Water Conveyance Structures: 5.1 Intakes and Head Race 5.1.1 Water Intake, Inlet Structures
Water Conveyance Structures: 5.1 Intakes and Head Race 5.1.1 Water Intake, Inlet Structures
Ground/bottom flow
A Surface flow
Movement of bedload
Figure 5.2: Spiral flow in river bends Section A-A
Figure 5.2: Spiral Flow
2. The effectiveness of the intake in preventing sediment entry increases with the sharpness of
the bend.
3. Intakes from straight reaches can be made favorable by artificially forcing the water to
follow a curved [path.
Bend
Canal
Gate
Used when it is not convenient to provide the simple intake directly on the u/s face of the dam.
Also used when there are wide fluctuations in water level.
Tower may be connected with main dam through a bridge when the tower is near the dam
Flow in to the tower is controlled by a number of gates to close or open the ports at various
levels.
Flow through the pressure conduit is controlled by vertical uplift gates.
The structure should be strong enough to withstand hydrodynamic, earthquake, wind, etc.
v) Shaft intakes
This is a vertical shaft that carries water to the penstock tunnel. It consists of the following.
The entrance structure with trash rack and rounded inlet.
The vertical shaft followed by an elbow and transition connecting the shaft with the tunnel.
The intake gate (cylindrical) and sometimes a stop-log closure.
It is therefore essential that the quantity of debris which enters the conveyance system of a
hydropower scheme be minimized. This can be achieved with the help of trash racks and
skimmers.
i) Trash Racks:
A trash rack intercepts the entire flow and removes any large debris, whether it is floating,
suspended, or swept along the bottom. Frequently, it is located in the intake structure to prevent
debris from entering the water conveyance system. It can also be placed just before the inlet to
the penstock to remove smaller debris as well as other trashes which may have entered the
water conveyance system downstream of the intake.
A trash rack is made up of one or more panels, each generally fabricated of a series of evenly
spaced parallel metal bars. The bars are parallel and evenly spaced because a rake is commonly
used to clear the debris off the rack. In this case, it is essential that the teeth of the rake mesh
into the parallel bars without binding so that the rake can be pulled along the bars easily to
scrape off accumulated debris.
Trash racks can be installed by sliding them into grooves in the concrete walls of the intake,
canal, or forebay structure. They should be removable and not permanently set in concrete.
Bars on a trash rack before the inlet to the penstock should be spaced no closer than is
necessary to remove debris which might be detrimental to the turbine’s operation. Otherwise,
head losses may be high and the rack may fill up quickly with debris. With a Pelton turbine, the
space between bars usually is not more than half the nozzle diameter (or a quarter, if spear
valve is used) to prevent the nozzle from choking. For Francis turbines, the space between bars
should not exceed the distance between the runner vanes.
The approach velocity of flow should be kept within such limits that it will not cause damage to
the rack structure. A design approach velocity of 0.5 m/s is usually used. If a trash rack is
located immediately in front of the inlet to a penstock and the penstock velocities are
significantly higher than 0.5 m/s, the trash rack can be built in a circular area to increase the
area of the trash rack and correspondingly decreases velocity through it.
Cleaning of the trash racks can be performed either manually (for small schemes) using manual
rake or mechanically (for large schemes) using automatic cleaning machines. The trash rack is
usually placed vertical or near vertical (< 25o from the vertical). Placing the trash racks in an
inclined position makes the cleaning easy apart from giving less resistance to flow.
Clogging of racks is objectionable on account of the operational trouble and loss of energy
production involved, and of the unbalanced load created on the rack causing partial or total
damage thereof. Allowing for partial clogging, racks are generally designed to withstand a head
ranging from 1 to 2 m under normal conditions and from 4 to 5 m under exceptional
circumstances.
ii) Skimmers:
A skimmer wall is an obstruction placed at the water surface, usually at an angle to the stream
flow which skims floating debris from the passing water. If the water level changes markedly
as, for example, at the intake of stream, the skimmer can be a floating piece of timber secured at
both ends. If changes in water level are small, a fixed skimmer can be used.
Because some debris usually passes under the skimmer, a trash rack is still necessary. However,
a skimmer reduces the frequency with which the trash rack has to be cleaned.
Skimmer walls are made, for the most part, of reinforced concrete with a service bridge on top.
They are designed usually for a horizontal pressure of 1000 kg/m 2 acting on the submerged
surface.
