Energy Conversion and Management: Sciencedirect
Energy Conversion and Management: Sciencedirect
A R T I C LE I N FO A B S T R A C T
Keywords: Compressor inlet air cooling is a practical and applied methodology to enhance the conventional open cycle gas
Biomass gasification turbine power plants. This methodology in this paper, is proposed to be applied on an innovative biomass-fueled
Exergy Closed Cycle Gas Turbine (CCGT), in which the exhaust gas waste heat is utilized to run an ammonia-water
Thermoeconomic absorption refrigeration cycle for compressor inlet cooling. Thermoeconomic analysis is presented to investigate
Multi-objective Optimization
the two systems (with and without inlet cooling) and multi-objective optimization is conducted to compare their
Compressor inlet cooling
LCOE
performances at optimal operating conditions. Levelized Cost of Electricity (LCOE) and exergy efficiency are
selected as the two rational objectives. The results indicated that, for all the practical range of operating con-
ditions, compressor inlet cooling significantly improves the system performance in terms of both thermo-
dynamics and economics, despite the additional costs imposed on the overall system by adding the absorption
refrigeration cycle. It is found that, under the optimal operating conditions, incorporation of compressor inlet
cooling results in an improvement of net power and exergy efficiency by 30.1%, meanwhile the LCOE would be
reduced by 22.5% when inlet cooling is employed.
[Link]
Received 22 March 2020; Received in revised form 4 May 2020; Accepted 5 May 2020
Available online 20 May 2020
0196-8904/ © 2020 Elsevier Ltd. All rights reserved.
V. Zare Energy Conversion and Management 215 (2020) 112946
investigated by Vera et al. [8] for an olive mill, which can yield an A literature review on biomass-fueled GT systems indicated that,
overall thermal efficiency of 65%. Iora et al. [9] investigated a 50 kWe researches are focused on conventional open GT system and literature
biomass-fueled CHP-EFGT system and reported electrical efficiency of lacks about employment of externally fired Closed Cycle Gas Turbine
21%. Application of fluidized bed combustor in a direct biomass fired (CCGT) which has many advantages over the open cycle GT as ex-
CHP-EFGT system is proposed by Gaderer et al. [10] and the in- plained before. Thus present work aims at proposal and investigation of
corporation of a high temperature IHE inside the system is simulated by CCGT system fueled by biomass gasification. Also as the system exhaust
CFD. temperature is relatively high, substantial amount of energy will be
Another alternative to enhance EFGT performance is combined wasted if not utilized. Regarding the temperature level of this flue gas,
Brayton-Rankine cycle. Soltani et al. [11] indicated that, the efficiency it can be used as a proper heat source to drive an ammonia-water
of biomass-fueled EFGT system could enhance considerably with Absorption Refrigeration Cycle (ARC) for cooling production. In this
adding a steam Rankine bottoming cycle. Combined EFGT and ORC work, this produced cooling is proposed to be used for the CCGT
systems fueled with biomass gasification is proposed by Khanmo- compressor inlet cooling to improve its performance.
hammadi et al. [12,13] and analyzed by exergoeconomic method. They In the context of GTs’ inlet cooling many research works are re-
calculated an exergy efficiency of 15.6%, for a base case operating ported, however, almost all of them are dealt with compressor air inlet
condition, while it may increase to 17.9% by optimization. In a novel cooling of open GT cycles. Inlet cooling would result in a decrease in
biomass-fueled GT-based CHP system, the EFGT system is combined compressor power consumption and increase in air density entering the
with a S-CO2 cycle to recover the flue gas waste heat [14]. It is con- system, as a result overall performance of GT is enhanced [20]. Dif-
cluded that, exergy efficiency increases by around 10% when the S-CO2 ferent methods for compressor inlet cooling are applied such as: vapor
cycle is combined with conventional EFGT system. Athari et al. [15,16] compression cooling [21], fogging system [15], evaporative cooling
investigated a combined EFGT-Rankine cycle with steam injection and [22], chilled water/ice storage [23] and absorption cooling [24]. Some
showed that, the steam injection enhances the efficiency by 0.5%. comparative analyses are carried out on different cooling methods to
Amirante et al. [17] proposed three configurations of biomass-fueled distinguish the better one for inlet cooling. It is reported that, each
EFGT-based combined cycles for application in rural areas. They re- method has some merits or drawbacks and brings about a specific range
ported that electrical efficiency of 10–17% is achievable for an ex- of power augmentation, meanwhile various technical and economical
perimental prototype of their proposed system developed at Politecnico features they have [25–27].
