8/19/2021 Print Article
2008 Honda CR-V
Powertrain Diagnostics & Repair / Engine / Mechanical / ENGINE SERVICE
SPECIFICATIONS
Engine Assembly
ENGINE ASSEMBLY SPECIFICATION
Item Measurement Qualification Standard or Service Limit
New
Compression Pressure (check the engine with the Minimum - 932 kPa (9.5 kgf/cm2
,
starter cranking) 135 psi)
Maximum - 196 kPa (2.0 kgf/cm2
,
variation 28 psi)
Cylinder Head (K24Z1)
CYLINDER HEAD SPECIFICATION
Item Measurement Qualification Standard or New Service Limit
Head Warpage - 0 05 mm (0 002 in)
Height 103.95-104 05 mm (4 093-4 096 103.8 mm (4 09 in)
in)
Camshaft End play 0.05-0.20 mm (0 002-0 008 in) 0.4 mm (0 02 in)
Camshaft-to-holder oil No. 1 0.030-0 069 mm (0.0012-0.0027 0 15 mm (0 006 in)
clearance journal in)
No 2 journal 0 060-0 099 mm (0 0024-0.0039 0 15 mm (0 006 in)
in)
No. 3 0.060-0.099 mm (0.0024-0 0039 0.15 mm (0.006 in)
journal in)
No. 4 0.060-0 099 mm (0 0024-0.0039 0 15 mm (0 006 m)
journal in)
No 5 journal 0.060-0 099 mm (0 0024-0 0039 0 15 mm (0.006 in)
in)
Total runout 0.03 mm (0.001 in) max 0 04 mm (0.002 in)
Cam lobe height Intake PRI 34 263 mm (1.3489 in) -
Intake SEC 29.638 mm (1 1668 m) -
Exhaust 34.092 mm (1 3422 in) -
Valve Clearance (cold) Intake 0.21-0 25 mm (0 008-0 010 in) -
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Item Measurement Qualification Standard or New Service Limit
Exhaust 0.28-0.32 mm (0 011-0.013 in) -
Stem O.D. Intake 5.475-5 485 mm (0 2156-0 2159 5 445 mm (0.2144
in) in)
Exhaust 5 450-5 460 mm (0 2146-0 2150 5 42 mm (0 213 in)
in)
Stem-to-guide clearance Intake 0.030-0 055 mm (0.0012-0.0022 0 08 mm (0 003 in)
in)
Exhaust 0.055-0 080 mm (0.0022-0.0031 0.11 mm (0 004 in)
in)
Valve seat Width Intake 1.25-1.55 mm (0 049-0 061 in) 2 00 mm (0 079 in)
Exhaust 1.25-1 55 mm (0 049-0.061 in) 2 00 mm (0.079 in)
Stem installed height Intake 44 0-44 5 mm (1 73-1.75 in) 44 7 mm (1.76 in)
Exhaust 44.1-44 6 mm (1 74-1 76 in) 44 8 mm (1 76 in)
Valve I.D Intake 5.515-5.530 mm (0 2171 -0 2177 5 55 mm (0 219 in)
guide in)
Exhaust 5.515-5.530 mm (0 2171 -0 2177 5 55 mm (0.219 in)
in)
Installed height Intake 15 2-16.2 mm (0.60-0 64 in) -
Exhaust 15.5-16.5 mm (0 61 -0 65 in) -
Rocker Arm-to-shaft clearance Intake 0.025-0 052 mm (0.0010-0.0020 0.08 mm (0 003 in)
arm in)
Exhaust 0.018-0 056 mm (0 0007-0 0022 0 08 mm (0 003 in)
in)
Cylinder Head (K24Z6)
CYLINDER HEAD SPECIFICATION
Item Measurement Qualification Standard or New Service Limit
Head Warpage - 0.05 mm (0 002 in)
Height 103.95-104.05 mm (4 093-4.096 103.8 mm (4 09 in)
in)
Camshaft End play 0.05-0.20 mm (0.002-0.008 in) 0.4 mm (0.02 in)
Camshaft-to-holder oil No 1 journal 0.030-0.069 mm (0 0012-0.0027 0.15 mm (0.006 in)
clearance in)
No. 2 0.060-0 099 mm (0 0024-0.0039 0.15 mm (0.006 in)
journal in)
No. 3 0.060-0.099 mm (0.0024-0.0039 015 mm (0 006 in)
journal in)
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Item Measurement Qualification Standard or New Service Limit
No. 4 0.060-0.099 mm (0.0024-0.0039 0.15 mm (0 006 in)
journal in)
No. 5 0.060-0.099 mm (0 0024-0 0039 0.15 mm (0.006 in)
journal in)
Total runout 0.03 mm (0 001 in) max. 0 04 mm (0.002 in)
Cam lobe height Intake PRI 33.744 mm (1.3285 in) -
Intake MID 35.456 mm (1.3959 in) -
Intake SEC 33.744 mm (1 3285 in) -
Exhaust 34.291 mm (1.3500 in) -