Entrance Losses
These comprises of :
a) Loss due to change in direction is given by:
2
V2 Vf
he C 5.1
2g 2g
Vf
Figure 5.8 Losses due to change of flow
direction
V
b) The losses due to sudden contraction of the area at the inlet section is given by:
V2
he K 5.2
2g
In cases of the inlet having a sill constructed with curved abutments and piers, the head loss,
he, is given by:
V2
he 0.3 5.3
2g
2
V2 Vf
Therefore, maximum total entrance loss = 1.3 C (5.4)
2g 2g
Rack Losses:
There are numerous expressions available for predicting head loss across trash racks. One such
expression (after Kirschmer’s) is:
4/3 2
t Va
hr K t sin 5.5
b 2g
Where, Kt is trash rack loss coefficient (a function of bar shape), t is bar thickness, b is spacing
between bars, Va is approach velocity, and is angle of inclination of bars with the horizontal.
Gate Losses:
Head loss due to gates (at part gate opening) is given by:
2
1 Q
hg 5.6
2 g C d A
Where, Q is flow in the canal or conduit, A is area of gate opening, and Cd is discharge
coefficient which varies between 0.62 and 0.83.
A vortex which forms at the inlet to power conduit occasionally can cause troubles by itself. It
can induce loss of turbine efficiency, possible cavitation, surging caused by the formation and
dissipation of vortices, and flow reduction as air replaces part of the water through the inlet. It
can also draw floating debris into the conduit. Thus, it is necessary to prevent formation of
vortices at intakes and air entrainment.
Designing for a low velocity into the conduit and increasing submergence of the inlet can help
prevent the formation of vortices. Flow approaching the intake asymmetrically is more prone to
vortex formation than symmetrical flow. It is therefore important that flows upstream of the
inlet area be as straight and uniform as possible.
Another remedy to vortex formation is provision of a floating raft or baffle which disrupts the
angular momentum of the water near the surface.
Qa
Air vent
Control gate
Bulk head
Figure 5.11: Air Vent Arrangement
Inlet Zone:
The main function of the inlet is to gradually decrease the turbulence and avoid Power
all secondary
canal
Flushing flume
currents in the basin. This is achieved by decreasing the flow velocity through gradually
increasing the flow cross-section, i.e., by providing gradual expansion of the width and depth
(see figure 5.12).
Section A-A
To achieve optimum hydraulic efficiency and effective use of the settling zone, the inlet needs
to distribute the flow uniformly over
W the cross-section of the basin. ToWachieve uniform flow
distribution, the following techniques, in addition to the provision of gradual expansion, may be
adopted at the inlet zone:
Use of submerged weir D
Collection tank
Chapter 5: Water Conveyance Structures Flushing flume 29
a) For continuous flushing b) For intermittent flushing
SectionB-B
HE 416: HYDROPOWER ENGINEERING
Use of baffles
Use of slotted walls
Settling Zone:
This is the main part of the basin where settling of the suspended sediment is supposed to take
place. The dimensions of this zone can be determined through calculations (see sections below).
Outlet Zone:
This is a kind of transition provided following the settling zone to facilitate getting back the
flow into the conveyance system with the design velocity by gradually narrowing the width and
depth. The outlet transition may be more abrupt than the inlet transition.
Note: The cross-section of a settling basin is usually tapered at the bottom forming a
sediment-collecting flume, built with a gradient in the direction of flow.
2. On the basis of theory and practical experience, the necessary degree of removal should be
determined. Usually, the sensitivity of plant installations, particularly the hydraulic
machines, requires that a marginal (critical) grain size dcr is not exceeded. Generally,
Francis and Pelton turbines are subject to greater wear and tear ( form of blades, higher flow
velocities) than Kaplan turbines with comparably bigger discharges and lower heads.
Consequently, the sand trap/settling basin must be dimensioned in such a way that grains
with diameters bigger or equal to dl (limit particle size) must be settled. It should be noted,
however, that no standard values or specifications have yet been developed
For the limit particle sizes mentioned above, the lower limits should be used if the sediment
fractions contain sharp-edged quartzite grains.