di Bari. Advanced exergy analysis of a combined cycle based on EFGT is Amongst the cooling methods, absorption refrigeration is a proper
performed by Soltani et al. [18], who reported that the unavoidable one since its required energy can be provided by WHR from the GT
exergy destruction is more than the avoidable one in system compo- system. Also, unlike the fog system no moisture and water droplets
nents. For decentralized power generation, an EFGT system fueled by would be added to inlet air and no negative effect such as erosion and
biomass-gasification is proposed and evaluated from energy and exergy corrosion (on turbo-machinery blades) would be resulted. However,
perspectives by Datta et al. [19]. They assessed thermal characteristics ARC requires higher maintenance costs compared to the other tech-
and sizing of the system as well as its performance at different operating nologies [28]. Ameri and Hejazi [29] investigated application of LiBr-
conditions. H2O absorption chiller for an installed GT power plant and reported
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that, the output power could increase by 11% and the chiller payback 2. Systems description
period is estimated to be about 4 years. For a GT-based combined cycle
power plant, performance enhancement is analyzed using inlet cooling Developing and application of CCGTs is recently growing due to
by ARC by Kwon et al. [30] who calculated a power augmentation of their advantages over the open cycle GTs, such as: flexibility in fuel
8.2% for the combined cycle. Ehyaei et al. [31] presented ex- utilization (biomass, nuclear, fossil and solar), utilization of various
ergoeconomic analysis of GT inlet cooling using absorption chiller and working fluids (air, S-CO2 and helium), attaining higher efficiency than
reported enhancement of about 30% for the exergy efficiency. Dizaji Rankine cycles (for high temperature heat sources) and smaller, com-
et al. [28] proposed integrated Maisotsenko cycle and absorption chiller pact and cheaper components [33].
as a novel method for inlet cooling of a GT and reported that the in- Considering these advantages, in this paper a CCGT is proposed for
tegrated system is a proper cooling technology for GT plants at various power production from biomass-gasification. Helium is considered as
ambient conditions. Singh [32] developed and analyzed inlet cooling working media of the CCGT for its advantages over air or other gases. A
for a combined cycle power plant by NH3H2O ARC driven by GT ex- review of helium working fluid usage in CCGTs is presented based on
haust waste heat. He found that, an additional power of 9440 kW is experiences in Germany and Japan by Cheon et al. [34].
generated in summer which improves the plant energyand exergy ef- Schematics of the proposed CCGT powered by biomass gasification
ficiency by 1.193% and 1.133%, respectively. is illustrated in Fig. 1. The syngas from the gasifier (stream 3) is com-
The literature review on biomass gasification-fueled GT systems busted in chamber with preheated air (stream 5) to produce hot com-
have revealed that, there is no research work on employment of CCGT bustion gases (stream 6). This gas flow with a temperature of around
for power generation in this field. As mentioned above the CCGT sys- 1400 K [35] can be used as a heat source to run a CCGT via an IHE. As
tems have many advantages compared to conventional open cycle GTs. shown in Fig. 1, CCGT consists of IHE, gas turbine, recuperator, pre-
As another important novelty of the present work is proposal and in- cooler and compressor. The heated helium in IHE (state 9) expands
vestigation of exhaust gas WHR for compressor inlet cooling of a CCGT through the GT and generates power, to run the compressor and gen-
system. This topic has not been considered in previously published erator. Exiting helium from the GT (state 10) flows through the re-
literature. As the considered working fluid in CCGT is helium, its cuperator and rejects heat to helium exiting from the compressor (state
temperature reduction in compressor inlet to around 0 °C is investigated 13). To reduce helium temperature before entering the compressor it
in this work. passes through the pre-cooler (state 11) in which it is cooled by CW
With regard to the surveyed literature, the main contributions/ob- flow coming from the environment (stream 15) to reduce the com-
jectives of present paper are as follows: pression work.
