Installation, operation and maintenance manual

for

LPP-D peristaltic pumps

Printed 17/11/2006
2(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

CONTENTS

1. GENERAL ................................................................................................................4

1.1 Mechanical warranty for LPP-D pumps ..............................................................5

1.2 General safety instructions for LPP-D pumps.....................................................6

1.2.1 Safety devices ...........................................................................................7

2. INTRODUCTION ......................................................................................................8

2.1 Fields of application and site conditions .............................................................8

2.2 General description.............................................................................................9

2.2.1 Operating principle ....................................................................................9

2.2.2 Main components ......................................................................................9

2.3 Description of optional accessories ..................................................................10

2.3.1 Electrical drive control accessories .........................................................10

2.4 Technical specifications....................................................................................11

2.4.1 Pump parameters ....................................................................................11

2.4.2 Dimensions and weights..........................................................................12

3. TRANSPORTATION, STORAGE and LIFTING ....................................................12

4. INSTALLATION .....................................................................................................14

4.1 General .............................................................................................................14

4.2 Installing the pump............................................................................................14

4.3 Electrical connections .......................................................................................16

4.4 Pipe work ..........................................................................................................16

4.4.1 General....................................................................................................16

4.4.2 Allowable forces on the inlet and outlet connection.................................17

5. USING THE PUMP.................................................................................................18

5.1 Commissioning .................................................................................................18

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 3(28)
Installation, operation and maintenance manual

5.2 Operation and shutdown .................................................................................. 18

6. MAINTENANCE AND SERVICE ........................................................................... 20

6.1 General maintenance and inspections............................................................. 20

6.1.1 Monitoring during operation .................................................................... 20

6.1.2 Lubrication .............................................................................................. 21

6.2 Changing the hose ........................................................................................... 22

6.2.1 Preparations............................................................................................ 22

6.2.2 Removing the hose ................................................................................. 22

6.2.3 Replacing the hose ................................................................................. 23

6.3 Servicing .......................................................................................................... 24

6.3.1 Rotor assembly and bearing replacement .............................................. 24

6.3.2 Gearbox assembly .................................................................................. 25

6.3.3 Crankshaft and main bearing assembly.................................................. 25

6.4 Troubleshooting ............................................................................................... 27

APPENDICES:

APPENDIX A (1 page)
APPENDIX B (4 pages)
APPENDIX C (1 page)

LAROX FLOWSYS OY
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TEL. +358 201 113 311, FAX +358 201 311 300
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 v. 1.1 LPP-D peristaltic pump 4 (28)
Installation, operation and maintenance manual

1. GENERAL

DECLARATION OF CONFORMITY
( Directive Machinery 89/392/EEC, Annex II A )

LAROX FLOWSYS OY

declares herewith that the supplied LPP-D pump complies with the following
provisions applying to it:

EC-Directive Machinery as amended by 93/44/EEC, Annex I No. 1

Following harmonized standards have been applied:

EN 292 Part 1, EN 292 Part 2, EN 809

DECLARATION OF INCORPORATION
( Directive Machinery 89/392/EEC, Annex II B )

LAROX FLOWSYS OY

declares herewith that the supplied LPP-D pump is intended to be

incorporated into machinery or assembled with other machinery to constitute
machinery covered by this directive and must not be put into service until the
machinery into which it is to be incorporated has been declared in conformity
with the provisions of the directive as amended by 93/44/EEC.

Following harmonized standards have been applied: EN 809

For Larox Flowsys Oy

Lappeenranta, April 23, 2003

Jarmo Partanen
Technical director

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 113 311, FAX +358 311 300
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v. 1.1 LPP-D peristaltic pump 5 (28)
Installation, operation and maintenance manual

1.1 Mechanical warranty for LPP-D pumps

The warranty is valid for 12 months from the date of dispatch ex works excluding:

- wearing parts like seals, bearings and hoses (for hose manufacturing fault
claims, see “PUMP HOSES” below)
- pumps which the first buyer has resold without a prior written agreement with
the seller about the validity of the remaining validity period
- direct or consequential damages caused by structural changes made to the
pump or caused by the use of such parts that are not of original manufacture

All claims regarding the hose and/or the pump warranty must be made by the buyer
in writing within thirty (30) days from the date the defect was noticed. See appendix A
for the claim form.

If the conditions set in the claim form are not followed, the buyer will lose his right to
the warranty.

The warranty includes new parts to replace the damaged ones. Delivery terms: ex
works packed, all other costs are excluded.

Larox Flowsys Oy standard conditions of sale are described in appendix B.

PUMP HOSES:

The pump hose is in contact with the product flow and it may be subject to wearing,
high temperatures, pressure shocks and chemical influences, etc. Because of these
facts the pump hose is listed as a wearing part, which has to be changed from time to
time.

Larox pumps have worked reliably in many difficult applications. None the less,
because operating conditions vary widely, we can not give exact figures or
warrantees for hose life time. The warranty applies only to manufacturing faults in the
hose.

