Oilless High-Pressure Oxygen Compressor
Installation/Maintenance/Use
Instructions
Anqing Bailian Oilless Compressor Co., Ltd.
Anhui · China
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∆∆ Thank you for choosing our company’s series high-pressure oxygen compressor!
∆∆ The product purchased by the user may differ from some contents of this
specification due to modification and generation upgrade without prior notice.
∆∆ In order to ensure our company’s high-pressure oxygen compressor can run
under optimum conditions safely and efficiently, before you use it, please be sure to read
through these use instructions!
∆∆ Our company has passed ISO9001 International Quality System certification, our
quality policy is: make ‘Oilless’ quality products and create ‘Wind’ brand value, please
make assured to use our company’s series products!
∆∆ Earnest warning: the gas source set up in front of the oxygen compressor must
ensure the gas is oilless gas!！！
∆∆ Hope you can get something after you read these instructions, also welcome you to
propose valuable comments and suggestions!
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General Safety Precautions
1. The compressor shall be earthed reliably. Blast wall shall be built between the compressor
and the cylinder filling area according to the standard. Before the unit runs, be sure to ensure
that all components and parts assembled on the compressor have been oil and grease
removed strictly (anti-oxidant lubricating grease must be used for the bearings), and all
joints and accessories have been locked securely.
2. Both the high-pressure oxygen gas and electricity have danger! Do not conduct overhaul or
maintenance and service on the unit before you make sure that the power supply has been
cut off and the compressed gas in the entire compressor system has been emptied.
3. During the unit running, don’t loosen or disassemble any pipeline fitting and compressor
component/part; high pressure and high temperature oxygen gas is filled inside the unit, it
may cause serious injury accident.
4. In the power supply circuit to the compressor, an appropriate air switch must be installed,
and an appropriate grounding line shall be connected, it is required that the ventilation is
good while the compressor is running and the ambient temperature is lower than 35℃ , in
addition, it is required that necessary maintenance space must be left around the compressor.
5. The compressor should not work at an exhaust pressure higher than that specified on the
nameplate, otherwise, the stress of components and parts of the compressor will be
deteriorated, the exhaust temperature will be ultrahigh and the motor will be overloaded,
which will consequently result in abnormal phenomenon such as damage of components and
parts of the compressor, reduced life, shutdown, etc. and even severe safety accident.
6. The safety valve on the compressor is the safety protection barrier of the machine, and
should be calibrated at the local labor department once every year; if the gas pressure in the
system exceeds the rated pressure, be sure to check the overpressure cause when opening the
safety valve to release the gas; use the compressor again only after determining the fault has
been eliminated.
7. Before carrying out any maintenance on the compressor, you must well do the following
preparatory works.
1) Stop the unit; 2) Cut off the power supply and ensure the compressor is under power
cutoff state; 3) Ensure the compressed gas in the unit has been emptied; 4) It must ensure
that any assembled part has been oil and greased removed strictly.
8. Personal protection: during the compressor operation, the operator’s body and clothes shall
be kept far away from moving components such as the belt pulley, blades, belts, etc. of the
compressor, he shall also not touch the cylinder and pipeline directly with his hand in order
to avoid scalding; the operator shall have relevant professional knowledge and experience.
9. Before starting up the compressor, you must understand this operation and maintenance
manual.
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Table of Contents
I. General..........................................................................................................................................................- 5 -
II. Installation of compressor.......................................................................................................................- 5 -
Ⅲ. Construction and operating principle..................................................................................................- 9 -
IV. Process flow and control mode of the system.................................................................................- 12 -
V. Test run........................................................................................................................................................ - 1 -
VI. Operation and daily maintenance and service................................................................................- 24 -
VII. General fault analysis and elimination methods...........................................................................- 25 -
VIII. Ordering procedure for spare parts................................................................................................ - 32 -
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I. General
There are two types of cooling, i.e., air cooling and water cooling for the oilless
reciprocating piston type high-pressure oxygen compressor, there are single acting type and
double acting type in the structure, and there are vertical type, angle type, etc., the Wind brand
series high-pressure oilless oxygen compressor has the features of excellent performance, stable
operation, high efficiency and energy conservation and long service life, and is widely used for
oxygen cylinder filling, chemical process and plateau oxygen supply, it is used with the oxygen
making machine to constitute a simple and safe high-pressure oxygen system.