Degree of removal
100
80
% Sieve passing
40
20 dl
0
0.001 0.01 0.1 1 10 100
Particle size (mm) (Log scale)
Instead of using the limit particle size, the degree of removal is frequently defined by the
removal ratio, which is the ratio of concentrations after and before settling, expressed in
percentages. If the concentration of the raw water is C, and that of clarified water is
specified as the permissible value Cp, the required removal ratio is obtained as:
Cp
R 100 % 5.10
C
In the above example (Fig.5.13), the removal ratio is 60%
3. Having determined the basic data as suggested in above, one can proceed to establish
settling velocity of the smallest fraction, i.e., of the limit particle size to be removed. This
can be established theoretically (Stoke's law) or by experiments (Sudry graph).
Figure 5.14. Settling velocity in stagnant water plotted against the density of silty water and
the particle diameter (After L.Sudry)
Denoting the depth of the basin by D and its width by W, the discharge passing through the
basin is:
Q W DV 5.11
Where, V is the flow-through velocity.
The second equation expressing the relation between the settling velocity , the depth of the
basin D, and the settling time t is:
D
t 5.12
Finally, the length of the basin will be governed by the consideration that water particles
entering the basin and sediment particles conveyed by them with equal horizontal velocity
should only reach the end of the basin after a period longer than the settling time. Thus, even
the smallest settling particle may reach the bottom of the basin within the settling zone. In other
words, the retention period should not be shorter than the settling time. The required length of
the basin is thus:
L V t 5.13
Eliminating t from the last two equations (equation 5.12 and 5.13), two relations can be
established between the six parameters governing the hydraulic design:
Q W DV
DV (5.14)
L
Obviously a solution of the problem is not possible unless four of the six quantities are known.
The discharge Q is usually known. The settling velocity is defined by the initially specified
degree of removal and, as mentioned previously, can be established by calculation (see
equation 5.19/20) or experimentally (Figure 5.14). The highest permissible flow-through
velocity V should also be specified, considering that particles once settled should not picked up
again. According to Camp, the critical flow-through velocity is estimated from:
V a dl m / s 5.15
Where, d is the equivalent diameter of the smallest sediment particle to be settled in mm and a
is a constant given as:
a 0.36 , for d l 1 mm
a 0.44 , for 0.1 mm d l 1 mm
a 0.51, for d l 0.1 mm
[Modern tendency is to use V =0.4 to 0.6 m/s]
Depth of basin should be specified considering that long and/or wide basins are economical
than deep ones. The depth of settling basins in waterpower projects is generally between 1.5
and 4 m with flow-through velocities not higher than 0.5 m/s. Hence W and L can be computed.
Check
From Q=DWV V=Q/WD
And from L=V*t V=L/t
By using a lower settling velocity , equation (5.14) obviously yields greater values for
the length of the basin. The reduction in the settling velocity is related to the flow-through
velocity by:
V (m / s ) 5.16
The coefficient may be computed from:
0.132
( 5.17)
D
Accordingly, the second row of equation (5.14) can be modified for the settling length as:
DV D 3 / 2V
L 1/ 2 ( m) 5.18
V D 0.132 V
This shows a larger settling basin is required, when compared with simple settling theory. In the
computation if the result provides negative value in the denominator, it indicates that no settling
takes place in the basin; hence dimension should be modified.
Theoretically, the following equation can be used to estimate the settling velocity:
1/ 2
4 gd s w
5.19
3 C
d w
Where, d and s, respectively, are the diameter and specific weight of the sediment particle, w is
specific weight of water, and Cd is the coefficient of drag and is a function of particle Reynolds
number R = d/, being the kinematic viscosity of the water.
Figure 5.15: Drag coefficient of spheres as a function of particles Reynolds number (note =v)
The drag coefficient in the Stokes range (R < 0.1) is given by Cd = 24/R, and equation (5.19)
can be modified for Stokes range as:
gd 2 s w
5.20
18 w
There are different techniques for removing sediment deposits in settling basins:
Manual or mechanical removal of deposited sediments after the basin is de-watered.
Flushing of deposited sediments through an outlet provided at the bottom, often called
flushing sluice.
When the water flow through the basin is halted, it will cause interruption in power generation.
However, this is not an acceptable solution, and instead a continuous power generation should
be facilitated during cleaning of settling basins. Continuous operation can be ensured by one of
the following methods:
i) Providing two or more parallel basins (some can be cleaned while others are operating).
ii) Adopting continuous flushing, by admitting excess water into the basin. An inflow
exceeding the water demand by about 10 % may be admitted continuously into the basin
and used for flushing the sediment accumulating at the bottom.
