Engine Component
FIG. 326: Remove O-ring seal.
Remove O-ring seal (1).
N030706001
FIG. 326
79033095 D Rev. 02-119
Engine Component
Fan Installation
FIG. 327: Install O-ring seal.
Clean the surface (2) and install new O-ring seal (1).
N030706001
FIG. 327
FIG. 328: Install fan adapter.
Install fan adapter (2) and install six bolts and washers (1).
Tighten bolts to 47 Nm (35 lbf ft). The weight of the fan
adapter is approximately 7 kg (15 lb).
2
1
N030506002
FIG. 328
FIG. 329: Install fan.
IMPORTANT: Ensure that fan blades are facing the
correct direction. The cupped surface should be 2
facing the engine.
Install fan (2) and install the eight bolts and washers (1).
Tighten bolts to 47 Nm (35 lbf ft). The weight of a fan is
approximately 11 kg (24 lb). 1
P100506014
FIG. 329
02-120 79033095 D Rev.
Engine Component
FIG. 330: Install right side of fan shroud.
Install right half of shroud (3).
Install bolts and washers (2) that fasten it to the cooler
assembly.
Install bolts, nuts and washers (1) that hold the two halves 2
of the shroud together and tighten. 1
IMPORTANT: Do not tighten the bolts that attach the
shroud to the cooler assembly at this time. Adjust
the shroud to provide symmetrical clearance with
fan.
After the shroud has a symmetrical clearance to the fan,
tighten the bolts (2) on each side of the shroud. 3
1
N011906002
FIG. 330
FIG. 331: Install right guard.
Install guard (2) and install bolts and washers (1) and
tighten. Tighten to 55 Nm (40 lbf ft).
N011906001
FIG. 331
79033095 D Rev. 02-121
Engine Component
FIG. 332: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.
N012206002
FIG. 332
02-122 79033095 D Rev.
Engine Component
FAN DRIVE REMOVAL AND
INSTALLATION
Fan Drive Removal
FIG. 333: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1
P100506001
FIG. 333
FIG. 334: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.
N012206002
FIG. 334
FIG. 335: Remove right guard.
Remove bolts (1) and remove guard (2).
N011906001
FIG. 335
79033095 D Rev. 02-123
Engine Component
FIG. 336: Remove right side of fan shroud.
Remove bolts (1) and nuts from shroud that hold the two
halves together.
Remove bolts (2) from shroud that fasten it to the cooler
assembly. 2
Remove right half of shroud (3). 1
1
N011906002
FIG. 336
FIG. 337: Remove fan.
Remove the eight bolts (1) and remove fan (2) out of the
right side of the machine. The weight of a fan is 2
approximately 11 kg (24 lb).
P100506014
FIG. 337
FIG. 338: Remove fan adapter.
Remove the six bolts (1) and remove fan adapter (2). The
weight of the fan adapter is approximately 7 kg (15 lb).
2
1
N030506002
FIG. 338
02-124 79033095 D Rev.
Engine Component
FIG. 339: Remove O-ring seal.
Remove O-ring seal (1).
N030706001
FIG. 339
FIG. 340: Serpentine belt removal.
Use a ratchet wrench in the square hole (1) on the belt
tensioner (2) and turn counter clockwise to relieve belt
tension. Remove serpentine belt (3). Slowly release the
belt tensioner to relax into a neutral position.
m
WARNING: Equipment or parts under
spring tension can cause bodily injury. Use
caution in releasing belt tension. 3
2 1
NOTE: Be sure to allow enough room for the swing of the
ratchet to allow belt tensioner to relax into a
neutral position. N030506003
FIG. 340
FIG. 341: Remove fan drive.
Remove the four bolts (1) and remove the fan drive (2).
The weight of the fan drive is approximately 20 kg (45 lb). 1
N030506004
FIG. 341
79033095 D Rev. 02-125
Engine Component
Fan Drive Installation
FIG. 342: Install fan drive.
Install the fan drive (2) and install the four bolts and
washers (1). Tighten bolts to 100 Nm (74 lbf ft). The 1
weight of the fan drive is approximately 20 kg (45 lb).
N030506004
FIG. 342
FIG. 343: Serpentine belt installation.
Install serpentine belt (3) over pulleys on front of engine,
leaving it off of fan drive. Ensure that belt ribs are properly
seated in pulley valleys.
4
Insert square drive of ratchet into square hole (1) on belt
tensioner (2) and rotate tensioner counter clockwise and
hold.
3
m
WARNING: Equipment or parts under
spring tension can cause bodily injury. Use 2 1
caution in applying pressure to belt
tensioner.
N030506003
Carefully place belt onto fan drive pulley (4) ensuring belt FIG. 343
ribs are properly seated in pulley valleys and slowly allow
belt tensioner to release until it makes contact with belt.
FIG. 344: Install O-ring seal.
Clean the surface (2) and install new O-ring seal (1).
Lightly coat O-ring with bearing lube.