The friction pair of this series compressor involved in the gas compression does not use
thin oil lubrication, the friction seals such as piston ring, guide ring, etc. are made of special
materials with self-lubricating properties, its structural advantages are reflected in the following
aspects:
1. No thin oil lubrication in the whole compression system, thus avoiding the possibility
of contact of oil with high-pressure and high-purity oxygen gas, and ensuring the safe
use of the compressor;
2. The whole system does not have lubricating oil supply subsystem. The machine is
simple in structure, convenient in control and easy to operate;
3. The whole system has no oil, so there is no pollution to the compressed medium –
oxygen gas, and the oxygen gas at the inlet and outlet of the compressor has
consistent purity.
II. Installation of compressor
2.1 Handling on installation site
Check the nameplate of the compressor to ensure the received machine has the same model
as the ordered machine, meanwhile, check if the accessories are complete, e.g., documents
supplied with the machine, control cabinet, spare parts (if any), etc. During the transportation,
movement and hoisting of the compressor unit, protective measures should be taken, accidental
damage of the machine is strictly forbidden, and tools such as forklift, sling, etc. should not
contact machine components other than the machine base. As shown in the following figure.
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Forklift transport
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2.2 Requirements for the installation place
The compressor shall be installed in a indoor place with good lighting and ventilation, clean
environment and low air humidity, the foundation shall be hard and level, and the ambient
temperature shall be controlled below 38℃. Around the compressor, sufficient space shall be
reserved in order to facilitate maintenance. The vibration of the compressor is relatively low
during its operation, therefore, the requirements on the foundation are not stringent, but it shall
be ensured that the concrete thickness of the foundation ≥20cm, the entire base shall be closely
fit against the level surface of the foundation and fixed with expansion bolts, local suspension is
not allowed between the base and the ground. As shown in the picture below.
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2.3 Pipeline installation diagram
The compressor shall be grounded reliably, and a blast wall shall be built between the
compressor and the cylinder filling area according to the standard. The compressor shall not be
placed nearby the inflammable gas and the explosive substance. The inlet and outlet of the
compressor shall be provided with bypass valve for blowdown so as to facilitate maintenance of
the compressor. As shown in the following figure.
2.3.1 The vibration isolation problem shall be taken into account for the pipeline connected
with the compressor, and the pipeline strength and sufficient diameter shall be guaranteed, it is
recommended to use stainless steel pipe, before installation the inner surface of the pipe shall be
cleaned, especially the welding slag, iron chips and oil and grease shall be thoroughly removed.
The pipe diameter shall ensure that the flow speed of the gas inside it falls within the range in the
table below. The main pipeline shall not be expanded or reduced, the quantity of bends and
valves shall be reduced as far as possible, and the pressure drop of the entire pipeline shall not
exceed 5% of set pressure of the compressor.
Gas medium Pressure range, MPa Average flow speed m/s
≤0.3 8
0.3~0.6 12
0.3~1.0 11
Air
1.0~2.0 9
2.0~3.0 5
3.0~20 3
≤0.6 7
0.6~1.0 5
Oxygen
1.0~3.0 3.5
3.0~20 2.0
Nitrogen 5~10 3.5
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2.4 Electrical Installation
Before installation, be sure to check compliance of the power supply, power line and
transformer capacity, and equip appropriate fuse or circuit breaker in the installation. The
unbalance between voltage phases must be limited within 5% so as to prevent overcurrent due to
low voltage. During the installation of motor, connection of electric wires and cables and all
electric components, relevant national electric standard and local codes must be complied with,
and only the electricians with qualification can undertake above work. The compressor must be
grounded reliably, refer to the electric diagram. Special attention: the wiring terminal serial
numbers on the machine should strictly correspond to those within the control cabinet.
Ⅲ. Construction and operating principle
3.1 The structural diagram of the whole machine is shown as follows:
3.2 Operating principle
3.3 The compressor consists of the basic machine, motor, base, pipeline system, cooling
system and display control system.
3.4 The motion mechanism of the compressor is the crank-connecting rod mechanism
consisting of crankshaft, connecting rod, pistons etc.: it is driven by motor through belts so as to
drive the compressor crankshaft to perform rotary motion, the crankshaft drives the connecting
rod and the connecting rod drives the piston to perform reciprocating linear motion so as to make
the volume of the cylinder change and thus achieve the goal of increasing the gas pressure
because the automatic gas valve determines the suction and discharge process of the cylinder.
The crankshaft rotates for one revolution to complete a working cycle, the lower pressure gas
enters into the cylinder through the gas suction port and is compressed into higher pressure gas
and is discharged for use.
Compressor’s working principle:
The compression section is mainly composed of the basic compressor, heat exchanger,
connecting pipeline, motor, compressor base and electric appliances for control etc.;
The motion mechanism of the compressor is the crank-connecting rod mechanism
consisting of crankshaft, connecting rod, piston etc.: the motor drives the compressor crankshaft
to perform rotary motion through the driving belts, the crankshaft drives the connecting rod and
the connecting rod converts the rotary motion of the crankshaft to reciprocating linear motion of
piston in the cylinder so as to make the volume of the cylinder change periodically and thus
achieve the goal of increasing the gas medium pressure. The lower pressure gas is turned into a
high pressure gas after it is compressed by the compressor and is discharged out the compressor.
After it is cooled, then is charged into the oxygen tank or transmitted to the next process through
the pipeline.
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1. Electric control cabinet 2. Motor 3. Bed plate of basic compressor 4. Motor pulley
5. Protective screen 6. Basic compressor 7. 4 -stage cooler
th
8. 3 -stage cooler
rd
9. 2nd-stage cooler 10. 1st-stage cooler
The compressor does not contain liquid lubricant, and the crankcase bearing the crankshaft
does not contain liquid lubricating oil; both the piston ring and guide ring are made of modified
PTFE with excellent self-lubricating property, every main component/part is made of the
material which is not easy to produce sparks such as stainless steel and copper, aluminum, etc.,
all the bearings are provided with a sealing ring to prevent loss of lubricating grease, the
lubricating grease of the motion friction pair of the oilless high-pressure oxygen compressor is a
dedicated anti-oxidant lubricating grease for oxygen compressor.
Flow chart of high-pressure oxygen compressor: the compressor control system is mainly
composed of the pressure controller, the flow controller (intake gas pressure regulating valve),
solenoid valve, thermostat and safe discharge system etc.: when the exhaust pressure reaches the
rated pressure, the contacts of the exhaust pressure controller are closed, the motor stops rotation,
meanwhile the intake gas solenoid valve is closed to cut off the gas supply channel, when the
internal pressure of the exhaust gas buffer tank drops to the set value, the contacts are released,
and the intake gas solenoid valve is opened, the motor is started to continue to compress gas,
when the machine is used for cylinder filling machine, it is needed to manually reset it and then
start it. The compressor is provided with a temperature display at each stage to display the
temperature in the compressor cylinder, and is provided with an overtemperature shutdown
protection at the final stage, each stage is provided with a safety valve, which will be
automatically opened when the pressure of each stage exceeds the set value of pressure.
For the compressor with single acting cylinder, a sealing ring is installed on the guide ring
between the compressor cylinder and the crankcase, which separates the relation between the
crankcase and the cylinder, the crankcase is totally open to the atmosphere.
For the compressor with double acting cylinder, packing seal is used, and the crankcase is
open to the atmosphere.
In particular, in the structural diagram of the compressor, the low pressure oxygen enters
into the compression chamber through the suction chamber a and is discharged out of the
cylinder through gas exhaust chamber b after it is compressed under the action of piston 5.
Because of the sealing performance of the piston ring, a very small amount of oxygen will leak
into the safety chamber D, and is discharged out of the machine through the seal ring installed at
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guide piston 6 and exhaust port on guide cylinder A, thus preventing the oxygen from entering
into the crankcase, where the rotating parts gather.
Structural diagram of double acting high pressure oxygen compressor
A 3rd-stage cylinder assembly B 2nd-stage cylinder assembly C 4th-stage cylinder assembly
D 1st-stage cylinder assembly
1 Gas valve assembly for 3rd-stage cylinder head 2 3rd-stage cylinder assembly
3 3 -stage piston assembly
rd
4 2 -stage cylinder assembly
nd
5 2nd-stage piston assembly
6 Piston rod assembly 7 Packing assembly 8 Stuffing box assembly
9 Guide piston assembly 10 Connecting rod assembly 11 Flywheel assembly
12 Gas valve assembly for 4 -stage cylinder head
th
13 4 -stage cylinder assembly
th
14 External connection of balance chamber 15 1st-stage cylinder assembly
16 1st-stage gas valve assembly 17 Guide cylinder assembly 18 Crankcase assembly
19 Crankshaft assembly 20 Bearing block assembly
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After the oxygen medium enters into the compressor through the 1st-stage gas valve
assembly, it is compressed at the fourth stage and is discharged out of the compressor, the gas
leaking from the piston ring in the whole process is collected into the balance chamber and is
returned to gas suction port through external connection 14 of the balance chamber; the leakage
at the crankcase side of the 1st- and 2nd-stage cylinder assembly is sealed by the 1st- and 2nd-stage
piston rod assembly 6, the location E and F on crankcase 18 and bearing block 20 of this
machine are open to atmosphere.
IV. Process flow and control mode of the system
4.1 System process
Pressure protection Cooler is installed between stages for inter-stage heat exchange, and the terminal is provided with
and display and exhaust heat exchanger for temperature reduction.
blowdown port are
provided for the Check valve is
2nd-stage cylinder
3rd-stage cylinder
4th-stage cylinder
1st-stage cylinder
cooling water. provided for exhaust
gas, the pressure
meter is provided for
pressure display,
Inlet gas
Outlet gas
temperature and
pressure protection
shutdown are
provided and safety
valve protection is
Gas intake The 1st-stage The 2nd-stage The 3rd-stage provided.
pressure exhaust pressure exhaust pressure exhaust pressure
controller meter and meter and meter and
performs thermometer thermometer thermometer
pressure respectively respectively respectively In thee air-cooled
protection, gas display the display the display the compressor, the
intake pressure pressure and pressure and pressure and after-cooler is an
meter shows temperature, and temperature, and temperature, and air-cooled heat
the intake the 1st-stage the 2nd-stage the 3rd-stage exchanger.
pressure and safety valve is safety valve is safety valve is
the intake filter used for pressure used for pressure used for pressure
filters protection. protection. protection.
impurities.
Process flow chart of 4-stage compression high-pressure oxygen compressor
When the user configures the pipelines of the compressor system, we recommend to adopt
the pattern of double buffer tanks, i.e., the gas suction port is equipped with a low-pressure
storage tank and the exhaust port is equipped with a high-pressure storage tank, the volume of
the storage tank is determined according to the flow capacity of the compressor, if necessary, the
user can contact our company’s technical department. In order to facilitate commissioning and
maintenance of the compressor, we recommend to provide a bypass valve for blowdown each at
the gas intake and exhaust port.
System process: the oxygen to be compressed enters into 1st-stage cylinder of the
compressor through the filter and gas intake solenoid valve, after being compressed by the first
stage, it is discharged into the first-stage cooler for cooling, and then discharged into the
second-stage cylinder and is cooled ...... until it is compressed and cooled at the fourth-stage
cylinder, and then is discharged through the check valve. The compressor cylinder and cooler are
cooled by water.
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4.2 Control mode
The compressor adopts gas intake and exhaust pressure switch + gas intake and exhaust
solenoid valve automatic control (refer to the system flow chart and electrical schematic
diagram):
Gas intake and exhaust pressure switches are connected in series in the electric control
circuit of the compressor, where the gas intake pressure switch is a normally open type, used for
shutdown protection when the gas intake pressure is too low; the exhaust pressure switch is a
normally closed type, used for shutdown protection when the exhaust pressure is too high. The
specific control principle is: when the gas supply pressure reaches the upper limit of set value of
intake pressure switch, the pressure switch is closed, at this time, press the start button, the motor
runs, the gas intake solenoid valve is energized and is opened, exhaust solenoid valve is
de-energized and is closed, meanwhile, the fan is started and runs, and the compressor operates
normally. When the exhaust pressure rises up to the upper limit of the set value of the exhaust
pressure switch, the exhaust pressure switch acts, the machine stops running, meanwhile, the
intake solenoid valve is de-energized and closed; when the exhaust pressure drops to the lower
limit of the set value of the exhaust pressure switch, the exhaust pressure switch is closed, the
machine continues running, the oxygen filling machine needs to be reset manually and then can
run. When the gas supply pressure drops to the lower limit of the set value of intake pressure
switch, the intake pressure switch is opened, the machine stops running and stays in standby
state; when the gas supply pressure is restored to the upper limit of the set value of the intake
pressure switch, the intake pressure switch is closed, the machine continues running.
Temperature protection: each stage of the compressor is provided with a temperature sensor,
when the exhaust temperature of a stage is too high, an alarm will be given and the compressor
will be stopped.
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V. Test run
5. Test run
5.1 The cooling water of the compressor must be the treated softened water, the water
intake pressure is greater than 0.3MPa, the water intake temperature is less than 32℃, and the
outlet water temperature is less than 4040℃.
5.2 Before installing electric appliances, be sure to check and confirm that the grid voltage
and frequency vary within ±5%, the wire diameter shall be able to meet the requirements for
motor power. Power line terminal screws must be tightened, otherwise, it is easy to cause
burnout of motor due to loss of phase.
5.3 After the compressor is installed completely, carry out test run only after confirming it
conforms to the requirements.
5.4 Before starting up the machine, bar over the machine for 2~3 revolutions with hands,
and the basic compressor shall rotate without obstacle. Open the intake valve and exhaust valve,
when the gas intake pressure rises to the set point, jog the compressor and check whether the
basic compressor and cooling water are normal. If they are normal, let the compressor run
without load for a few minutes, observe the operation of the machine; if the operation is not
normal, stop the machine and check if the water pressure is normal and if water channel is
blocked.
5.5 Increase the pressure to the rated pressure gradually, and check if there is abnormal
vibration, noise and heating during the machine running. Check if each controller acts according
to the specified operating conditions: stop the machine at the rated exhaust pressure, and see
whether the machine is re-started or started by manual reset at the rated lower limit; and see
whether shutdown protection is activated when the gas intake pressure is insufficient. Check
each display instrument displays normally and check the leakage of the entire gas compression
system, eliminate the fault in time, if any.
5.6 During the test run of the machine, please carefully observe its running, if there is
abnormal sound, abnormal vibration or abnormal heat generation, if finding any abnormal
phenomenon, be sure to shut down the machine and make checks, it is not allowed to continue
test run only after confirming the fault is eliminated.
5.7 After the test run is normal, the machine can be put into normal use.
Reference values of machine operating parameters:
No. Item Reference value Remarks
1 Intake pressure (MPa)
2 1st-stage gas pressure (MPa)
3 2nd-stage gas pressure (MPa)
4 3rd-stage gas pressure (MPa)
5 4th-stage gas pressure (MPa)
6 Intake temperature (℃) ≤40
The requirement for
each stage is the
7 Exhaust temperature (℃) ≤160 same
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VI. Operation and daily maintenance and service
Keep the machine clean, diligently observe, and handle abnormal situation in time once
finding it, do not let the machine work with fault. Disassembly of the machine for maintenance
or replacement of parts must be carried out by experience maintenance personnel or the
manufacturer for fear of undesired loss.
Daily maintenance form:
Daily Monthly Yearly Remarks
Electric contact pressure
meter or pressure controller
Pressure meter
Safety valve
Abnormal vibration
Driving belt
Fasteners
Bearing
Gas valve
△—add grease or replace ○—check
Often check if the voltage and current deviation is too large, and strictly prevent
undervoltage operation in order to avoid damage to the motor.
During the normal operation of the compressor, do not frequently cut off the power supply.
If there happens a power failure or power outage due to other reason, the power must be cut off
and the machine must be shut down.
During the operation of compressor, if finding any abnormal sound, be sure to shut down
the unit and check immediately.
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VII. General fault analysis and elimination methods
Fault Possible cause Elimination methods
Adjust up intake pressure
Low suction pressure
Repair or replace it
Compres Broken wire of electric circuit
Repair or replace it
sor does Electric motor fault
Repair or replace it
not run Electromagnetic starter does not pick up
Adjust intake pressure of
Too low water pressure
cooling water
Change it with a new one
Pressure Check each connecting
Malfunction of pressure meter
does not component and piping
System leak
rise up or system
Damaged suction and exhaust valve plate
the rise Change it with a new one
Reduced rotating speed
time is Re-adjust the driving belts
Unloading solenoid valve is opened
slow Check the unloading
solenoid valve
Check and eliminate or
Leaking or broken exhaust valve plate
replace
Too high Poor ventilation, too high suction
Improve ambient
exhaust temperature
temperature
temperat Temperature controller damaged
Replace it
ure The radiator fan is damaged or the water
Check the fan and cooling
temperature or water pressure is abnormal
water
Abnorma Compressor is not placed firmly Check and eliminate
l sound Fasteners become loose Tighten it
of Compressor parts are severely worn Change it with a new one
machine Lack of grease or wear of bearing Add grease or replace it
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Schematic disassembly diagram of part of compressor components
In order to facilitate the maintenance of the compressor, now the structure of main components
of the compressor is described in more detail below.
a. Crankcase component
1 2 3
8 9
4 5 6 10 7
Schedule of components/parts of vertical water-cooled crankcase
No. Name Q’ty Remarks
1 Piston pin 2 sets
assembly
2 Guide piston 2 pcs
3 Connecting rod 2 sets Big end bearing 2 pcs, small end bearing 2 pcs,
assembly connecting rod 2 pcs
4 Crankcase 1 set Crankcase 1 pcs, end cover 3 pcs
5 Main bearing 2 sets
6 Locking bolt 2 sets Bolts and nuts
7 Counterweight 2 pcs
8 Bearing block 1 pcs
9 Big flywheel 1 set Flywheel 1 pcs, nut plain washer and spring washer
assembly 1 pcs for each
10 Crankshaft 1 set Crankshaft 1 pcs, flat key 1 pcs, snap ring 2 pcs
assembly
Installation method for crankcase component:
First press the connecting rod assembly on the crankshaft, after mounting the circlip, install
the counterweight, install it into the crankcase from the square hole under the crankcase, mount
the bearing block, and then put the guide piston on the small end of the connecting rod after
heating it in boiling water, and knock the piston pin in. The disassembly procedure is just
opposite to the assembly procedure. The tightening torque for bolt locking is 190NM.
Notice: the lock nut has a direction of installation.
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b. Stuffing box component
10
11
1 12
14
2
13 15 16
17
18
a
4
5
19
6
7
20
21
8
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Schedule of components/parts of vertical water-cooled crankcase
No. Name Q’ty Remarks
1 2 -stage cylinder
nd
1 pcs
2 O ring of stuffing box 3 pcs
3 Stuffing box 1 pcs
4 O ring of packing box 5 pcs
5 Packing box 5 pcs
6 Packing seal ring 5 pcs
7 O ring of packing seal ring 10 pcs
8 Stuffing box cover 1 pcs
9 3rd-stage piston 1 pcs
10 3rd-stage guide ring 2 pcs
11 3rd-stage piston ring 5 pcs
12 O ring of 3rd-stage piston ring 10 pcs
13 O ring of 2nd-stage piston 1 pcs
14 2nd-stage piston 1 pcs
15 Set screw 1 pcs
16 2nd-stage guide ring 2 pcs
17 2nd-stage piston ring 4 pcs
18 O ring of 2nd-stage piston ring 8 pcs
19 Piston rod 1 pcs
20 Flange of piston rod 1 pcs
21 Piston rod nut 1 pcs
22 Throttling ring 1 pcs
c. Stuffing box disassembly procedure:
First, unscrew the connecting bolts between the 2nd-stage cylinder and the guide cylinder,
Pull the stuffing box component out of the guide cylinder as a whole, then unscrew the flange
connecting bolts of the piston rod and remove the stuffing box from the compressor as a whole.
Unscrew the piston rod nut 21, take off the piston rod flange 20, remove the stuffing box
cover 8, at this time the piston rod and piston assembly can be extracted.
Screw the bolt in at location a in the above figure, take off the stuffing box and take out the
packing box 5 from the center hole.
Disassembly procedure for the piston rod assembly: take off topmost 2nd-stage piston ring
17 and O ring 18 of 2nd-stage piston ring, insert an Allen wrench into the ring groove is inserted
into the threaded hole at the bottom of the ring groove, remove lock screw 15, rotate 3rd-stage
piston 9, and remove 2nd-stage piston 14.
The assembly procedure of this component is opposite to the above disassembly procedure,
note that:
1. When installing the stuffing box into the cylinder, a slight amount of dedicated grease
for oxygen can be applied on the O ring in order to avoid cutting of O ring;
2. During the assembling, notice the direction of the piston rod flange nut 21 and the
tightening torque is 450NM.
The structures of 1st stage and 4th stage in another column are similar to this and will not be
described in detail. The structure of the stuffing box of air-cooled double acting compressor is
also similar to this.
d. Disassembly of sealing ring
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Disassembly procedure for sealing ring:
The seal ring used on a piston is usually specially called piston ring; and the seal ring used
on a piston rod is generally called packing seal ring. In the oilless high-pressure oxygen
compressor, the structures of the rings of two different uses are similar.
The disassembly procedure of the piston ring is: remove the piston ring directly, and then
just pick out the two O rings from the piston ring groove using a slenderer tool.
The installation procedure is just opposite to the disassembly procedure.
When installing the piston with the piston ring already installed into the cylinder, be sure
first to tighten the piston ring, and turn it into the cylinder as much as possible, forced operation
is not allowed.
The installation procedure of packing seal ring is: In Fig. 6, first, after mounting O ring 4
externally on stuffing box 3 and single packing box 5, put them on piston rod 19, fix packing box
5 so as to keep them outside the stuffing box, and then put 2 sets of packing seals (see Fig. 7)
onto the piston rod, and push them into the packing box, and then press O ring into the gap
between the packing box and packing seal in two times, and then press them into the stuffing box
together, then proceed to conduct installation of next packing box.
In order to remove the packing seal, it is just needed to take it off directly off the piston rod,
it is very simple.
Notice: unlike the piston ring, the O ring here is outside the packing seal.
e. Disassembly of gas valve
The gas valve in the oilless high-pressure oxygen compressor has two types of structure, i.
e., ring valve and reed valve. They are described as below:
1 2 3
Assembly diagram of ring valve
- 29 -
Table of ring gas valve components/parts
No. Name Q’ty Remarks
1 Pressure valve cover 1 pcs
2 O ring 1 pcs
3 Gas valve assembly 1 set
4 Copper gasket 1 pcs
5 Cylinder 1 pcs
When assembling the ring gas valve assembly, a slight amount of dedicated lubricating grease
for oxygen shall be applied on the O ring, and cutting of O ring shall be avoided during the
assembling.
No. Name Q’ty
1 Nut 1 pcs
2 Gasket 1 pcs
3 Valve seat 1 pcs
4 Valve plate 1 pcs
5 Spring 1 pcs
6 Guide ring 1 pcs
7 Valve cover 1 pcs
8 Bolt 1 pcs
Structure of ring gas valve
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1
2
3
7
8
9
Assembly diagram of reed valve
Table of ring gas valve components/parts
No. Name Q’ty Remarks
1 Suction valve screw 2 pcs
2 Spring washer 2 pcs
3 Elastic holddown plate 1 pcs
4 Suction valve plate 1 pcs
5 Valve plate 1 pcs
6 Exhaust valve plate 1 pcs
7 Lift limiter 1 pcs
8 Spring washer 2 pcs
9 Exhaust valve screw 2 pcs
Requirements for installation of reed valves:
Check against the light, the suction and exhaust valve plates shall be fit on the plane of the
valve plate without clearance, there shall be no clearance when observing carefully with naked
eyes, otherwise, they need to be re-adjusted.
For the gas valves of a specific model machine, although their dimensions are different,
the installation requirements are consistent -- the tightness of the gas valve must be ensured.
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1
Assembly diagram of high pressure stage piston cylinder
Table of high pressure stage piston cylinder components
No. Name Q’ty Remarks
1 Shatterproof piece 1
2 Cylinder 1
3 O ring 1
4 Piston assembly 1
5 Water jacket 1
6 O ring 1
High pressure stage piston is generally the floating type, during the installation, be sure to
pay attention to the installation direction, it shall not be installed reversely; also, note that the
piston shall be rotated and pushed into the cylinder, it shall not be installed without strong force,
so as not to skew the piston ring. The shatterproof piece is used to prevent broken pieces after
the gas valve is broken from entering into the cylinder. During the installation slight rivet it after
placing it in the upper part of the cylinder.
VIII. Ordering procedure for spare parts
Users who have purchased our company’s products can order spare parts from our
company by visit or by correspondence.
Please complete the list of spare parts to be ordered in the following format:
Model and serial factory number, please write them down from the nameplate of your
compressor;
Name and quantity of spare part you need;
Your company’s name, address, postal code, phone number and contact person.
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User Opinions
Model
Machine
Machine No. name
1. Date of receipt of equipment /MM/DD/YY
2. Is there a shortage of documents, spare parts, etc.
3. Use start time of equipment /MM/DD/YY
4. Average daily operating time hours
5. Working conditions of the compressor (working place, weather and geographical condition,
surrounding environment, operating pressure, etc.)
6. Drawbacks found in use
7. Problems found in long-term use
8. User’s requirements and suggestions for improvement
Proposing Name Address
unit
Note: please send the user’s suggestions to Anqing Bailian Oilless Compressor Co., Ltd.
Address: Enterprise Development Industrial Park in 1.3km2 Economic Development Zone,
Anqing, Anhui Province, China
Postal code: 246005 Phone No: 0556-5345128 5345119
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Repair Record Form
Nature Date of repair Repair Person in charge
Month Day Content of repair Planned Actual
of repair interval (signature)
Note: after each time of repair, please copy the content of this repair record sheet to us so that we
can learn more about your machine.
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Anqing Bailian Oilless Compressor Co., Ltd.
Address: Enterprise Development Industrial Park in 1.3km2 Economic Development
Zone, Anqing, Anhui Province, China
Postal code: 246005 Phone No: 0556-5345119
Fax: 0556-5345708 http: //www.anqingbailian.com
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