CPO-VAV2A Installation
CPO-VAV2A Installation
CPO-VAV2A
Installation Instructions
Contents Installation
Installation ............................................................ 1 This document provides the information needed to install
Safety instructions ................................................ 1 CPO-VAV2A controller. It describes the dimensions, mounting
details and the terminal connections to these devices.
CPO-VAV2A controller dimensions ...................... 2
Mounting CPO-VAV2A on VAV box
electronics enclosure ............................................ 3 Safety instructions
Mounting the CPO-VAV2A on round ductwork ..... 4
Mounting Caution ................................................. 4
• When performing any work (installation, mounting, start-
Air Flow Pick-up .................................................... 5
up), all instructions given by the manufacturer and in
Serial Number Label ............................................. 5 particular the safety instructions provided in this document
Terminal Settings .................................................. 6 are to be observed.
CPO-VAV2A Terminal Overview .......................... 6 • The CPO-VAV2A controller must be installed and mounted
Automatic MAC addressing .................................. 6 only by authorized and trained personnel.
Manual MAC addressing ...................................... 7 • If the unit is modified in any way, except by the
Analog Input ......................................................... 8 manufacturer, all warranties concerning operation and
Analog Output ....................................................... 9 safety become invalid.
Digital Output ........................................................ 9 • Make sure that applicable local standards and regulations
Integrated Actuator ............................................... 9 are observed at all times.
Communication ................................................... 10 • Use only Honeywell supplied or approved accessories.
BACnet MS/TP ................................................... 10 • Before the system is dismantled, disconnect the power
Sylk™ Bus .......................................................... 10 supply by either removing the power terminal block from
Power Supply ..................................................... 10 the controller, or by means of local isolation. Read the
Controller startup ................................................ 11 following caution note carefully.
Cabling ............................................................... 11
Sylk Bus cable specification ............................... 11 Caution
Connection drawings .......................................... 11 Disconnect the power supply before you start to
Connecting the Honeywell install the CPO-VAV2A controller. Do not
BACnet Wi-Fi Adapter ........................................ 17 reconnect the power supply until you have
Federal communications completed the installation.
commission (FCC) statement ............................. 18
Trademark Information
ComfortPointTM Open is a trademark of Honeywell
International Inc.
BACnet®is a registered trademark of ASHRAE Inc.
81.1
145.6
157.9
Before mounting CPO-VAV2A controller 2. Push down the declutch button of the CPO-VAV2A, and
while holding it down, manually rotate its shaft adapter fully
Before mounting the CPO-VAV2A onto the VAV box damper to the clockwise position.
shaft, do the following: 3. Mount the CPO-VAV2A to the VAV box damper shaft.
1. Ensure that the diameter of the damper shaft is within the 4. Set the mechanical end limits of the CPO-VAV2A (see
allowed limits (round: 8…16 mm, square: 6…13 mm). Figure 2 on page 3 ). When the CPO-VAV2A closes, the
2. Ensure that the damper shaft has a length of at least 40 damper will thus rotate
mm. 5. CCW until the mechanical end limits are reached.
3. Determine the direction (CW or CCW) in which the damper
shaft rotates to open the damper. The installation If Damper Rotates CCW to Open
procedure varies depending on the damper direction.
If the damper rotates counterclockwise (CCW) to open, mount
4. Determine the angle of the damper opening (can be the CPO-VAV2A as follows:
adjusted in increments of 5.5°).
1. Manually open the damper.
If damper rotates CW to open 2. Push the declutch button of the CPO-VAV2A, and while
holding it down, manually rotate its shaft adapter fully to
If the damper rotates clockwise (CW) to open, mount the the counterclockwise position.
CPO-VAV2A as follows:
3. Mount the CPO-VAV2A to the VAV box damper shaft.
1. Manually open the damper.
4. Set the mechanical end limits of the CPO-VAV2A (see
Figure 2). When the CPO-VAV2A closes, the damper will
210 mm 30 mm
30 mm
297 mm
Caution
For Safety
No. Label
For Serial Back view
2
1
297 mm
1
Label
2
For Serial
No.