5.1.3.1 Canals
Canals are appropriate choice when the general topography of the terrain is moderate with
gentle slopes. However, when the ground is very steep and rugged, it becomes uneconomical to
construct canals as it follows longer distances and/or needs provision of cross-drainage works
and deep cuts and fills at a number of appropriate locations. In such cases, it is advisable to go
for tunnels or pipes. The choice, in fact, has to be made based on economic analysis. Where the
topography of the region presents special formations, the alternating use of open-canal and
open-surface tunnel sections may ensure the most economical development.
The tracing of a power canal should closely follow the contour lines of the terrain. Based on the
topographic conditions, a canal may be constructed through cuts, over fills, and in cuts-and-fills
as shown in Figure below.
A very important feature of an open canal is its vulnerability to damage from such sources as
landslide and rock falls, and from storm water runoff crossing its path. The cost of protection
from these eventualities and their associated repair costs must be included in an estimation of
the canal cost.
Canal Lining
Power canals may be lined or unlined. The lined canals are usually lined with impervious
material such as concrete, masonry, or clay.
Concrete Lining:
This is the most extensively used material in power canal lining. It is mostly used with
trapezoidal cross sections. The excavation of a canal for a thin, unreinforced concrete lining
is similar to that of an earth canal. It should be done carefully to ensure that the lining
conforms closely to the desired profile when it is completed; otherwise, the lining will
require more material than expected. The foundation should be adequately compacted and
moistened before the concrete is placed. The necessity of moistening the foundation is to
prevent the sub-grade from absorbing moisture from the freshly laid concrete making it weak
and porous.
Concrete sections of a lining can be hand-formed at the site. If the side slopes exceed 1 in 1,
form works may be necessary to hold the concrete in place until it sets. The thickness of the
concrete lining may range from 10 to 20 cm, depending on the quality of the concrete and
the soil conditions.
In preparing concrete for lining a canal, it is important to use the minimum amount of water
needed for workability. Excess water will cause the concrete to slump and not stay on the
canal side slopes. A mixture of a 1:3:4.5 (cement : sand : gravel) volume proportion is
adequate for lining a power canal.
With masonry linings, a rectangular canal section is often used. In this case, the sides of the
canals are constructed as retaining walls to counteract the lateral forces of either the earth
backfill or the water within the canal.
In the construction of a power canal lined with masonry, the excavation must allow for the
thickness of the lining. Before the lining is placed, the canal bottom and sides should be
properly compacted to avoid future settling and cracking of the lining. They should also be
wetted slightly to prevent the mortar from drying too fast.
To reduce resistance to flow and possible seepage, the masonry surface shall be plastered.
Note:
In addition to the commonly used lining materials discussed above, other materials
such as bituminous mixtures, soil-cement, wood, clay, chemical sealant, shotcrete,
and impermeable membranes are also sometimes used to line power canals
In special circumstances where the canal alignment is through a terrain having
seasonally high water table or where the soils are not freely draining, under-drainage
should be provided in order to protect the lining from damage due to uplift pressures.
Due to temperature variations and shrinkage, cracks may be developed in canal
linings and may result in appreciable leakage from the canal. In order to minimize
these effects, it is necessary to provide contraction joints in the lining at suitable
intervals (usually 3 to 8 m).
Canal Design
A Chezy's equation
V C RS
Several equations are available to determine the value of C.
87
C
i) Bazin's formula m Where m is roughness factor
1
R
1 1/ 6
ii) Maning's Formula C R Where n is Maning's roughness coefficient
n
1
The Chezy-Maning equation V R 2 / 3 S 1 / 2 MR 2 / 3 S 1 / 2 Use Tables for M & n.
n
0.00281 1.811
41.65
C S n
iii) Kutter Formula in English units
n 0.00281
1 41.65
R S
iv) The Agroskin formula C 17.72 K log R
B) Forch-Heimer Formula
1
Some designers prefer this formula for V and given by: V CR S C
0.7 0.5
,
n
Apart from the hydraulic computations, the flow velocities in the canal or other water conduits in
general are determined according to economic point of views (investments, head losses, wear and tear of
material, danger of erosion and silting). The velocity must be high enough to prevent
sedimentation. It has to be low enough to prevent bed erosion for unlined- and wear by
abrasion for lined-canals.