In manufacturing fault cases the customer has the right to return the defected pumps
or hoses to the supplier. The supplier will credit the value of the pumps/hoses
excluding freight, packing and all other costs providing:

- the pumps have been used in their intended application on site

- any claim on ruptured hoses provides that the original hose and operation
feed back form are sent to Larox Flowsys Oy for chemical and mechanical
examination
- the replacing of the ruptured hose is made after this examination

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
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Installation, operation and maintenance manual

1.2 General safety instructions for LPP-D pumps

The following symbols are used in this manual to point out sections which require
special attention:

SYMBOL MEANING

Personal safety risk:

the neglect of safety precautions may cause
serious injury or death.

Electrical safety involved:

the neglect of safety precautions may cause
serious injury or death.

Equipment or environmental risk:

the incorrect use or maintenance of the
device may cause danger to the
environment or the device itself.

Read the operation and maintenance

instructions:
before operating the device you must read
and fully understand the operation and
maintenance instructions.

Observe the safety instructions given in this manual to prevent accidents and to
ensure the correct operation of the pump. The installation and maintenance of the
pump should only be performed by properly trained personnel.

In the pump design, the safety aspects have been taken into consideration as far as
it is reasonably possible.

Never let the pump run with the front cover or sight glass open. If in certain
maintenance operations the window has to be removed, proceed with the utmost
caution. Do not to place any body part in danger.

The pump is connected to high voltage. The terminal box should never be opened
when supply voltage is on. Only qualified electricians should perform electrical work.
The pump is capable to produce and maintain high pressures. This should be taken
into consideration when the pipe connections etc. are released. It is possible that the
pipeline may still have high pressure although the pump is not running.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
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v. 1.1 LPP-D peristaltic pump 7 (28)
Installation, operation and maintenance manual

1.2.1 Safety devices

Unauthorized persons are not allowed to be in the vicinity of the pump when it is on.
The maintenance and servicing of the pump must be done by authorized personnel
only.

LPP-D pumps should always be equipped with safety devices required by local law at
the installation site. Despite the laws of any country, the power supply to the pump
unit must always be equipped with at least the following electrical safety devices:

- an emergency switch
- a main switch
- motor over current protection
- circuit breakers/fuses

The front cover is also a safety protection device and the pump
should never be operated with the front cover open or removed.

Included in the safety devices is also an optional hose leak detector. The hose leak
detector can be connected to the pump and supply to ensure quick response to
detected leaks.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
8(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

2. INTRODUCTION
2.1 Fields of application and site conditions
The LPP-D pump series is meant for pumping pure liquids, liquids with solids, slurries
and aggressive mediums. Normal pumping duties are transfer, dosing and emptying.
When planning other duties, please contact our local representative for more
instructions.

Table 1. Examples of industries and applications for the LPP-D.

INDUSTRY APPLICATION
Chemical dosing and sludge
Water and Effluent Treatment
transfer
Mining and Metal Industry,
Slurries and chemicals
Mineral Processing
Pigments and Fillers Paper pigments and paints
Pumping glues and dosing
Chemical Process Industries
chemicals
Pulp and Paper Industry Coatings and liquors

Building and Cement Industry Abrasive raw material slurries

Food Industry: Breweries,

Filtration and filtration aids
Wineries, Beverage
Kieselguhr filtering
Production

The LPP-D hose pump is self-priming and seal-less. Because the pump is seal-less it
is not damaged if it runs dry even for longer periods of time. In the pump the only part
in contact with the pumped medium is the hose. The hose is also the only wearing
part of the pump.

Using the pump for any other purposes than pumping is strictly
forbidden.

The pump unit protection class (IP) depends on the accessories combined with the
pump. The basic pump unit with motor has the protection class IP55.

LAROX FLOWSYS OY
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TEL. +358 201 113 311, FAX +358 201 311 300
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Installation, operation and maintenance manual

2.2 General description

2.2.1 Operating principle

The operating principle of the pump is based on peristaltic effect, where a single
bearing mounted roller presses against the hose only once per a 360° operating
cycle. The roller is mounted on a crankshaft to enable the eccentric movement of the
roller.

As the cylindrical rotor rotates along the hose, the process medium is pushed forward
in the hose bore. At the same time, the hose behind the compression point reverts to
its original shape. This creates a suction effect at the pump inlet port. As a result the
hose bore is filled with the process medium. Backward flow is not possible because
of the tightly set compression on the hose.

2.2.2 Main components

The main components of the LPP-D pumps and the location of the type plate are
indicated in figure 1.

Drive unit
Hose brackets

Rotor
Front
cover

Location of
type plate

Crank shaft Pump

casing
Hose

Figure 1. Main components of the pump and location of the type plate

The crankshaft is fitted with a bearing to the casing hub on the centre of the back wall
of the casing. The drive unit is connected with a flange to the casing hub.

LAROX FLOWSYS OY
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Installation, operation and maintenance manual

The hose material, nozzles (connections) and the drive size are the only items of the
pump that will vary depending on the pumped medium and the flow pressure
parameters.

The pumps can be equipped with two types of geared motors or gear units. Possible
gear unit types are: helical gear box or helical-bevel gear box. Both can be offered as
geared motors or gear units with IEC flange for motor.

2.3 Description of optional accessories

2.3.1 Electrical drive control accessories

The electrical drive control accessories are:

- hose leak detector

- revolution detector
- frequency inverter (integrated or separate)

The hose leak detector is a two-wire floating type switch connected to the back wall
of the pump. It is an NC type detector: when the liquid level rises inside the casing,
the leak detector circuit opens.
The revolution detector is an inductive detector mounted on the back wall of the
pump. The detector sends one impulse per detected revolution of the crank shaft.
The detector requires a supply voltage of +24 V.

The frequency inverter is for controlling the rotation speed of the pump. The inverter
can be delivered either integrated to the motor or separately.
The integrated inverter has a high protection class (IP 66) and it can be equipped
with a local speed control (a potentiometer) or remote speed control (0...10V,
0/4...20mA).
The separate inverter must be installed in a cool and dry place. The set point for the
separate inverter signal can be adjusted with a 0...10V signal (optionally ±10V,
0/4...20mA), fixed frequencies or a bus. The analogue output signal is scalable, 0 to
10V.

All connections must be made only by authorized persons.

See the spare parts catalogue for the part codes.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
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v. 1.1 LPP-D peristaltic pump 11 (28)
Installation, operation and maintenance manual

2.4 Technical specifications

2.4.1 Pump parameters

Table 2. Pump parameters

Max.
Size Flow Flow / Hose bore
Pump Operating
range capacity revolution and
model pressure
(DN) (m3/h) (litres) connection
(bar)
15 mm,
LPP-D15 15 0,06...0,6 0,1 7,5
R ½”
20 mm,
LPP-D20 20 0,1...1,1 0,18 7,5
R ¾”
25 mm,
LPP-D25 25 0,2...2 0,3 7,5
R 1”

The optional hose and auxiliary specifications for all the pump sizes are indicated
below.

Hose materials (optional):

- EPDM
- NR
- NBR
- SBRT

Pump control (auxiliaries):

- hose leakage detector
- revolution detector
- frequency inverter (integrated or separate)

The flow rate of the pump can vary from the values mentioned
above.
There can be many reasons for this, such as:

- high viscosity of the pumped medium can reduce the

flow/revolution if the pressure on suction side is less than the
ambient pressure
- high suction which reduces the flow capacity per revolution

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
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12(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

2.4.2 Dimensions and weights

The final dimensions and weight of the pump depend on the drive and accessories
mounted on the pump.

Table 3. Approximate weights for the LPP-D pumps

PUMP DRIVE TOTAL

MODEL
(kg) (kg) (kg)
LPP-D15 33 14 47
LPP-D20 33 14 47
LPP-D25 42 20 62

3. TRANSPORTATION, STORAGE and LIFTING

The LPP-D pump is delivered in its own transportation box. Store and transport the
pump in the original delivery box until the final installation. Store the pump unit in a
dry cool place protected from the sunlight.

Before taking the pump out from its transportation casing make sure that the
foundation for the pump is ready and is of the required dimensions and materials.

If storage is required after the pump has been in use, observe following the
instructions:

- flush the pump clean from the medium

- remove the hose from the pump to avoid it going flat during storage
- clean the pump housing
- store the pump in a dry place in standard temperature, protected from
sunlight

Only lift the pump with approved lifting equipment of sufficient

capacity, when necessary. Before handling, make sure that the
equipment is capable and suitable for the task. Always follow the
instructions of the lifting equipment

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Installation, operation and maintenance manual

The right method of connecting the halyards is shown in figure 2. The halyards must
not be connected to the lifting eye of the gearbox or the motor.

Figure 2. Lifting the pump

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P.O. BOX 338, FI-53101 LAPPEENRANTA
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14(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

4. INSTALLATION
4.1 General

The LPP-D pumps are for industrial use only. The pump should
be installed indoors or it must be protected from direct sunlight or
high moisture and rain.

The installation of the LPP-D pump is only allowed to be performed by professionals

and properly trained persons. All installation and maintenance tools and values are in
accordance with the metric system.

Installation of the pump requires:

- a complete set of spanners

- a complete set of Allen keys
- a torque wrench (up to 300 Nm)
- screw drivers (for the electrical connections)

The pump must be mounted on the pump foot which is a part of the cast pump
casing.

The LPP-D pumps are normally delivered fully assembled (except if the pump is
delivered with an IEC flanged gear unit without motor) and ready for use. The hose
with lubricant is installed in the pump.

4.2 Installing the pump

The pump is delivered in a transportation package to protect the pump during

transport. For more information see chapter 3 “Transportation, storage and lifting”.

Table 4. Needed distances around the pump (for maintenance and cooling)

Front Right side Left side Back

Model
(m) (m) (m) (m)
LPP-D15,
1 0,5 0,5 0,15
20 & 25

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Installation, operation and maintenance manual

Mount the pump onto a proper foundation that has either base bolts or threads for
base bolts, see section 2.4.2 Dimensions and weights for the basic pump
dimensions. The pump must be bolted with base bolts through the pump foot to the
foundation, no other mounting points are allowed. Make sure the foundation is firm
enough to withstand the weight and vibrations that might occur during pump
operation.

The only allowed mounting position is the “foot down” position.

Table 5. Pump base bolts and tightening torque

Tightening torque
Model Bolt
(Nm)

LPP-D15,
M16x70 210
20 & 25

When the foundation is ready for installation:

- Lift the pump, according to the instructions mentioned in chapter 3, and lower
the pump to the foundation.
- Bolt the base bolts to the foundation and tighten the bolts using a torque
wrench and the torque tightness mentioned in Table 6. (Pump base bolts and
tightening torque).
- Remove possible transportation supports.

If the pump is located in a dirty environment, where it can be

exposed to liquid, sprays or dust settling on the motor, the motor
must be protected with a cover. An unclean motor can overheat
and be damaged.

If installing a pump with an IEC flanged gear unit, the motor can
be mounted on the gear unit after the pump is bolted to the
foundation. Motor installation must be performed according to
the instructions given by the manufacturer.

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16(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

4.3 Electrical connections

For easier maintenance and operation, the pump control should be equipped with a
local rotation direction switch. The motor connection must be done according to
instructions provided by the manufacturer. The instructions are delivered with the
motor unit.

Always make sure that existing power supply voltage is correct

for the pump and control unit.
Only qualified electricians are allowed to make the wiring
connections.

4.4 Pipe work

4.4.1 General

Flow direction of the pump is from left to right when looking at the front of the pump.

If the flowing medium contains heavy particles, minimum velocity

of the medium must be maintained to avoid sedimentation and
line blockage.

Connected pipes should fulfil the following requirements:

- The connection lines should be oversized to reduce pressure loss in the

pipeline
- The pump should be connected to pipelines with connector hoses or there
should be a short part (500 mm) of pipeline easy to remove to allow enough
space for hose change and maintenance
- The pipelines must be properly connected to protect the pump from stresses
that may come from the pipeline
- The pipelines must be properly connected and secured to withstand
pulsations from the suction and discharge flows of the pump. Value of
pulsating pressure difference depends for example on: pumped pressure,
pumped flow rate, S.G. of pumped medium, pipeline dimensions, etc. The
pulsation effect can be reduced by using pulsation dampeners.
- If the pump discharge pipeline includes valves, then a pressure relief valve
must be installed between pump and that valve to avoid overpressure.

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Installation, operation and maintenance manual

Both pump suction and discharge connections are threaded nozzles. See the
following table for the connection sizes.

Table 6. Suction and discharge connection sizes

Connection nozzles
Model
(inch)
LPP-D15 R ½”
LPP-D20 R ¾”
LPP-D25 R 1”

4.4.2 Allowable forces on the inlet and outlet connection

The pump should be connected to the pipelines with hoses for easy maintenance
and to isolate possible forces from the pipeline. If the pump is connected to a pipeline
directly with inflexible pipes, the pipelines must be fixed so that the pump connection
is free from stress and vibrations from the pipeline.

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18(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

5. USING THE PUMP

LPP-D pumps are normally delivered with the hose and lubricant already installed.
Also the drive unit (gearbox with motor) is installed before the pump is delivered. In
this case the pump is ready for use with the nominal parameters stated in the pump
nameplate. If the pump is delivered without a motor, the motor must be installed
according to the instructions provided by the manufacturer.

5.1 Commissioning

Before start-up always check that the pump is installed according to the instructions
in this manual and the existing safety regulations.
At the very least, check the following:

- The pump is to be used only for the purposes it has been sold for.
- The installed hose and the LPP-lubricant are compatible with the pumped
medium.
- The pumping parameters, stated in the pump nameplate, are suitable for the
pipeline the pump is connected to.
- The required relief valve/safety devices to avoid overpressure are connected
and operational.
- The electric connections have been made by authorized persons.
- Starting the pump does not cause danger to other persons or other
equipment in the pipeline.
- The pump is connected to the pipe work and all the connections are tight and
secure.
- All valves on both sides of the pump are open. Pay special attention to the
valve on the discharge pipe.
- If the pump is equipped with a variable speed drive, the minimum operating
frequency must be high enough to guarantee pump cooling. If the motor
speed is too low for cooling or ambient temperature is high, the motor has to
be equipped with an electric drive fan.

5.2 Operation and shutdown

All of the LPP-D pump models can be operated with a maximum speed of 100 rpm. If
higher speeds are required, please consult our local representative.

When turned on, the pump starts to rotate at its nominal speed (unless equipped with
a variable speed drive). The nominal rotation speed produces the nominal flow rate.

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Installation, operation and maintenance manual

If the pump is equipped with a variable speed drive, the minimum speed must be
limited. The limitation is necessary, so as not to overheat the motor by running it at
low speeds for a long period of time.

Never close discharge valves when the pump is operating; risk

of over-pressurization and pipeline/pump failure.

To avoid pipeline/pump blockage, the pump and discharge lines must be washed
every time the pump is stopped. When the pump is started after interruptions, all
valves in the charge line must be re-opened and the pipeline must be clear of any
blockages.

The pump unit can be delivered with a hose leak detector. The
device must be connected to the control system for it to work
properly.

The need for hose replacement can be monitored during pump operation by
controlling the produced flow rate vs. pump speed. If the flow rate per revolution is
less than the nominal flow per revolution, the hose must be replaced.

LAROX FLOWSYS OY
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20(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

6. MAINTENANCE AND SERVICE

6.1 General maintenance and inspections

Hose pumps are often critical machines in process operations. In order to guarantee
the problem-free and reliable operation of the pump, basic monitoring and inspection
must be done on a daily basis.

The only wearing part in the pump is the hose. A certain amount of hose lubricant is
required for each hose. Also new O-rings for the hose end connections to the pump
are required.

6.1.1 Monitoring during operation

The condition of the hose must be controlled regularly. Controlling must be carried
out both physically on-site and also by monitoring the operation parameters of the
control system.

When monitoring the hose condition the current pumped flow rate (l/min) is divided
by the current pump speed (rpm). If the result is significantly less than the given flow
per revolution in the pump datasheet (difference >5%), the hose must be replaced.
The given flow rate also depends on the process parameters (suction height, medium
viscosity). A reduced flow rate per revolution may indicate backflow trough the
compression point.

The process parameters can vary during operation.

The gear unit and bearing seal condition can be controlled visually for any oil or
grease leaks. If any leaks are noticed, seals (and bearings if needed) must be
changed.

The motor surface must be clear from dust and dirt. If the motor
cooling ribs are covered with dust, the motor can overheat and
be damaged.

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v. 1.1 LPP-D peristaltic pump 21 (28)
Installation, operation and maintenance manual

6.1.2 Lubrication

The LPP-D pump hose is lubricated with LPP hose lubricant to minimize friction. The
lubricant has a temperature range from –20°C to +100°C and must be poured into
the pump casing when the hose is installed or replaced. The correct amount of
lubrication is 0,4 litres. This is the same for all of the pump models.

Make sure there is lubricant in the pump before it is started.

Always check the compatibility of the lubricant for the pumped

medium. Although the LPP hose lubricant is a very stable
compound it can react with oxidizing mediums like some acids.
If unsure, always contact your local LPP representative for
further information.

The rotor and main bearings are lubricated for 6 months use. 5% of the grease must
be added every 6 months. In high ambient temperatures, the life-span of the grease
can be shortened and more frequent greasing is recommended. The bearing grease
type must be:

SKF LGHP2 or an equivalent

Lubrication of the gear unit must be carried out according to the instructions provided
by the manufacturer (delivered with the unit).

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
22(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

6.2 Changing the hose

6.2.1 Preparations

Always clean the surroundings of the pump and the outer surface of the pump before
beginning maintenance work. This is to avoid any dirt getting into the pump. Also
drain the pipelines on both sides of the pump and close the pump inlet and outlet
valves.

6.2.2 Removing the hose

1. Switch off the electric supply to the pump.

2. Open the drain valve or the front panel to drain the pump casing. Protect
yourself against possible splashes of the medium from inside the pump.

If the pump has been used to pump harmful mediums, the pump
casing can contain substances which may be harmful to you and
to the environment. Use proper waste disposal procedures set by
your facility.

3. Remove the front cover by opening the bolts on the cover.

4. Turn the rotor to its lowest position.
5. Unbolt the hose brackets on both sides of the pump.
6. Remove the nozzles from the hose ends
7. Pull in the hose ends trough the pump ports.
8. Take off the o-ring.
9. Pull the hose out of the casing.

Make sure that no unauthorized persons are near the pump when
changing the hose.

10. Clean the pump casing properly.

Any particles or material inside the pump can destroy the pump
or the hose and reduce the maintenance-span of the pump and
hose.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 23 (28)
Installation, operation and maintenance manual

6.2.3 Replacing the hose

1. Lubricate the hose ports in the pump with LPP hose lubricant to make the
installation easier and slide the hose ends to the ports from inside the casing.
2. Install new o-rings at the pump ports.
3. Push the hose ends through the ports so that the hose end is in contact with
the shoulder of the groove in front of the port.

Hose bracket

Hose
O-ring

Nozzle

It is very important
that the hose end is
pushed against the
shoulder of the
groove.

Figure 3. Hose connections

4. Push the nozzle into the hose. Take care that the hose remains in its position.
5. Place the hose bracket and in its bolts in their place on both sides.
6. Push the lower part of the hose into the pump casing between the rotor and
the casing. You can help the mounting by rotating the rotor by hand.
7. Check that the nozzles are in the correct position in the corresponding
grooves.
8. Close the front cover and pour in the hose lubricant through the plug on top of
the pump casing. The correct amount of lubricant is 0,4 litres.
9. Close the plug.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
24(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

6.3 Servicing
6.3.1 Rotor assembly and bearing replacement

Before starting this maintenance operation, make sure that you have all required
spare parts.

The disassembly of the rotor and the rotor bearings can be done according to the
following steps:

1. Disconnect the power to the pump unit.

2. Remove the front cover by opening the bolts on the cover.
3. Take out the hose according to the instructions in chapter “6.2.2 Removing
the hose”.
4. Remove the seal plug from the centre of the rotor.
5. Remove the locking ring and the supporting ring.
6. Pull out the rotor assembly from the crank shaft.

Crank shaft
Bearing

Bearing
Locking
ring

Seal
Rotor
Support ring

Seal plug

Figure 4. Rotor and bearing assembly

7. Remove the seal and the bearings from the rotor.

The assembly of the rotor and the rotor bearings can be done according to the
following steps:

1. Insert the bearings into the rotor and replace the seal.
2. Mount the rotor onto the crank shaft.
3. Fasten the supporting ring and the locking ring into the rotor.
4. Replace the seal plug onto the centre of the rotor.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 25 (28)
Installation, operation and maintenance manual

5. Add grease to the rotor hub.

6. Replace the hose according to the instructions in chapter “6.2.3 Replacing the
hose”
7. Close the front cover by tightening the bolts.

Do not use any hammering tools at any point during this

installation. Prelubricate all the bearings with grease before
installation.

6.3.2 Gearbox assembly

For dismantling the gearbox, observe the following steps:

1. Isolate the power supply and disconnect the wiring from the motor.
2. Support the gear unit and the motor with a lifting device
3. Remove the gearbox flange bolts.
4. Pull the gearbox/motor unit apart from the pump and lower the gearbox/pump
unit on to a table.

The gear unit is assembled in the opposite order.

Add the same amount of grease that was removed during the
process and replace the paper seal.

6.3.3 Crankshaft and main bearing assembly

First dismantle the rotor and gear unit as described above.

1. Make sure the power supply has been isolated and the wires have been
disconnected.
2. Rectify the bent part of the locking washer out from the groove in the locking
nut and remove both parts from the crank shaft.
3. Remove the crank shaft from the pump casing by pushing it from the gearbox
side and set it on a table.
4. Remove the locking ring from the casing hub and pull out the rear bearing.
5. Pull out the shaft sealing and the front bearing.
6. Clean all parts and the pump casing, paying special attention that no foreign
particles or materials get inside the pump.
7. Grease the bearings and check all removed parts for wear and replace if
necessary with original spare parts.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
26(28) LPP-D peristaltic pump v. 1.1
Installation, operation and maintenance manual

Lock nut Locking

ring

Front
bearing
Locking
ring Crank shaft

Rear
bearing

Shaft
Pump Seal Parallel key
casing

Figure 5. Crank shaft and main bearing assembly

Assembly of the crankshaft:

1. The assembling process of the crankshaft is opposite to the dismantling

process.
2. Make sure the bearings have been greased before installation. Take the
bearing bushing out of the front bearing and mount the bushing onto the
crank shaft.
3. Mount the front bearing into the casing.
4. Press the shaft sealing into the casing.
5. Mount the rear bearing into the casing.
6. Replace the locking ring.
7. Insert the crank shaft into the pump unit through the front.
8. After tightening the locking nut, lock the nut with the locking washer and fill
the bearing housing with grease. Locking nut tightening torques are given in
appendix C “Tightening torques for screw threads”.
9. Assemble the rotor (with new bearings) and gear unit according to the
instructions given in chapters 6.4.1 and 6.4.2.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 27 (28)
Installation, operation and maintenance manual

6.4 Troubleshooting

Table 7. Troubleshooting table

FAULT POSSIBLE REASON ACTION

The power is OFF Turn power ON

The supply is not Connect supply

connected (authorized person only)
The pump will not Check the power supply
start Problem with the (correct supply voltage
electric supply and frequency, authorized
person only)
Safety devices
Reset any alarms
activated

Pump running with Suction valve closed Open suction valve

no flow
Blockage in suction line Clean suction line
Check pump sizing
Too high viscosity/S.G.
parameters vs. medium
in pumped medium
Pump running with properties
flow lower than Suction line partly
Clean the suction line
expected blocked
Check pumping
Too high suction lift
arrangement
Too little or wrong
Add/change lubricant
lubricant
Short hose life
Big particles in slurry Prevent big particles from
disturbing the hose entering the pump
Reduced flow during Suction line partly
Clean the suction line
operation blocked
Run the pump backwards
Too high pressure in
to reduce discharge
discharge line
pressure
Pump does not start
Blockage in discharge Flush the discharge
after shutdown
line pipeline
Empty/replace the pump
Blockage in the pump
hose
Pump casing filled Clean pump casing and
Hose leakage
with liquid change the hose.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
 v. 1.0 LPP-D peristaltic pump 1(7)
APPENDIX A

CLAIM FORM

All claims regarding the hose and pump warranty must be made in writing by the buyer within
thirty (30) days from the date the defect was noticed.

The following information must be included. Either fill out the form in print, or send the same
information to the manufacturer by other means; however the claims must be in writing.

PUMP SERIAL
MANUFACTURING NUMBER:

DATE THE DEFECT WAS

NOTICED (dd.mm.yyyy):

OPERATING CONDITIONS
UNDER WHICH THE DEFECT
WAS FOUND:

DESCRIPTION OF THE
FLOWING MEDIA:

DETAILED DESCRIPTION OF
THE DEFECT:

If all of the above information is not sent to the manufacturer in writing, the buyer will
lose his right to the warranty.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300

E-MAIL: [email protected], www.larox.fi

2 (7) LPP-D peristaltic pump v. 1.1
APPENDIX B

LAROX FLOWSYS OY STANDARD CONDITIONS OF SALE

v. 2003.12

The following terms and conditions form a part of each quotation or proposal (the
PROPOSAL) submitted by Larox Flowsys Oy (“LAROX”) for the sale of equipment
and services to a purchasing customer (the PURCHASER) and any contract made
by and between the parties includes as a part thereof these terms and conditions.

1. ACCEPTANCE. If not otherwise stated in writing, this proposal shall lapse

automatically upon the expiration of a period of 30 days after its date of submission
set forth below unless it has been previously accepted by PURCHASER or revoked
by LAROX. Such notice of revocation shall be deemed to have been given when
mailed by certified mail, postage prepaid. This proposal shall become a binding
contract, as accepted by PURCHASER, only when approved in writing hereon by
LAROX.

2. COMPLETION AND DELIVERY. LAROX will make every effort to make delivery
or complete the work within the time specified in the proposal, but LAROX shall not
be liable for any loss or damage if delivery or completion is delayed as a result of
causes of any kind beyond the reasonable control of LAROX, such as, but not limited
to, strikes or other labour difficulties, war, riots, acts of governmental authorities,
inclement weather, fire, flood, unavoidable causalities, delays in transportation of
materials, or inability to obtain timely delivery of materials from suppliers. In the event
of any such delay, it is agreed that the time for delivery or completion shall be
extended for a period of time at least equal to the time lost by reason of the delay. If
LAROX is responsible for the delay due to any other reason as mentioned above, the
PURCHASER is entitled to the liquidated damages as defined below after two weeks
from the date on which delivery should have taken place. The liquidated damages
shall be payable at a rate of 0.5 percent of the value of the delayed part of the
delivery for every whole delayed week. The liquidated damages shall not exceed 7.5
percent of the value of the delayed part of the delivery. The liquidated damages are
the only compensations available to the PURCHASER in the case of delay on the
part of LAROX. When the amount of the liquidated damages have reached the level
of 7.5 percent, a delay in delivery or completion of work shall not give rise to
cancellation by PURCHASER until thirty days after written notice of such intention to
cancel shall have been actually received by LAROX and PURCHASER shall be
obligated to accept any equipment shipped or delivered or work completed by
LAROX for fulfilment of the delivery during such period. Any claims by the
PURCHASER for compensation due to delay in delivery or completion of work shall
be waived unless made in writing and delivered to LAROX within five days after
delivery or completion of work.

3. WARRANTY. LAROX provides an assurance to the PURCHASER that the

equipment purchased is free from defects in material and workmanship under normal
use and service for a period of twelve (12) months, such period to commence on the
date of delivery provided however that the warranty period shall not extend longer
than eighteen (18) months from the date of shipment of the material parts. Any part
of the machinery supplied by LAROX, which is proven unfit for use owing to faulty

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 3 (7)
APPENDIX B

workmanship or material will, within sole discretion of LAROX either be substituted

free of charge or repaired; the free substitution or repair being limited to parts only
and excluding any work at PURCHASER’s site. This warranty shall not cover any
defects originating from ordinary wear and tear or molestation, from use of unsuitable
lubricants, negligent attendance, faulty operation or adjustment, nor shall it be valid in
case of working troubles (derangement) caused by errors on the part of the
PURCHASER with respect to the suitability of the premises in which the plant is
installed or other incorrect information, inadequate foundation works, defective
protection against exterior influence or similar circumstances for which LAROX is not
responsible. This warranty of material and workmanship is the only warranty or
guarantee made by LAROX and LAROX disclaims any and all implied warranties of
merchantability, fitness, suitability or performance.

4. DAMAGES. Under no circumstances, whether due to a breach of any warranty or

guarantee hereunder or any other cause arising out of performance or non-
performance of this proposal, shall LAROX be liable (1) for consequential or indirect
loss or damage, including but not limited to, loss of profits, loss of production, plant
down-time, or liabilities to customers or other third parties, or (2) for loss or damage
arising out of the sole or contributory negligence of the PURCHASER, its employees
and agents, or any third party, or (3) for any special or punitive damages of any
nature. If LAROX incurs any liability towards a third party for any damage, the
PURCHASER shall indemnify, defend and hold LAROX harmless. In respect of those
legal regulations which can not be derogated or due to any other grounds the
maximum limit of responsibility on the part of LAROX for damages and losses of any
sort and for whatever reason, resulting from or in any case connected with use and
delivery of the Product, parts or services supplied by LAROX will consist of a credit
for the amount of the total sum of a separate delivery.

5. TAXES. The price quoted in the proposal includes the Finnish taxes (excluding
VAT) and other public duties in Finland, but the price is exclusive of all other taxes,
duties, and levies of other countries including sales or use taxes, which may be
payable in respect of the sale, purchase or use of the equipment or part furnished by
LAROX. The payment of all such taxes and duties shall be the responsibility of the
PURCHASER. If LAROX is required by applicable law to collect any such taxes from
the PURCHASER, it may pay the same and add the amount thereof to its invoice.
The PURCHASER will furnish LAROX with appropriate tax exemption certificates, if
applicable.

6. RISK OF LOSS. The PURCHASER shall bear the risk of loss of or damage to the
equipment in accordance with the agreed terms of Incoterms 2000. If no terms of
Incoterms 2000 are agreed, the risk will pass according to the EXW LAROX’s factory
(Incoterms 2000).
LAROX has the right to take out insurance for the delivery during the consignment
and storage relating to the consignment.

7. SECURITY INTEREST. The delivery shall remain the property of LAROX until paid
for it in full. Without waiving any rights to elect to proceed under applicable lien laws,
LAROX reserves a security interest in the equipment furnished by it until the agreed
price (including any notes therefore) has been fully paid in cash, and in the event of

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
4 (7) LPP-D peristaltic pump v. 1.1
APPENDIX B

default in payment, LAROX shall have all rights of repossession and other rights
available to a secured party under the laws applicable thereto. The PURCHASER
agrees that no part of the equipment furnished under this proposal shall be
considered a fixture of a part of any realty by reason of its being attached to real
estate, and any part may be separated from real estate for purpose of repossession
by LAROX or by our agent without liability for such removal if the PURCHASER is in
default in payment of the purchase money. The interest on overdue payment shall be
eight (8) percent per annum over the current Marginal Lending Facility of European
Central Bank.

8. DEFAULT. In the event that the PURCHASER becomes insolvent, commits an act
of bankruptcy or default in the performance of any term or condition of this contract,
the entire unpaid portion of the purchase price shall, without notice or demand,
become immediately due and payable. In any such event, LAROX, at its option,
without notice or demand, shall be entitled (1) to sue for said balance and for
reasonable attorneys’ fees plus out-of-pocket expenses and interest; (2) to enter any
place where said equipment is located and to take immediate possession of and
remove said equipment with or without legal process; (3) to retain all payments
therefore made as compensation for the use of said equipment; (4) to resell said
equipment at public or private sale without notice or demand for and on behalf of the
PURCHASER; and (5) to apply the net proceeds from such sale (after deduction
from the sale price of all expenses of such sale and all expenses of retaking
possession, repairs necessary to put said equipment in saleable condition, storage
charges, taxes, liens, collection and attorneys’ charges and all other expenses in
connection therewith) to the balance then due to LAROX for said equipment and to
receive from the PURCHASER the deficiency between such net proceeds of sale
and such balance. The PURCHASER hereby waives all trespass, damage and
claims resulting from any such entry, repossession, removal, retention, repair,
alteration and sale. The remedies provided in this paragraph are in addition to and
not in limitation of any other available remedy or remedies of LAROX, but each and
every such remedy shall be cumulative and shall be in addition to every other remedy
under this proposal or now or hereafter existing at law or in equity or by statue. No
delay or omission to exercise any right or power accruing upon any default shall
impair any such right or power or shall be construed as a waiver thereof, but any
such right or power may be exercised from time to time and as often as may be
deemed expedient.

9. CHANGES. If pursuant to the PURCHASER´s written direction or request any

change is made in the equipment to be furnished or the work to be performed, the
agreed price shall be increased or decreased to reflect such change and the time for
completion under the contract shall be extended to the extent required to make such
change.

10. GOVERNING LAW. This contract shall be governed by the Finnish laws.

11. ARBITRATION. Any dispute, controversy or claim arising out of or relating to this
contract, or the breach, termination or validity thereof shall be finally settled by
arbitration in accordance with the Arbitration Rules of the Finnish Central Chamber of

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 5 (7)
APPENDIX B

Commerce. The Arbitration proceedings shall be conducted in Helsinki, Finland and

the language of the proceeding shall be English.

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 6 (7)
APPENDIX B

Notwithstanding the foregoing, the Principal shall, at its discretion, have the right to
initiate legal proceedings against the PURCHASER in any competent Court of Law
on matters of industrial property rights or for collecting any outstanding invoices or for
obtaining injunctive reliefs.

12. WAIVER. No claimed waiver of any of the provisions of the proposal or contract
shall be valid unless signed by a duly authorized representative of LAROX and
waiver of one provision shall not constitute waiver of other provision. LAROX shall
not be bound by any additional or different terms unless those terms are accepted in
writing by an authorized representative of LAROX.

13. INTEGRATION CLAUSE. By acceptance of the proposal, the PURCHASER

acknowledges (1) that it has not relied on any previous written, oral or implied
representation, inducement or understanding of any kind or nature, (2) that the
proposal, including the general terms and conditions and any drawings incorporated
in the proposal by reference, embodies the entire agreement between the
PURCHASER and LAROX and supersedes all prior agreements and understandings,
both written and oral among the parties with respect to the subject matter hereof, and
(3) that the contract entered into by acceptance of the PURCHASER may not be
modified or terminated except by a writing signed by a duly authorized representative
of LAROX.

2.12.2003

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
v. 1.1 LPP-D peristaltic pump 7 (7)
APPENDIX C

Torques for the most important bolts:

1. Torque rating for the hose clamp brackets bolts:

LPP-D15/LPP-D20: 25 Nm
LPP-D25: 25 Nm

2. Torque rating for the front cover bolts:

LPP-D15/LPP-D20: 1 Nm
LPP-D25: 1 Nm

3. Torque rating for the gear motor mounting bolts:

LPP-D15/LPP-D20: 10 Nm
LPP-D25: 20 Nm

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi
Contact information

Your local Larox Flowsys representative is ready to help you with any questions you
might have about your pump.

Your local representative:

Sin-Can Inc.
Phone 1-(403)-287-2345 • Toll-free in Canada 1-(800)-565-2345 • Fax 1-(403)-287-1355.
Address: #3, 4015 - 1st Street S.E., Calgary, Alberta T2G 4X7 Canada
Web: www.sincaninc.com • E-mail: [email protected]

LAROX FLOWSYS OY
P.O. BOX 338, FI-53101 LAPPEENRANTA
TEL. +358 201 113 311, FAX +358 201 311 300
E-MAIL: [email protected], www.larox.fi