Back view
3
2
Figure 5 Attach controller on damper shaft and fix with anti-rotation bracket
1 4
4
4 4
1
3
2 3
3 3
2
Figure 8 Attach controller to shaft and Fasten screws of bracket and U-bolt
Caution
Round ductwork installation is not applicable for
America and Canada without appropriate
2 enclosure.
Figure 6 Fasten screws of bracket and U-Bolt to shaft
Mounting Caution
Mounting the CPO-VAV2A on round ductwork
Use the anti-rotation bracket and screws included in the unit
pack to mount the CPO-VAV2A. DO NOT use the single screw
to mount the CPO-VAV2A.
1
2
VAV box There is a separate label with product serial number in the unit
damper shaft pack. The user can choose to paste this label on the front of
housing to easily check the product serial number.
1 3 0 2 2 8 CP- V2 A1 0 2 0 0 2 0 0 0 7 5
VAV box
damper housing Figure 12 Serial Number Label Example
Spacer
AIRFLOW
DIRECTION
-LOW
+HIGH
Terminal Settings
This section describes the terminal settings on the CPO-VAV2A controller.
F012 S1 F012
L
B CDE
BCDE
3456
3456
7 8 9A 7 8 9A
S2
Honeywell
H
Comfort PointTM Open
Declutch Button
Run Tx Rx
ByPass/Fan
Set Point
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
485-
AO2
AO1
LED
AI1
ByPass/Fan
Set Point
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
485-
AO2
AO1
LED
AI1
[Link] LED Label LED Color Description Controllers with Automatic MAC addressing functionality can
be identified by a label covering the MAC address rotary
1 Run Green The LED is Off when there switches. This information is also printed on the product label
is no power to the controller. available on the controller. When a controller with Automatic
LED is blinking when the MAC addressing feature is powered ON, can assign its own
controller is working unique MAC address ranging from 1 to 30. It can also coexist
normally. with other unitary controllers whose MAC addresses are set
manually. The controller can automatically adjust the MAC
2 Rx Yellow LED indicates Receive of address at any time to avoid duplicate addresses in the
data on MS/TP bus. network. The automatic MAC address assigned through this
3 Tx Yellow LED indicates Transmit of process is retained when the controller is powered OFF.
data on MS/TP bus To disable Automatic MAC addressing, remove the label on
the rotary switches and set the switches to the manual
address required. By default, the switches are already set to Scenario Time Remarks
(0xFF) for controllers that support Automatic MAC addressing.
C: Average time for MAC 50 secs 15 existing Auto MAC
To enable Automatic MAC addressing again, set the switches
back to (0xFF). conflicts to be resolved controllers.
when an Auto Mac 13 existing Manual MAC
For the controller to support AutoMAC, the boot loader version controller is added to an
must be v2.5.1 or later and the firmware version v2.7.3 or controllers.
MS/TP bus while Auto
later. MAC process is still Add 1 Auto MAC controller
operating. where there is an address
Attention conflict with existing Auto
MAC controller.
The switches are only read by the controller when
turned ON. Therefore, whenever the switch D: Average time for MAC 50 secs 15 existing Auto MAC
positions are changed the power must be conflicts to be resolved controllers.
removed and reapplied before the new switch when a Manual Mac 13 existing Manual MAC
positions take effect. controller is added to an controllers.
MS/TP bus while Auto
MAC process is still Add 1 Manual MAC
operating. controller where there is an
address conflict with
existing Auto MAC
controller.
E: Average time for MAC 30 secs 15 Auto MAC controllers.
conflicts to be resolved 14 Manual MAC controllers.
when a manual MAC
controller with conflicting Add 1 Manual MAC
MAC address is added to controller where there is an
an MS/TP bus. address conflict with an
Auto MAC controller.
Possible Automatic MAC addressing scenarios F: Average time for Auto 25 secs 30 Auto MAC controllers.
MAC controller restart All controllers have all
Note where all controllers on acquired MAC address from
MS/TP bus are Auto Mac previous operation.
The times provided in the following table are only and have previously
for information. The actual time taken for acquired a MAC address. No MAC address conflicts
resolution of MAC address conflicts may slightly exist before power down and
vary. Verify that the MAC restart.
address remains
unchanged after restart All controllers retain
when there is no conflicts. existing MAC address after
restart.
Scenario Time Remarks Time includes start-up time
A: Auto MAC controller 30 secs 29 Manual MAC controllers. plus time to verify there are
initial start-up time and no MAC address conflicts.
