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DR 6 Spec 2

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100% found this document useful (1 vote)
139 views24 pages

DR 6 Spec 2

Uploaded by

kaswade Brian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

UENR1327

August 2010

Specifications
D6R Track-Type Tractor
Machine Systems
S6T1-Up (Machine)
S6X1-Up (Machine)
S6Y1-Up (Machine)

[Link]
i03991620

Important Safety Information


Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also
have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:


Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels
on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must
not use this product in any manner different from that considered by this manual without first
satisfying yourself that you have considered all safety rules and precautions applicable to the
operation of the product in the location of use, including site-specific rules and precautions
applicable to the worksite. If a tool, procedure, work method or operating technique that is not
specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you
and for others. You should also ensure that the product will not be damaged or become unsafe by
the operation, lubrication, maintenance or repair procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this


product Caterpillar recommends using Cat re-
placement parts or parts with equivalent speci-
fications including, but not limited to, physical
dimensions, type, strength and material.

Failure to heed this warning can lead to prema-


ture failures, product damage, personal injury or
death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
UENR1327 3
Table of Contents

Table of Contents
Specifications Section
Window Wiper and Wiper Motor ............................. 4
Circuit Breakers ..................................................... 7
Magnetic Switch ..................................................... 9
Magnetic Switch ..................................................... 9
Bottom Guard ....................................................... 10
Engine and Transmission Enclosure .................... 10
Radiator Guard and Support .................................. 11
Muffler .................................................................. 12
Air Cleaner ........................................................... 13
Ripper .................................................................. 14
Ripper Mounting .................................................. 16
Ripper Lines .......................................................... 17
Platform ............................................................... 18
Fender .................................................................. 19
Counterweight Group ........................................... 19
Drawbar ............................................................... 19
Case and Frame ................................................... 20

Index Section
Index ..................................................................... 21
4 UENR1327
Specifications Section

Specifications Section (D) The distance of the wiper blade from


the glass edge of the window in the park
position ..................... 64 ± 3 mm (2.5 ± 0.1 inch)
i04022675
Note: Use a wire with the diameter of 0.5 mm
Window Wiper and Wiper (0.02 inch), adjust the jets of the nozzle assembly
Motor to direct spray onto the glass directly in front of the
wiper blade.
SMCS Code: 7305
Note: Apply Loctite RTV Silicone Clear to the
Part No.: 354-6924 threaded surface of the nut (2).

(2) Torque for the nut ....... 19 ± 1 N·m (168 ± 9 lb in)


Front
(3) Torque for the bolt ........... 9 ± 1 N·m (80 ± 9 lb in)

(4) Use the following procedure in order to install two


nuts of the wiper arm assembly:

1. Tighten the nuts of the wiper arm assembly to a


torque of 24 ± 1 N·m (212 ± 9 lb in).

2. After a minimum of 0.5 hours to a maximum of 4


hours, tighten the nuts of the wiper arm assembly
again to a torque of 24 ± 1 N·m (212 ± 9 lb in).

Note: The minimum torque check for two nuts of


the wiper arm assembly (4) in the field is 12 N·m
(106 lb in).

g02201834
Illustration 2
View of area B

(5) Torque for the mounting hardware ....... 6 ± 1 N·m


(53 ± 9 lb in)

g02201554
Illustration 1
Front view

(1) The tension of the wiper arm assembly in the


loaded position ............. 4.0 ± 0.5 N (0.9 ± 0.1 lb)

(C) Angle for the window wiper arm assembly from


the automatic park position ......... 70 ± 2 degrees
UENR1327 5
Specifications Section

Rear

g02201133
Illustration 3
Rear view

(6) The tension of the wiper arm assembly in the Note: Use a wire with the diameter of 0.5 mm
loaded position ............. 9.0 ± 1.1 N (2.0 ± 0.2 lb) (0.02 inch), adjust the jets of the nozzle assembly
to direct spray onto the glass directly in front of the
(J) Angle for the window wiper arm assembly from wiper blade.
the automatic park position ......... 70 ± 2 degrees
(7) Torque for the bolt ........... 9 ± 1 N·m (80 ± 9 lb in)
(K) The distance of the wiper blade from the
glass edge of the window in the park Note: Apply Loctite RTV Silicone Clear to the
position ..................... 80 ± 3 mm (3.1 ± 0.1 inch) threaded surface of the nut (8).

(8) Torque for the nut ....... 19 ± 1 N·m (168 ± 9 lb in)


6 UENR1327
Specifications Section

(9) Use the following procedure in order to install the Door


wiper arm assembly:

1. Tighten the nut of the wiper arm assembly to a


torque of 24 ± 1 N·m (212 ± 9 lb in).

