Ban 600 JSA Tracker

Pending Approved
Under review &Implemented

SL
Task Name JSA Number Contractor
1 Unloading of Material/ Glass pallets JSA- KALCO-01 KALCO ALU SYS (P) LTD..
2 Installation / Fixing of Glass JSA- KALCO-02 KALCO ALU SYS (P) LTD..
 Date :

Activity Status
Duration Actual Start Date Actual Finish Date JSA Preperation
YS (P) LTD.. 4 Months 9/5/2020 2/20/2021 In Progress
YS (P) LTD.. 4 Months 9/20/2020 2/20/2021 In Progress
 Date : 10/09/2020

Approval Acceptance
from by PMC &
C/RER- Contractor Relevent
PMC Review IN1 Training
 C/RER-IN-Manual for Construction Management Issue/Amendment Page

from Format for the Safe Work Method statement 2016 1-Jan
C/RER-IN Annexure 12.5 Our Reference Date
Ban600 Naresh 14-Nov-16

PROJECT NAME BAN 600 Date : 9/10/2020

Job Safety Analysis (J.S.A.) / Activity Detailed Plan / Method Plan

Unloading Materials JSA No: JSA/KALCO/01 Date 9/10/2020

Name of the Contractor : KALCO ALU SYS (P) LTD.. Location: BOSCH BAN 603 & 605, Adugodi

Name of Safety officer : Mr. Shekh Babul Contractor Project Manager Sayyed Fatah

Sr.
Sequence of Job / Job Steps Photographs Potential Hazard Recommended Control Measures Responsibility
No.

[Link] all the people about COVID 19 and their precaution prior to site mobilization.
[Link] every worker has good knowledge about COVID19
prior to deployment. [Link] medical fitness certificate must be
1) Employees intent to by-pass the submitted of all individuals, who all enter at site those who are interacting with them site related
screening procedure. activity. [Link] that
2) Lack of all individual follow the provision of social distancing at site.
awareness level individual about COVID [Link] all individual must be worn nose mask(N95)and hand gloves.
19. [Link] that all individual should go through thermal screening & de-furning
3) Infected or sick person sanitized screening at time of entry or exit.
entering at site. [Link] workers to clean their hand 1)Execution head along
4) Lack of provision of frequently using soap and water at least 20 second or with an alcohol based hand sanitizer. with site execution team.
COVID 19 Screening & PPE. 5) Worker
break the COVID 19 rules due to peer [Link] all worker should perform activity under supervision. 2)EHS manager
1 Sanitization of all pressure of group. [Link] mass gathering. along with site safety
equipment and materials 6) Worker may create mess [Link] motivational program and training (about COVID 19 in team.
at entrance. small group) for work at site. 3)Store in
7) Lack of supervision. [Link] that all used PPE's must be collect in disposal bags and disposed or destroy charge.
8) Environmental as per standard procedure.
contamination due to improper PPE's [Link] to all individual about correct PPE'sdisposal
disposal. procedure and maintain re-conciliation record of PEE's.
9) Unauthorised entry. [Link] that no
10) Infection due to outsider should be allow without PMC approval, security checks and screening.
unknown sources. [Link] that site
sanitizations is done prior to mobilization at site. [Link]
that all vendor's office, rest rooms and all welfare facilities are sanitize on routine basis as per BOSCH
instruction.
 1. All the workers should undergo the induction program.
[Link] injury, lack of awareness
2. TBT conduct on daily basis
[Link] about work location and unfit
3. Ensure workers are fit through medical test by certified doctor.
2 Deployment of work men. worker’s Execution with safety team
4. Inspect and provide recommended job pep's.
[Link]/physically unfit
5. All workers have valid gate pass.
[Link] the Influence of Drug & alcohol.
6. Aware about company rules and regulation.

1. Hit to the member

2. Overturning of vehicle due to Uneven
ground.
3. Striking against objects due to
inadequate and blocked access. [Link] driver having valid license (HMV), trained and competent.
4. Poor delineation of traffic zones [Link] has valid insurance RC, PUC & valid fitness certificate.
[Link] Flag man. 1)Execution head along with
site execution team.
[Link] unauthorized person not presence nearby the movement area.
3 Vehicle entry on site 2) Site HSE Team
[Link] traffic control zones with the driver & Signal man.
[Link] reflective Jackets and appropriate PPE (Safety Helmets, Safety jackets and safety boot).
[Link] Access to be clear and Obstructions free for safe movement.
8. Ensure Glass must be carry in fully enclosed container type vehicle for transporting.

