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Service Manual Cu2e15pbe Cu2e18pbe Cu3e18pbe Cu4e23pbe

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0% found this document useful (0 votes)
335 views105 pages

Service Manual Cu2e15pbe Cu2e18pbe Cu3e18pbe Cu4e23pbe

Uploaded by

Mirela Paul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Order No: PAPAMY1301048CE

Air Conditioner
Outdoor Unit
CU-2E15PBE
CU-2E18PBE
CU-3E18PBE
CU-4E23PBE

Destination
Europe

Please file and use this manual together with the service manual for Model No. CS-ME5PKE CS-E7PKEW CS-E9PKEW
CS-E12PKEW CS-E15PKEW CS-E18PKEW CS-E21PKEW CS-XE7PKEW CS-XE9PKEW CS-XE12PKEW CS-XE15PKEW
CS-XE18PKEW CS-XE21PKEW CS-ME9PD3EA CS-ME12PD3EA CS-ME18PD3EA CS-ME9PB4EA CS-ME12PB4EA
CS-ME18PB4EA CS-ME21PB4EA CS-E9GFEW CS-E12GFEW CS-E18GFEW CS-E9GFEW-2 CS-E12GFEW-2 CS-E18GFEW-2,
Order No. PAPAMY1301090CE PAPAMY1212045CE PAPAMY1301096CE PAPAMY1301095CE RAC0704001C2 MAC0804027A2

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.

PRECAUTION OF LOW TEMPERATURE


In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.

© Panasonic Corporation 2013


TABLE OF CONTENTS
PAGE PAGE
1. Safety Precautions .............................................3 13.4 Electronic Parts Temperature Rise
Protection 2 (Cool)......................................52
2. Specifications .....................................................5 13.5 Cooling overload control (Cool) ..................53
2.1 CU-2E15PBE................................................5 13.6 Heating overload control (Heat) .................53
2.2 CU-2E18PBE................................................7 13.7 Extreme Low Temperature Compressor low
2.3 CU-3E18PBE................................................9 pressure protection control (Heat) ..............53
2.4 CU-4E23PBE..............................................11 13.8 Deice Control ..............................................54
13.9 Time Delay Safety Control
3. Dimensions .......................................................18 (Restart Control) .........................................54
3.1 CU-2E15PBE CU-2E18PBE .....................18 13.10 30 seconds Force Operation ......................54
3.2 CU-3E18PBE CU-4E23PBE .....................18 13.11 Total Current Control ..................................54
13.12 IPM (power transistor) Protection
4. Refrigeration Cycle Diagram ...........................19 Control ........................................................54
4.1 CU-2E15PBE CU-2E18PBE .....................19 13.13 Compressor Protection Control
4.2 CU-3E18PBE..............................................20 (Gas leak detection control 1) ....................55
4.3 CU-4E23PBE..............................................21 13.14 Compressor Protection Control
(Gas leak detection control 2) ....................55
5. Block Diagram ..................................................22 13.15 Valve close detection control......................55
5.1 CU-2E15PBE CU-2E18PBE .....................22 13.16 Compressor discharge high pressure
5.2 CU-3E18PBE..............................................23 protection control ........................................55
5.3 CU-4E23PBE..............................................24 14. Servicing Mode .................................................56
6. Wiring Connection Diagram ............................25 14.1 CU-3E18PBE & CU-4E23PBE ...................56
6.1 CU-2E15PBE CU-2E18PBE .....................25 14.2 CU-2E15PBE & CU-2E18PBE ...................58
6.2 CU-3E18PBE..............................................26 15. Troubleshooting Guide ....................................59
6.3 CU-4E23PBE..............................................27
15.1 Self Diagnosis Function
7. Electronic Circuit Diagram ..............................28 (CU-2E15PBE and CU-2E18PBE) .............59
7.1 CU-2E15PBE CU-2E18PBE .....................28 15.2 Self Diagnosis Function
7.2 CU-3E18PBE..............................................29 (CU-3E18PBE and CU-4E23PBE) .............61
7.3 CU-4E23PBE..............................................30 16. Disassembly and Assembly Instructions ......64
8. Printed Circuit Board .......................................31 16.1 Outdoor Unit Removal Procedure
8.1 Main Printed Circuit Board .........................31 (CU-2E15PBE CU-2E18PBE) ...................64
8.2 Noise Filter Printed Circuit Board ...............33 16.2 Outdoor Unit Removal Procedure
8.3 Display Printed Circuit Board .....................33 (CU-3E18PBE CU-4E23PBE) ...................65
8.4 CPU Printed Circuit Board ..........................34 17. Technical Data ..................................................68
9. Installation Information ....................................35 17.1 Operation Characteristics
9.1 CU-2E15PBE..............................................35 (CU-2E15PBE) ...........................................68
9.2 CU-2E18PBE..............................................36 17.2 Operation Characteristics
9.3 CU-3E18PBE..............................................37 (CU-2E18PBE) ...........................................72
9.4 CU-4E23PBE..............................................38 17.3 Operation Characteristics
(CU-3E18PBE) ...........................................76
10. Installation Instruction .....................................39 17.4 Operation Characteristics
10.1 CU-2E15PBE CU-2E18PBE .....................39 (CU-4E23PBE) ...........................................88
10.2 CU-3E18PBE CU-4E23PBE .....................43 18. Exploded View and Replacement Parts
11. Operation Control .............................................48 List .................................................................. 100

11.1 Cooling Operation.......................................48 18.1 CU-2E15PBE CU-2E18PBE .................. 100


11.2 Heating Operation ......................................49 18.2 CU-3E18PBE CU-4E23PBE .................. 103
11.3 Outdoor Quiet Cooling Operation
Control ........................................................49
12. Simultaneous Operation Control ....................51
13. Protection Control ............................................52
13.1 Freeze Prevention control (Cool) ...............52
13.2 Dew Prevention control (Cool) ...................52
13.3 Electronic Parts Temperature Rise
Protection 1 (Cool)......................................52
2
1. Safety Precautions
š Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
š Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
š The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction
will cause harm or damage, and the seriousness is classified by the following indications.

WARNING This indication shows the possibility of causing death or serious injury.

CAUTION This indication shows the possibility of causing injury or damage to properties.

š The items to be followed are classified by the symbols:

This symbol denotes item that is PROHIBITED from doing.

š Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.

WARNING

1. Do not modify the machine, part, material during repairing service.

2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.

3. Do not wrench the fasten terminal. Pull it out or insert it straightly.

4. Engage dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause water leakage,
electrical shock or fire.

5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.

6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage,
fire or electrical shock.
7. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly done,
the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single outlet
must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
9. This equipment is strongly recommended to install with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Otherwise, it may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
10. Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to Installation
Instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no
external force will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
heat-up or fire at the connection point of terminal, fire or electrical shock.
12. When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle
(piping). (Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may climb up to
outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electric shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.

16. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet
with other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
17. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the
flare may break and cause refrigerant gas leakage.

3
18. For R410A models, when connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may
cause abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only R410A
materials.
Thickness of copper pipes used with R410A must be more than 0.8mm. Never use copper pipes thinner than 0.8mm.
It is desirable that the amount of residual oil is less than 40 mg/10m.
19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing refrigeration
piping and valves at opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury
etc.).
20. During pump down operation, stop the compressor before remove the refrigeration piping. (Removal of refrigeration piping while
compressor is operating and valves are opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result
in explosion, injury etc.).
21. After completion of installation or service, confirm there is no leakage or refrigerant gas. It may generate toxic gas when the refrigerant
contacts with fire.

22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when refrigerant contacts with fire.

23. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.

24. Must not use other parts except original parts described in catalog and manual.

25. Using of refrigerant other than the specified type may cause product damage, burst and injury etc.

CAUTION
1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.

2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.

5. Select an installation location which is easy for maintenance.

6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher. Please use
a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C). Pb free solder
will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the room air conditioner.
2 2
Use power supply cord 3 x 1.5 mm (CU-2E15***, CU-2E18***), 3 x 2.5 mm (CU-3E18***, CU-4E23***) type designation 60245 IEC 57
(CU-2E15***, CU-2E18***), 245 IEC 57 (CU-3E18***, CU-4E23***) or heavier cord.
Connect the power supply cord of the air conditioner to the mains using one of the following method.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using power plug.
Use an approved 15/16A (CU-2E15***, CU-2E18), 16A (CU-3E18***), 20A (CU-4E23***) power plug with earth pin for the connection to the
socket.
ii. Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (CU-2E15***, CU-2E18, CU-3E18***), 20A (CU-4E23***) circuit breaker for the permanent connection.
It must be a double pole switch with a minimum 3.0 mm contact gap.
8. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts.
Take care of the liquid refrigerant, it may cause frostbite.

9. Installation or servicing work: It may need two people to carry out the installation or servicing work.

10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.

11. Do not sit or step on the unit, you may fall down accidentally.

12. Do not touch the sharp aluminum fins or edges of metal parts.
If you are required to handle sharp parts during installation or servicing, please wear hand glove.
Sharp parts may cause injury.

