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High-Capacity Switch Capable of Handling 20 A Loads With Large Inrush Currents

The document describes a general-purpose basic switch capable of handling 20A loads with large inrush currents. It provides specifications, characteristics, engineering data, and ordering information for the switch.
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0% found this document useful (0 votes)
51 views6 pages

High-Capacity Switch Capable of Handling 20 A Loads With Large Inrush Currents

The document describes a general-purpose basic switch capable of handling 20A loads with large inrush currents. It provides specifications, characteristics, engineering data, and ordering information for the switch.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

General-purpose Basic Switch

A CSM_A_DS_E_2_1

High-capacity Switch Capable of


Handling 20 A Loads with Large
Inrush Currents
• Same shape as OMRON Z Basic Switches except in pin plunger
position, yet endures inrush currents as large as 75 A.

Be sure to read Safety Precautions on page 5 and Safety


Precautions for All Basic Switches.

Model Number Structure Ordering Information


Model Number Legend Terminal Solder terminal Screw terminal (-B)
A - 20 G @ - @ Actuator Model Model
(1) (2) (3) (4) Pin plunger A-20G A-20G-B

(1) Ratings
20 : 20 A (250 VAC) Short spring plunger A-20GD A-20GD-B

(2) Contact Gap


Panel mount plunger A-20GQ A-20GQ-B
G : 0.5 m
(3) Actuator Panel mount roller plunger A-20GQ22 A-20GQ22-B
None : Pin plunger
D : Short spring plunger
Panel mount cross roller plunger --- A-20GQ21-B
Q : Panel mount plunger
Q21 : Panel mount cross roller plunger
Q22 : Panel mount roller plunger Short hinge lever A-20GV21 A-20GV21-B
V : Hinge lever
V2 : Hinge roller lever Hinge lever A-20GV A-20GV-B
V21 : Short hinge lever
V22 : Short hinge roller lever
Short hinge roller lever A-20GV22 A-20GV22-B
(4) Terminals
None : Solder terminal Hinge roller lever A-20GV2 A-20GV2-B
B : Screw terminal (with toothed washer)

Specifications
Ratings Certified Standard Ratings
Non-inductive load (A) Inductive load (A) Ask your OMRON representative for information on certified models.
Rated UL/CSA (General ratings only)
Resistive Inductive
voltage Lamp load Motor load
load load
(V) Rated voltage Model A-20G
NC NO NC NO NC NO NC NO
125 VAC 1 HP 10 A "L"
125 VAC 20 7.5 20 12.5
250 VAC 2 HP
250 VAC 20 7.5 20 8.3
500 VAC 15 4 10 2 480 VAC 20 A
20 3 1.5 20 12.5 125 VDC 0.5 A
8 VDC
14 VDC 20 3 1.5 15 12.5 250 VDC 0.25 A
30 VDC 6 3 1.5 5 5
125 VDC 0.5 0.5 0.5 0.05 0.05
250 VDC 0.25 0.25 0.25 0.03 0.03
Note: 1. The above values are for steady-state current.
2. Inductive load has a power factor of 0.4 min. (AC) and a time constant
of 7 ms max. (DC).
3. Lamp load has an inrush current of 10 times the steady-state current.
4. Motor load has an inrush current of 6 times the steady-state current.
5. The ratings values apply under the following test conditions:
(1) Ambient temperature: 20±2°C
(2) Ambient humidity: 65±5%RH
(3) Operating frequency: 20 operations/min

Accessories (Terminal Covers, and Separators): Refer to Z/A/X/DZ Common Accessories.

