D31PLL-21A
Farming
Bulldozer
Farming project
KMSI
KOMATSU MARKETING & SUPPORT INDONESIA
Introduction
KOMATSU MARKETING & SUPPORT INDONESIA
Naming, Specification
Naming D31PLL has long track, wide gauge and
Bulldozer Machine classification Model good weight balance.
D 31 PLL – 21A Center of
gravity
Spec “P” : for swamp spec
“PL” : for super swamp spec (only D21)
PLL is more suitable for working in
swamp area
Specification
0.8
0.7 D31EX D39EX D68ESS D65E
Ground pressure [kgf/cm2]
0.6 D85ESS
Tractor
0.5 L5018 PC160
0.4 PC200
0.3 Combine
PC130F
0.2
DC70G 0.17
(D61PL) (D65PL)
0.1 D21PL D31PLL
0
0 50 100 150 200 250
High leveling performance due to
Horse power [HP] superior traveling stability
Outstanding floating performance due
to low ground pressure(0.17kgf) enables Enhance productivity for the paddy
efficient work even on swamp area. fields
KOMATSU MARKETING & SUPPORT INDONESIA
Specification
Main Specifications
Items D31PLL-21A
Operating Weight 9,640 kg
Rated Output 63 kW @ 2,000 rpm
(Flywheel horsepower) (84 HP)
Ground Pressure 17.1 kPa (0.17 kg/cm2)
Overall Length 5,355 mm
Overall Width (w/ blade) 2,940 mm (3,455 mm)
Overall Height 2,720 mm
Shoe Width 940 mm
PTO Rotation Speed 560 rpm @ 2,000 rpm
KOMATSU MARKETING & SUPPORT INDONESIA
Structure, Function
KOMATSU MARKETING & SUPPORT INDONESIA
Blade, Track shoe
Blade Track shoe
D31PLL blade is extremely wide & low height Swamp Single G
than other dozers.
D31PLL D31PX Shape
Weight Light Heavy
Good stability Shoe along
even when the surface
Stability on soft
surface is undulation.
ground
undulating.
D31PLL D31PX Top of shoe is
the contact point
Blade width 3,455 mm > 2,875 mm with ground.
Blade height 545 mm < 790 mm ↓↓↓
Ride comfort on Easy to open
Good
Narrow blade is suitable for heavy dozing hard ground holes at the top.
because it can easily cut into the ground. ↓↓↓
Sometimes weld
Wide blade is suitable for light load dozing and lugs to improve
leveling because it’s hard to cut into the wear resistance.
ground.
Traction on
Good Easy to slip
Wide Narrow swamp area
Force Force Easy to pinch No gap at round
tree roots & part
Easiness of other things at
breakage round part Large
The main job of D31PLL is leveling. clearance
(= not suitable for heavy dozing)
KOMATSU MARKETING & SUPPORT INDONESIA
Power train
Power train : Closed HST Traveling
Structure HST pump & motor are controlled by EPC
Power current. When PCCS lever is neutral
Pump capacity control or engine rpm is slow,
travel speed is 0 km/h.
Dynamic brake
Engine Damper HST HST Final Even if the machine is on
pump motor drive
slope with parking brake
Power is transmitted from the engine via release, the machine go
Motor capacity control
traveling specific hydraulic pressure. EX has also down the slope very slowly.
HST but structure is different. (Opened HST) HST NOT
Closed HST
ENG P M FD
ENG P M FD Slow Fast
Opened
CV
Drawbar pull
D31PLL has 2 types speed shifting mode.
HST (D31) Ref) Hydro shift (D21)
1. Quick shift mode ; divide into 3 speed
Continuous
Not 2. Variable shift mode ; be able to set any speed
Drawbar Pull
Drawbar Pull
smooth
& F1 Forward Reverse
smooth
Quick 1st 3.4 km/h 4.1 km/h
F2
Quick 2nd 5.6 km/h 6.5 km/h
F3
Quick 3 rd 8.5 km/h 8.5 km/h
Travel Speed Travel Speed
Variable 0.8 – 8.5 km/h
Low-speed & high-drawbar pull
Operator can work at optimal travel speed.
Good at handling farming attachment KOMATSU MARKETING & SUPPORT INDONESIA
Steering
Steering : HST Spin turn (Counter rotation)
Structure HST can spin turn due to the left and right track
Separately to control HST pumps & HST motors. can be controlled independently.
HST pump Spin turn : How to turn on the spot by reversing
HST motor one track.
Final drive Normal rotation
(=forward)
When turning, slow down the inner motor
speed.
Counter rotation
Going straight Turning right
Same Slow (=reverse)
speed down
Turning around
machine body center
Smooth turning is possible compare to Clutch Axis of rotation
and Brake type.
*Clutch and Brake type : D21, D85ESS, etc. Ref) Clutch and Brake type
HST Clutch & Brake
Smooth Not smooth
No spin turn function
Steering track
Large turning radius
Turning speed of PLL feels slightly slower than
other HST machine due to the large turning Axis of rotation
resistance .
KOMATSU MARKETING & SUPPORT INDONESIA
3 Point Linkage
Compare with D21PL
Top link Basic structure is same between D21PL and
D31PLL.
D21PL The difference is that D21PL has the tilt cylinder
Lift cylinder
but D31PLL does not. D31PLL has 2 tilt rod
instead of tilt cylinder.
Tilt rod
<Reason>
・D31PLL has lower ground pressure and better
Tilt cylinder weight balance than D21PL.
↓
Rear PTO ・Not easy to sink
↓
Lower link ・Not many opportunities to tilt the attachment
Top link
D31PLL
Lift cylinder
Tilt rod Difference of control
D21PL : Lower ATT by oil pressure.