4
2. Specifications
2.1 CU-2E15PBE

Item Unit OUTDOOR UNIT


Indoor Unit Combination 2.0kW + 2.5kW
Power Source 1 Phase, 230V, 50Hz (Power supply from outdoor unit)
kW 4.5 (1.5 ~ 5.2)
Capacity
BTU/h 15300 (5120 ~ 17700)
Running Current A 5.75
Electrical
Cooling Operation Power Input kW 1.23 (0.25 ~ 1.52)
Data
EER W/W 3.66 (6.00 ~ 3.42)
Sound Pressure Level dB-A (H/L) 47 / -
Noise
Sound Power Level dB (H/L) 62 / -
kW 5.4 (1.1 ~ 7.0)
Capacity
BTU/h 18400 (3750 ~ 23900)
Running Current A 5.20
Electrical
Heating Operation Power Input kW 1.17 (0.21 ~ 1.67)
Data
COP W/W 4.62 (5.24 ~ 4.19)
Sound Pressure Level dB-A (H/L) 49 / -
Noise
Sound Power Level dB (H/L) 64 / -
Maximum Current A 12.0
Starting Current A 5.75
Circuit Breaker Capacity A 15
Height mm 619
Dimension Width mm 824 (+70)
Depth mm 299
Net Weight kg 39
2
Connection Cable 3 + 1 (Earth) ø1.5 mm
Pipe Length Range (1 room) m 3 ~ 20
Maximum Pipe Length (Total Room) m 30
Liquid Side mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas Side mm (inch) 9.52 (3/8)
Type Hermetic Motor / Rotary
Compressor Motor Type Brushless (6-poles)
Rated Output W 900
Type Propeller Fan
Air Circulation Motor Type DC Motor (8-poles)
Rated Output W 40
Fan Speed High (Cooling / Heating) RPM 800 / 930
Type Plate fin configuration forced draft type
Tube Material Copper
Heat Exchanger Fin Material Aluminum (Pre Coat)
Row / Stage 2 / 28
FPI 17
3
Air Volume High (Cooling / Heating) m /min 32.7 / 36.9
Refrigerant Control Device Expansion Valve
Refrigerant Oil RB68A / Freol Alpha68M
Refrigerant (R410A) g 1.40k

5
Item Unit OUTDOOR UNIT
Dry Bulb Wet Bulb
Maximum °C 32 23
Cooling
Minimum °C 16 11
Indoor Operation Range
Maximum °C 30 —
Heating
Minimum °C 16 —
Maximum °C 46 26
Cooling
Minimum °C -10 —
Outdoor Operation Range
Maximum °C 24 18
Heating
Minimum °C -15 -16

Note
š Specifications are subject to change without notice for further improvement.

6
2.2 CU-2E18PBE

Item Unit OUTDOOR UNIT


Indoor Unit Combination 2.0kW + 3.2kW
Power Source 1 Phase, 230V, 50Hz (Power supply from outdoor unit)
kW 5.2 (1.5 ~ 5.4)
Capacity
BTU/h 17700 (5120 ~ 18400)
Running Current A 7.10
Electrical
Cooling Operation Power Input kW 1.52 (0.25 ~ 1.58)
Data
EER W/W 3.42 (6.00 ~ 3.42)
Sound Pressure Level dB-A (H/L) 49 / -
Noise
Sound Power Level dB (H/L) 64 / -
kW 5.6 (1.1 ~ 7.2)
Capacity
BTU/h 19100 (3750 ~ 24600)
Running Current A 5.35
Electrical
Heating Operation Power Input kW 1.21 (0.21 ~ 1.70)
Data
COP W/W 4.63 (5.24 ~ 4.24)
Sound Pressure Level dB-A (H/L) 51 / -
Noise
Sound Power Level dB (H/L) 66 / -
Maximum Current A 12.0
Starting Current A 7.1
Circuit Breaker Capacity A 15
Height mm 619
Dimension Width mm 824 (+70)
Depth mm 299
Net Weight kg 39
2
Connection Cable 3 + 1 (Earth) ø1.5 mm
Pipe Length Range (1 room) m 3 ~ 20
Maximum Pipe Length (Total Room) m 30
Liquid Side mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas Side mm (inch) 9.52 (3/8)
Type Hermetic Motor / Rotary
Compressor Motor Type Brushless (6-poles)
Rated Output W 900
Type Propeller Fan
Air Circulation Motor Type DC Motor (8-poles)
Rated Output W 40
Fan Speed High (Cooling / Heating) RPM 900 / 1000
Type Plate fin configuration forced draft type
Tube Material Copper
Heat Exchanger Fin Material Aluminum (Pre Coat)
Row / Stage 2 / 28
FPI 17
3
Air Volume High (Cooling / Heating) m /min 36.9 / 41.1
Refrigerant Control Device Expansion Valve
Refrigerant Oil RB68A / Freol Alpha68M
Refrigerant (R410A) g 1.40k

7
Item Unit OUTDOOR UNIT
Dry Bulb Wet Bulb
Maximum °C 32 23
Cooling
Minimum °C 16 11
Indoor Operation Range
Maximum °C 30 —
Heating
Minimum °C 16 —
Maximum °C 46 26
Cooling
Minimum °C -10 —
Outdoor Operation Range
Maximum °C 24 18
Heating
Minimum °C -15 -16

Note
š Specifications are subject to change without notice for further improvement.

8
2.3 CU-3E18PBE

Item Unit OUTDOOR UNIT


Indoor Unit Combination 1.6kW + 1.6kW + 2.0kW
Power Source 1 Phase, 230V, 50Hz (Power supply from outdoor unit)
kW 5.2 (1.8 ~ 7.3)
Capacity
BTU/h 17700 (6140 ~ 24900)
Running Current A 5.3
Electrical
Cooling Operation Power Input kW 1.20 (0.36 ~ 2.18)
Data
EER W/W 4.33 (5.00 ~ 3.35)
Sound Pressure Level dB-A (H/L) 46 / -
Noise
Sound Power Level dB (H/L) 60 / -
kW 6.8 (1.6 ~ 8.3)
Capacity
BTU/h 23200 (5460 ~ 28300)
Running Current A 6.7
Electrical
Heating Operation Power Input kW 1.45 (0.32 ~ 2.11)
Data
COP W/W 4.69 (5.00 ~ 3.93)
Sound Pressure Level dB-A (H/L) 47 / -
Noise
Sound Power Level dB (H/L) 61 / -
Maximum Current A 15.2
Starting Current A 6.7
Circuit Breaker Capacity A 16
Height mm 795
Dimension Width mm 875 (+95)
Depth mm 320
Net Weight kg 71
2
Connection Cable 3 + 1 (Earth) ø1.5 mm
Pipe Length Range (1 room) m 3 ~ 25
Maximum Pipe Length (Total Room) m 50
Liquid Side mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas Side mm (inch) 9.52 (3/8)
Type Hermetic Motor / Rotary
Compressor Motor Type Brushless (4-poles)
Rated Output W 1.30k
Type Propeller Fan
Air Circulation Motor Type DC Motor (8-poles)
Rated Output W 60
Fan Speed High (Cooling / Heating) RPM 580 / 580
Type Plate fin configuration forced draft type
Tube Material Copper
Heat Exchanger Fin Material Aluminum (Pre Coat)
Row / Stage 2 / 36
FPI 19
3
Air Volume High m /min 41.7
Refrigerant Control Device Expansion Valve
Refrigerant Oil FV50S
Refrigerant (R410A) g 2.64k

9
Item Unit OUTDOOR UNIT
Dry Bulb Wet Bulb
Maximum °C 32 23
Cooling
Minimum °C 16 11
Indoor Operation Range
Maximum °C 30 —
Heating
Minimum °C 16 —
Maximum °C 46 26
Cooling
Minimum °C -10 —
Outdoor Operation Range
Maximum °C 24 18
Heating
Minimum °C -15 -16

Note
š Specifications are subject to change without notice for further improvement.

10
2.4 CU-4E23PBE

Item Unit OUTDOOR UNIT


Indoor Unit Combination 1.6kW + 1.6kW + 1.6kW + 2.0kW
Power Source 1 Phase, 230V, 50Hz (Power supply from outdoor unit)
kW 6.8 (1.9 ~ 8.8)
Capacity
BTU/h 23200 (6480 ~ 30000)
Running Current A 7.5
Electrical
Cooling Operation Power Input kW 1.68 (0.34 ~ 2.47)
Data
EER W/W 4.05 (5.59 ~ 3.56)
Sound Pressure Level dB-A (H/L) 48 / -
Noise
Sound Power Level dB (H/L) 62 / -
kW 8.5 (3.0 ~ 10.6)
Capacity
BTU/h 29000 (10200 ~ 36100)
Running Current A 8.8
Electrical
Heating Operation Power Input kW 1.90 (0.58 ~ 2.60)
Data
COP W/W 4.47 (5.17 ~ 4.08)
Sound Pressure Level dB-A (H/L) 49 / -
Noise
Sound Power Level dB (H/L) 63 / -
Maximum Current A 15.6
Starting Current A 8.8
Circuit Breaker Capacity A 20
Height mm 795
Dimension Width mm 875 (+95)
Depth mm 320
Net Weight kg 72
2
Connection Cable 3 + 1 (Earth) ø1.5 mm
Pipe Length Range (1 room) m 3 ~ 25
Maximum Pipe Length (Total Room) m 60
Liquid Side mm (inch) 6.35 (1/4)
Refrigerant Pipe Diameter
Gas Side mm (inch) 9.52 (3/8) (E21:12.7(1/2))
Type Hermetic Motor / Rotary
Compressor Motor Type Brushless (4-poles)
Rated Output W 1.30k
Type Propeller Fan
Air Circulation Motor Type DC Motor (8-poles)
Rated Output W 60
Fan Speed High (Cooling / Heating) RPM 600 / 620
Type Plate fin configuration forced draft type
Tube Material Copper
Heat Exchanger Fin Material Aluminum (Pre Coat)
Row / Stage 2 / 36
FPI 19
3
Air Volume High (Cooling / Heating) m /min 42.5 / 44.1
Refrigerant Control Device Expansion Valve
Refrigerant Oil FV50S
Refrigerant (R410A) g 2.64k

11
Item Unit OUTDOOR UNIT
Dry Bulb Wet Bulb
Maximum °C 32 23
Cooling
Minimum °C 16 11
Indoor Operation Range
Maximum °C 30 —
Heating
Minimum °C 16 —
Maximum °C 46 26
Cooling
Minimum °C -10 —
Outdoor Operation Range
Maximum °C 24 18
Heating
Minimum °C -15 -16

Note
š Specifications are subject to change without notice for further improvement.