1
A

Characteristics Engineering Data


Operating speed 0.01 mm to 1m/s *1 Mechanical Durability (A-20G)

Durability (x10 4 operations)


Mechanical 240 operations/min 1,000
Operating Ambient temperature: 20 ±2 °C
frequency 700 Ambient humidity: 65 ±5%RH
Electrical 20 operations/min
500 Without load
Insulation resistance 100 MΩ min. (at 500 VDC) Operating frequency:
240 operations/min
Contact resistance 15 mΩ max. (initial value) 300
1,000 VAC, 50/60 Hz for 1 min between
terminals of the same polarity
2,000 VAC, 50/60 Hz for 1 min between the
Dielectric strength 100
current-carrying metal parts and the ground,
and between each terminal and non-current- 70
carrying metal parts 50
Vibration
Malfunction 10 to 55 Hz, 1.5-mm double amplitude *2 30
resistance
Shock re- Destruction 1,000 m/s2 max.
sistance Malfunction 300 m/s2 max. *1 *2
10
Mechanical 1,000,000 operations min. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Durability
Electrical 500,000 operations min. Overtravel (mm)
Degree of protection IP00
Degree of protection Electrical Durability (A-20G)
Class I
against electric shock 1,000

Durability (x10 4 operations)


Ambient temperature: 20 ±2 °C
Proof tracking index (PTI) 175 700 Ambient humidity: 65 ±5%RH
Operating frequency:
Ambient operating temperature − 25°C to 80°C (with no icing) 500
20 operations/min
Ambient operating humidity 35% to 85%RH 300 125 VAC, cosφ = 1
Weight Approx. 22 to 58 g 125 VAC,
*1. The value is for the pin plunger. (Contact your OMRON representative for cosφ = 0.4
250 VAC,
other models.) cosφ = 1
100
*2. Malfunction: 1 ms max.
70

Contact Specification 50 250 VAC, cosφ = 0.4

Shape Rivet 30
Contacts Material Silver alloy
Gap (standard value) 0.5 mm
NC 75 A max. 10
Inrush current 0 5 10 15 20 25
NO 75 A max. Switching current (A)

Structure
Contact Form (SPDT)
COM NC

NO

Dimensions (Unit: mm)

Terminals Mounting Holes


Screw Terminals (-B) Use M4 mounting screws with plane washers or spring washers to
securely mount the Switch. Tighten the screws to a torque of 1.18 to
1.47 N·m.
9.2 Two, 4.2 dia. mounting
holes or M4

20 20
17.45±0.2
25.4±0.1
COM NO NC

1 3 2
Three, M4 × 5.5
The Switch can be panel mounted, provided that the hexagonal nut of
49.2 Terminal screws the actuator is tightened to a torque of 2.94 to 4.9 N·m.
(with toothed washer)
Panel Mount Plunger Panel Mount Roller Plunger
Solder Terminal (-A) ("-A" is not included in the model numbers.)
+ 0.2 + 0.2
12.5 0 dia. 12.5 0 dia.

6.4 5 + 0.2
0

25.4±0.1 11.9 17.45±0.2 13 + 0.2


0

3
1 NO
COM
NC
2

49.2

Note: 1. Appropriate terminal screw tightening torque: 0.78 to 1.18 N·m.


2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.

2
A

Dimensions and Operating Characteristics


The models, illustrations, and graphics are for screw-terminal models. (The dimensions for models that are omitted here are the same as for pin-plunger models.)

Pin Plunger PT
19.05±0.25 2.3 dia.
4.2 +0.075
−0.025 dia. hole 2.3SR *
A-20G-B
OP
24.2

9.2
4.2 +0.075
−0.025 dia.

4.36 +0.1
−0.05dia.
17.45±0.2
11.9
25.4±0.1
49.2 * Stainless-steel plunger

Short Spring Plunger 15 dia.

A-20GD-B 11.2 dia.


19.05±0.25 7.15
PT
dia. 11.9SR *

7.5
OP

24.2

* Stainless-steel plunger

Panel Mount Plunger PT 19.05±0.25 8.35 dia.