Even after using of the air preheater, the flue gas (state 8) contains
• Innovative externally fired biomass-fueled CCGT is proposed in considerable energy amount that would be wasted if not utilized.
which helium is aptly used as the working fluid. Further utilization of this energy, improves the system performance. In
• The exhaust waste heat from the proposed CCGT is investigated to the second proposed system (shown in Fig. 2), this waste heat is as-
be used for compressor inlet cooling using an ammonia-water ARC. sumed to be used to run an ammonia-water ARC. The provided cooling
• Comprehensive thermoeconomic comparison is made between the via the evaporator of ARC is utilized for compressor inlet cooling of
two developed systems. helium in CCGT (state 12a). Helium temperature at the pre-cooler
• A trade-off is made between the additional costs imposed by adding outlet (state 12) is about 350 K (depending on operating conditions)
ARC to the system and performance improvement via inlet cooling which may be reduced considerably to around 290–300 K by heat re-
by multi-objective optimization. jection through evaporator of ARC. Process details of ammonia-water
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Fig. 2. Biomass integrated gasification GT combined with ARC for compressor inlet cooling (BIG-GT with IC).
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Table 2
Governing energy/exergy equations for system components.
Component Energy-related equations Exergy balance
Turbine ηT =
dh
, ẆT =ṁ He (h9 − h10) Eẋ 9 = ẆT + Eẋ 10 + Eẋ D
vdp
Recuperator (h10 − h11) = (h14 − h13) ε =
T14 − T13 Eẋ 10 + Eẋ 13 = Eẋ 11 + Eẋ 14 + Eẋ D
T10 − T13
Precooler ṁ He (h11 − h12) = ṁ 15 (h16 − h15) ε =
T11 − T12 Eẋ 11 + Eẋ 15 = Eẋ 12 + Eẋ 16 + Eẋ D
T11 − T15
Compressor ηC =
vdp
, WĊ =ṁ He (h13 − h12a) Eẋ 12a + WĊ = Eẋ 13 + Eẋ D
dh
IHE ṁ He (h9 − h14 ) = ṁ 6 (h6 − h7 ) ε =
T6 − T 7 Eẋ 6 + Eẋ 14 = Eẋ 9 + Eẋ 7 + Eẋ D
T6 − T14
Air preheater ṁ 4 (h5 − h4 ) = ṁ 7 (h7 − h8 ) ε =
T5 − T4 Eẋ 7 + Eẋ 4 = Eẋ 8 + Eẋ 5 + Eẋ D
T 7 − T4
Generator ṁ 8 (h8 − h8a) = ṁ 17 h17 + ṁ 24 h24 − ṁ 23 h23 Eẋ 8 + Eẋ 23 = Eẋ 8a + Eẋ 17 + Eẋ 24 + Eẋ D
SHE ṁ 24 (h24 − h25) = ṁ 22 (h23 − h22 ) εSHE =
T24 − T25 Eẋ 22 + Eẋ 24 = Eẋ 23 + Eẋ 25 + Eẋ D
T24 − T22
Pump ηP =
ws
=
v18 (P19 − P18) ̇
WP = ṁ 21 (h22 − h21) Eẋ 21 + ẆP = Eẋ 22 + Eẋ D
wa h19 − h18
Throttling valves hin = hout Eẋ in = Eẋ out + Eẋ D
Absorber ṁ 27 (h28 − h27) = ṁ 26 h26 + ṁ 20 h20 − ṁ 21 h21 Eẋ 20 + Eẋ 26 + Eẋ 27 = Eẋ 21 + Eẋ 28 + Eẋ D
Evaporator ṁ He (h12 − h12a) = ṁ 19 (h20 − h19) Eẋ 12 + Eẋ 19 = Eẋ 12a + Eẋ 20 + Eẋ D
Condenser ṁ 17 (h17 − h18) = ṁ 29 (h30 − h29) Eẋ 17 + Eẋ 29 = Eẋ 18 + Eẋ 30 + Eẋ D
Table 3
Cost functions of system components [44–46]
Component Cost function
Gasifier kg
1600(ṁ drybiomass [ ])0.67
h
Combustion chamber 48.64ṁ air (1 + exp(0.018Tout + 26.4))
1
0.995 − Pout / Pin