12
š Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to two separate rooms for CU-2E15PBE, CU-2E18PBE.
o A single outdoor unit enables air conditioning of up to three separate rooms for CU-3E18PBE.
o A single outdoor unit enables air conditioning of up to four separate rooms for CU-4E23PBE.

13
š Indoor Unit : CS-ME5PKE, CS-E7/9/12PKEW, CS-E9/12GFEW, CS-ME9/12PB4EA, CS-ME9/12PD3EA
š Outdoor Unit : CU-2E15PBE

2 Room 1 Room
Indoor Unit Capacity (kW) Total Indoor Capacity (kW) Indoor Unit Capacity (kW) Total Indoor Capacity (kW)
16 + 16 32 16 16
16 + 20 36 20 20
16 + 25 41 25 25
16 + 28 44 28 28
16 + 32 48 32 32
20 + 20 40
20 + 25 45
20 + 28 48
20 + 32 52
25 + 25 50
25 + 28 53
28 + 28 56

š Indoor Unit : CS-ME5PKE, CS-E7/9/12PKEW, CS-E9/12GFEW, CS-ME9/12PB4EA, CS-ME9/12PD3EA


š Outdoor Unit : CU-2E18PBE

2 Room 1 Room
Indoor Unit Capacity (kW) Total Indoor Capacity (kW) Indoor Unit Capacity (kW) Total Indoor Capacity (kW)
16 + 16 32 16 16
16 + 20 36 20 20
16 + 25 41 25 25
16 + 28 44 28 28
16 + 32 48 32 32
20 + 20 40
20 + 25 45
20 + 28 48
20 + 32 52
25 + 25 50
25 + 28 53
25 + 32 57
28 + 28 56
28 + 32 60
32 + 32 64

14
š Indoor Unit : CS-ME5PKE, CS-E7/9/12/15/18PKEW, CS-E9/12/18GFEW, CS-ME9/12/18PB4EA,
CS-ME9/12/18PD3EA
š Outdoor Unit : CU-3E18PBE

3 Room 2 Room 1 Room


Indoor Unit Capacity Total Indoor Capacity Indoor Unit Capacity Total Indoor Capacity Indoor Unit Capacity Total Indoor Capacity
(kW) (kW) (kW) (kW) (kW) (kW)
16 + 16 + 16 48 16 + 32 48 16 16
16 + 16 + 20 52 16 + 40 56 20 20
16 + 16 + 25 57 16 + 50 66 25 25
16 + 16 + 28 60 20 + 25 45 28 28
16 + 16 + 32 64 20 + 28 48 32 32
16 + 16 + 40 72 20 + 32 52 40 40
16 + 16 + 50 82 20 + 40 60 50 50
16 + 20 + 20 56 20 + 50 70
16 + 20 + 25 61 25 + 25 50
16 + 20 + 28 64 25 + 28 53
16 + 20 + 32 68 25 + 32 57
16 + 20 + 40 76 25 + 40 65
16 + 20 + 50 86 25 + 50 75
16 + 25 + 25 66 28 + 28 56
16 + 25 + 28 69 28 + 32 60
16 + 25 + 32 73 28 + 40 68
16 + 25 + 40 81 28 + 50 78
16 + 28 + 28 72 32 + 32 64
16 + 28 + 32 76 32 + 40 72
16 + 28 + 40 84 32 + 50 82
16 + 32 + 32 80 40 + 40 80
16 + 32 + 40 88 40 + 50 90
20 + 20 + 20 60
20 + 20 + 25 65
20 + 20 + 28 68
20 + 20 + 32 72
20 + 20 + 40 80
20 + 20 + 50 90
20 + 25 + 25 70
20 + 25 + 28 73
20 + 25 + 32 77
20 + 25 + 40 85
20 + 28 + 28 76
20 + 28 + 32 80
20 + 28 + 40 88
20 + 32 + 32 84
25 + 25 + 25 75
25 + 25 + 28 78
25 + 25 + 32 82
25 + 25 + 40 90
25 + 28 + 28 81
25 + 28 + 32 85
25 + 32 + 32 89
28 + 28 + 28 84
28 + 28 + 32 88

15
š Indoor Unit : CS-ME5PKE, CS-E7/9/12/15/18/21PKEW, CS-E9/12/18GFEW, CS-ME9/12/18/21PB4EA,
CS-ME9/12/18PD3EA
š Outdoor Unit : CU-4E23PBE

4 Room 3 Room 2 Room 1 Room


Indoor Unit Total Indoor Indoor Unit Total Indoor Indoor Unit Total Indoor Indoor Unit Total Indoor
Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW)
16 + 16 + 16 + 16 64 16 + 16 + 16 48 16 + 32 48 16 16
16 + 16 + 16 + 20 68 16 + 16 + 20 52 16 + 40 56 20 20
16 + 16 + 16 + 25 73 16 + 16 + 25 57 16 + 50 66 25 25
16 + 16 + 16 + 28 76 16 + 16 + 28 60 16 + 60 76 28 28
16 + 16 + 16 + 32 80 16 + 16 + 32 64 20 + 25 45 32 32
16 + 16 + 16 + 40 88 16 + 16 + 40 72 20 + 28 48 40 40
16 + 16 + 16 + 50 98 16 + 16 + 50 82 20 + 32 52 50 50
16 + 16 + 16 + 60 108 16 + 16 + 60 92 20 + 40 60 60 60
16 + 16 + 20 + 20 72 16 + 20 + 20 56 20 + 50 70
16 + 16 + 20 + 25 77 16 + 20 + 25 61 20 + 60 80
16 + 16 + 20 + 28 80 16 + 20 + 28 64 25 + 25 50
16 + 16 + 20 + 32 84 16 + 20 + 32 68 25 + 28 53
16 + 16 + 20 + 40 92 16 + 20 + 40 76 25 + 32 57
16 + 16 + 20 + 50 102 16 + 20 + 50 86 25 + 40 65
16 + 16 + 25 + 25 82 16 + 20 + 60 96 25 + 50 75
16 + 16 + 25 + 28 85 16 + 25 + 25 66 25 + 60 85
16 + 16 + 25 + 32 89 16 + 25 + 28 69 28 + 28 56
16 + 16 + 25 + 40 97 16 + 25 + 32 73 28 + 32 60
16 + 16 + 25 + 50 107 16 + 25 + 40 81 28 + 40 68
16 + 16 + 28 + 28 88 16 + 25 + 50 91 28 + 50 78
16 + 16 + 28 + 32 92 16 + 25 + 60 101 28 + 60 88
16 + 16 + 28 + 40 100 16 + 28 + 28 72 32 + 32 64
16 + 16 + 28 + 50 110 16 + 28 + 32 76 32 + 40 72
16 + 16 + 32 + 32 96 16 + 28 + 40 84 32 + 50 82
16 + 16 + 32 + 40 104 16 + 28 + 50 94 32 + 60 92
16 + 20 + 20 + 20 76 16 + 28 + 60 104 40 + 40 80
16 + 20 + 20 + 25 81 16 + 32 + 32 80 40 + 50 90
16 + 20 + 20 + 28 84 16 + 32 + 40 88 40 + 60 100
16 + 20 + 20 + 32 88 16 + 32 + 50 98 50 + 50 100
16 + 20 + 20 + 40 96 16 + 32 + 60 108 50 + 60 110
16 + 20 + 20 + 50 106 16 + 40 + 40 96
16 + 20 + 25 + 25 86 16 + 40 + 50 106
16 + 20 + 25 + 28 89 20 + 20 + 20 60
16 + 20 + 25 + 32 93 20 + 20 + 25 65
16 + 20 + 25 + 40 101 20 + 20 + 28 68
16 + 20 + 28 + 28 92 20 + 20 + 32 72
16 + 20 + 28 + 32 96 20 + 20 + 40 80
16 + 20 + 28 + 40 104 20 + 20 + 50 90
16 + 20 + 32 + 32 100 20 + 20 + 60 100
16 + 20 + 32 + 40 108 20 + 25 + 25 70
16 + 25 + 25 + 25 91 20 + 25 + 28 73
16 + 25 + 25 + 28 94 20 + 25 + 32 77
16 + 25 + 25 + 32 98 20 + 25 + 40 85
16 + 25 + 25 + 40 106 20 + 25 + 50 95
16 + 25 + 28 + 28 97 20 + 25 + 60 105
16 + 25 + 28 + 32 101 20 + 28 + 28 76
16 + 25 + 28 + 40 109 20 + 28 + 32 80
16 + 25 + 32 + 32 105 20 + 28 + 40 88
16 + 28 + 28 + 28 100 20 + 28 + 50 98
16 + 28 + 28 + 32 104 20 + 28 + 60 108
16 + 28 + 32 + 32 108 20 + 32 + 32 84
20 + 20 + 20 + 20 80 20 + 32 + 40 92
20 + 20 + 20 + 25 85 20 + 32 + 50 102
20 + 20 + 20 + 28 88 20 + 40 + 40 100
20 + 20 + 20 + 32 92 20 + 40 + 50 110
20 + 20 + 20 + 40 100 25 + 25 + 25 75
20 + 20 + 20 + 50 110 25 + 25 + 28 78
20 + 20 + 25 + 25 90 25 + 25 + 32 82