11.9SR *1
M12 × 1 mounting screw Note: Do not use both M12
A-20GQ-B mounting screw and
Two hexagon nuts
OP
(2 t × 14 width across flats)
mounting holes at the
13.1 *2
same time.
Two lock nuts
(2 t × 15.6 width across flats)
16.3 16 dia.

*1 Stainless-steel plunger
*2 Incomplete screw part with a maximum length of 1.5 mm.

Panel Mount Roller Plunger PT


19.05±0.25
12.7 dia. × 4.8 *1
A-20GQ22-B
Two hexagon nuts
(3 t × 17 width across flats)

OP
M12 × 1 mounting screw
15.5 *2
Note: Do not use both M12
16 dia. mounting screw and
16.3
mounting holes at the
same time.

*1 Stainless-steel roller
*2 Incomplete screw part with a maximum length of 1.5 mm.

Panel Mount Cross Roller Plunger PT 19.05±0.25


12.7 dia. × 4.8 *1
A-20GQ21-B
Two hexagon nuts
(3 t × 17 width across flats)
OP
M12 × 1 mounting screw
15.5 *2
Note: Do not use both M12
16 dia.
mounting screw and
16.3
mounting holes at the
same time.

*1 Stainless-steel roller
*2 Incomplete screw part with a maximum length of 1.5 mm.

Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.

Operating Characteristics Model A-20G-B A-20GD-B A-20GQ-B A-20GQ22-B A-20GQ21-B


Operating force OF 3.92 to 6.13 N 3.92 to 6.13 N 3.92 to 6.13 N 6.18 N max. 6.18 N max.
Release force RF min. 2.79 N 2.79 N 2.79 N 2.75 N 2.75 N
Pretravel PT max. 1.3 mm 1.3 mm 1.3 mm 1.3 mm 1.3 mm
Over Travel OT min. 0.25 mm 3 mm 5.6 mm 3.58 mm 3.58 mm
Movement differential MD max. 0.2 mm 0.2 mm 0.2 mm 0.35 mm 0.35 mm
Operating Position OP 16.3±0.4 mm 26.2±0.5 mm 21.8±0.8 mm 33.4±1.2 mm 33.4±1.2 mm

3
A

Short Hinge Lever


24.56±0.25
A-20GV21-B t=1*
4.9
.3 R
28 PT

20.2 17.9
14.7 OP

* Stainless-steel lever

Hinge Lever
24.56±0.25 5R
A-20GV-B 63. 4.9
t=1* PT

20.2 17.9
14.7 OP

* Stainless-steel lever

24.56±0.25 9.5 dia. × 4


Short Hinge Roller Lever (plastic roller)
t=1*
A-20GV22-B PT
R
.2
26

OP
20.2 17.9
14.7

* Stainless-steel lever

9.5 dia. × 4
Hinge Roller Lever 24.56±0.25 (plastic roller)
A-20GV2-B PT
.4R t=1*
48

OP
20.2 17.9
14.7

* Stainless-steel lever

Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.

Operating Char-
Model A-20GV21-B A-20GV-B A-20GV22-B A-20GV2-B
acteristics
OF max. 1.57 N 0.69 N 1.57 N 0.88 N
RF min. 0.41 N 0.14 N 0.41 N 0.14 N
PT max. 6.5 mm 15.9 mm 6.3 mm 12 mm
OT min. 1.2 mm 4 mm 1.2 mm 2.4 mm
MD max. 1.2 mm 2.4 mm 1.2 mm 2.2 mm
OP 19±0.8 mm 19±0.8 mm 29.8±0.8 mm 30.2±0.8 mm

4
A
Safety Precautions
Refer to Safety Precautions for All Basic Switches.

Precautions for Safe Use • Do not use the switch in locations subject to hot water (greater than
60°C) or in water vapor.
Terminal Connection • Do not use the switch outside the specified temperature and
When soldering lead wires to the Switch, make sure that the capacity atmospheric conditions.
of the soldering iron is 60 W maximum. Do not take more than 5 s to The permissible ambient temperature depends on the model.
solder any part of the Switch. The characteristics of the Switch will (Refer to the specifications in this catalog.) Sudden thermal
deteriorate if a soldering iron with a capacity of more than 60 W is changes may cause thermal shock to distort the switch and result
applied to any part of the Switch for 5 s or more. in faults.