1 Auto MAC controller that
acquire MAC address on must acquire a MAC
single BACnet MS/TP
bus after power-on (Cold
address. Manual MAC addressing
boot or reset). Time includes start-up time
plus time to acquire MAC
address.
B: Average initial start-up 260 secs 30 Auto MAC controllers. Attention
time and acquire MAC All controllers must acquire Address Switch 1 & Address Switch 2 are HEX
address where all a MAC address. switches which are used in combination for
controllers on a single addressing the CPO-VAV2A controller. The valid
MS/TP bus are Auto Time includes start-up time address for CPO-VAV2A is from 1 to 30.
MAC controllers. plus time to acquire MAC
address.
There are two Hex switches on the controller: S1 and S2, as S1 Switch S2 Switch MAC Address
shown in Figure 14.
B 1 27
C 1 28
F012 S1 F012 D 1 29
BCDE
BCDE
3456
3456
E 1 30
7 8 9A 7 8 9A
S2
Attention
Figure 14 CPO-VAV2A Hex Switches Layout Make sure that each CPO-VAV2A controller on the
MS/TP bus has a unique MAC address. Valid
Set S1 to the lower nibble of the address and S2 to the higher
address for CPO-VAV2A is from 1 to 30. 0 is
nibble of the address.
reserved for the plant controller while CPO-Studio
Example: If you want to set 2 as the MAC address, S1 should uses addresses 32 and 35.
be set to 2 and S2 should be set to 0.
It also shall be ensured that CPO-VAV2A, CP-
Similarly if you want to set 17 as the MAC address, S1 should VAV/SPC and CP-DIO on the same MS/TP bus
be set to 1 and S2 should be set to 1. MUST NOT have the same MAC Address.
The following table illustrates the S1 and S2 switch settings
for the corresponding MAC addresses.
E 0 14 - Set Point
- Bypass/Fan Speed
F 0 15
• 12-bit A/D resolution
0 1 16
The CPO-VAV2A controller supports wall modules:
1 1 17
• TR2x
2 1 18
• TR40
3 1 19
• TR42
4 1 20 • T7560
5 1 21 • T7460
6 1 22 • C7110C/D
7 1 23 • C7262A
8 1 24 • CP-WM-FCU
9 1 25 • CP-CM
A 1 26 • CP-US-WM-FCU
• CP-US-WM-VAV
• CP-WM-VAV 1 A1
1 2
COM AGND
2
CO2 Output 0...10V AGND
Attention 24 VAC/DC 3 3
Temp
VAV
Terminals
C7110D 4
Resolution of the PT1000 sensor: 1 Fahrenheit or Terminals NTC 20kOhm 4
Set Point
0.6 Centigrade. SETPT. 1...10kOhm
5 5 ByPass/Fan
6 6
Do not use the datapoint associated to PT1000 in LED INPUT LED
control logic which requires a resolution less than OCCUPANCY 7
1 Fahrenheit.
The analog input with PT1000 can be used in Figure 17 Connection of C7710D with CPO-VAV2A
control loops only when connected to
CPO-VAV2A via a transducer with 0-10V rating. 1
1 A1
Additionally, you must use the ComfortPoint Open V+
2 2
Studio tool to define custom characteristics which Com AC/DC AGND
3
matches the selected transducer. TEMP 3 AGND
C7262A 4
VAV
4
The PT1000 sensors connected directly with Terminals TEMP Temp Terminals
5
CPO-VAV2A can be used only for monitoring and OUT1: CO2 Set Point
reporting purposes. OUT2: CO2
6 ByPass/Fan
RELAY NO 7 LED
RELAY NO
The connection between CPO-VAV2A and wall modules are Figure 18 Connection of C7262A with CPO-VAV2A
illustrated in Figure 15 through Figure 21.