1
N030706001
FIG. 344
FIG. 345: Apply lubricant.
Lubricate cavity (1) in fan adapter (2) with 30 g (1.05 oz)
of bearing lube.
2
N030806001
FIG. 345
02-126 79033095 D Rev.
Engine Component
FIG. 346: Install fan adapter.
Install fan adapter (2) and install the six bolts and washers
(1). Tighten bolts to 47 Nm (35 lbf ft). The weight of the
fan adapter is approximately 7 kg (15 lb).
2
1
N030506002
FIG. 346
FIG. 347: Install fan.
IMPORTANT: Ensure that fan blades are facing the
correct direction. The cupped surface should be 2
facing the engine.
Install fan (2) and install the eight bolts and washers (1).
Tighten bolts to 47 Nm (35 lbf ft). The weight of a fan is
approximately 11 kg (24 lb). 1
P100506014
FIG. 347
FIG. 348: Install right side of fan shroud.
Install right half of shroud (3).
Install bolts and washers (2) that fasten it to the cooler
assembly.
Install bolts, nuts and washers (1) that hold the two halves 2
of the shroud together and tighten. 1
IMPORTANT: Do not tighten the bolts that attach the
shroud to the cooler assembly at this time. Adjust
the shroud to provide symmetrical clearance with
fan.
After the shroud has a symmetrical clearance to the fan,
tighten the bolts (2) on each side of the shroud. 3
1
N011906002
FIG. 348
79033095 D Rev. 02-127
Engine Component
FIG. 349: Install right guard.
Install guard (2) and install bolts and washers (1) and
tighten. Tighten to 55 Nm (40 lbf ft).
N011906001
FIG. 349
FIG. 350: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.
N012206002
FIG. 350
02-128 79033095 D Rev.
Engine Component
FAN DRIVE DISASSEMBLY AND
ASSEMBLY
Fan Drive Disassembly
FIG. 351: Fan drive disassembly.
Remove bolt (1), plate (2) and pin (3).
2 3
1
N030706002
FIG. 351
FIG. 352: Remove pulley.
Remove fan pulley (1).
1
N030706003
FIG. 352
FIG. 353: Fan pulley bearing removal.
2 5
Remove tapered roller cone (1), tapered roller cup (2) and
spacer (3).
Remove seal (4), tapered roller cone (5) and tapered
roller cup (6).
1 3 6 4
N030706004
FIG. 353
79033095 D Rev. 02-129
Engine Component
FIG. 354: Remove spacer.
Remove pulley spacer (1).
N030706005
FIG. 354
02-130 79033095 D Rev.
Engine Component
Fan Drive Assembly
FIG. 355: Install spacer.
Install pulley spacer (1).
N030706005
FIG. 355
FIG. 356: Fan pulley bearing assembly.
2 5
Lightly lube sealing lips with bearing lube. Lubricate cavity
between bearings where the spacer (3) is located with 10
g (.35 oz) of bearing lube.
Install tapered roller cup (6), tapered roller cone (5) and
install seal (4).
Install spacer (3), tapered roller cup (2) and install tapered
roller cone (1).
1 3 6 4
N030706004
FIG. 356
FIG. 357: Install pulley.
Install fan pulley (1).
1
N030706003
FIG. 357
FIG. 358: Fan drive assembly.
Install pin (3) and plate (2). Apply loctite to threads on bolt
(1) and install bolt. Tighten to 115 Nm (85 lbf ft).
2 3
1
N030706002
FIG. 358
79033095 D Rev. 02-131
Engine Component
AIR CONDITIONING COMPRESSOR
REMOVAL AND INSTALLATION
Air Conditioning Compressor Removal
NOTE: Put identification marks on all hoses, on all hose
assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all
hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and helps keep
contaminants from entering the system.
IMPORTANT: Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting, and repair of the
machine. Be prepared to collect the fluid with
suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations
and mandates.
m
WARNING: Hot engine components can
cause injury from burns. Before performing
maintenance on the engine, allow the
engine and the components to cool.
m
WARNING: Personal injury can result from
contact with refrigerant.
Contact with refrigerant can cause frost
bite. Keep face and hands away to help
prevent injury.
Protective goggles must always be worn
when refrigerant lines are opened, even if
the gauges indicate the system is empty of
refrigerant.
Always use precaution when a fitting is
removed. Slowly loosen the fitting. If the
system is still under pressure, release it
slowly in a well ventilated area.
Personal injury or death can result from
inhaling refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas
through a lit cigarette or other smoking
method or inhaling fumes released from a
flame contacting air conditioner refrigerant
gas, can cause bodily harm or death.
Do not smoke when servicing air
conditioners or wherever refrigerant gas
may be present.
Use a certified recovery and recycling cart
to properly remove the refrigerant from the
air conditioning system.
02-132 79033095 D Rev.
Engine Component
IMPORTANT: Only a certified technician with certified
equipment to service the air conditioning system.