Operation Incorrect Correct Separate the


installation lo-
• Make sure that the switching frequency or speed is within the cation from
heat sources.
specified range.
1.If the switching speed is extremely slow, the contact may not be
switched smoothly, which may result in a contact failure or
contact welding.
2.If the switching speed is extremely fast, switching shock may
damage the Switch soon. If the switching frequency is too high, • Mount a cover if the switch is to be installed in a location where
the contact may not catch up with the speed. worker inattention could result in incorrect operation or accidents.
The rated permissible switching speed and frequency indicate the Incorrect Correct
switching reliability of the Switch.
The life of a Switch is determined at the specified switching speed.
The life varies with the switching speed and frequency even when
they are within the permissible ranges. In order to determine the
life of a Switch model to be applied to a particular use, it is best to (preventing malfunctions)

conduct an appropriate durability test on some samples of the • Subjecting the switch to continuous vibration or shock may result in
model under actual conditions. contact failure or faulty operation due to abrasion powder and in
• Make sure that the actuator travel does not exceed the permissible reduced durability. Excessive vibration or shock will cause the
OT position. The operating stroke must be set to 70% to 100% of contacts to operate malfunction or become damaged. Mount the
the rated OT. switch in a location that is not subject to vibration or shock and in a
direction that does not subject the switch to resonance.
Precautions for Correct Use • If silver contacts are used with relatively low frequency for a long
time or are used with microloads, the sulfide coating produced on
Mounting Location the contact surface will not be broken down and contact faults will
• Do not use the switch alone in atmospheres such as flammable or result. Use a microload switch that uses gold contacts.
explosive gases. Arcing and heat generation associated with • Do not use the switch in atmospheres with high humidity or heat or
switching may cause fires or explosions. in harmful gases, such as sulfide gas (H2S, SO2), ammonia gas
• Switches are generally not constructed with resistance against (NH3), nitric acid gas (HNO3), or chlorine gas (Cl2). Doing so may
water. Use a protective cover to prevent direct spraying if the switch impair functionality, such as with damage due to contacting faults
is used in locations subject to splashing or spurting oil or water, dust or corrosion.
adhering. • The switch includes contacts. If the switch is used in an atmosphere
Incorrect Correct with silicon gas, arc energy may cause silicon oxide (SiO2) to
accumulate on the contacts and result in contact failure. If there is
silicon oil, silicon filling, silicon wiring, or other silicon products in the
vicinity of the switch, use a contact protection circuit to limit arcing
and remove the source of the silicon gas.

Terminal box Panel-mounting model (A-20GQ@)


Terminal box
• If a Switch is side-mounted with screws, remove the hexagonal nut
of the actuator.
• Install the switch in a location that is not directly subject to debris • If a Switch is side-mounted and secured with screws, make sure
and dust from cutting. The actuator and the switch body must be that the angle or speed of the actuating object is not excessively
protected from accumulated cutting debris and dirt. large or too high, otherwise the Switch may be damaged.
Incorrect Correct • If a Switch is panel-mounted, pay utmost attention to make sure
that the actuating speed or OT distance is not excessively high or
large. Not doing so may damage the Switch.

Accessories (Order Separately)


Refer to Z/A/X/DZ Common Accessories for details about Terminal
Covers, Separators, and Actuators.

5
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.

Warranty and Limitations of Liability

WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR


FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE


OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

Disclaimers

CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.

DIMENSIONS AND WEIGHTS


Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.

ERRORS AND OMISSIONS


The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.

2008.11
In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2008 All Right Reserved.

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