Valve Clearance (cold) Intake 0.21 -0 25 mm (0.008-0.010 in) -
Exhaust 0.25-0.29 mm (0 010-0.011 in) -
Stem O.D Intake 5.475-5.485 mm (0.2156-0.2159 5.445 mm (0.2144
in) in)
Exhaust 5.450-5.460 mm (0.2146-0.2150 5.42 mm (0.213 in)
in)
Stem-to-guide clearance Intake 0.030-0.055 mm (0 0012-0.0022 0.08 mm (0.003 in)
in)
Exhaust 0.055-0.080 mm (0.0022-0.0031 0.11 mm (0.004 in)
in)
Valve seat Width Intake 1.25-1.55 mm (0.049-0.061 in) 2.00 mm (0.079 in)
Exhaust 1.25-1.55 mm (0.049-0.061 in) 2.00 mm (0.079 in)
Stem installed height Intake 44 0-44.5 mm (1 73-1.75 in) 44.7 mm (1.76 in)
Exhaust 44 0-44.5 mm (1 73-1.75 in) 44.7 mm (1.76 in)
Valve I.D. Intake 5.515-5.530 mm (0.2171 -0 2177 5.55 mm (0.219 in)
guide in)
Exhaust 5.515-5.530 mm (0.2171 -0 2177 5.55 mm (0.219 in)
in)
Installed height Intake 15.2-16.2 mm (0.60-0.64 in) -
Exhaust 15.5-16 5 mm (0.61 -0 65 in) -
Rocker Arm-to-shaft clearance Intake 0.018-0.059 mm (0.0007-0.0023 0 08 mm (0 003 in)
arm in)
Exhaust 0.018-0.056 mm (0.0007-0 0022 0.08 mm (0 003 in)
in)
Engine Block (K24Z1)
ENGINE BLOCK SPECIFICATION
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Item Measurement Qualification. Standard or New Service Limit
Block Warpage of deck 0.07 mm (0.003 in) max. 0.10 mm (0 004
in)
Bore diameter A or I 87.010-87.020 mm (3 87.070 mm
4256-3.4260 in) (3.4279 in)
B or II 87.000-87.010 mm 87.070 mm
(3.4252-3.4256 in) (3.4279 in)
Bore taper - 0.05 mm (0.002
in)
Reboring limit - 0.25 mm (0 010
in)
Piston Skirt O.D. at 13 mm (0 5 in) from No letter or A 86.980-86.990 mm 86.930 mm
bottom of skirt (3.4244-3.4248 in) (3.4224 in)
Letter B 86 970-86.980 mm 86.920 mm (3
(3.4240-3.4244 in) 4220 in)
Clearance in cylinder 0.020-0 040 mm (0.0008- 0.05 mm (0.002
0.0016 in) in)
Piston ring Ring-to-groove clearance Top 0.035-0 060 mm (0.0014- 0.13 mm (0.005
0.0024 in) in)
Second 0.030-0.055 mm (0.0012- 0 13 mm (0 005
0.0022 in) in)
Ring end gap Top 0.20-0 35 mm (0.008-0.014 0.60 mm (0.024
in) in)
Second 0.40-0 55 mm (0.016-0.022 0 70 mm (0.028
in) in)
Oil 0.25-0 65 mm (0.010-0.026 0.75 mm (0.030
in) in)
Piston pin O.D. 21 961-21.965 mm 21.953 mm
(0.8646-0 8648 m) (0.8643 in)
Pin-to-piston clearance -0 005-0.002 mm (-0.0002- 0.005 mm
0.0001 in) (0.0002 in)
Connecting Pin-to-rod clearance 0.005-0.015 mm (0.0002- 0.02 mm (0.001
rod 0.0006 in) in)
Small end bore diameter 21.970-21.976 mm -
(0.8650-0.8652 in)
Big end bore diameter 51.0 mm (2.01 in) -
End play 0.15-0.35 mm (0 006-0 014 0.40 mm (0.016
in) in)
Crankshaft Main journal diameter No. 1 journal 54.984-55.008 mm -
(2.1647-2.1657 in)
No 2 journal 54.984-55 008 mm -
(2.1647-2.1657 in)
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Item Measurement Qualification. Standard or New Service Limit
No. 3 journal 54.976-55.000 mm (2 -
1644-2 1654 m)
No. 4 journal 54.984-55.008 mm (2 -
1647-2 1657 in)
No 5 journal 54.984-55 008 mm (2 -
1647-2.1657 in)
Rod journal diameter 47 976-48 000 mm -
(1.8888-1.8898 in)
Rod/main journal taper 0.005 mm (0 0002 in) max. 0.010 mm
(0.0004 in)
Rod/main journal out-of-round 0.005 mm (0 0002 in) max. 0.010 mm
(0.0004 in)
End play 0.10-0.35 mm (0.004-0.014 0.45 mm (0 018
in) in)
Total runout 0.03 mm (0.001 in) max. 0 04 mm (0.002
in)
Crankshaft Main bearing-to-journal oil clearance No. 1 journal 0.017-0.041 mm (0.0007- 0.050 mm
