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Fabric Manufacturing Technology Lab-1 Final Exam Solution

1. The document appears to be an answer script from a student named Alif Sheikh for the course Fabric Manufacturing Technology-1 Lab. 2. The script contains answers to 4 questions about weaving terminology, functions of a drawing machine, speed calculations, and differences between shuttle and shuttleless looms. 3. Calculations are shown to determine production in kilograms per shift based on given machine parameters and yarn count.

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Alif Sheikh
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0% found this document useful (0 votes)
883 views16 pages

Fabric Manufacturing Technology Lab-1 Final Exam Solution

1. The document appears to be an answer script from a student named Alif Sheikh for the course Fabric Manufacturing Technology-1 Lab. 2. The script contains answers to 4 questions about weaving terminology, functions of a drawing machine, speed calculations, and differences between shuttle and shuttleless looms. 3. Calculations are shown to determine production in kilograms per shift based on given machine parameters and yarn count.

Uploaded by

Alif Sheikh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Bangladesh University of Business & Technology

(BUBT)
Department of Textile Engineering
Answer Script

Student Name: AlifSheikh Student I0: 18192107032


Program: BSc inTextileEngineering (Regular Intake&Secton: 2682
Program)
Course Ttl Fabric manufacturingtechnology-1 lab Course No. TXE 208
Semester Spring 2021 Examination Type: Lab Final
Emall [email protected] Phone Number 01627321889
Address
Total No. of
Date: 14.07.2021
Pages: 14

Instructions to Students
(To befiled inby course teacher/examiner)
1 Submit your answer script through Google Course
Classroom. Those who have BW problems Outcomes Question Merks Marks
may submit through e-mails in due time. No. Allocated| Obtained
(COs)
2. Late submissions will not be accepted under
CO1
any circumstances.
CO1
3. Make sure that you upload the correct file
andclick Tun in/Mark as done" button after Co2
uploading. Co2 10
Answer all parts of each question sequentialy C02
|4. All questions' marks are indicated at ight
C02
margin. Internal division of marks is at the
discretion of the examiner. C03 10
Answering the questions must be made in
handwriting using your own words on A4 size
papers.
|6. Write page number and your ID on each page.
Take good qualty pictures and create one
pdf file with all pages in right serial.
8. If any two or more answer scripts are of Total
same write-up (full or partial) and the
examiner believes that these are copied from
each other, then all such papers will eam
ZERO in total and will be reported to the
authority as per BUBT rules.

gnature of Examiner& Date


Nomei Alif sheikh
ID: 18192IO732

Answerc to the 9 NO-1

Guill
A bobbin, Spool ort Spindle ushich filligr yarn is wound . A hotlo

Yoruous meC
Shatt Sureumdi onotheru shoft and Ked
aftat in

hanical devices.

Triavernse notiorm:
moves
h e help of motim when a dyramie part
of a mochme
movement is eatled trayaise meo
into ond no moim, then this
ttdtir he help-ef+his mofton jan-is toomd
Jhthe poaekoge
paakage and #he mevemenF distomee is tatted
even0-A

Shuthee a
A Shuttle is a tool to neatt ord Compocty Stoae
designed
the weftgaren while ueavg
holder that Carrues the thned of
thrrown ort passed boekomd
forth
loem. Shutttes arne
tWth a
arpin Orderz
betueen the yarn thneads of the
throgh the Shed,
to weave in the wett.

Reed the
weftgarm
iment h e
into the shed ond adjust
In weavi,
is ealled Reed,
pOrds uith the fatric
) Lease rod
hat Separate the r t p Yarm
In the wav Prrocess, the parts
one ane Called lense rod.
trom the Individual
ort
Nome: Alif sheikh
D: LP921oz032 Pye:2

Creel Copa.et
The Crieels ane Simet metallie fromes on which the feeding

bobb ins cane


fitted thet orne equipped with jarn, +he Cneet orne
the Porometerr whi ch the numperr of worpr secions ort
(S on

bem depends, it+ Shoutd be as hgh


os the installotiom tyre ond
Omounts fO 80 -

(20
patmtt, the usual Cneel eoPa@itp
Mann
bobbins. repeats
Cheef opacit Erdsperz
=
riepaatx no.of
p sectiom

(Ree Count
+ is Colculatat in stock pont Ssistem. No. of dents in 2 (nches

is Called Reed Count.