2. After a minimum of 0.5 hours to a maximum of 4


hours, tighten the nut of the wiper arm assembly
again to a torque of 24 ± 1 N·m (212 ± 9 lb in).

Note: The minimum torque check for the nut of


the wiper arm assembly (9) in the field is 12 N·m
(106 lb in).

g02211077
Illustration 4
g02210994
View of area H Illustration 5

(10) Torque for the mounting hardware ..... 6 ± 1 N·m (L) The distance of the wiper blades from the
(53 ± 9 lb in) glass edges of the windows in the park
position ..................... 72 ± 3 mm (2.8 ± 0.1 inch)

(11) The tension of the window wiper arm assemblies


in the loaded position .... 6.0 ± 0.5 N (1.3 ± 0.1 lb)

(M) Angle for the window wiper arm assemblies from


the automatic park position ....... 105 ± 3 degrees

Note: Use a wire with the diameter of 0.5 mm


(0.02 inch), adjust the jets of the nozzle assembly to
direct spray onto the glass directly in front of the right
wiper blade and the left wiper blade.
UENR1327 7
Specifications Section

Torque for the window wiper motor group nut


when mounted on glass ................. 6.5 ± 0.5 N·m
(57.5 ± 4.4 lb in)
Torque for the window wiper motor group nut
when mounted on steel ................. 7.5 ± 0.5 N·m
(66.4 ± 4.4 lb in)

i04023343

Circuit Breakers
SMCS Code: 1420
Part No.: 322-1360

g02203093
Illustration 6
View of area N

(12) Use the following torque for the window wiper


motor group nut:
Torque for the window wiper motor group nut
when mounted on glass ................. 5.5 ± 0.5 N·m g02203415
(48.7 ± 4.4 lb in) Illustration 7
Torque for the window wiper motor group nut Front view
when mounted on steel .. 9 ± 1 N·m (80 ± 9 lb in)
(1) Torque for four bolts .. 15 ± 3 N·m (133 ± 27 lb in)
(13) Use the following procedure in order to install
the wiper arm assembly: (2) Final installation torque for two self locking
screws ................ 1.2 ± 0.2 N·m (10.6 ± 1.8 lb in)
1. Tighten the nut of the arm assembly to a torque of
21 ± 1 N·m (186 ± 9 lb in).

2. After a minimum of 0.5 hours to a maximum of 4


hours, tighten the nut of the wiper arm assembly
again to a torque of 21 ± 1 N·m (186 ± 9 lb in).

Note: The minimum torque check for the nut of


the wiper arm assembly (13) in the field is 12 N·m
(106 lb in).

(14) Use the following torque for the window wiper


motor group nut:
8 UENR1327
Specifications Section

g02203417
Illustration 8
Rear view

(3) Torque for four nuts ........ 6 ± 1 N·m (53 ± 9 lb in) (6) Torque for three screws .. 6 ± 1 N·m (53 ± 9 lb in)

(4) Torque for two bolts ..... 50 ± 10 N·m (37 ± 7 lb ft) (7) Torque for two bolts .. 30 ± 7 N·m (266 ± 62 lb in)

(5) Final installation torque for two


screws ................ 1.4 ± 0.2 N·m (12.4 ± 1.8 lb in)
UENR1327 9
Specifications Section

i02896484 i03534940

Magnetic Switch Magnetic Switch


SMCS Code: 7499 SMCS Code: 7499
Part No.: 125-1302 Part No.: 241-8368

g01442059 g01863137
Illustration 9 Illustration 10

(1) Final installation torque for the two (1) Final installation torque for two nuts .. 6 ± 0.5 N·m
nuts ........................... 5.5 ± 0.5 N·m (50 ± 4 lb in) (53 ± 4.4 lb in)

Operating temperature range ............. −60 to 121 °C Operating temperature .......................... −40 to 85 °C
(−76 to 250 °F) (−40 to 185 °F)

Operating voltage ......................................... 24 VDC Operating voltage ......................................... 24 VDC

Contact position ................................. Normally open Maximum pull-in voltage at 25 °C (77 °F) .. 12.9 VDC

Maximum pull-in voltage at 25 °C (77 °F) ..... 16 VDC Maximum hold-in voltage at 25 °C (77 °F) ... 6.5 VDC

Maximum hold-in voltage at 25 °C (77 °F) ...... 8 VDC Coil resistance at 25 °C (77 °F) .... 49.7 ± 4.97 Ohms