bearing 0.0016 in) (0.0020 in)
No. 2 journal 0.017-0.041 mm (0.0007- 0.050 mm (0
0.0016 in) 0020 in)
No. 3 journal 0.025-0.049 mm (0.0010- 0.055 mm
0.0019 in) (0.0022 in)
No. 4 journal 0.017-0.041 mm (0.0007-0 0.050 mm
0016 in) (0.0020 in)
No 5 journal 0.017-0.041 mm (0 0007-0 0.050 mm
0016 in) (0.0020 in)
Connecting rod bearing-to-journal oil 0.020-0.050 mm (0.0008- 0.060 mm
clearance 0.0020 in) (0.0024 in)
Engine Block (K24Z6)
ENGINE BLOCK SPECIFICATION
Item Measurement Qualification Standard or New Service Limit
Block Warpage of deck 0.07 mm (0.003 in) max. 0.10 mm (0 004
in)
Bore diameter A or I 87.010-87 020 mm (3 4256- 87.070 mm
3.4260 in) (3.4279 in)
B or II 87.000-87.010 mm (3 4252- 87 070 mm (3
3.4256 in) 4279 in)
Bore taper - 0 02 mm (0 001
in)
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Item Measurement Qualification Standard or New Service Limit
Reboring limit - 0.25 mm (0 010
in)
Piston Skirt O.D. at 13 mm (0.5 in) from No letter or 86.980-86 990 mm (3.4244- 86.930 mm
bottom of skirt A 3.4248 in) (3.4224 in)
Letter B 86.970-86.980 mm (3 4240- 86 920 mm (3
3.4244 m) 4220 in)
Clearance in cylinder 0.020-0.040 mm (0.0008- 0.05 mm (0 002
0.0016 in) in)
Piston ring Ring-to-groove clearance Top 0.060-0.085 mm (0.0024-0 0.13 mm (0.005
0033 in) in)
Second 0.040-0.065 mm (0.0016-0 0.13 mm (0.005
0026 in) in)
Ring end gap Top 0.20-0.35 mm (0.008-0.014 0 60 mm (0 024
in) in)
Second 0.50-0.65 mm (0.020-0.026 0.70 mm (0.028
in) in)
Oil 0.20-0 70 mm (0.008-0.028 0.75 mm (0 030
in) in)
Piston pin O D. 21.961-21.965 mm (0.8646- 21.953 mm
0 8648 in) (0.8643 in)
Pin-to-piston clearance -0.005-0.002 mm (-0.0002- 0.005 mm
0.0001 in) (0.0002 in)
Connecting Pin-to-rod clearance 0.005-0.015 mm (0.0002- 0 02 mm (0.001
rod 0.0006 in) in)
Small end bore diameter 21.970-21.976 mm (0 8650- -
0.8652 in)
Big end bore diameter 51.0 mm (2.01 in) -
End play 0.15-0.35 mm (0.006-0.014 0 40 mm (0 016
in) in)
Crankshaft Main journal diameter No. 1 54.984-55.008 mm (2 1647- -
journal 2.1657 in)
No. 2 54.984-55.008 mm (2 1647- -
journal 2.1657 in)
No. 3 54.976-55.000 mm (2 1644- -
journal 2.1654 in)
No. 4 54984-55.008 mm (2 1647- -
journal 2.1657 in)
No. 5 54.984-55 008 mm (2 1647- -
journal 2.1657 in)
Rod journal diameter 47.976-48.000 mm (1.8888- -
1.8898 in)
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Item Measurement Qualification Standard or New Service Limit
Rod/main journal taper 0.005 mm (0.0002 in) max. 0 010 mm
(0.0004 in)
Rod/main journal out-of-round 0 004 mm (0.0002 in) max. 0.010 mm
(0.0004 in)
End play 0.10-0.35 mm (0.004-0.014 0.45 mm (0.018
in) in)
Total runout 0.03 mm (0.001 in) max. 0.04 mm (0.002
in)
Crankshaft Main bearing-to-journal oil clearance No. 1 0.017-0 041 mm (0 0007- 0.050 mm
bearing journal 0.0016 in) (0.0020 in)
No. 2 0.017-0 041 mm (0.0007- 0.050 mm
journal 0.0016 in) (0.0020 in)
No. 3 0.025-0.049 mm (0.0010- 0 055 mm
journal 0.0019 in) (0.0022 in)
No. 4 0.017-0 041 mm (0.0007- 0 050 mm
journal 0.0016 in) (0.0020 in)
No. 5 0.017-0.041 mm (0.0007- 0.050 mm
journal 0.0016 in) (0.0020 in)
Connecting rod bearing-to-journal oil 0.032-0.066 mm (0.0013- 0.077 mm (0
clearance 0.0026 in) 0030 in)
Created/Modified Date: 11/12/2020 2:12:42 PM
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