16
4 Room 3 Room 2 Room 1 Room
Indoor Unit Total Indoor Indoor Unit Total Indoor Indoor Unit Total Indoor Indoor Unit Total Indoor
Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW) Capacity (kW)
20 + 20 + 25 + 28 93 25 + 25 + 40 90
20 + 20 + 25 + 32 97 25 + 25 + 50 100
20 + 20 + 25 + 40 105 25 + 25 + 60 110
20 + 20 + 28 + 28 96 25 + 28 + 28 81
20 + 20 + 28 + 32 100 25 + 28 + 32 85
20 + 20 + 28 + 40 108 25 + 28 + 40 93
20 + 20 + 32 + 32 104 25 + 28 + 50 103
20 + 25 + 25 + 25 95 25 + 32 + 32 89
20 + 25 + 25 + 28 98 25 + 32 + 40 97
20 + 25 + 25 + 32 102 25 + 32 + 50 107
20 + 25 + 25 + 40 110 25 + 40 + 40 105
20 + 25 + 28 + 28 101 28 + 28 + 28 84
20 + 25 + 28 + 32 105 28 + 28 + 32 88
20 + 25 + 32 + 32 109 28 + 28 + 40 96
20 + 28 + 28 + 28 104 28 + 28 + 50 106
20 + 28 + 28 + 32 108 28 + 32 + 32 92
25 + 25 + 25 + 25 100 28 + 32 + 40 100
25 + 25 + 25 + 28 103 28 + 32 + 50 110
25 + 25 + 25 + 32 107 28 + 40 + 40 108
25 + 25 + 28 + 28 106 32 + 32 + 32 96
25 + 25 + 28 + 32 110 32 + 32 + 40 104
25 + 28 + 28 + 28 109

17
3. Dimensions
3.1 CU-2E15PBE CU-2E18PBE

3.2 CU-3E18PBE CU-4E23PBE

18
4. Refrigeration Cycle Diagram
4.1 CU-2E15PBE CU-2E18PBE

19
4.2 CU-3E18PBE

20
4.3 CU-4E23PBE

21
5. Block Diagram
5.1 CU-2E15PBE CU-2E18PBE

22
5.2 CU-3E18PBE

23
5.3 CU-4E23PBE

24
6. Wiring Connection Diagram
6.1 CU-2E15PBE CU-2E18PBE

25
6.2 CU-3E18PBE

26
6.3 CU-4E23PBE

27
7. Electronic Circuit Diagram
7.1 CU-2E15PBE CU-2E18PBE

28
7.2 CU-3E18PBE

29
7.3 CU-4E23PBE

30
8. Printed Circuit Board
8.1 Main Printed Circuit Board
8.1.1 CU-2E15PBE CU-2E18PBE

31
8.1.2 CU-3E18PBE CU-4E23PBE

32
8.2 Noise Filter Printed Circuit Board

8.3 Display Printed Circuit Board

33
8.4 CPU Printed Circuit Board

34
9. Installation Information
9.1 CU-2E15PBE
9.1.1 Check Points

9.1.2 The Shapes of the 3-Way Valve Caps of the Outdoor Unit Have Been Changed
š Accompanying the changes in the shapes of the 3-way valve caps, the tightening method has also been changed.
š Firmly tighten the 3-way valve caps by hand, and then tighten them up by another 30 degrees or so (one-twelfth
of a full turn) using a spanner or adjustable spanner.

35
9.2 CU-2E18PBE
9.2.1 Check Points

9.2.2 The Shapes of the 3-Way Valve Caps of the Outdoor Unit Have Been Changed
š Accompanying the changes in the shapes of the 3-way valve caps, the tightening method has also been changed.
š Firmly tighten the 3-way valve caps by hand, and then tighten them up by another 30 degrees or so (one-twelfth
of a full turn) using a spanner or adjustable spanner.

36
9.3 CU-3E18PBE
9.3.1 Check Points

37
9.4 CU-4E23PBE
9.4.1 Check Points

38
10. Installation Instruction
10.1 CU-2E15PBE CU-2E18PBE
10.1.1 Select The Best Location
š If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from
the condenser is not obstructed.
š There should not be any animal or plant which
could be affected by hot air discharged.
š Keep the spaces indicated by arrows from wall,
ceiling, fence or other obstacles.
š Do not place any obstacles which may cause a
short circuit of the discharged air.
š If piping length is over the common length,
additional refrigerant should be added as shown
in the table.

Additional
Std. Min. Max. total Max.
gas charge
Piping size Length Length Length Elevation
amount
(m) (m) (m) (m)
(g/m)
Gas Liquid 5 m / 3 m /
9.52 mm 6.35 mm indoor indoor 30 10 15
(3/8") (1/4") unit unit
Note:
(1) It is possible to extend the piping length of one unit
up to 20 meters.
However, the total piping length must not exceed
30 meters.
(2) If the length exceeds 20 meters, refrigerant of 15g
per meter must be added.

10.1.2 Disposal Of Outdoor Unit Drain Water


š If a drain elbow is used, the unit should be placed on a stand which is taller than 3 cm.
š If the unit is used in an area where temperature falls below 0°C for 2 or 3 days in succession, it is recommended
not to use a drain elbow, for the drain water freezes and the fan will not rotate.

10.1.3 Install The Outdoor Unit


š After selecting the best location, start installation
to Indoor/Outdoor Unit Installation Diagram. Model A B C D
1. Fix the unit on concrete or rigid frame firmly 2E15***, 2E18*** 540 mm 160 mm 18.5 mm 330 mm
and horizontally by bolt nut (ø10 mm).
2. When installing at roof, please consider strong
wind and earthquake.
Please fasten the installation stand firmly with
bolt or nails.

39
10.1.4 Connect the Piping
Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at Do not over tighten, over tightening may cause gas leakage.
joint portion of tube assembly) onto the copper Piping size Torque
pipe. 6.35 mm (1/4") [18 N•m (1.8 kgf.m)]
(In case of using long piping) 9.52 mm (3/8") [42 N•m (4.3 kgf.m)]
12.7 mm (1/2") [55 N•m (5.6 kgf.m)]
Connect the piping 15.88 mm (5/8") [65 N•m (6.6 kgf.m)]
š Align the center of piping and sufficiently tighten 19.05 mm (3/4") [100 N•m (10.2 kgf.m)]
the flare nut with fingers.
š Further tighten the flare nut with torque wrench in
specified torque as stated in the table.

Connecting The Piping To Outdoor Multi


Decide piping length and then cut by using pipe
cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at
valve) onto the copper pipe. Align center of piping
to valves and then tighten with torque wrench to
the specified torque as stated in the table.

CUTTING AND FLARING THE PIPING


1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.

10.1.5 Evacuation of the Equipment


WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND
PIPES in the following procedure.

1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
o Be sure to connect the end of the charging hose with the push pin to the service port.

40
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from
0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately 10 minutes.
4. Close the Low and High side valves of the charging set and turn off the vacuum pump. Make sure that the
needle in the gauge does not move after approximately 5 minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7. Remove the valve caps of the both 3-way valves. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the both 3-way valves.
o Be sure to check for gas leakage.

š If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step e above take the following measure:
- If the leak stops when the piping connections are tightened further, continue working from step e.
- If the leak does not stop when the connections are retightened, repair location of leak.
- Do not release refrigerant during piping work for installation and reinstallation.
- Take care of the liquid refrigerant, it may cause frostbite.

10.1.6 Connect The Cable To The Outdoor Unit


1. Remove the control board cover (metal) from
the unit by loosening two screws.
2. Cable connection to the power supply through
isolating Devices (Disconnecting means).
o Connect approved type polychloroprene
sheathed power supply cord 3 x
1.5 mm2 type designation 60245 IEC 57
or heavier cord to the terminal board, and
connect the others end of the cord to
Isolating Devices (Disconnecting means) 5. Secure the power supply cord and connection
3. Connection cable between indoor unit and cables onto the control board with the holder.
outdoor unit shall be approved 6. Attach the control board cover back to the
polychloroprene sheathed 4 x 1.5 mm2 flexible original position with screw.
cord, type designation 60245 IEC 57 or 7. For wire stripping and connection
heavier cord. requirement, refer to the diagram as shown.
4. Connect the power supply cord and
connecting cable between indoor unit and
outdoor unit according to the diagram as
shown.

š Note: Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
š Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.

41
10.1.7 Piping Insulation
1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by
using POLY-E FOAM with thickness 6mm or above.

42
10.2 CU-3E18PBE CU-4E23PBE

10.2.1 Select The Best Location


š If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from
the condenser is not obstructed.
š There should not be any animal or plant which
could be affected by hot air discharged.
š Keep the spaces indicated by arrows from wall,
ceiling, fence or other obstacles.
š Do not place any obstacles which may cause a
short circuit of the discharged air.

