Volvo Tooth System Guide for Loaders
Volvo Tooth System Guide for Loaders
Success is built from High quality Total operating economy is the key
the ground up When choosing steel, there is no Design and material selection make Volvo
It is important that the tooth system is compromising. Volvo’s teeth have the tooth system the obvious choice for all
engineered correctly and that it has the right balance between hardness and high applications.
right design to give optimized efficiency tension steel, which is the key to quality Better penetration capability gives:
and the longest possible wear life. and long wear life. • better and faster bucket filling
Volvo tooth system is another result of The teeth consist of a specifically designed
• less wear of bucket, machine and tires
Volvo’s commitment to innovation and steel alloy, with a hardness of approx. 500
development. The tooth system has Brinell, dependant on the type and size of • lower fuel consumption
undergone extensive field testing in various the tooth. Long service life due to:
types of materials and applications to From the selection of raw materials for the • strategically placed wear material
analyze and to ensure its high quality and molten steel to blasting and heat treatment • High-quality steel alloy
good characteristics. of the finished teeth, continuous checks
It has shown several advantages, • self-sharpening design
and measurements are performed to avoid
for example: any deviations with regards to steel quality, • correct fit between adapter and tooth
• The teeth have a self-sharpening design technical specifications and the fit of the Shorter downtime when changing
which gives them long-lasting good tooth and adapter. gives:
penetration capability and high productivity. • lower maintenance costs
Wide product range
• Strategically placed wear material in the
In the Volvo Tooth System range, there • increased productivity
thooth design provides maximum wear life.
are teeth and adapters for all types of
• The correct fit between the tooth and
applications, from handling easily broken
adapter, as well as large stabilizing
bank materials to breaking out hard and
surfaces, provides a very strong unit which
rocky materials, such as shot rock.
can withstand high tolerance from forces
The adapters are developed to fit new
and stresses.
Volvo buckets, as well as accommodate
• High-quality steel alloy increases wear
bucket rebuilds for older machines from
resistance.
Volvo Construction Equipment.
• A vertical patented locking device makes
For instructions about welding on different
mounting and removing fast and easy.
types of adapters on buckets, contact your
nearest Volvo Construction Equipment
dealer.
The powerful tooth system from Volvo Patented
locking device
The unique positive locking device
integrates the locking pin completely in the
adapter body. Position and design give
complete protection. The locking device
Better consists of two components: one reusable steel
pin as well as an elastic and flexible lock
resistance to forces retainer. The design of the tooth and adapter
The edge of the adapters and teeth have gives a smooth transfer of forces, without
an acute angle, less than 90 degrees. the locking device having to absorb the
This gives better resistance to frontal stresses, resulting in a locking
forces and reduces the risk of the device with significantly
R2 “tooth box” opening. longer service life.
Distribution of forces F A
Volvo tooth system has a longer
B
distance between A and B
compared to other systems. When
the tooth is exposed to shocks and R1
forces from the side or vertically
(F), the reactive forces (R1 and
R2) are lower compared to other F R2
systems in identical working
conditions. The ”tooth box”,
meaning the connection between
the tooth and the adapter, provides B
optimal absorption of the stresses A
to which it is exposed.
R1
Two parts,
one unit
A perfect fit between the tooth and
adapter, together with large stabilizing
surfaces, provides a very strong unit with
minimal internal wear. Stresses are
reduced due to minimum
movement between the tooth
and adapter.
Robust design
Reinforced area that protects the
Self- adapter and the tooth’s guide lugs
sharpening teeth from early wear.
Due to th����������������������������
eir profile, the teeth have
a small penetration area, which gives
reduced penetration force. This provides
better bucket fill factor, lower fuel Segments between teeth
consumption as well as reduced wear You get a number of advantages with segments between the teeth. They give:
on machine and tires. The self-sharpening • Up to five times longer service life for the cutting edge than without
design and strategically placed wear protection between the teeth.
material give maximum wear
• Protection of the bucket floor.
life with maintained
• Longer adapter service life.
performance.
• Prevent uneven wear of the cutting edge.
Guide tables Volvo tooth system for wheel loaders
Machine Volvo Description Designation TypE/ Weight Numbers/
Model Part No application kg machine
VOLVO
L50/E VOE 11417086 Adapter LA10FC20 Flush-mounted 3.6 8
VOE 11417087 Adapter LA10BN20 Bolt-on 4.9 8
VOE 13955370 Screw M16 L=70 mm 16
VOE 13968904 Nut M16 16
VOE 11417118 Tooth 10GPL General Purpose 2.4 8
VOE 11417119 Tooth 10AML Abrasive Material 2.5 8
VOE 11417144 Locking device, complete*) 10P 0.03 8
VOE 11417315 Retainer 10R Standard 8
Note:
Volvo Tooth System will also fit older machines from Volvo Construction Equipment.
