0% found this document useful (0 votes)
209 views7 pages

Plug Flow Reactor Design Equations

The document discusses the design equations for plug flow reactors (PFRs) in terms of conversion, including a mole balance equation and an ordinary differential equation relating conversion to volume. An example is provided to calculate the volume of a PFR needed to achieve 0.9 conversion of a species using both numerical and closed form analytic solutions. The document concludes with an exercise problem to calculate the time required for a PFR to achieve a given conversion.

Uploaded by

Aries
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
209 views7 pages

Plug Flow Reactor Design Equations

The document discusses the design equations for plug flow reactors (PFRs) in terms of conversion, including a mole balance equation and an ordinary differential equation relating conversion to volume. An example is provided to calculate the volume of a PFR needed to achieve 0.9 conversion of a species using both numerical and closed form analytic solutions. The document concludes with an exercise problem to calculate the time required for a PFR to achieve a given conversion.

Uploaded by

Aries
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Plug Flow Reactor . . .

PFR Example
Closed Form Solution
Exercise

Chapter 2
Home Page
Design Equations in Terms of Conversion
Title Page

Plug Flow Reactors


JJ II

J I

Page 1 of 7

Go Back

Full Screen

Close

Quit
Plug Flow Reactor . . .
PFR Example
1. Plug Flow Reactor (PFR) Closed Form Solution
Exercise
The number of moles of a species at any given conversion is given by

FA = FA0 (1 − X) (1) Home Page

The mole balance equation for a PFR is given by


Title Page
−dFA
= (−rA ) (2)
dV
Substituting 1 into 2 JJ II

dFA0 (1 − X)
= (−rA ) (3)
dV J I
Which simplifies to

dX Page 2 of 7
FA0 = (−rA ) (4)
dV
This is a straight forward ordinary differential equation that can be solved using
Go Back
standard techniques. Either by separating and integrating Equation 4 to yield
an expression for the volume of a PFR or by using numerical techniques to solve
Equation 4 Full Screen

Close

Quit
Plug Flow Reactor . . .
PFR Example
Closed Form Solution
Z V Z X Exercise
1
dV = FA0 dX
0 0 (−rA )
Z X
1 Home Page
VP F R = FA0 dX (5)
0 (−rA )
Title Page
2. PFR Example
Plot conversion (X) as a function of time for a PFR that has 2 liter/min of a JJ II
solution of A (2.5 mole/liter) flowing through it. The functional form of the
reaction rate (−rA ) is k (CA0 (1 − X))2 where k = 0.05 liter/ (mole · s). What
is the volume of the PFR needed to achieve a conversion of 0.9 (See 1). J I

function conversionPFR()
%Input Data Page 3 of 7
ca0=2.5;
v0=2.0/60.0;
Go Back
k=0.1;

%ODE Solver Solution Full Screen


[V,X]=ode23(@fca,[0,10],[0],’’,ca0,k,v0);

%Plot both sets of data Close


plot(V,X,’Linewidth’,3)

Quit
Plug Flow Reactor . . .
PFR Example
xlabel(’Volume’,’FontSize’,14,’FontWeight’,’Bold’); Closed Form Solution
ylabel(’X’,’FontSize’,14,’FontWeight’,’Bold’);
Exercise
title(’ode23 Solution’,’FontSize’,14,’FontWeight’,’Bold’)

%ODE function Home Page

function dcadt=fca(V,X,ca0,k,v0)
dcadt=k.*(ca0.*(1-X)).^2./(ca0*v0);
Title Page

JJ II

J I

Page 4 of 7

Go Back

Full Screen

Figure 1: ODE solution


Close

Quit
Plug Flow Reactor . . .
PFR Example
3. Closed Form Solution Closed Form Solution
Exercise
Separation of variables and integration yields Equation 6. This equation can be
solved by evaluating the integral analytically (Appendix A, Fogler) or numeri-
cally using MATLAB or a calculator. Home Page

Z 0.9
1
VP F R = CA0 v0 dX (6)
0
2 (1
k CA0 − X)2 Title Page

3.1. Analytic Solution JJ II


From Appendix A of Fogler, the integral evaluates to
Z x
1 x J I
2 dx = 1 − x (7)
0 (1 − x)

The volume of the PFR is given by Page 5 of 7

CA0 v0 X Go Back
VP F R = 2 1−X
k CA0
2.5 mole 2 liter min mole · s liter2 0.9
VP F R = | | | | 2 2
| Full Screen
liter min 60 s 0.1 liter 2.5 mole 1 − 0.9
VP F R = 1.2 liter
Close

Quit
Plug Flow Reactor . . .
PFR Example
3.2. Numerical Solution Closed Form Solution

The calculator solution using a TI-89 is Exercise


2.5*2/60/(0.1*2.5^2)*int(1/(1-x)^2,x,0,0.9)
1.2
Home Page

The MATLAB solution is


function PFRNumericIntegration() Title Page
%Input Data
ca0=2.5;
v0=2.0/60.0; JJ II
k=0.1;
J I
fra=@(x) 1./(1-x).^2;

vpfr=ca0*v0/(k*ca0^2)*quadl(fra,0,0.9) Page 6 of 7

vpfr =
Go Back

1.2000
Full Screen

Close

Quit
Plug Flow Reactor . . .
PFR Example
4. Exercise Closed Form Solution
Exercise
Find the time required to convert a 0.5 mole/liter solution of A to 0.075 mole/liter
in a PFR reactor. The reaction is first order ((−rA ) = k CA ) with k = 0.005s−1
and v0 = 0.5liter/s. Home Page

Solution
Title Page

JJ II

J I

Page 7 of 7

Go Back

Full Screen

Close

Quit

You might also like