Refrigerant piping size


Outdoor Unit CU-3E18*** CU-4E23***
Liquid - side ø 6.35 t0.8 ø 6.35 t0.8
ø 9.52 t0.8
Gas - side ø 9.52 t0.8
*(ø 12.7 t0.8)
* In case of indoor is CS-E21***, CS-XE21***,
CS-ME21***, then ø 12.7 t0.8 gas-pipe size
must be used together with CZ-MA2P (pipe size
expander)

Outdoor Unit CU-3E18*** CU-4E23***


Equivalent length 30 m 30 m

š If total piping length of all indoor units exceed the


equivalent length listed above, additional charge
with 20g of refrigerant (R410A) for each additional
meter of piping.

Allowable piping length


Outdoor Unit CU-3E18*** CU-4E23***
Allowable piping length of each indoor unit (min. ~ max.) 3 m ~ 25 m 3 m ~ 25 m
Allowable total piping length of all indoor unit 50 m or less 60 m or less
Outdoor unit located on upper side 15 m or less 15 m or less
Height difference between indoor and outdoor unit
Outdoor unit located otherwise 7.5 m or less 7.5 m or less
Outdoor unit located on upper side 7.5 m or less 7.5 m or less
Height difference between indoor unit
Outdoor unit located otherwise 15 m or less 15 m or less

43
Outdoor Unit Installation Guidelines
š Where a wall or other obstacle is in the path of outdoor unit’s intake or exhaust airflow, follow the installation
guidelines below.
š For any of the below installation patterns, the wall height on the exhaust side should be 1200mm or less.

10.2.2 Install The Outdoor Unit


š After selecting the best location, start installation
to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly
and horizontally by bolt nut (ø10 mm).
2. When installing at roof, please consider strong
wind and earthquake.
Please fasten the installation stand firmly with Model A B C D
bolt or nails. CU-3E18***
613 mm 131 mm 16 mm 360.5 mm
CU-4E23***

10.2.3 Connect The Piping


š Remove the control board cover (resin) from the
unit by loosening three screws.
Do not over tighten, over tightening may cause gas leakage
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe Piping size Torque
cutter. 1/4" [6.35 mm] [18 N•m (1.8 kgf.m)]
Remove burrs from cut edge. Make flare after 3/8" [9.52 mm] [42 N•m (4.3 kgf.m)]
inserting the flare nut (locate at valve) onto the 1/2" [12.7 mm] [55 N•m (5.6 kgf.m)]
copper pipe. 5/8" [15.88 mm] [65 N•m (6.6 kgf.m)]
Align center of piping to valves and then tighten 3/4" [19.05 mm] [100 N•m (10.2 kgf.m)]
with torque wrench to the specified torque as
stated in the table.

44
CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.

10.2.4 Evacuation Of The Equipment


WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND
PIPES in the following procedure.
1. Connect a charging hose with a push pin to
the Low side of a charging set and the service
port of the gas side 3-way valve.
o Be sure to connect the end of the
charging hose with the push pin to the
service port.
2. Connect the center hose of the charging set to
a vacuum pump.
3. Turn on the power switch of the vacuum pump
and make sure that the needle in the gauge
moves from 0 cmHg (0 MPa) to -76 cmHg
(-0.1 MPa). Then evacuate the air
approximately ten minutes.
4. Close the Low side valve of the charging set
and turn off the vacuum pump. Make sure that
the needle in the gauge does not move after
approximately five minutes.
o Note : BE SURE TO TAKE THIS
PROCEDURE IN ORDER TO
AVOID REFRIGERANT GAS
LEAKAGE.
5. Disconnect the charging hose from the
vacuum pump and from the service port of the
3-way valve.
6. Tighten the service port caps of gas side
3-way valve at a torque of 18 N•m with a
torque wrench.
7. Remove the valve caps of both of the gas side
and liquid side 3-way valve. Position both of
the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the gas side and liquid
side of the 3-way valve.
o Be sure to check for gas leakages.

š If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step e above take the following measure:
- If the leak stops when the piping connections are tightened further, continue working from step e.
- If the leak does not stop when the connections are retightened, repair location of leak.
- Do not release refrigerant during piping work for installation and reinstallation.
- Take care of the liquid refrigerant, it may cause frostbite.

45
10.2.5 Connect The Cable To The Outdoor Unit
1. Remove the control board cover metal from 4. Connect the power supply cord and
the unit by loosening two screws. connecting cable between indoor unit and
2. Cable connection to the power supply through outdoor unit according to the diagram as
isolating Devices (Disconnecting means). shown.
o Connect approved type polychloroprene
sheathed power supply cord 3 x
2.5 mm2 245 IEC 57 type designation or
heavier cord to the terminal board, and
connect the others end of the cord to
Isolating Devices (Disconnecting means).
3. Connecting cable between indoor unit and
outdoor unit shall be approved
polychloroprene sheathed 4 x 1.5 mm2 flexible
cord, type designation 245 IEC 57 or heavier
cord.

5. For wire stripping and connection requirement, refer to the diagram below.
6. Secure the power supply cord and connecting cables onto the control board with the holder.
7. Attach the control board cover back to the original position with screw.

This equipment must be properly earthed.


š Note: Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
š Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.

46
10.2.6 Heat Insulation

Use a material with good heat-resistant properties as the heat insulation for the Liquid-side pipes Material shall
pipes. Be sure to insulate both the gas-side and liquid-side pipes. If the pipes are withstand
not adequately insulated, condensation or water leakages may occur. Gas-side pipes 120°C or higher

47
11. Operation Control
11.1 Cooling Operation
11.1.1 Outdoor fan control
š When cooling operation is enabled, based on outdoor ambient temperature, fan motor control will be adjusted
according to figure below:

11.1.2 Annual Cooling control


š This control is to enable cooling operation when outdoor ambient temperature is low.
š Control start conditions:
o Cooling operation is activated with compressor ON.
o Outdoor ambient temperature is less than 15°C
š Control contents:
o When the above conditions are fulfilled, based on outdoor pipe temperature, the outdoor fan motor will
operate according to figure below:

š To improve the judgment accuracy during annual cooling control, outdoor ambient temperature sampling for
2 minutes will be activated every 35 minutes under designated fan speed.
š Control stop conditions:
o When either one of the start conditions are not complied.

11.1.3 Cooling Powerful Operation 1


š During cooling operation, this control is to concentrate outdoor unit capability to the powerful operation enabled
indoor unit by temporary stop the capability supply to low load demand indoor units.
š Operation start condition:
o Powerful operation ON for targeted indoor unit
š Operation content:
o If other indoor units (where Powerful operation are OFF) achieve setting temperature continuously for
1 minute after received powerful command from indoor unit, then capability supply to other indoor units are
stopped for minimum 3 minutes.
Capability supply stop period follows powerful operation period.
š Operation stops when comply either one of the following conditions:
o When other indoor units (where Powerful operation are OFF) is demand for capacity.
o When the powerful operation is OFF for all indoor units.
o When Quiet operation received from 1 indoor unit.
o When protection control starts.

48
11.2 Heating Operation
11.2.1 Outdoor fan control
š When heating operation is enabled, based on outdoor ambient temperature, fan motor control will be adjusted
according to figure below for Heating overload control:

11.2.2 Heating Room Temp Sampling Control


š To improve the judgment accuracy, indoor room temperature sampling starts when any indoor unit has stopped
capability supplied (heating thermo-off) during heating operation with compressor ON, outdoor unit will send
signal to all thermo-off indoor units to ON fan motor and get room temperature sample.
š To prevent discharge temperature drop at indoor units which is ON when sampling the room temperature of
heating thermo-off units, the compressor frequency is increased accordingly.
š However, if indoor room temperature is much higher compare to remote control setting temperature, before
thermo-off, sampling of corresponding indoor unit will be cancelled.

11.2.3 Powerful Operation 2


š During cooling / heating operation, this control is to provide fast cooling / heating operation compare to normal
operation.
š Operation start if all condition below are complied:
o Powerful operation ON for indoor unit.
o Not under Annual Cooling control.
š Operation content:
o Outdoor fan speed will adjust automatically.
o Compressor frequency will adjust automatically.
š Operation stop when comply either one of the follow conditions:
o When the powerful operation is OFF for all indoor units.
o When annual cooling control activated.

11.3 Outdoor Quiet Cooling Operation Control


š Purpose
Provide quiet cooling operation when only 1 indoor in operation.

š Start Condition
o Indoor fan speed is lower than Lo fan.
o Only 1 operation indoor unit.
o Not in any cooling overload zone.
o Not during annual cooling
o Not initial frequency operation.
o Not during starting control.
o Not during “Electronic part temperature rise protection by outdoor air & total current”
o Not during “Electronic part temperature rise protection by total current”
o Not during “IPM temperature rise prevention control”
o During cool mode
All conditions above are satisfied and function selection enable.

49
š Control Contents
Compressor frequency and outdoor fan speed maximum limit is set. Adjust accordingly.

Compressor frequency Outdoor fan speed


Cool/Quiet #30 Hz #400 rpm

š Cancel Condition
o Indoor fan speed is equal or higher than Lo fan.
o > 1 operation indoor unit.
o In any cooling overload zone.
o During annual cooling
o Initial frequency operation.
o During starting control.
o During “Electronic part temperature rise protection by outdoor air & total current”
o During “Electronic part temperature rise protection by total current”
o During “IPM temperature rise prevention control”
o Not during cool mode
When any above is satisfied.

