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U-II Engine Familiarization Worksheet

1. The U-II engine has changes to several components compared to the U-I engine, including the cylinder block, cylinder head, piston, injector, high pressure pump, timing chain, and water pump pulley. 2. The document provides diagrams showing the location of intake and exhaust components like the EGR valve, VGT, and CPF, as well as fuel system components like the injector, IMV, high pressure pump, and fuel pressure sensor. 3. Instructions are given to measure low pressure, high pressure, and back leak of the fuel system at different engine conditions and RPMs, and to perform test menus on the scanner to obtain data from the cylinders.

Uploaded by

bhanuka2009
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Technical Worksheets,
  • Diagnostic Tools,
  • Vehicle Practice,
  • Performance Metrics,
  • Idle Speed,
  • Technical Specifications,
  • Engine Systems,
  • Sensor Checks,
  • Technical Documentation,
  • Engine Efficiency
218 views6 pages

U-II Engine Familiarization Worksheet

1. The U-II engine has changes to several components compared to the U-I engine, including the cylinder block, cylinder head, piston, injector, high pressure pump, timing chain, and water pump pulley. 2. The document provides diagrams showing the location of intake and exhaust components like the EGR valve, VGT, and CPF, as well as fuel system components like the injector, IMV, high pressure pump, and fuel pressure sensor. 3. Instructions are given to measure low pressure, high pressure, and back leak of the fuel system at different engine conditions and RPMs, and to perform test menus on the scanner to obtain data from the cylinders.

Uploaded by

bhanuka2009
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Technical Worksheets,
  • Diagnostic Tools,
  • Vehicle Practice,
  • Performance Metrics,
  • Idle Speed,
  • Technical Specifications,
  • Engine Systems,
  • Sensor Checks,
  • Technical Documentation,
  • Engine Efficiency

U-II Engine

Worksheet A: U-II Engine Familiarization


Task: Be familiarized with U-II engine

Requirements: Scan tool (Hi-scan pro or GDS)


Practice vehicle (PB)

Time: ____60____ min

Assignments:

1. Engine Main Feature

1) Which components have been changed compared with U-I engine?


Please mark ‘V’ in the table below.

cardiagn.com
Changed? Changed?
Items Items
Yes No Yes No

Cylinder block Crank shaft

Cylinder head Cam shaft

Piston Swirl control valve

Injector VGT

High pressure pump Timing chain

Common rail Water pump pulley

Technical Training Team 1 1


U-II Engine

2) Check the location of intake & exhaust system.

[ ]
[ ]

[ ]
[ ]

cardiagn.com
[ ]

[ ]

3) Check the location of fuel system.

[ ]

[ ]

[ ] [ ]

[ ]

2 Technical Training Team 1


U-II Engine

4) Measure the low pressure, high pressure and back leak of fuel system.

Engine Low pressure Low pressure


No. High pressure Back leak
condition before filter after filter

Cranking 5
1 - cm
seconds

2 At idle - cm

3 3000 rpm - cm

5) Perform the test menu of scanner and fill in the table with the test result.

cardiagn.com
No. Menu No.1 cylinder No.2 cylinder No.3 cylinder No.4 cylinder

Compression
1
Test

Idle Speed
2
Comparison

Injection
3
Quantity Test

2. CPF Filter

1) Check the components of CPF filter and fill in the blank below.

[ ]

[ ]

[ ]

Technical Training Team 1 3


U-II Engine

Worksheet A: U-II Engine Familiarization (with answer for instructor)


Task: Be familiarized with U-II engine

Requirements: Scan tool (Hi-scan pro or GDS)


Practice vehicle (PB)

Time: ____60____ min

Assignments:

1. Engine Main Feature

1) Which components have been changed compared with U-I engine?


Please mark ‘V’ in the table below.

Changed? Changed?

cardiagn.com
Items Items
Yes No Yes No

Cylinder block V Crank shaft V

Cylinder head V Cam shaft V

Piston V Swirl control valve V

Injector V VGT V

High pressure pump V Timing chain V

Common rail V Water pump pulley V

4 Technical Training Team 1


U-II Engine

2) Check the location of intake & exhaust system.

[ ACV ]
[EGR valve]

[ SCV ]
[ VGT ]

cardiagn.com
[ CPF ]

[ Oxygen sensor ]

3) Check the location of fuel system.

[ Injector ]

[ IMV ]

[ High pressure pump ] [ Fuel pressure sensor ]

[ Low pressure pump ]

Technical Training Team 1 5


LIN
Increme
4.5
10 Fits
25.6M
1125K
2 20K
2M
1M
CAN-C
CAN-B
LIN
in at
ntal cost
U-II Engine
the
per
event low
node
master-
end
slaveof
triggered

4) Measure the low pressure, high pressure and back leak of fuel system.

Engine Low pressure Low pressure


No. High pressure Back leak
condition before filter after filter

Cranking 5
1 10~15 cmHg 10~15 cmHg 1200 bar - cm
seconds

2 At idle 10~15 cmHg 10~15 cmHg - - cm

3 3000 rpm 10~15 cmHg 10~15 cmHg - - cm

5) Perform the test menu of scanner and fill in the table with the test result.

cardiagn.com
No. Menu No.1 cylinder No.2 cylinder No.3 cylinder No.4 cylinder

Compression
1 250 rpm 250 rpm 250 rpm 250 rpm
Test

Idle Speed
2 850 rpm 850 rpm 850 rpm 850 rpm
Comparison

Injection
3 0 mm3 0 mm3 0 mm3 0 mm3
Quantity Test

* The result can be different according to engine condition and battery condition.

2. CPF Filter

1) Check the components of CPF filter and fill in the blank below.

[Differential pressure
sensor]

[Exhaust gas temperature


sensor]
[ CPF ]

6 Technical Training Team 1

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