*) Locking device complete consists of pin and standard retainer. **) Locking device complete consists of pin, hot slag retainer and two springs. ***) Retainer complete consists of hot slag retainer and two springs.
GPL AML AMXL Dimensions and weights
C GPL TeeTH
DESIGNATION Volvo A B C D Weight
D Part no mm mm mm mm kg
AMRL FC TL C
AML TeeTH
D DESIGNATION Volvo A B C D Weight
Part no mm mm mm mm kg
A
B
AMRL TeeTH
Segments C
DESIGNATION Volvo A B C D Weight
Bolt-on cast segments protect the bucket edge Part no mm mm mm mm kg
between the points.
Two leg adapter bolted to the bucket edge. Gives the Bolt-on corner adapters protect the bucket corners. Important: We recommend using
cutting edge optimum protection. Should NOT be segments together with 1½ leg adapters or bolt-on 20AMRL VOE 11438859 246 114 109 101 7.6
used in heavy duty applications. adapters, but NEVER with flush-mounted adapters. D 30AMRL VOE 11417136 281 127 122 115 10.7
40AMRL VOE 11438886 331 144 136 127 16.1
55AMRL VOE 11417139 354 163 156 146 21.7
C
LA10BN20
LA10BN25
VOE 11417087
VOE 11417089
20
25
25
25
277
289
80
80
86
87
69
78
4.9
5.2
1. Before you start
LA15BN30 VOE 11417096 30 25 315 94 87 78 6.8
D LA15BN35 VOE 11417099 35 25 361 94 111 100 8.0
A
LA20BN40 VOE 11417107 40 25 387 107 100 110 10.3
LA30BN40 VOE 11417115 40 25 395 117 100 110 11.7
E
CR bolt-on corner adapters
DESIGNATION Volvo CUTTING EDGE CUTTING EDGE A B C D E WEIGHT
B PART NO THICKNESS ANGLE mm mm mm mm mm kg 1 Use a hammer, weight approx. 1 kilo, and protective gear: a 2 To make work easier, Volvo has developed a special tool. 3 To make tooth mounting easier, angle back the bucket a
mm °
hard hat, protective glasses, gloves and work shoes. It consists of a handle and a head. The head consists of two bit so that the adapters face slightly upwards.
pins, one shorter and one longer, as well as a striking surface
LA15CR30 VOE 11417164 30/35 25 329 94 – 167/171 23 9.5
for each pin. The tool is available in different sizes, depending
LA20CR40 VOE 11417165 40 25 413 108 81 151 28 13.6
on tooth size.
LA30CR40 VOE 11417166 40 25 425 118 81 153 28 16.3
C 2. Dismantling of teeth
D A
L 30PHS
30/40MRS
VOE 15002778
VOE 15002854
Locking device, complete*) 94
Retainer, complete, hot slag**) 50
0.2
0.03
correct position. forward toward the tip of the tooth. Always use a new lock
retainer in the correct size.
L
40PHS VOE 15002890 Locking device, complete*) 105 0.3
30/40MRS VOE 15002854 Retainer, complete, hot slag**) 50 0.03
55PHS VOE 15002928 Locking device, complete*) 117 0.4
55/65MRS VOE 15002939 Retainer, complete, hot slag**) 62 0.05
*) Locking device complete consists of pin, retainer and two springs.
**) Retainer complete consists of retainer and two springs.
Segments
DESIGNATION Volvo CUTTING EDGE CUTTING EDGE A B C WEIGHT
PART NO THICKNESS ANGLE mm mm mm kg
mm °
C 9 Check manually that the lock pin has been mounted 10 Drive down the lock pin using a hammer so that the 11 Drive down the lock pin to the correct position with
BPL55BN65 VOE 11417149 65 30 378 336 112 39.5 correctly. lock pin is flush with the top of the adapter body. a hammer and the shorter pin on the tool. Use a correctly
sized tool.
B A
10 11
Always use genuine Volvo parts. They are the surest way to
high machine availability and good operating economy.
Under our policy of continuous improvement, we reserve the right to change specifications and designs without prior notice.
Contact your dealer for further information.