50
12. Simultaneous Operation Control
š Operation modes which can be selected using the remote control unit:
o Automatic, Cooling, Dry, Heating and e-ion operation mode.
š Types of operation modes which can be performed simultaneously
o Cooling operation and Cooling, Dry or e-ion operation.
o Heating operation and Heating operation.
š Types of operation modes which cannot be performed simultaneously
o During cooling operation, heating operation is impossible at another indoor unit in another room.
o The priority is given to cooling operation if the cooling mode is selected first. In another room where heating
mode is selected afterward, the POWER LED blinks to indicate the heating operation is in standby condition,
where the fan is stopped hence no discharged air.
o During heating operation, cooling operation is impossible at another indoor unit in another room.
o The priority is given to heating operation if the heating mode is selected first. In another room where cooling
mode is selected afterward, the POWER LED blinks to indicate the cooling operation is in standby condition,
where the fan is stopped hence no discharged air.
š Operation mode priority control
o The operation mode designated first by the indoor unit has priority.
o If the priority indoor unit stops operation or initiates the fan operation, the priority is transferred to other indoor
units.

“Waiting” denotes the standby status in which the POWER LED blinks (ON for 2.5 seconds and OFF for 0.5 seconds)
and the fan is stopped.

In the e-ion mode, priority is transferred to a non-priority unit.


Note
š C: Cooling operation mode
š D: Dry operation mode
š H: Heating operation mode
š E: e-ion operation mode

51
13. Protection Control
13.1 Freeze Prevention control (Cool)
š When received freeze prevention signal from indoor unit, the compressor frequency changes according to indoor
heat exchanger temperature.
š When indoor unit request capability OFF due to freeze condition, immediately the capability supply to targeted
indoor unit stops.

13.2 Dew Prevention control (Cool)


š When received dew prevention signal from indoor unit, which according to indoor intake temperature and indoor
heat exchanger temperature the compressor frequency changes.

13.3 Electronic Parts Temperature Rise Protection 1 (Cool)


š This control prevents electronic parts temperature rise during cooling overload condition.
š Start conditions:
o Outdoor ambient temperature is at protection region as shown in figure below:

o Outdoor unit total current is above 5.5A (4E/3E), 5.0A (2E18/2E15)


š Control content
o Outdoor fan speed is adjusted accordingly.
š Control stop condition
o When outdoor ambient temperature is back to normal region.
š During this control, outdoor fan speed does not reduce for Quiet operation.

13.4 Electronic Parts Temperature Rise Protection 2 (Cool)


š This control prevents electronic parts temperature rise during cooling/dry operation.
š Start conditions:
o Total current is at protection region as shown in figure below:

š Control content
o Outdoor fan speed is adjusted accordingly.
š Control stop conditions
o When total current is back to normal region.
š During this control, outdoor fan speed does not reduce for Quiet operation.

52
13.5 Cooling overload control (Cool)
š This control detect outdoor pipe temperature and perform the compressor frequency restriction during cooling
operation.

13.6 Heating overload control (Heat)


š This control detect indoor pipe temperature and perform the compressor frequency restriction during heating
operation.

š This control detect outdoor ambient temperature and perform the fan speed adjustment during heating operation.

13.7 Extreme Low Temperature Compressor low pressure protection control


(Heat)
š This control is to prevent low pressure drops too low during extremely low outdoor ambient temperature to
improve the compressor reliability.
š During heating operation, when outdoor ambient temperature is in Zone 1, this control will be activated.
Compressor frequency restriction will be based on outdoor piping temperature.

53
13.8 Deice Control
š When outdoor pipe temperature and outdoor air temperature is low, deice operation starts where indoor fan
motor and outdoor fan motor stop, indoor unit horizontal vane close and operation LED blink with compressor ON.

13.9 Time Delay Safety Control (Restart Control)


š The compressor will not restart within three minutes after compressor is stopped.
š This control is not applicable if the power supply reset or after deice condition.

13.10 30 seconds Force Operation


š Once the compressor starts operation, it will not stop its operation for 30 seconds in order to cycle back
compressor oil.
š However, it can be stopped using remote control or Auto OFF/ON button at indoor unit.

13.11 Total Current Control


š By referring to table below, during normal (default) operation, the running current refer to Hi values and during
Power Save Mode, the running current refer to Lo values. (not applicable for 2E18/2E15)
š When the outdoor unit total running current (AC) exceeds X value, compressor frequency will decrease.
š If the running current does not exceed X value for 5 seconds, compressor frequency will increase.
š However, if total outdoor unit running current exceeds Y value, compressor will be stopped immediately for
3 minutes.

CU-4E23PBE CU-3E18PBE CU-2E18PBE CU-2E15PBE


Operation Mode
X (A) Y (A) X (A) Y (A) X (A) Y (A) X (A) Y (A)

Cooling/Soft Dry Hi 14.0 17.5 14.0 17.5 10.12 12.54 10.12 12.54
(A) Lo 9.8 17.5 9.8 17.5 - - - -

Cooling/Soft Dry Hi 14.0 17.5 14.0 17.5 8.79 12.54 8.79 12.54
(B) Lo 9.8 17.5 9.8 17.5 - - - -
Hi 14.0 17.5 14.0 17.5 11.04 12.54 11.04 12.54
Heating
Lo 9.8 17.5 9.8 17.5 - - - -

13.12 IPM (power transistor) Protection Control


š Overheating Prevention Control
o If IPM temperature rises to 80°C, outdoor fan speed will be increased.
o When the IPM temperature rises to 95°C, compressor operation will stop immediately.
o Compressor operation restarts when temperature decreases to 90°C.
o If IPM temperature detected less than -30°C, IPM is judged as open circuit (“F96” is indicated).
š DC peak current control
o When IPM DC current exceeds set value of 30.0 ± 3.0 A, the compressor will stop.
o If the DC peak current detected within 30 seconds after operation starts, compressor will restart after
1 minute.
o If the DC peak current detected 30 seconds or more after operation starts, compressor will restart after
2 minutes.
o Within 30 seconds after compressor restarts, if the DC peak current is exceeded set value continuously for
7 times, all indoor and outdoor relays will be cut off (“F99” is indicated).
š Error reset can be done by power supply reset.

54
13.13 Compressor Protection Control (Gas leak detection control 1)
š Control start conditions
o For 5 minutes, the compressor continuously operates and total current is low.
o During Cooling or Soft Dry operation:
Indoor intake temperature — indoor piping temperature is below 4°C.
o During Heating operation:
Indoor pipe temperature — indoor intake temperature is below 3°C.
o Not during deice control.
o Compressor ON with maximum frequency.
š Control content
o Compressor stops (and restart after 3 minutes)
o If the conditions above happen 4 times within 60 minutes, the unit will stop operation (“F91” is indicated).

13.14 Compressor Protection Control (Gas leak detection control 2)


š This control detect gas leakage condition to prevent compressor damage.
š Control start condition
o All connected indoor units capability supply ON.
o Compressor ON with maximum frequency.
o Not during annual cooling.
o Compressor discharge temperature high.
š Control content
o Compressor OFF during this control (“F91” is memorized in EEPROM)
o If the above conditions happen 2 times within 60 minutes, indoor units’ Timer LED will blinks (“F91” is
indicated at all indoor units)

13.15 Valve close detection control


š This control detects 3-way valve close condition to prevent damage to refrigerant cycle.
š Start conditions:
o For all connected indoor units, if Indoor intake temperature — indoor piping temperature are between -2°C
and 2°C continuously for 5 minutes after compressor ON at first cooling operation.
o The first cooling operation is defined as cooling operation is ON for less than 8 minutes after new installation
or after pump down.
š Control content
o During this control, compressor stop, indoor units’ Timer LED will blink. (“F91” is indicated at indoor units)
š Error reset can be done by power supply reset or reset by using remote control.

13.16 Compressor discharge high pressure protection control


š This control protect by using high pressure switch during operation.
š Start conditions
o High pressure switch is activated (from normally close to open) when outdoor operation mode is cooling or
heating during compressor running.
š Control 1 content
o Compressor stop when high pressure switch is opened and restart after high pressure switch closed. If this
condition happen 4 times within 30 minutes, “F94” is indicated.
o After 30 minutes, counter is reset if this condition does not happen for 4 times.
š Control 1 stop conditions
o Power supply reset
o Reset by using remote control

55
14. Servicing Mode
14.1 CU-3E18PBE & CU-4E23PBE

14.1.1 Pump down operation (SW1)


š Operate the pump down process according to the following procedure
o Confirm the valve on the liquid side and gas side are open.
o Press PUMP DOWN button (SW1) on the Service PCB inside the outdoor unit for more than 5 seconds.
Pump down (cooling) operation is performed for 15 minutes.
o Set the liquid side 3 way valve to close position and wait until the pressure gauge indicates 0.01MPa
(0.1kg/cm2G).
o Immediate set the gas side valve to close position and then press the PUMP DOWN button (SW1) to stop the
pump down operation.
NOTE: Pump down operation will stop automatically after 15 minutes if PUMP DOWN switch (SW1) is not pressed
again. Pump down operation is not started within 3 minutes after compressor is stopped.

LED 2 3 4 5 Message
Pump down operation in progress
3 minutes before operation end
Status

2 minutes before operation end


1 minute before operation end
Pump down operation end

: Blinking

14.1.2 Test Run Operation


š Test operation can be carried out using TEST OPERATION button (SW2) on the Service PCB inside the outdoor
unit.
š For Cooling test, press the TEST OPERATION button (SW2) for 5 seconds or more but less than 10 seconds,
LED1 and LED 2 will illuminate when shift into cooling test operation.
š For Heating test, press the TEST OPERATION button (SW2) for more than 10 seconds, LED 1 and LED 3 will
illuminate when shift into heating test operation.
š Press the TEST OPERATION button (SW2) again to cancel test operation.