.Reed Count EPT/sectian toidth x denting

)sinkern
Tis is the Seeondarpt knittina etement. It is meta plate aith m

individua ond eollecthve oction opProximat at ght aaes tnem

the hook Side hetüen odjoir nedles.


Name: Atif shei kh
D 18192jo7032
P3
Ansuert to the g NO-2

TFhe functims of ne-Loning moChme

Moki Cone poakoge fnom Cops


Remove jarcn fot
Remove a knot of joron t outo Splieè.
T o wan the materials.
Minimize jarn impertfeefioms.
VTO wox Jarm,
V Improve Harm ualbj
Gcive t h Suitable shape oft Cone. packje.
n
Moke. unitorm yann.
pnöduefion ond less PoUDer Cornsum Pthorm.
Achieve hgher

Ansuerc Ho the g NO-3

Gi ven dota,
Motort Speed = 7032 RPM

Motorc puly dia= 8


C =
315 ineh
16 em z 6-3 inch
Mochne puly dia =

Nartye dia = 2 5 Cm2 0.98 InD

dia= 7em z
275 ineh
auiliary pulley
dia 14 em z 5-5I mch
Com drivima puleH =

Cam dru vern =


24T
Cam dru ven 28 T
Nome: Atif sheirh
TD: 18p21O7Q32 :4
avercge winding dia =
l-57 em =
0:62 iaa inch

farm Count = 30 Ne

tnavense lergth =
7 inch
no. ot tnavense 2
efiuency = 60 T. 2 0'6
no. 0t wanye z
21

Using forqmula, Motorr puly dia


wharye Speed = Motor Sped Machine Pul da

xX Machine pully dio


wharye pul dia

315 63
F032X. X
63/ 0 98

= 22 602 85 22603 RPM

3.1416 x 0-62X 22603 X 21X 60x8X 0-6


pe shrft=
pnodctiom in 36X 840 X 30 % 2 204

= (33. 17 ka/shift

3:1S 27 24
Con RPM= 1400x 6 3/ X

551
23
294 ot RPM
- 295 PM
Nome Atif sheikh
TD: 182107032
PO5

Travernse Rate= no. of aase x trovernse lergh x lam PPM

2«1x 295
z 003 nch

2.54 Cm

Answerr to the N0-4

Ditfenen ees betaeen shutte loom omd Shutte less loDm

Shuthe loosm shutHe les loom


OThe Shutte loomn is The shuttte less loom s
a tweavi9 machime ühich agyarious, ineluding Rapier
ues the traditimal shutie JeF, pnoJechle, multi Spmdle
weftt insetion. mouth and knitting mefhod

of weft Insern-tiom.
I t is driven bz (Itis druvem t etectnic.
monually on eleetniic Powen
Powern

simpe desijne ond ) desgn @n be pneduee


lompler design om be
pRoduce
Nome: AlBfsheikh
D: 1892107032
Pe6

Tnrod shutthe Fy Shutle

The +thrrow Shutte is fly shutle


O OIn a

o loom in which the Lom,the shuttleis


sent aenoss h e
Shuttte îs thnouom ocross
Shed b mems ofa
he shed bt hamd.
neahamical picker

Kt1) T+ takes less tme.


OIt takes mone ti.
productiom uill be 19 producfiom wit be
ess hghert
)Wide fabric omot ) Marc oidth fanic
be made. Com be Mode

Orndinany Pouert lom Automatic pouerz oom.

