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Loader Backhoe Maintenance Guide

This document provides an overview of the component layout and locations for the engine compartment, battery compartments, fuel tank, hydraulic system, transmission, and controls of an LB 90-115 loader backhoe. Pictures and descriptions are included to identify items like the radiators, filters, tanks, valves, pumps, and other parts. The walk around guide is intended to familiarize users with the main mechanical systems and where maintenance points can be found.

Uploaded by

Kevine Khaled
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
347 views27 pages

Loader Backhoe Maintenance Guide

This document provides an overview of the component layout and locations for the engine compartment, battery compartments, fuel tank, hydraulic system, transmission, and controls of an LB 90-115 loader backhoe. Pictures and descriptions are included to identify items like the radiators, filters, tanks, valves, pumps, and other parts. The walk around guide is intended to familiarize users with the main mechanical systems and where maintenance points can be found.

Uploaded by

Kevine Khaled
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

LB 90 – LB 95 – LB 110 – LB 115 2.

Walk Around

Chapter 2
Overview & Operation
Description WALK AROUND
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

1 Exit 1
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

ENGINE COMPARTMENT LAY-OUT


(Right side)

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe 1
Cab
Service

2
4

1 - Aftercooler radiator; 3. Engine coolant radiator;


2 - Transmission and hydraulic oil radiators; 4. Alternator;

2 Exit 2
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

8 7
6

Overview & Operation


Description
5
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

5 - Engine oil filter; 8 - Engine coolant expansion tank;


6 - Exhaust muffler; 9 - Air inlet pipe to aftercooler;
7 - Engine air filter;
3 Exit 3
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

ENGINE COMPARTMENT LAY-OUT


(Left side)

Overview & Operation


Description 1
Maintenance &
Loader 2
Adjustments 3
Backhoe
Cab
Service

1 - Air outlet pipe from aftercooler; 3 - Injection pump;


2 - Fuel filter;

4 Exit 4
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

ENGINE COMPARTMENT LAY-OUT


(Left side)

4 - Fuel lift pump


5 - Master cylinder (brake pump);

5 6 - Master switch;
6 7 - Transmission oil dip stick;
8 - Pressure port;
7
9 - Engine oil dip stick;
Overview & Operation
Description
10 - Engine oil filling;
Maintenance &
Loader
Adjustments
Backhoe 8
Cab
Service

4 10

5 Exit 5
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Battery compartments

2
1 - Hydraulic tank with visual level;

2 - Hydraulic oil filling;

3 - Battery compartment;

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
1
Service

HYDRAULIC
TANK
3
AND BATTERY
LOCATION
Capacity: 95 Ah
Max current : 900 A

6 Exit 6
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

DOUBLE
DOUBLE BATTERY
BATTERY

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

Capacity: 60 Ah x 2
Max current : 600 A x 2

7 Exit 7
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Fuel tank

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Capacity: 135 liters
Service

8 Exit 8
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

New adjusting system in the rear stabilizers

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

When the play is increasing, you have to


remove one or two shims

9 Exit 9
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Loader control valve


Component location

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

10 Exit 10
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Excavators control valve


Component location

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

11 Exit 11
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Hydraulic system
Components location

1 2
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

1
2

1 - Differential lock solenoid valve (only on LB110)


2 - Excavator hammer valve
3 - Side shift carriage solenoid valve

12 Exit 12
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

SIDE
SIDE SHIFT
SHIFT CLAMP
CLAMP CYLINDERS
CYLINDERS

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

Hydraulic
pump

13 Exit 13
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Supply unit (pilot control)


Component location

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

14 Exit 14
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Hydraulic system
Component location

1
2
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

1 - Transmission control valve


2 - Hydraulic filter

15 Exit 15
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Transmission
Components location

1
3

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe 2
Cab
Service

1 - Powershift transmission
2 - Priority valve
3 - Double gear pump
4 - Transmission control valve

16 Exit 16
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Transmission
Components location

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

1 - Powershift transmission
2 - Transmission oil filter

17 Exit 17
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Transmission
Components location

1 2

Overview & Operation


Description
Maintenance &
Loader 4
Adjustments
Backhoe
Cab
Service

1 - Powershuttle transmission
2 - Forward /Reverse Solenoid Valve
3 - Double gear pump (not installed yet)
4 - Transmission oil filter

18 Exit 18
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Overview & Operation


Description
Maintenance &
Loader
1 - Ride
Adjustments
Backhoe
control valve
Cab
Service

19 Exit 19
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

STABILIZERS
STABILIZERS

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service With anti-drop valve
Without anti-drop valve

Anti-drop valves are located on top of stabilizers and even if the machine is equipped with the telescopic boom,
this valve is optional.

20 Exit 20
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

MECHANICAL
MECHANICALBOOM
BOOMLOCK
LOCK
(LB
(LB90
90--LB
LB95)
95)

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe HOOK
Cab
Service

WHEN MACHINE IS TRAVELLING ON THE ROAD,


THE ESCAVATOR MUST BE LOCKED
21 Exit 21
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

MECHANICAL
MECHANICALBOOM
BOOMLOCK
LOCK
(LB
(LB90
90--LB
LB95)
95)
UN
LO
CK
ED

LO
CK
ED
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

22 Exit 22
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

ELECTRO-HYDRAULIC
ELECTRO-HYDRAULICBOOMBOOMLOCK
LOCK
(LB110
(LB110--LB115)
LB115)

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

23 Exit 23
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

ELECTRO
ELECTRO -- HYDRAULIC
HYDRAULIC
BOOM
BOOM LOCK
LOCK

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

24 Exit 24
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Electric system
Components location

Overview & Operation


Description
Maintenance &
Loader
Adjustments 2
Backhoe
Cab
Service

1 - Electric board
2 - Diagnostic connector

25 Exit 25
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

Electric system
Components location

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

1 - Microprocessor for pilot control

26 Exit 26
LB 90 – LB 95 – LB 110 – LB 115 2. Walk Around

2WS
2WS- -Return
Returnto
todig
digadjusting
adjusting

Overview & Operation


Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service

Bucket leveling proximity switch

27 Exit 27

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