56
14.1.3 Wiring Error Check
š The unit capable to correct the wiring error automatically by following procedures.
o Confirm the valve on the liquid side and gas side is open.
o Press WIRING CHECK button (SW3) on the Service PCB inside the outdoor unit for more than 10 seconds
to start wiring check operation.
o Wiring check process will complete in approximately 20 - 25 minutes. However, wiring check operation will
not start within 3 minutes after compressor is stopped. When outdoor air temperature is less than 5°C or unit
has abnormality, wiring check will not start. (See NOTE 2)
š The LED 2 to LED 6 in Service PCB inside the outdoor unit indicate the possibility of the correction as shown in
the table below:

LED 2 3 4 5 6 Message
Room A B C D -
All flashing Automatic correction impossible
LED2, 4, 6 and LED 3, 5
Wiring check in progress
Status

alternatively flashing
Flashing one after
Automatic correction completed
another
Other than above Unit has abnormality (NOTE 4)

š If automatic correct is impossible, check the


indoor unit wiring and piping manually.

NOTE:
1. For two rooms connection, LED 4 and 5 are not illuminated and for three rooms connections, LED 5 is not
illuminated after wiring operation complete.
2. If the outdoor air temperature is less than 5°C or unit has abnormality, wiring operation will not start.
3. After wiring check operation is complete, LED indication will illuminated until normal operation starts.
4. Follow the product diagnosis procedure.
5. When LED 1 only illuminate, indicates that outdoor unit is operating normally.

14.1.4 Power Save Mode


š Power Save Mode can be enabled by pushing POWER SAVE switch (SW4) to ON before power supply ON.
š When Power Save Mode is ON, the unit can be operate at lower running current where the breaker capacity not
achieve the requirement.

14.1.5 Mode priority function


š Mode priority function can be enabled by pushing MODE PRIORITY switch (SW5) to ON before power supply
ON.
š When Mode Priority Function is ON, the mode priority is given to higher capacity indoor units.

14.1.6 Cooling only function


š The unit capable to limit the operation mode to Cooling Mode only (Heating mode disabled) by cutting JP1
(COOL ONLY) before power supply ON.
š This function prevent wrong operation during the unit installed in server room.
š This function could be disabled again by short the JP1 (COOL ONLY) before power supply ON.

57
14.2 CU-2E15PBE & CU-2E18PBE
14.2.1 Pump down operation
š Operate the pump down process according to the following procedure
o Confirm the valve on the liquid side and gas side are open.
o Short the CN-PUMP button on the Service PCB inside the outdoor unit for more than 5 seconds. Pump down
(cooling) operation is performed for 15 minutes.
o Set the liquid side 3 way valve to close position and wait until the pressure gauge indicates 0.01MPa
(0.1kg/cm2G).
o Immediate set the gas side valve to close position and then Short the CN-PUMP button to stop the pump
down operation.
NOTE: Pump down operation will stop automatically after 15 minutes if CN-PUMP button is not shorted again. Pump
down operation is not started within 3 minutes after compressor is stopped.

14.2.2 Cooling only function


š The unit capable to limit the operation mode to Cooling Mode only (Heating mode disabled) by switch to ON
(SW-COOLING) at outdoor main PCB before power supply ON.
š This function prevent wrong operation during the unit installed in server room.
š This function could be disabled again by switch to OFF (SW-COOLING) at outdoor main PCB before power
supply ON.

58
15. Troubleshooting Guide
15.1 Self Diagnosis Function (CU-2E15PBE and CU-2E18PBE)

59
60
15.2 Self Diagnosis Function (CU-3E18PBE and CU-4E23PBE)
š The display screen of wireless remote control unit and the self-diagnosis LEDs (green) on the outdoor printed
circuit board in the outdoor unit can be used to identify the location of the problem.
Refer to the table below to identify and solve the cause of the problem, and then re-start the air conditioner
system.
š If the problem is solved and operation returns to normal.
LED 1 illuminates and others LED are off.

61
62
63
16. Disassembly and Assembly Instructions
WARNING

High voltages are generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding
with repair work. Failure to heed this caution may result in electric shocks.

16.1 Outdoor Unit Removal Procedure (CU-2E15PBE CU-2E18PBE)


Caution! When handling electronic controller, be careful of electrostatic discharge.

16.1.1 Removing the Cabinet Top Plate and Cabinet Front Plate
1. Remove the cabinet top plate (by removing
the 5 screws).
2. Remove the 8 screws fixing the cabinet front
plate, release 6 hooks and pull the cabinet
front plate toward front side.

16.1.2 Removing the Control Board


Cover
3. Remove the control board cover (remove
1 screw).
4. Remove the terminal cover (remove
2 screws).
5. Remove the terminal cover (top) and
disconnect all the lead wires (3 fasten tab)
inside.

16.1.3 Removing the Control Board


6. Remove the control board cover.
7. Remove the 6 screws at the positions on the
control board indicated by arrows.
8. Disconnect the connectors and pipe sensor
connected to the compressor and reactor.
9. Remove the control board.

When pulling the control board upward, it may


not be possible to remove it because of the
way in which the ground wire and other wires
are routed. In this case, it is removed after the
control board cover itself has been removed.

64
16.1.4 Removing the Propeller Fan and Fan Motor
1. Remove the cabinet top plate and cabinet
front plate.
2. Remove the propeller fan by removing the nut
turning clockwise at its center.
3. Disconnect the connector of the fan motor
from the control board.
4. Loosen the 4 screws at the fan motor
mounting then remove the fan motor.

16.2 Outdoor Unit Removal Procedure (CU-3E18PBE CU-4E23PBE)


Caution! When handling electronic controller, be careful of electrostatic discharge.

16.2.1 Removing the Cabinet Top Plate and Cabinet Front Plate
1. Remove the cabinet top plate (remove the 8
screws).
2. Remove the 8 screws (1 on the center, 3 at
the top and 4 at the bottom) securing the
cabinet front plate, release the 2 hooks (1
each at the left and right), and pull the cabinet
front plate toward front side.

65
16.2.2 Remove the Control Board Cover and Particular Plates
3. Remove the control board cover (remove
3 screws).
4. Remove the particular plate (remove
2 screws).
5. Remove the particular plate (remove
2 screws).

16.2.3 Removing the Control P.C. Board


6. Remove the drip proof cover.
7. Disconnect the connectors (lead wires of the
compressor, sensor, and others).
8. Remove the screw at the right side of the
control box, and pull out the entire control box.
9. Release the control P.C. Board tab to remove
the control P.C. Board.

66
16.2.4 Removing the Propeller Fan and Fan Motor
1. Follow the steps in 18.2.1 for removing the
cabinet top plate and cabinet front plate.
2. Remove the propeller fan by removing the nut
turning clockwise at its center.

3. Disconnect the fan motor connector from the


control P.C. Board.
4. Loosen the 4 fan motor mounting screws then
remove the fan motor.

67
17. Technical Data
17.1 Operation Characteristics (CU-2E15PBE)
17.1.1 One Indoor Unit Operation

68
69
17.1.2 Two Indoor Unit Operation

70
71
17.2 Operation Characteristics (CU-2E18PBE)
17.2.1 One Indoor Unit Operation

72
73
17.2.2 Two Indoor Unit Operation

74
75
17.3 Operation Characteristics (CU-3E18PBE)
17.3.1 One Indoor Unit Operation

76
77
78
79
80
81
17.3.2 Two Indoor Unit Operation

82
83
84
85
17.3.3 Three Indoor Unit Operation

86
87
17.4 Operation Characteristics (CU-4E23PBE)
17.4.1 One Indoor Unit Operation

88
89
90
91
92
93
17.4.2 Two Indoor Unit Operation

94
95
17.4.3 Three Indoor Unit Operation

96
97
17.4.4 Four Indoor Unit Operation

98
99
18. Exploded View and Replacement Parts List
18.1 CU-2E15PBE CU-2E18PBE

Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.