D31PLL : Lower ATT by the weight of ATT.
<Reason>
Prevent from damage by pressing ATT with
Lower link
hydraulic pressure.
Rear PTO (D21PL also will be changed control)
KOMATSU MARKETING & SUPPORT INDONESIA
Handling, Operation
KOMATSU MARKETING & SUPPORT INDONESIA
Handling
Function of Monitor & Switches Function of Levers & Pedals
① ⑥ ⑦ ⑧ ⑨ ⑩ ③
④
⑤
⑥
② ⑤ ②
⑦
⑪
③
① ④
Switches Right console Left console
① Work lamp switch ① W/E lock lever ④ Parking brake lever
② Buzzer cancel switch ② Blade lever ⑤ Fuel lever
③ Information switch ③ 3PL lever ⑥ Travel lever
④ Reverse travel speed setting switch ⑦ PTO lever
It’s possible to set reverse travel speed by
selecting 5ranges.
⑤ Shift mode switch
Variable shift Quick shift
⑧
⑨
Indicator ⑩
⑥ Engine coolant temperature
⑦ HST oil temperature Foot
⑧ Travel speed (Forward) ⑧ Decelerator pedal
⑨ Travel speed (Reverse) ⑨ Brake pedal
⑩ Fuel level ⑩ Footrest
⑪ Shift mode indicator KOMATSU MARKETING & SUPPORT INDONESIA
Handling before operation
Operator’s seat Rear view mirrors
D31PLL has suspension seat. Adjust properly before working.
However, if you do not adjust it properly, D31PLL without 3PL - 2 mirrors.
you can not operate comfortably. Adjust
properly before working.
①Fore-and-Aft adjust lever
②Weight adjust knob
③Reclining angle adjust knob
④Height adjust lever
(for front of seat)
⑤Height adjust lever
(for rear of seat)
Armrest D31PLL with 3PL - 3 mirrors.
Adjust armrest height.
For rear attachment
Adjust the height so that the lever is easy
to operate. KOMATSU MARKETING & SUPPORT INDONESIA
Operation
Blade Rear Attachment (3PL & PTO)
D C B A 3PL
Blade
A : Raise
A : Raise
B : Hold
B : Hold
C : Lower
C : Lower
D : Float
D : Float
E : Left tilt
F : Right tilt RPTO
A : ON (rotating)
B : OFF (stop)
A B
Raise
Work speed must
be 1st speed or less
Lower Raise
Lower
Right tilt Left tilt
Do not turn on the PTO when the attachment is
in high position for prevent the universal joint
breakage. KOMATSU MARKETING & SUPPORT INDONESIA
Operation
Traveling & Steering Pedals
Traveling
A : Forward
N : Neutral
B : Reverse Brake Decelerator
U : Shift Up Brake pedal : Travel speed is reduced according
D : Shift Down to the amount the pedal is depressed. When the
operating effort becomes stronger, the machine
Steering stops.
L : Left turn
R : Right turn Engine rpm doesn’t reduce. Reduce only travel
speed.
If the lever is at the FORWARD or REVERSE Decelerator pedal : This pedal is used to reduce
position and it is operated to the left or right, the engine speed and travel speed. When switching
machine will turn in the direction that the lever is between forward and reverse travel, or when
operated. If the lever is operated to the left or stopping the machine, depress this pedal to
right to a position where it becomes heavy, the reduce travel speed first.
turning radius will become smaller(= spin turn). Both engine rpm and travel speed are reduced.
Forward + Right Forward + Right (stroke end)
Or Reverse + Left (stroke end)
For smooth starting,
1) Select gear (1st, 2 nd, 3 rd)
2) Raise up engine rpm by fuel lever
3) Depress decelerator pedal full stroke
4) Forward (reverse) the traveling lever
5) Go back up decelerator pedal slowly
6) The machine starts moving slowly
Reverse + Left KOMATSU MARKETING & SUPPORT INDONESIA
Maintenance
KOMATSU MARKETING & SUPPORT INDONESIA
Maintenance (daily check)
Check before start working(1)
Left side Right side Rear side
Dust indicator Reserve tank Water separator
OK NG
Engine oil
Hydraulic oil Fuel drain cock
OK
H
Pre cleaner
L
KOMATSU MARKETING & SUPPORT INDONESIA
Maintenance (daily check)
Check before start working(2)
Check shoe tension Walk around check
Clearance(A) criteria is 10~30mm. Check around and under the machine for the
Operation on extremely loose crawlers, causes other troubles (loose bolts nuts, breakage parts
abnormal vibration and sprocket wearing. and leakage).
Clearance(A)
Check cylinder oil leakage
Check oil leak from cylinder and break dust seal.
Check abnormal noise and vibration
(1) Start the engine and let it idle for a while to
check any abnormalities.
(2) Hydraulic cylinder must not suddenly extend
Blade lift cylinder (2) 3PL lift cylinder (2)
or retract to the stroke end. Be sure to
release air and then operate until stroke end
Blade tilt cylinder (1)
for prevent seal breakage. (every morning)
KOMATSU MARKETING & SUPPORT INDONESIA
Maintenance (daily check)
Check after finish working 4) Remove dirt of undercarriage for
1) Check error code on monitor. abnormal wear prevention.
2) Check oil leakage, water leakage and
the other troubles. 5) Clean cylinder (blade lift, tilt and 3PL
lift) for oil leak prevention.
3) Remove flammable materials (dead
leaves, waste paper, etc.) in engine
room for fire prevention.
6) Refill fuel.
To use the machine for a long time
Be sure to carry out the above items.
Please instruct that daily check is
operator’s duty.
KOMATSU MARKETING & SUPPORT INDONESIA
Terima kasih
KOMATSU MARKETING & SUPPORT INDONESIA