Turbine 1536ṁ P
ln i (1 + exp (0.036Tin − 54.4))
0.92 − ηT Po
Compressor 75ṁ
0.9 − ηC ( ). ln
Pout
Pin
Po
Pi
IHE 4122(AIHE )0.6
Air-preheater 4122(AAP )0.6
Recuperator 4122(ARec )0.6
Precooler 2143(APre )0.514
Generator 130(Agen /0.093)0.78
Condenser 10000 + 324(ACond )0.91
Evaporator 1.3(190 + 310(ACond ))
Absorber 130(AAbs /0.093)0.78 Fig. 3. Model validation for ARC.
Pump 3450(ẆP )0.71
SHE 1.3(190 + 310(ASHE ))
Table 1 and w denotes moisture content of biomass, which is de-
termined using Eq. (2), where MC is the moisture content on mass-basis
Table 4 [40]:
Model validation for gasifier.
Mbiomass MC
Species Present work Zainal et al. [50] w=
18(1 − MC ) (2)
H2 21.66 21.06
CO 20.55 19.61 The seven unknown coefficients (n1– n6 and n , in Eq. (1)) are de-
CH4 1.011 0.64 termined by applying the mass conservation for 4 species (H, O, C and
CO2 12.36 12.01 N) and using chemical equilibrium constants for shift and methane
N2 44.42 46.68
formation reactions and applying energy balance for gasifier.
The shift and methane formation reactions occurred in gasifier with
the corresponding equilibrium constants are expressed as [14]:
Table 5
Model validation for CCGT. −1
n5 ⎛ P ⎞
CCGT performance parameters* Present work El-Genk and Tournier [51]
C + 2H2 ↔ CH4, K = ⎜ ⎟
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Table 6
Thermodynamic properties for proposed systems*.
BIG-GT BIG-GT with IC
Stream Fluid T (K ) P (bar) ṁ (kg/s) Eẋ (kW) Stream Fluid T (K ) P (bar) ṁ (kg/s) Eẋ (kW)
−0 − −0 − −0 −
QĊ . V − WĊ . V + ∑ ṁ in hin − ∑ ṁ out hout = 0 (9)
+ n3 (hf − CO2 + ΔhCO2) + n4 (hf − H 2O + ΔhH 2O ) + n5 (hf − Ch4 + ΔhCh4 )+n6
−0 −
To model the heat exchangers, effectiveness is defined as [41]:
(hf − N 2 + ΔhN 2 (5) ̇
Qtransferred
ε=
Cmin (Th, i − Tc, i ) (10)
3.2. Combustion chamber in which, C denotes the heat capacity rate and Tc, i and Th, i are the en-
tering temperatures of cold and hot streams to the HE. For IHE for in-
In combustion chamber of considered systems, the syngas produced stance, the effectiveness is defined as:
in gasifier is reacted with hot air coming from air pre-heater. The
chemical reaction of combustion can be expressed by [35]: T6 − T7
ε=
T6 − T14 (11)
n1 H2 + n2 CO + n3 CO2 + n4 H2 O + n5 CH4 + n6 N2 + n' (O2 + 3.76N2)
→ n 7 CO2 + n8 H2 O + n 9 O2 + (n6 + 3.76n') N2 (6)
3.3. Exergy analysis
'
n denotes the air kilomoles entered to the chamber. n7 , n8 and n9 are
coefficients of combustion products. For an adiabatic combustion The true inefficiencies within a system can be identified by exergy
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where Eẋ ph and Eẋ ch denote physical and chemical exergies as [14]:
−
⎡ ⎤
Eẋ ch = ṁ ⎢∑ x i ex 0, i + RT0 ∑ x i lnx i⎥
⎣ i i ⎦ (14)
In these equations, xi and ex0,i denote mole fraction and standard
chemical exergy of species in the mixture.
The biomass chemical exergy is expressed as:
ch
exbiomass = βLHVbiomass (15)
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Fig. 9. Mean Square Error (MSE) values for training, validation and testing steps.
Table 9
Parameters considered in genetic algorithm procedure.
Parameter Value
helium gas, the real (not ideal) gas properties are considered in mod-
eling.
Zinvestment and ZO & M denote total investment cost and annual op-
eration and maintenance cost. Zfuel denotes the annual fuel cost and
PGnet indicates annual net power generation by the system. Also, CRF is
the capital recovery factor as [43]:
ir . (1 + ir )n
CRF =
(1 + ir )n − 1 (20)
where, ir and n are the interest rate and number of system operation
years.
Estimation of Zinvestment for the overall system requires data on in-
vestment cost of system components. To estimate the capital cost of
components the cost functions are used as given in Table 3.
For the heat exchangers’ modeling and calculation of heat transfer
surfaces the LMTD approach is used as [47]:
Fig. 10. Two-dimensional Pareto front; (a) BIG-GT system, (b) BIG-GT with IC
Q̇ = UAΔTLMTD (21) system.
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and LCOE , variation of these parameters could be justified with respect decision variables on which the systems’ performance depend. These
to rc , as depicted in Fig. 4(b–d). It is seen that, at optimal values of rc on variables with their upper and lower bounds are given in Table 8.
which Wnet ̇ is maximized, the LCOE is minimized. The optimization is performed using Genetic Algorithm (GA) via a
Influences of Turbine Inlet Temperature (TIT) on system perfor- developed code in MATLAB software. The GA is a semi-stochastic global
mance are shown in Fig. 5(a–d). Referring to Fig. 5, for all the values of search method based on analogy with Darwin’s laws of natural selec-
TIT, inlet cooling results in a performance improvement by an average tion. Based on the Darwinian survival of fittest principle, GA operates
of 25%, the reason of which is higher net output power. Also as it is on a population of potential solutions to produce better and better
apparent, increasing TIT enhances the systems’ performance. Referring approximations to the optimal solution. In GA procedure, abundant
to Fig. 5(d), increasing TIT from 1150 to 1350 K, results in a decrease in populations are generated randomly, among which the ones with
LCOE from 66.4 to 57.1 $/MWh (reduction by 14.0%) for BIG-GT with greatest compatibility with the objective functions are selected and the
IC system, meanwhile its net power increases from 4101 to 4822 kW less compatible ones are crossed out. There are two important factors in
(enhancement by 16.6%). For BIG-GT system, however, the LCOE value this method; crossover and mutation probability. The crossover mixes
decreases from 80.6 to 72.5 $/MWh (reduction by 10.0%) and net chromosomes as parents to produce new chromosomes called offspring
power increases from 3341 to 3746 kW (enhancement by 12.1%). and the new generations have higher correspondence to the objective
A key design parameter of ARC is the evaporator temperature which functions. The mutation operator, however, causes chaotic variations in
affects the performance of BIG-GT with IC system. Fig. 6(a–b) shows the the structures of the genes and thus, makes the optimization process
effect of this variable. Referring to Fig. 6(a–b), increasingTevap improves away from the confined optimal. In tournament selection, each in-
all the performance parameters. As Tevap increases, COP of ARC is also dividual competes in exactly two tournaments with randomly selected
increases as reported in literature [36], as a result of which higher individuals, a procedure which imitates survival of the fittest in nature.
cooling values by evaporator is provided. Higher cooling via evaporator Several multi-objective GA procedures are available such as: vector
results in a lower compressor inlet temperature (T12a ). As a consequence evaluated GA (VEGA), non-dominated sorting genetic-algorithm
of lower T12a , compressor power consumption decreases, and Wnet ̇ would (NSGA) and a modified version of NSGA referred to as NSGA-II which
be increased as illustrated in Fig. 6(a). The increment of Wnet ̇ by in- eliminated higher computational complexity, lack of elitism and the
creasing Tevap is the main reason for reduction of LCOE, as depicted in need for specifying the sharing parameter [52]. This methodology is
Fig. 6(b) applied in the present paper.
Another design variable of ARC is the generator temperature, the In optimization procedure the values for objective functions at all
effect of which is presented in Fig. 7(a–b). Referring to this figure it is the considered range of decision variables are calculated by developed
seen that, with increasing Tgen the system performance firstly improves code in EES. Then Artificial Neural Network (ANN) method which is
and after reaching an optimum point it tends to be declined. These integrated to GA via a MATLAB code is used for prediction and opti-
variations are attributed to the fact that, as presented in Fig. 8, with mization of the objectives. This method is a good choice for optimizing
increasing Tgen the cooling production by ARC, (Qevaporatoṙ ) firstly in- of energy conversion systems [42]. ANN gives good results in deficient
creases and after reaching the maximum value it is decreased. As a involved or complex and ill-defined problems [53]. This method has
result as presented in Fig. 8, compressor inlet temperature, T12a , firstly is been used in various fields of energy-related engineering problems
decreased and then increases. A decrease in compressor inlet tem- [54]. Fig. 9 illustrates Mean Square Error (MSE) values for training,
perature results in a decrease in compressor power and increase in Wnet ̇
validation and testing steps of the applied ANN in this work.
and vice versa. Thus the variations of Wnet ̇ as shown in Fig. 7(a) is
The optimization parameters considered in the genetic algorithm
justified with regard to the variation of T12a as given by Fig. 8. procedure are listed in Table 9.
Results of multi-objective optimization, as Pareto optimal front, for
the considered systems are shown in Fig. 10(a–b). Referring to Fig. 10, a
5. Multi-objective optimization
competing relation between two objectives is observed. Each point lo-
cated on Pareto front represents a potential optimal solution. However,
To make a rational comparison between the two considered sys-
the highest ηex (best thermodynamic performance) is attained at point
tems, their performance is compared under optimal operating condi-
A, and the lowest LCOE (best economic performance) is reached at
tions. Also, as it is well-known the rational thermodynamic perfor-
point B. It is clear that, it is not practical to find a solution on which the
mance criterion is the exergy efficiency, meanwhile the LCOE is the
both objectives have their optimum values simultaneously (ideal point).
considered criterion based on which the economic performance of the
Usually, the closest point to the ideal solution on the Pareto-front is
considered systems is assessed. Thus, a two-objective optimization
selected as the final optimum solution.
considering ηex and LCOE as the objective functions is performed.
Using this fact, the final optimal points can be identified on Pareto
Results of parametric study shows that, there are four important
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V. Zare Energy Conversion and Management 215 (2020) 112946
fronts as illustrated in Fig. 10(a–b). At these optimum points, for BIG- interests or personal relationships that could have appeared to influ-
GT system: ηex = 21.331% and LCOE = 72.304$/ MWh , while for BIG-GT ence the work reported in this paper.
with IC system: ηex = 27.941% and LCOE = 56.053$/ MWh . Therefore, it
can be concluded that the inlet cooling results in higher exergy effi- References
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