100
SAFETY REF. NO. DESCRIPTION & NAME Q’TY CU-2E15PBE CU-2E18PBE REMARK
1 CHASSIS ASSY 1 CWD52K1277 ←
2 FAN MOTOR BRACKET 1 CWD541167 ←
3 FAN MOTOR, AC 50W SINGLE 1 ARW6405AC ← O
3a SCREW-FAN MOTOR BRACKET 2 CWH551217 ←
3b SCREW-FAN MOTOR MOUNT 4 CWH55252J ←
4 PROPELLER FAN 1 CWH03K1066 ←
5 NUT - PROPELLER FAN 1 CWH56053J ←
6 COMPRESSOR 1 5RD132XFC21 ← O
7 ANTI - VIBRATION BUSHING 3 CWH50077 ←
8 NUT - COMPRESSOR 3 CWH56000J ←
9 SOUND PROOF MATERIAL 1 CWG302808 ←
10 SOUND PROOF MATERIAL 1 CWG302630 ←
11 SOUND PROOF MATERIAL 1 CWG302806 ←
12 SOUND PROOF MATERIAL 1 CWG302807 ←
13 CONDENSER COMPLETE 1 CWB32C3722 ←
14 CRANKCASE HEATER 1 CWA341044 ←
15 RECEIVER 1 CWB14011 ←
18 STRAINER 2 CWB111024 ←
19 EXPANSION VALVE 2 CWB051029 ← O
20 4-WAYS VALVE 1 CWB001064 ← O
21 STRAINER 1 CWB111004 ←
22 STRAINER 1 CWB111080 ←
24 V-COIL COMPLETE (EXPAND VALVE-WHITE) 1 CWA43C2579 ← O
25 V-COIL COMPLETE (EXPAND VALVE-YELLOW) 1 CWA43C2580 ← O
26 V-COIL COMPLETE (4 WAY VALVE) 1 CWA43C2585 ← O
27 SOUND-PROOF BOARD 1 CWH151366 ←
29 SENSOR-COMPLETE - INTAKE & PIPE 1 CWA50C3078 ← O
31 SENSOR-COMPLETE - GAS 1 CWA50C3070 ← O
32 SENSOR-COMPLETE - DEF. 1 CWA50C3069 ← O
33 HOLDER-SENSOR 6 CWH32143 ←
34 SENSOR-COMPLETE - TANK 1 CWA50C2894 ← O
35 NORMAL-MODE LINE CHOKE COILS 1 G0C193J00004 ← O
36 ELECTRONIC CONTROLLER 1 CWA73C7215R CWA73C7216R O
37 TERMINAL BOARD ASS'Y 1 CWA28K1162 ← O
38 TERMINAL BOARD ASS'Y 2 CWA28K1161 ← O
40 CONTROL BOARD COVER 1 CWH131473 ←
41 TERMINAL COVER 1 CWH171039A ←
43 3-WAY VALVE (LIQUID) 2 CWB011418 ← O
44 3-WAY VALVE (GAS) 2 CWB011081J ← O
45 HOLDER COUPLING 1 CWH351253 ←
46 NUT - TERMINAL COVER 1 CWH7080300J ←
47 CABINET TOP PLATE 1 CWE031148A ←
48 CABINET FRONT PLATE CO. 1 CWE06C1468 ←
49 CABINET SIDE PLATE COMP 1 CWE04C1453 ←
50 CABINET SIDE PLATE 1 CWE041579A ←
51 CONTROL BOARD COVER COMPLETE 1 CWH13C1300 ←
52 SENSOR-COMPLETE - LIQUID 1 CWA50C3071 ← O
53 WIRE NET 1 CWD041200A ←
54 BAG-COMPLETE 1 CWG87C900 ←
55 BAG 1 CWG861078 ←
56 BASE BOARD-COMPLETE 1 CWG62C1144 ←
57 SHOCK ABSORBER ( R ) 1 CWG713415 ←
58 SHOCK ABSORBER ( L ) 1 CWG713416 ←
59 C.C. CASE 1 CWG566848 ←
60 OPERATING INSTRUCTION - - ←

101
SAFETY REF. NO. DESCRIPTION & NAME Q’TY CU-2E15PBE CU-2E18PBE REMARK
61 OPERATING INSTRUCTION - - ←
62 INSTALLATION INSTRUCTION 1 CWF615686 ←
63 INSTALLATION INSTRUCTION 1 CWF615687 ←
64 INSTALLATION INSTRUCTION 1 CWF615688 ←
65 INSTALLATION INSTRUCTION 1 CWF615689 ←
66 INSTALLATION INSTRUCTION 1 CWF615690 ←
67 INSTALLATION INSTRUCTION 1 CWF615691 ←
68 INSTALLATION INSTRUCTION 1 CWF615692 ←
69 INSTALLATION INSTRUCTION 1 CWF615693 ←
70 INSTALLATION INSTRUCTION 1 CWF615694 ←

(Note)
š All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
š “O” marked parts are recommended to be kept in stock.

102
18.2 CU-3E18PBE CU-4E23PBE

Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.

103
SAFETY REF. NO. DESCRIPTION & NAME QTY. CU-3E18PBE CU-4E23PBE REMARK
1 CHASSIS ASSY 1 CWD52K1212 ←
2 SOUND PROOF BOARD 1 CWH151194 ←
3 FAN MOTOR BRACKET 1 CWD541127 ←
4 SCREW-BRACKET FAN MOTOR 3 CWH551217 ←
5 CONDENSER COMPLETE 1 CWB32C2680 ←
6 FAN MOTOR DC 60W 3PH 1 EHDS80C60AC ← O
7 SCREW-FAN MOTOR MOUNT 4 CWH551323 ←
8 PROPELLER FAN ASSY 1 CWH00K1006 ←
9 NUT 1 CWH561092 ←
10 COMPRESSOR 1 5KD184XAB21 ←
11 PACKING 3 CWB81043 ←
12 BUSHING - COMPRESSOR MOUNT 3 CWH50055 ←
13 NUT-COMPRESSOR MOUNT 3 CWH561049 ←
14 CRANKCASE HEATER 1 CWA341047 ←
15 TUBE ASSY (CAPILLARY TUBE) 1 CWT01C4955 ←
16 ACCUMULATOR 1 CWB131050 ←
17 3-WAY VALVE 1 CWB011601 ←
18 3-WAY VALVE 1 CWB011602 ←
19 HOLDER COUPLING 1 CWH351141 ←
20 STRAINER 1 CWB11061 ←
21 STRAINER 3/4 CWB111024 ←
22 EXPANSION VALVE 3/4 CWB051029 ←
23 4-WAYS VALVE 1 CWB001026J ←
24 DISCHARGE MUFFLER 1 CWB121014 ←
25 HEATING PRESSURE SWITCH 1 CWA101007 ←
26 FLARE NUT (1/4) 3/4 CWT251030 ←
27 FLARE NUT (3/8) 3/4 CWT251031 ←
28 SOUND PROOF MATERIAL 1 CWG302246 ←
29 SOUND PROOF MATERIAL 1 CWG302520 ←
30 SOUND PROOF MATERIAL 1 CWG302521 ←
31 SOUND PROOF MATERIAL 1 CWG302522 ←
32 SENSOR COMPLETE – DIS 1 CWA50C2515 ← O
33 V-COIL COMPLETE (4 WAY VALVE) 1 CWA43C2551 CWA43C2169J O
34 V-COIL COMPLETE (EXPAND VALVE-WHITE) 1 CWA43C2334 ← O
35 V-COIL COMPLETE (EXPAND VALVE-YELLOW) 1 CWA43C2335 ← O
36 V-COIL COMPLETE (EXPAND VALVE-BLUE) 1 CWA43C2336 ← O
37 V-COIL COMPLETE (EXPAND VALVE-RED) 1 - CWA43C2338 O
38 SENSOR-COMPLETE – DEF 1 CWA50C2625 ← O
SENSOR COMPLETE (OUTLET TEMP
39 1 CWA50C2517 ← O
SENSOR)
40 SENSOR-COMPLETE (CN-TH4) 1 CWA50C2620 CWA50C2616 O
41 SENSOR-COMPLETE (CN-TH3) 1 CWA50C2622 CWA50C2617 O
43 ELECTRONIC CONTROLLER 1 CWA73C7219R CWA73C7220R O
44 ELECT. CONTROLLER -NOISE FILTER 1 CWA745291 ← O
45 ELECTRONIC CONTROLLER (DISPLAY) 1 CWA745292 ← O
47 REACTOR 2 G0C403J00001 ←
48 TERMINAL BOARD ASSY 1 CWA28K1195 ←
49 TERMINAL BOARD ASSY 4 CWA28K1196 ←
50 CONTROL BOARD COVER 1 CWH131333 ←
52 CABINET TOP PLATE 1 CWE031083A ←
53 CONTROL BOARD COVER 1 CWH13C1194 ←
54 CABINET FRONT PLATE 1 CWE06K1065 ←
55 CABINET SIDE PLATE 1 CWE041317A ←
56 CABINET SIDE PLATE 1 CWE041395A ←
57 WIRE NET 1 CWD041128A ←
58 HANDLE 1 CWE161010 ←

104
REF. NO. DESCRIPTION & NAME QTY. CU-3E18PBE CU-4E23PBE REMARK
59 TERMINAL COVER 1 CWH171035 ←
60 NUT-TERMINAL COVER 1 CWH7080300J ←
61 INSTALLATION INSTRUCTION 1 CWF615715 ←
62 INSTALLATION INSTRUCTION 1 CWF615716 ←
63 INSTALLATION INSTRUCTION 1 CWF615717 ←
64 INSTALLATION INSTRUCTION 1 CWF615718 ←
65 INSTALLATION INSTRUCTION 1 CWF615719 ←
66 INSTALLATION INSTRUCTION 1 CWF615720 ←
67 INSTALLATION INSTRUCTION 1 CWF615721 ←
68 INSTALLATION INSTRUCTION 1 CWF615722 ←
69 INSTALLATION INSTRUCTION 1 CWF615723 ←
74 ACCESSORY CO. (DRAIN ELBOW) 1 CWG87C900 ←
75 TUBE ASS’Y (LIQUID 1) 1 CWT026282 ←
76 TUBE ASS’Y (LIQUID 2) 1 CWT026283 ←
77 TUBE ASS’Y (LIQUID 3) 1 CWT026284 ←
78 TUBE ASS’Y (LIQUID 4) 1 - CWT026285
79 MANIFOLD TUBE ASS’Y (GAS SIDE) 1 CWT07K1480 CWT07K1476
80 BAG 1 CWG861154 ←
81 BASE BOARD-COMPLETE 1 CWG62C1081 ←
82 SHOCK ABSORBER (R) 1 CWG712879 ←
83 SHOCK ABSORBER (L) 1 CWG712880 ←
84 C.C. CASE 1 CWG565546 ←

(Note)
š All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
š “O” marked parts are recommended to be kept in stock.

[PAPAMY] Printed in Malaysia


FY1301-0

105

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