1. Daily JST should be given to workers.

2. Don’t allow the person to lift more than 25kg for materials shifting from one place to other.
3. Provide Trolley(As per size of material) and Glass carrier for Glass/materials shifting.
4. Use Cut resistance hand gloves for handling sharp objects.
[Link] that workmen keep their hands / leg away from pinching points.
[Link] issue 6. Glass suction holders to be use for glass handling.
[Link] Injury [Link] telescopic /extendable type of material viz. toe guard, Acro span shall not be handled in extended
[Link] points form
4. Caught in-between Telescopic / [Link] extended or telescopic type of material shall be erected or lower horizontally to avoid sliding of
Manual Materials
4 Extendable materials extendable parts. Execution with safety team
handling
[Link] by Object/Load [Link] shall not put their body parts in between extendable parts of material.
6. Falling or sliding of materials while [Link] should be deployed as per Load capacity and size of the load.
unloading materials (Manually / [Link] any heavy loads or any irregular dimension job having less load shall be unloaded
mechanically) from truck or vehicle mechanically if possible.
12. Proper communication & co ordination with co worker.
13. Effective supervision shall be ensured.
14. Experienced / trained rigger shall be deployed if mechanical handling.
15. Material shall be unlashed in such a way it should not slide on a person who involved in the activity.
[Link] communication & co ordination with co worker.
 1. Pre lifting plan should be prepared before start of lifting any materials by crane. It is to be ensured
that it should not cross the SWL of the crane/hydra.
2. Before starting of loading/unloading by crane, the work area soil condition should be plane &
compacted.
3. Crane/Hydra boom should be kept as low as possible during shifting of material.
4. Use only good condition, tested & appropriate lifting tools and tackles.
No Tandem lifts allowed with Hydra.
5. Inspection of over hoist limit switches periodically. Daily Inspection(checklist) of crane by Operator.
5. Use tagline while carrying loads.
6. Approach area for the crane/hydra should be obstacle free, physical condition of the approach road
should be proper.
Ensure Hydra crane planning and RA sheet is available and signed by the operator.
[Link] of hydra /crane
7. While unloading of materials, workmen should be got down from trailer after fixing of slings or belt
[Link] of material due to failure of
before the material lift.
Material Handling sling/lifting tackles.
5 8. Do not stand at edge of the trailer while material lifting. Execution with safety team
(Mechanically) [Link] of person from Trailer
9. Effective job supervision.
[Link] of Crane/Hydra
[Link] shifting of material if there is any HT electrical utilities proper & necessary precaution should
[Link] over due to vehicular movement
be taken such as Goal post/Bunting Pole should be ensured.
11. Material Should not be stacked below the Overhead electrical lines.
12. Ensured Safe Driving Permit of all Drivers on daily basis.
13. Ensure that the vehicular movement is to be restricted where the shifting or handling of material is
carried out.
14. Speed limit should be maintained 15 km/hr at site.
15. Proper license holder driver should operate the crane/hydra.
16. Authorized signal man with wearing reflective jacket should be employed.
17. Ensure that person should not take rest below the vehicle or shadow of vehicle. Use of stopper/
wheel chock is to be ensured.
18. Proper signage at the conspicuous place.
19. Ensure that emergency road should be obstacle free always.

[Link] that stacks are stable and self-supporting.

[Link] height limitations when stacking materials. (1.2mtr)
3. Ensure that the larger size Glass material is kept safely in the stacker and secured by putting a
stopper.
[Link] sufficient clearance around stacks for safe handling and easy access.
Fall and Topple of material.
6 Material Stacking [Link] sure there is sufficient clearance between stacks and lights, heating pipes, and sprinkler heads. Execution with safety team
[Link] sure stacks don’t block emergency exits, emergency equipment.
[Link] boxes on a pallet for stability and to make them easy to move.
[Link] boxes to make a more stable stack.
[Link] boxed materials or secure them with cross-ties or shrink wrap.
9. Ensure stacking area is barricaded with relevant warning signages.
 Habits
1. Adopting short cut method, negligence,
1. DailyJST should be given to workers.
wrong perception, absent mind, using cell
2. Conduct Training for motivation on site.
phone.
7 General 3. All these personal issue shall be discussed in TBT. Execution with safety team
Personal Problem:
4. Same person should not be allowed to continue in night shift.
2. Less of concentration, forgot ness.
5. More than 12 hours work should not be carried out.
Work Related
3. Night shift, over time.

[Link] use of Job specific PPE's (Cut Resistance Hand gloves, Nose mask,
Goggles …).
[Link] worker are properly briefed to take the safety precaution
[Link] the area & clear of obstructions after completion of workplace.
[Link] scrap/debris to be placed in designated area/bins.
[Link] Inspection to ensure cleanup is complete.
[Link] Broken Glass Waste MUST be disposed of in the proper puncture-proof
[Link], trip and fall
waste containers or Box.
8 Housekeeping [Link] Glass waste Execution with safety team
[Link] that broken glass waste carry box is:
-securely taped-does not contain chemical or biological contaminants
-is not overfilled or too heavy-is in good conditions (not warped or wet)
-is clearly identified
[Link] the bottom of the box to avoid any rupture.
[Link] the lid of the box securely.
[Link] place or store the securely taped and labelled box in dedicated place.

Prepared by Reviewed by Reviewed by Reviewed by Reviewed and Approved by Reviewed and Approved by
Karanveer Singh Chouhan Sayyed Fatha

Kalco Safety Manager Kalco Project Manager Knight frank safety manager Knight frank project manager C/RER-IN HSE Manager C/RER-IN Project Site Manager
 C/RER-IN-Manual for Construction Management

from Format for the Safe Work Method statement

C/RER-IN Annexure 12.5

Ban600
PROJECT NAME BAN 600

Installation / Fixing of Glass

Name of the Contractor : KALCO ALU SYS (P) LTD..
Name of Safety Manager : Mr. Karan Singh Chouhan
Sr.
Sequence of Job / Job Steps Photographs
No.

1
COVID 19 Screening & Sanitization of
all equipment and materials
2 Deployment of work men.

3 Site area clearance

Materials handling AND Glass fixing

From Ground level to floor manually :-

By Mechanically :-
(SRP / Lift)
Electric panel operation :-
 By Mechanically :-
(SRP / Lift)
Electric panel operation :-

Lifting from floor level to above height

level :-
6 Material Stacking at Floor

Glass fixing at height and in ground

Level. (max height 4 meter)
 7 General

8 Housekeeping

Prepared by Reviewed by Reviewed by

Karanveer Singh Chouhan Sayyed Fatha

Kalco Safety Manager Kalco Project Manager Knight frank safety manager
 Issue/Amendment Page

2016 1-Jan

Our Reference Date

Naresh 14-Nov-16
Date :
Job Safety Analysis (J.S.A.) / Activity Detailed Plan / Method Plan
JSA No: JSA/KALCO/02 Date
S (P) LTD.. Location:
Chouhan Contractor Project Manager

hs Potential Hazard Recomme

1) Employees intent to by-pass

the screening procedure.
[Link] all the people about COVID 19 and their preca
2) Lack of awareness level [Link] every worker has good k
[Link] medical fitness certificate must be
individual about COVID 19. interacting with them site related activity.
3) Infected or sick person [Link] that all individual follow the provision of social
entering at site. all individual must be worn nose mask(N95)and hand glo
4) that all individual should go through thermal screening &
Lack of provision of PPE.
5) Worker break to clean their hand frequently using soap and water at le
the COVID 19 rules due to peer perform activity under supervision.
pressure of group.
6) Worker
may create mess at entrance. and training (about COVID 19 in small group) for work at
7) Lack [Link] that all used PPE
of supervision. standard procedure.
8) Environmental [Link] to all individual about correct
contamination due to improper PEE's.
PPE's disposal. [Link] that no outsider should be allow with
9) prior to mobilization at site.
Unauthorised entry. welfare facilities are sanitize on routine basis as per BOS
10) Infection due
to unknown sources.
[Link] injury, lack of
1. All the workers should undergo the induction program.
awareness
2. TBT conduct on daily basis
[Link] about work location
3. Ensure workers are fit through medical test by certified
and unfit worker’s
4. Inspect and provide recommended job pep's.
[Link]/physically unfit
5. All workers have valid gate pass.
[Link] the Influence of Drug &
6. Aware about company rules and regulation.
alcohol.

[Link] the area clearance from concerned authorized team.

[Link] trip, falls
[Link] should be done.
[Link] to material
[Link] box meeting conduct before start the work
[Link] hazards
[Link] free access to be provided

1. Daily JST should be given to workers.

2. Don’t allow the person to lift more than 25kg for mater
3. Provide Trolley(As per size of material) and Glass carr
[Link] issue 4. Use Cut resistance hand gloves for handling sharp obje
[Link] Injury [Link] that workmen keep their hands / leg away from
[Link] points 6. Glass suction holders to be use for glass handling.
[Link] by Object/Load [Link] extended or telescopic type of material shall be ere
5. Falling or sliding of materials [Link] shall not put their body parts in between exten
while unloading materials from [Link] should be deployed as per Load capacity and
truck or vehicle 10. Proper communication & co ordination with co worke
11. Effective supervision shall be ensured.
12. Material shall be unlashed in such a way it should not
[Link] communication & co ordination with co worke
 [Link] work permit before start of any work activity.
[Link] of rubber coated hand gloves during panel operat
1. Electric shock during the [Link] sharp edges will be rounded off or protected.
handling of the electrical panel. [Link] rubber mate in front of electrical panel
2. Sharp edge [Link] the 30mA ELCB for all electrical connection
3. Improper earthing [Link] authorized person will operate the panel
4. Electrical spark/ fire hazards [Link] connected double earthling in all electrical pan
5. Improper insulation [Link] electrical connection should be properly connected.
6. Presence of water and [Link] fire extinguisher near about the electrical panel
moisture [Link] use double insulated power tools.
[Link] whether protection or shed on electrical panel

1. Ensure material lifting acti

2. Ensure load must be lift as
1. Overloading
3. Daily Inspection(checkl
2. Mechanical Failure
[Link] Underneath area must be barr
3. Fall of person
5. Ensure worker
4. Fall of material
[Link] of rubber coated
[Link] Injury
[Link] that workmen keep the
[Link] points
8. Material shall be unlashed in such a way it s
[Link] by Object/Load
 [Link] that stacks are stable and self-supporting.
[Link] height limitations when stacking materials. (1.
3. Ensure that the larger size Glass material is kept safely
[Link] sufficient clearance around stacks for safe handli
Fall and Topple of material. [Link] sure there is sufficient clearance between stacks a
[Link] sure stacks don’t block emergency exits, emergen
[Link] boxes on a pallet for stability and to make them e
[Link] boxes to make a more stable stack.
[Link] boxed materials or secure them with cross-ties or
9. Ensure stacking area is barricaded with relevant warnin

[Link] cotton hand gloves to avoid cut injury..

[Link] not carry more than 20 kgs weight manually.
[Link] injury due to sharp edges.
[Link] doing work in proper manner
[Link] in body due to lifting of
[Link] communication between workers
overload material
[Link] shifted through safe procedure as per approve
[Link] of material
[Link] use toe guard on scaffold while working on sca
[Link] of person
[Link] carry tools in toolbox .
5. Slip, trip and fall.
[Link] full body safety harness more than 1.8 meter heigh
[Link] free access to be provided
 Habits
1. Adopting short cut method,
negligence, wrong perception, 1. DailyJST should be given to workers.
absent mind, using cell phone. 2. Conduct Training for motivation on site.
Personal Problem: 3. All these personal issue shall be discussed in TBT.
2. Less of concentration, forgot 4. Same person should not be allowed to continue in nigh
ness. 5. More than 12 hours work should not be carried out.
Work Related
3. Night shift, over time.

[Link] use of Job specific PPE's (Cut Resista

[Link] worker are properly briefed to take t
[Link] the area & clear of obstructions after
[Link] scrap/debris to be placed in designated a
[Link] Inspection to ensure cleanup is complet
[Link] Broken Glass Waste MUST be dispos
[Link], trip and fall or Box.
[Link] Glass waste [Link] that broken glass waste carry box is
-securely taped-does not contain chemical or
-is not overfilled or too heavy-is in good cond
-is clearly identified
[Link] the bottom of the box to avoid any ru
[Link] the lid of the box securely.
[Link] place or store the securely taped and

Reviewed by Reviewed by Reviewed and A

t frank safety manager Knight frank project manager C/RER-IN HSE Manager
 9/10/2020
led Plan / Method Plan
9/10/2020
BOSCH BAN 603 & 605, Adugodi
Mr. Sayyed Fatah

Recommended Control Measures

about COVID 19 and their precaution prior to site mobilization.

.Ensure every worker has good knowledge about COVID19 prior to deployment.
dical fitness certificate must be submitted of all individuals, who all enter at site those who are
e related activity.
al follow the provision of social distancing at site. [Link]
orn nose mask(N95)and hand gloves. [Link]
go through thermal screening & de-furning sanitized screening at time of entry or exit.
[Link] workers
uently using soap and water at least 20 second or with an alcohol based hand sanitizer.
[Link] all worker should
upervision. [Link] mass gathering.
[Link] motivational program
D 19 in small group) for work at site.
[Link] that all used PPE's must be collect in disposal bags and disposed or destroy as per
e to all individual about correct PPE'sdisposal procedure and maintain re-conciliation record of
no outsider should be allow without PMC approval, security checks and screening.
[Link] that site sanitizations is done
ite. [Link] that all vendor's office, rest rooms and all
tize on routine basis as per BOSCH instruction.
d undergo the induction program.
basis
through medical test by certified doctor.
commended job pep's.
d gate pass.
rules and regulation.

from concerned authorized team.

be done.
uct before start the work
be provided

iven to workers.
n to lift more than 25kg for materials shifting from one place to other.
r size of material) and Glass carrier for Glass/materials shifting.
nd gloves for handling sharp objects.
eep their hands / leg away from pinching points.
o be use for glass handling.
opic type of material shall be erected or lower horizontally to avoid sliding of extendable parts.
heir body parts in between extendable parts of material.
ployed as per Load capacity and size of the load.
on & co ordination with co worker.
shall be ensured.
ashed in such a way it should not slide on a person who involved in the activity.
n & co ordination with co worker.
efore start of any work activity.
hand gloves during panel operation
rounded off or protected.
nt of electrical panel
CB for all electrical connection
n will operate the panel
ble earthling in all electrical panel.
n should be properly connected.
er near about the electrical panel.
sulated power tools.
ection or shed on electrical panel.

1. Ensure material lifting activity must be perform under supervision.

2. Ensure load must be lift as per SWL mention on TPI of SRP/Lift.
3. Daily Inspection(checklist) of SRP/Lift by authorised person.
ure Underneath area must be barricaded and warning signage should be displayed.
5. Ensure worker used FBH for height work.
[Link] of rubber coated hand gloves during panel operation.
[Link] that workmen keep their hands / leg away from pinching points.
all be unlashed in such a way it should not slide on a person who involved in the activity.
 table and self-supporting.
ons when stacking materials. (1.2mtr)
size Glass material is kept safely in the stacker and secured by putting a stopper.
nce around stacks for safe handling and easy access.
icient clearance between stacks and lights, heating pipes, and sprinkler heads.
block emergency exits, emergency equipment.
for stability and to make them easy to move.
e a more stable stack.
or secure them with cross-ties or shrink wrap.
s barricaded with relevant warning signages.

es to avoid cut injury..

20 kgs weight manually.
proper manner
between workers
gh safe procedure as per approved SOP from bottom to top on mobile scaffold.
on scaffold while working on scaffold.
oolbox .
arness more than 1.8 meter height.
be provided
ven to workers.
motivation on site.
e shall be discussed in TBT.
ot be allowed to continue in night shift.
ork should not be carried out.

specific PPE's (Cut Resistance Hand gloves, Nose mask, Goggles …).
e properly briefed to take the safety precaution
clear of obstructions after completion of workplace.
o be placed in designated area/bins.
ensure cleanup is complete.
ass Waste MUST be disposed of in the proper puncture-proof waste containers

n glass waste carry box is:

s not contain chemical or biological contaminants
too heavy-is in good conditions (not warped or wet)

of the box to avoid any rupture.

e box securely.
re the securely taped and labelled box in dedicated place.

Reviewed and Approved by Reviewed and Approved by

C/RER-IN HSE Manager C/RER-IN Project Site Manager

 Responsibility

1)Execution head along with site

execution team.
2)EHS
manager along with site safety
team.
3)Store in charge.
Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team

Execution with safety team