Resistance at 20 °C (68 °F) ........ 27.50 ± 0.28 Ohms Maximum current draw at 25 °C (77 °F) .. 0.482 Amp

Maximum current draw .............................. 1.25 Amp Contact position ................................. Normally open
10 UENR1327
Specifications Section

i02733420 i04012389

Bottom Guard Engine and Transmission


SMCS Code: 7153
Enclosure
Part No.: 218-1836 SMCS Code: 7263
Part No.: 318-2726

g01192534
Illustration 11

(1) Maximum torque for bolts .............. 370 ± 50 N·m


(270 ± 37 lb ft)

g02184775
Illustration 12
Front view

(1) Torque for eight bolts that secure the


hinges ........................ 70 ± 15 N·m (52 ± 11 lb ft)
UENR1327 11
Specifications Section

i02868260

Radiator Guard and Support


SMCS Code: 7155; 7272
Part No.: 358-4696

g01429060
Illustration 13

(1) Torque for the four bolts ................. 105 ± 20 N·m


(75 ± 15 lb ft)

(2) Torque for the two bolts ................. 270 ± 40 N·m


(200 ± 30 lb ft)

g01426844
Illustration 14
12 UENR1327
Specifications Section

(D) Inside diameter of sleeve bearing after


assembly ............................. 95.473 ± 0.109 mm
(3.7588 ± 0.0043 inch)

(E) Inside diameter of sleeve bearing after


assembly ............................. 63.723 ± 0.084 mm
(2.5088 ± 0.0033 inch)

(F) Inside diameter of sleeve bearing after


assembly ............................. 50.162 ± 0.066 mm
(1.9749 ± 0.0026 inch)

(G) Inside diameter of sleeve bearing after


assembly ............................. 50.162 ± 0.066 mm
(1.9749 ± 0.0026 inch)

i02866662

Muffler
SMCS Code: 1062
g01428044
Illustration 16
Part No.: 239-3686 View A-A

Note: The gap that is in the wire clamp (1) should be


positioned between the slots in the tube. The gap in
the wire clamp (1) must not be aligned with the slots
in the tube.

Use the following procedure for tightening the bolts


for the muffler assembly and the bracket assembly:

1. Loosen the four bolts (3).

Note: Apply 4C-4030 Thread Lock Compound to the


threads of the two bolts (2) before assembly.

2. Tighten the two bolts (2) to standard torque.

3. Tighten the wire clamp (1) to 47 ± 3 N·m


(35 ± 2 lb ft).

4. Tighten the four bolts (3) to standard torque.


g01428042
Illustration 15
UENR1327 13
Specifications Section

i02388592

Air Cleaner
SMCS Code: 1051
Part No.: 206-9000

g01192445
Illustration 17

(1) Torque for bolt ........... 25 ± 6 N·m (220 ± 55 lb in)


14 UENR1327
Specifications Section

i04024175

Ripper
SMCS Code: 6310
Part No.: 358-4695
S/N: S6T1-Up
Part No.: 358-4695
S/N: S6X1-Up

g02204414
Illustration 18

Note: Use 5P-0960 Grease Cartridge in order


to coat all bores after cleaning and before prime
painting.

(1) 9J-9598 Pin


Pin diameter ........................ 50.787 ± 0.013 mm
(1.9995 ± 0.0005 inch)
Bore diameter for the pin ......... 51.08 ± 0.05 mm
(2.011 ± 0.002 inch)

(2) 9W-0876 Bushing


Inside diameter ........................ 51.08 ± 0.05 mm
(2.011 ± 0.002 inch)
Outside diameter ..................... 63.56 ± 0.03 mm
(2.502 ± 0.001 inch)
UENR1327 15
Specifications Section

g02204415
Illustration 19
View of area A

(3) 1U-0159 Pin


Pin diameter ........................ 63.455 ± 0.025 mm
(2.4982 ± 0.0010 inch)
Bore diameter for the pin .......... 63.69 ± 0.11 mm
(2.507 ± 0.004 inch)

(4) As required, use following spacers in order to


eliminate side movement to maximum 0.5 mm
(0.02 inch):
Thickness of one 9N-4449 Spacer ........ 1.5 mm
(0.06 inch)
Thickness of one 9N-4450 Spacer ........ 5.0 mm
(0.20 inch)

(5) 9W-0099 Bushing


Inside diameter ........................ 63.77 ± 0.05 mm
(2.511 ± 0.002 inch)
Outside diameter ..................... 76.25 ± 0.03 mm
(3.002 ± 0.001 inch)

(6) 3K-8510 Pin


Pin diameter ............................ 63.48 ± 0.02 mm
(2.499 ± 0.001 inch)
Bore diameter for the pin ......... 63.80 ± 0.05 mm
(2.512 ± 0.002 inch)
16 UENR1327
Specifications Section

i02868243

Ripper Mounting
SMCS Code: 6324
Part No.: 224-4454

g01428688
Illustration 20

(1) Torque for 20 taperlock studs ........ 400 ± 40 N·m


(300 ± 30 lb ft)

(2) As required, use the following spacers in order to


maintain minimum clearance:
9N-4449 Spacer
Quantity .......................................................... 12
Thickness of one spacer ....... 1.5 mm (0.06 inch)
9N-4450 Spacer
Quantity ............................................................ 4
Thickness of one spacer ............ 5 mm (0.2 inch)
UENR1327 17
Specifications Section

i04023308

Ripper Lines
SMCS Code: 6310-LI
Part No.: 235-8180
S/N: S6T1-Up
Part No.: 235-8180
S/N: S6X1-Up

g02203195
Illustration 21

(1) Torque for the bolts ...... 60 ± 12 N·m (44 ± 9 lb ft)


18 UENR1327
Specifications Section

i02301258

Platform
SMCS Code: 7253
Part No.: 317-4155

g01152473
Illustration 22

(1) Fill two voids with 3S-6252 Sealant.

(2), (3), (5) Use 5H-2471 Adhesive to bond the


gasket to the plate.

(4) Torque for two bolts in the front mounts


............................. 900 ± 100 N·m (660 ± 75 lb ft)

(6) Torque for one bolt on the back side of the plate
....................................... 47 ± 3 N·m (35 ± 2 lb ft)

(7) Torque for two bolts in the rear mounts


............................. 900 ± 100 N·m (660 ± 75 lb ft)
UENR1327 19
Specifications Section

i04012690 i02690477

Fender Drawbar
SMCS Code: 7252 SMCS Code: 7105; 7119
Part No.: 363-0856 Part No.: 3W-6866

g02206153
Illustration 23

(1) Torque for four bolts ....................... 520 ± 70 N·m


(384 ± 52 lb ft)

i02390414

Counterweight Group
SMCS Code: 7056
Part No.: 1Q-4324
g01350369
Illustration 25

(1) Torque for 10 taperlock studs ........ 400 ± 60 N·m


(300 ± 44 lb ft)

g01193954
Illustration 24

(1) Torque for eight studs .................... 400 ± 40 N·m


(300 ± 30 lb ft)
20 UENR1327
Specifications Section

i02731980

Case and Frame


SMCS Code: 7050; 7051
Part No.: 337-3492

g01369945
Illustration 26

(1) The valve should be installed above the inside


wall of the case. Apply 4C-4030 Thread Lock
Compound to the internal threads (2).

(3) Torque for four taperlock studs .......... 30 ± 5 N·m


(22 ± 4 lb ft)

Note: Apply 4C-5599 Anti-Seize Compound to the


threads of the plug before assembly.

(5) Torque for the plug ................... 110 N·m (81 lb ft)

(6) Inside diameter of sleeve bearing after


assembly ............................. 50.200 ± 0.010 mm
(1.9763 ± 0.0004 inch)

(7) Install the sleeve bearings even with the outside


surfaces (4) of the radiator guard. Inside diameter
of bearing after assembly .... 50.200 ± 0.010 mm
(1.9763 ± 0.0004 inch)
UENR1327 21
Index Section

Index
A T

Air Cleaner............................................................. 13 Table of Contents..................................................... 3

B W

Bottom Guard ........................................................ 10 Window Wiper and Wiper Motor.............................. 4


Door ..................................................................... 6
Front..................................................................... 4
C Rear ..................................................................... 5

Case and Frame.................................................... 20


Circuit Breakers ....................................................... 7
Counterweight Group ............................................ 19

Drawbar ................................................................. 19

Engine and Transmission Enclosure ..................... 10

Fender ................................................................... 19

Important Safety Information ................................... 2

Magnetic Switch ...................................................... 9


Muffler.................................................................... 12

Platform ................................................................. 18

Radiator Guard and Support .................................. 11


Ripper .................................................................... 14
Ripper Lines .......................................................... 17
Ripper Mounting .................................................... 16

Specifications Section ............................................. 4


22 UENR1327
Index Section
UENR1327 23
Index Section
©2010 Caterpillar Cat, Caterpillar, their respective logos, “Caterpillar Yellow” and the Power edge Printed in U.S.A.
All Rights Reserved trade dress, as well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.

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