𝐴.𝑖 𝐹𝐴𝑜

The rate in each of the sections:


∆ℙ𝑇3.𝑖
𝑅𝑇3.𝑖 =
𝑉𝑇.𝑖
T3 Part X.A P.R R.A
1 0.76 9.14 0.12
2 0.83 9.98 0.084
3 0.91 10.9 0.046
4 0.97 11.7 0.013

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