OThe 1oom is rmunm t A l pumorY ond secmdon


the pouert System .Excpt| motims
are autmotie
torn tetoff al prumary
oYd saaon dany motims
ane autemotic,

)Terz tiorny motims one | (1 TerLtiony motions ane


pnesent hene
mot nesent,

(iu) The. shuttte meahonim T h e shutte mechomism


Is dme mamuallyy is dene Duto mafie.
Nome Atifsheith
D!1812107a32

Flat bed Machine irelon knittirg Modhine.


0 In fat bed knitting OIn ineulort knittir
| mochines need ls ane Machune needis ane fixed
|fixed on bed ina flat ma eylhnden on dial
Shope, (ma Cineulan shope

a) Flat knit fabai c Gncular enit tubnic


12 to
has a ouge o f 2 to has o gavge of
22

1n) Aatknitisthick C Hhgh Cost investment


Sueateafubriietike n plant ond machirary
do Cost investmentin
Plont ond mochi narty

Cop fockoe pinn packoge


N o tobbin is used A bobbrng isused.
herne,
) weft pockogefort
weft PoCk.ege fori
Jute here Cotfo hene.

Cor Cneates pnessuune| )No pressune on

on wrndgpockoge pockoge hene


hene
Nome: Atit sheih
ID: 18p20zA32 Pye:
Ansuer to he g N0- 5

Let ot is Jnater hon fake u p -

OS a
(ake-uP îs to d nauw tonuoand t e woven eletn
maintan the [ing
P C K is inSented in onden to
o F tomic
fenmatiom omd pick Seo Spaing Com stomT
The l e t o f h metic is t h e secomdany motim 0f WEDV[ n g

which is used to nelease the P yanns tnem the ueernsS

tam se that wavin9 Com fake place.


Name: Alif shei kh
D: 180210702 PPOe9

Ansulert to the No-6

Guven data,

Mochine diometern = 30"

Go uge z 20

Numbern oft feedens =96


Machine Speed 23 npm
Machine 0:8
effieiençs =
807. =

Caunse densit = 12 Counse/em


dales density = il ooles/cm

O roduetim pen shift in neten.

Total Counses = NO-Of feeders x Clndert RPMx Tx

9 6 X23x 60Xx8 x
2 8478t2

2 TXDx6L z 314t6 X 30"x 20 z 88 4-6 V 88s


Tota wales

Total wales
fabie uwidth in meten
WmXIOD
(88S

XIODd

7 2 m/shift
Nome: Aftf shakh
ID: 182107032 P:10
Tota ounse
Fabnic ength in meten =
Cfem X Iod

7872
12XIODD
2
706 56 m/shift.

132
shift im metenz 706 56 X 72X
przo daeiom per LOvD

2 160 42 m/sh itt

pneducten per shift in


Oount= 30 tex
m
oDp enth 2*S mm= 0 002S
Counge x total 0ates
Total
xtcop le9th x Harn Coum
arn Coun
productian pen shift in 2

I885x o - 0 0 2 5
x50
847872 x

I19-87 /shift.
Name: Alf sheikh
D: 18bO7032

Answer to the No-7


Tntrioduction:
on lineulorn mochine whose
Mast single jersey fobnie is produced
nevolve fhrrogh the Statto-
loteh ylinderz
needle rirg
ond Sinker
Teedes,
lom stems that, togethen with heirt M
Tg Knitg Cinaumference of
ane Siuated at mqularz imtenvols orround he erthar om
the ylinder. The zorcns is Supplied from Cones, ploaed
Overhand bobbin Stond on ona tnae Stomding reel
integral the Jyorcn
tensionerns, Stop motionsand quide eyes doun to
hrrough
tedern auides

Objeetives
t o Knoud obout Jarn possoge diogrom of irtculorn knitfigmachine
T o knoua about main Parts of Cirteularnknithingmochine.
To leorcn the tunetions of hese parts.
Nome: Alif Sheikh
D: 18192107032 Pae:1

Digrtomn

to

-11

-13

1-Legs
2-ndert
3 Dia
4- Neeile
5-Com farts
6- Feeder aude
7- Qom 2

8-Sry Pockye - 14

-Onee
l0 Top stop - 15

motiom

- A r i stop-
A
mofion

2-Tersioner
13-pasitivefeder
14-knitted fabrnie
I-Fobric sp-
nder

6- Fabnic with-|
drawl rollert
(7-Fabnie windpt Fig: Cineuor knitipmachime
toller
Name: Alif sheikh
D: 18192107032
Pe13
knithimy mochine:
Main parts ond funetions of Cinaularr

Cnael: Creel is a pvct of a knithig mockine. Heore darcn podg


ane Storne ond ried to teedin the machine.

VDg Pullet: Itis a Very importtant paret-of the machine -ft Confnos

the ualit of the produet AHerine the pasitim of the tension pll
fabnic. Tf pullet founrcds the
Chonges the Rs.M. of the moves
POsitive dinetive then the G-sM. is deernense Andin the riever
deretion Gs M. oill inenease.
MPF wheel.
6)Pullet Bet: Tt Contrnols the rotation of the
Brush: tts Cleom the pullet belt.

Tension Disk: t Qonfnonts the tensin of the Surelt garen


Inlet QutHet Stop Motion; 1is a n imporctort poret of the
and
is brneak.
machine T+ Stps the machine instantty whena Jron

Yarcn Guide: t s the jarm to teed in the feadert.


help
MPE Pullej bett aives
Its Contnol the Spead of
the
MAF wheel:
motion to the wheel.
tmporefoarntpartt
pasitive fed. 1His olso
an
MPF: I+ is Mameryerc
the machime.
of the machine.Tts give Positive feed to

tt is rung. whene al teederts ane pleosed tgetherc.


ecdet Rig: a

Feederc: Feerer is help prom to teed


in to the machine
12 Neadte Thoek : Whene atl Need les is Racd tgethern ma deeet|

des n.
alt sinkris
Sinkert Rim: Sinkerz riais arug. where ane

Pleased tyethern,
Nome: Altf Sheikh
ID: 181910732 Fg14

Conehasion:
he Students oauined a @leart Gneept eboutt the Gineularr Kn trg
ancular
acne They hod ben fumilior with main parts af
i machines inctudirg functions of the. fors.
Bangladesh University of Business and Technology (BUBT)
B. Se. in Textile Enginering (Regular Program)
Lab final Examination (Online), Spring 2021
Course Code: TXE 208, Course Title: Fabrie Manufacturing Technology
Full Marks: 44 2ntakeiSec:011_ Time:hrs

Answer all the auestions


cOI 1. Define the following term.
Quill;
b. Traverse motion;
Shuttle:
d. Reed

C.Leasc rod
Creel capacityi
Reed count and

h.Sinker
cOI Underline the functions of recoang machine.

C02 Calculate the traverse rate in cm and prodaction in Kg per shit of Bhours
by using following cene winding machine parameters:
Motor speed(last four digits of your student ID,) RPM, motor pulley
dia. 8 cm, machine pulley dia = l6 cm, warve dia. 2.5 em, auxiliary

pulley dia. 7 em, cam driving pulley din 14 cm, cam driver =24 T.
cam driven"28 T, avernge winding dia1.37 cm, yam count 0 Ne

traverse length 1.7 inches, no. of truverse,eficiency- 60%, no. of


warve 21.
CO2 ldentify two differences between the followings: [10)
a) Shuttle loom and shurtle less loom;
b) Throw shunle loom and ay shutle loom,
c)Ordinary power loom and aufomatiC power loom,

d) flat bod and circular knitting machine and


c)cop package and pirn package.
CO2 5. Let-off is grenier than take up- explain briefly.

Page1 of 2

C02 6. If Machine diameter 30", Gauge E20, Number of feeders 9%, Machine 4)
speed 23 pm, Machine efticiency 806, Course density 12 courses/em,

Wales densityl| wales/cm. Cakculate


i Production per shift in meler
i. Prodiuction per shift in kg when yam count 30tex and loop lengh
2.5 mm.

cO3 7. Study on passage diagram, main parts and function of single jersey [10]
circular knithing machine. (Figure must be included)

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