1 1
COM AGND
1 1
2 2 Common AGND
SENSOR Temp
2 2
3 3
VAV Setpoint Temp
SETPOINT Set Point Terminals VAV
3 3 Set Point Terminals
T7460 4 4
MSTP+
Terminals BYP/FAN ByPass/Fan CP-CM 4
5 5 Temperature Sensor ByPass/Fan
Terminals
LED LED 5
MSTP- LED
6
BYP/RTN 6
24 Vac/dc input
LED/RTN 7
Figure 15 Connection of T7460 with the CPO-VAV2A Figure 19 Connection of CP-CM with CPO-VAV2A
1 1
COM AGND 1 1
2 2 24 Vac/dc input AGND
SENSOR Temp 2 2
VAV Occupancy Temp
3 3 (24Vac input contact) VAV
SETPOINT Set Point Terminals 3 Set Point
3 Terminals
T7560 4 4 CP-WM Temperature Sensor
Terminals BYP/FAN ByPass/Fan 4 ByPass/Fan
5 5 Terminals Setpoint
LED LED 5 LED
6 FAN/Bypass
Bypass** 6
Common
Humidity 7
24 Vac 8
Figure 20 Connection of CP-WM-VAV with CPO-VAV2A
Figure 16 Connection of T7560 with CPO-VAV2A
Attention
The CPO-VAV2A controller does not control the
LCD display of the T7560 Wall module. It handles
the temperature sensor input, Bypass/Fan, or Fan
Control Input. The LCD Display must not be used
to get the Effective Occupancy state of the Figure 21 Connection of TR40 and TR42 with CPO-VAV2A
controller.
- max. 500 mA
• Non-isolated within 6 digital outputs (first 2 are reserved Figure 22 MS/TP Bus Connection
internally to drive the integrated actuator)
Integrated Actuator
Technical specification
• Type: Non Spring Return, Low Torque, Direct Coupled
Actuator (NSR, LT, DCA)
• Control Scheme: Series 60
• Torque Rating: 5 Nm
• Stroke Rating: 95°
• 90° Stroke Timing: 110 +/- 3 sec @ 50Hz, 90 +/- 2 sec @
60Hz
Controller startup
When the controller delivered from the factory is powered up
for the first time, the device instance ID is set to a value
TO ZIO between 1 ~ 30 which is based on the MAC address. If the
MAC address changes, the device instance ID also changes
Figure 23 Sylk™ Bus Connection to match the MAC address. After downloading the application
to the controller, the instance ID is modified to a new value as
defined in the CPO Studio project. Subsequently, the device
Power Supply instance ID does not change despite the MAC address
changes.
Therefore, to discover this unitary controller from CPO Online
The CPO-VAV2A controller is powered by an external NEC tool with instance ID less than 128, enable the MSTP
Class 2 transformer. Power is internally looped in T-terminal channels in the system settings page of plant controller.
and remains looped after T-terminal is unplugged from the See “Managing system settings” section from “CPO Online
CPO-VAV2A controller. User’s Guide (EN2B 0002 IE10)”.
S24VAC Cabling
230 VAC 24 VAC
N24VAC
This Section describes the specifications for cables used in
FGND making connections to the CPO-VAV2A controller.
Cable Routing
Figure 24 Powering CPO-VAV2A through an external transformer All signal cables (input/output, low voltage) are
communication circuits and should therefore be routed
separately from the line voltage. Minimum distance is 4in (100
Attention
mm).
There are no internal fuses inside T-terminal for
looped power supply. The maximum current rating
is 9 Amp. Drawing more current can damage the Attention
product. Connect an external fuse. Avoid using joints in sensor cables.
Connection drawings
1.E.g. for 0-10 VDC input, NTC20K, PT1000, dry
contact, 0-10 VDC output.
This section describes example connection drawings of the
CPO-VAV2A controller with:
Attention
• MS/TP bus
The maximum length of a signal cable with 24
• Sylk bus
VAC supply is 550 ft. (170 m). The max. length of
a two-wire, 0-10 Vdc signal cable is 1300 ft. (400 • 24 VAC power, and IO connection
m). The secondary side of the transformer must
not be connected to earth ground.
Installing a fuse on the secondary side of the
transformer is recommended to protect the
devices against incorrect wiring.
• Polarity insensitive
• Can use daisy chain wiring for multiple Sylk devices. If
wire size is too thick for two wires in the terminal, use
pigtails.
CP-VAV/SPC/ CP-VAV/SPC/
F1 CPO-VAV2A #1 CPO-VAV2A #N
RT
RS485 +
RS485 +
RS485 -
RS485 -
FGND
FGND
1 2 3 4 5
24 V-0
24 V
RT
510 Ω 510 Ω 90 to
120 Ohm
RS485+
RS485-
5 V-ISO GND-ISO
POWER BACnet/MSTP
CP-IPC 3 CH+
1 S24VAC
2 N24VAC 4 CH-
5 FGND
NOTES:
Always power the CP-IPC with a transformer separate to the connected BACnet MS/TP modules.
N = max. 30 modules.
230 V
L
24 V
CP-VAV/SPC/ CP-VAV/SPC/
F1 CPO-VAV2A #1 CPO-VAV2A #N
RT
RS485 +
RS485 +
RS485 -
RS485 -
FGND
FGND
1 2 3 4 5
24 V-0
24 V
RT
510 Ω 510 Ω 90 to
120 Ohm
RS485+
RS485-
DIP SWITCH ON
5 V-ISO GND-ISO
CPO-PC-6A
NOTES
Always power the CPO-PC-6A with a transformer separate to the connected BACnet MS/TP modules.
N = max. 30 modules.
120 ohm
120 ohm
3 4 5 FNGD FNGD
S-BUS
S-BUS
S-BUS
S-BUS
CPO-VAV2A Sylk sensor 1 Sylk sensor N
DO for Integrated
actuator
COM
DO2
DO1
+ -
L
H CPO-VAV2A TRIAC EQUIVALENT
CIRCUIT
AIRFLOW
PICKUP
ByPass/Fan
Set Point
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
AO2
AO1
485-
LED
AI1
Shied should
be continuous
24V AC +
MSTP Channel
24V AC COM
-
Fan
Stage 1
staged reheat
1
4
5
8
SETPOINT
BYP/FAN
SENSOR
Bypass**
Stage 2
Humidity
24 Vac
COM
LED
Stage 3
T7560 Terminals
Line Power
Figure 25 Controller wiring diagram for typical VAV application -with Series Fan , staged Reheat, T7560 Wall Module
DO for Integrated
actuator
COM
DO2
DO1
+ -
L
H CPO-VAV2A TRIAC EQUIVALENT
CIRCUIT
AIRFLOW
PICKUP
ByPass/Fan
Set Point
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
AO2
AO1
485-
LED
AI1
24V AC +
MSTP Channel
24V AC COM
-
1
4
5
Y Y
SETPOINT
BYP/FAN
SENSOR
Bypass**
Humidity
G G0 G G0
24 Vac
COM
LED
Modulating valve :
T7560 Terminals 3 wires external
powered 0...10V device
Figure 26 Controller wiring diagram for typical VAV application - with modulating valves,T7560 Wall Module
DO for Integrated
actuator
COM
+ -
DO2
DO1
L
H CPO-VAV2A TRIAC EQUIVALENT
CIRCUIT
AIRFLOW
PICKUP
ByPass/Fan
Set Point
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
485-
AO2
AO1
LED
AI1
Shied should
be continuous
24V AC +
MSTP Channel
24V AC COM
-
1
2
4
S-BUS
S-BUS
NET-1
NET-2
Y Y
G G0 G G0
56
12 4
Sylk Bus
7 89
3
Address Dial
0
Modulating valve :
CPO-TR40/42 3 wires external
powered 0...10V device
Figure 27 Controller wiring diagram for typical VAV application - with modulating valves, CPO-TR40 and TR42 Wall Modules
DO for Integrated
actuator
COM
DO2
DO1
+ -
L
H CPO-VAV2A TRIAC EQUIVALENT
CIRCUIT
AIRFLOW
PICKUP
ByPass/Fan
Set Point
240/24 Vac
N24VAC
S24VAC
S-BUS
S-BUS
AGND
AGND
AGND
FGND
FGND
Minimum 40VA
Temp
COM
COM
485+
DO6
DO5
DO4
DO3
485-
AO2
AO1
LED
phase to power
controls
Potential free contacts
24V AC C/B A
4...20mA
MSTP Channel
24V AC COM N
E
Transformer secondary
L L L L remains floating
Temperature No earth
Sensor
- + Y Y
T
~ G G0 G G0
GND
- +
2 meters (max)
-+
GND
Caution
Changes or modifications not expressly approved
by the party responsible for compliance could void
the user’s authority to operate the equipment.