IMPORTANT: Whenever the air conditioning system is
opened you must replace the air conditioning
accumulator. See air conditioning accumulator
removal and installation section.
FIG. 359: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1
P100506001
FIG. 359
FIG. 360: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.
Open hood.
N012206002
FIG. 360
79033095 D Rev. 02-133
Engine Component
FIG. 361: Remove left guard.
Remove bolts (1) and remove guard (2).
1
1
N012606004
FIG. 361
FIG. 362: Serpentine belt removal.
Use a ratchet wrench in the square hole (1) on the belt
tensioner (2) and turn clockwise to relieve belt tension.
Remove serpentine belt (3). Slowly release the belt
tensioner to relax into a neutral position.
1 2
m
WARNING: Equipment or parts under
spring tension can cause bodily injury. Use
caution in releasing belt tension. 3
NOTE: Be sure to allow enough room for the swing of the
ratchet to allow belt tensioner to relax into a
neutral position.
N021606002
FIG. 362
02-134 79033095 D Rev.
Engine Component
FIG. 363: Remove wiring.
Remove air conditioning clutch wire (1) and fasten out of
the way.
N030806003
FIG. 363
FIG. 364: Remove air conditioning lines.
IMPORTANT: Only a certified technician with certified
equipment should service the air conditioning
system.
IMPORTANT: Refer to Refrigerant Section for proper
removal of hoses. 1
A certified technician must recover refrigerant and remove
air conditioning lines (1). Refer to Refrigerant Section for
proper removal of hoses. Fasten air conditioning lines out
of the way.
N030806003
FIG. 364
FIG. 365: Remove air conditioning compressor.
Remove bolts (1) and compressor (2). The weight of the
air conditioning compressor is approximately 10 kg (22
lb). 2
N030806004
FIG. 365
79033095 D Rev. 02-135
Engine Component
Air Conditioning Compressor Installation
FIG. 366: Install air conditioning compressor.
Install compressor (2) and tighten bolts and washers (1).
Tighten to 28 Nm (20 lbf ft). The weight of the air
conditioning compressor is approximately 10 kg (22 lb). 2
N030806004
FIG. 366
FIG. 367: Belt install.
Install serpentine belt (3) over pulleys on front of engine,
leaving it off of alternator pulley. Ensure that belt ribs are
properly seated in pulley valleys.
Insert square drive of ratchet into square hole (1) on belt 1 2
tensioner (2) and rotate tensioner clockwise and hold.
m
WARNING: Equipment or parts under 3
spring tension can cause bodily injury. Use
caution in applying pressure to belt
tensioner.
Carefully place belt onto air conditioning compressor 4
pulley (4) ensuring belt ribs are properly seated in pulley
valleys and slowly allow belt tensioner to release until it
makes contact with belt. N021606002
FIG. 367
FIG. 368: Install air conditioning lines.
IMPORTANT: Only a certified technician with certified
equipment should service the air conditioning
system.
IMPORTANT: Refer to Refrigerant section for proper
removal of hoses. 1
A certified technician must install air conditioning lines (1)
and charge the air conditioning system. Refer to
Refrigerant section for proper installation of hoses.
N030806003
FIG. 368
02-136 79033095 D Rev.
Engine Component
FIG. 369: Install wiring.
Install wiring (1).
N030806003
FIG. 369
FIG. 370: Install left guard.
Install guard (2) and install bolts and washers (1) and
tighten. Tighten to 55 Nm (40 lbf ft).
1
1
N012606004
FIG. 370
FIG. 371: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.
N012206002
FIG. 371
79033095 D Rev. 02-137
Engine Component
AIR CONDITIONING ACCUMULATOR
REMOVAL AND INSTALLATION
Air Conditioning Accumulator Removal
NOTE: Put identification marks on all hoses, on all hose
assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all
hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and helps keep
contaminants from entering the system.
IMPORTANT: Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting, and repair of the
machine. Be prepared to collect the fluid with
suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations
and mandates.
m
WARNING: Hot engine components can
cause injury from burns. Before performing
maintenance on the engine, allow the
engine and the components to cool.
m
WARNING: Personal injury can result from
contact with refrigerant.
Contact with refrigerant can cause frost
bite. Keep face and hands away to help
prevent injury.
Protective goggles must always be worn
when refrigerant lines are opened, even if
the gauges indicate the system is empty of
refrigerant.
Always use precaution when a fitting is
removed. Slowly loosen the fitting. If the
system is still under pressure, release it
slowly in a well ventilated area.
Personal injury or death can result from
inhaling refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas
through a lit cigarette or other smoking
method or inhaling fumes released from a
flame contacting air conditioner refrigerant
gas, can cause bodily harm or death.
Do not smoke when servicing air
conditioners or wherever refrigerant gas
may be present.
Use a certified recovery and recycling cart
to properly remove the refrigerant from the
air conditioning system.
02-138 79033095 D Rev.