Lowering the velocity keeps the head loss over the length of the canal to a minimum; however,
it increases the cost necessary to construct the canal as the cross-sectional area increases when
the velocity lowers. Table 5.1 provides permissible velocity ranges.
Maximum Velocities
Critical bottom velocity (w.r.t. erosion) is given by:
Strenberg: Vb 2d for d is particle size in meters, =4.43
Maximum permisible mean velocity according to Bogardi and Yen is given by:
V 22.9d m4 / 9 Ss 1
Where dm is mean particle size and Ss is specific gravity of particles.
Minimum Velocities
There are various recommendations for non silting velocity
1) According to Ludin
If Vmin >0.3 m/sec, there will be no silting (for silty sediments)
Vmin >0.3 to 0.5 m/sec, there will be no silting (for sandy sediments)
Find the actual G (sediment load ) and compare it with G 0. If G > G0 there will be deposition. If G < G 0,
there will be no deposition. The formulae are valid for:
1) Canal free from aquatic growth
2) Q is between 0.2 and 150 m3/s
3) V > 0.3 m/s
4) < 10 mm/sec
In plain areas use slope between 5 to 20 cm/km (0.005 to 0.02 %). In mountainous areas slopes are as
steep as 1 to 2 m/km. The canal bed slope can also be estimated using the Manning’s equation:
n 2V 2
S
R4/3
The slope found from the above equation should nearly coincide with the available natural
topography. Otherwise, a different slope should be computed by choosing other values for the
velocity within the permissible limit until a satisfactory result is obtained.
A semi-circular cross-section is the most efficient profile because, for a given canal slope and
cross-sectional area, it conveys the maximum flow. However, this form is impractical to
excavate. It is therefore used primarily with materials which lend themselves to this shape.
Examples are prefabricated concrete, sheet metal, and wood-stave sections.
A trapezoidal cross-section is the most widely used profile for both lined and unlined canals
excavated in earth. If the canal is unlined, the maximum side slope is set by that slope at which
the material will permanently stand under water. The magnitude of the side slope of a lined
trapezoidal canal depends on the nature of the material on which the lining will rest, but usually
steeper than unlined canals. In general, it should be nearly equal to the angle of repose of the
natural soil so that no earth pressure is exerted on the back of the lining. The banks of a lined
canal resting on almost any free-draining material requires slopes not steeper than 1:1.
For a trapezoidal canal with a given side slope, the most efficient cross-section is one in which
a semi-circle can be inscribed in the wetted area. For this section, it can be shown that the
length of either sloping side of the wetted area is half its top width.
Canal material Side slope (V:H)
Firm rock 1:1/4
Fissured and disintegrated rock 1:1/2
Clay 1:3/4
Clayey loam 1:1
Loam 1:3/2
Sandy loam 1:2
Sand 1:3
Lining 1:1
Table 5.4 Suggested side slopes for trapezoidal canals
Freeboard Allowance:
Freeboard is provided above the design water level for safety purposes. For earth canal the
lower limit is 35 cm and the upper limit is 140 cm. Generally the free board = [0.35+1/4h] m.
Where h is depth of flow. Allowances should be made for bank settlements. For lined canals,
the top of the lining is not usually extended for the full height of the free board. Usually it is
extended to 15cm to 70cm above the design water level.
C
3) A.N. Kostyakov (USSR): q Q q in m³/sec-km
100
Values of C
3.4
a) for soils of high permeability, C Q 0.5 %
1.9
b) for soils of moderate permeability, C Q 0.4 %
0.7
c) for soils of low permeability, C Q 0.3 %
Exercises
1. Design a settling basin for high-head power station using the simple settling theory. The basin should
serve to remove particles greater than 0.5mm diameter from the water in which the sediment is mainly
sand. Let the design discharge be 5m³/s and assume an initial value of 3.2m for the basin depth. Take the
water sediment mixture density to be =1.064
2. A power canal with a slope of 0.0001044 and R=1.76 m is unlined with coarse sand bed material.
Determine the safe velocity in the canal if the heaviest bed load in the original canal of the course is
G=0.34kg/m³. The water carries silt with an average diameter of 0.08 mm. Assume d m=2.00 mm as size of
bed material and h=2.5m.
3. Determine the seepage loss from a power canal constructed in a sandy soil of medium fineness by the
Davis and Wilson, Etchevery and Kostyakov methods discussed. The following data are given: