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Surface Dressing Calculation for Pavements

The document provides information for designing the traffic calculation, pavement thickness, and bitumen and chip application rates for a surface dressing road surface. It includes the base traffic volume, design life, load factor, and growth rate for calculating the design traffic of 302 CVPD. It also lists the subgrade and subbase thickness and materials for a total pavement thickness of 275mm based on a CBR of 10. Finally, it calculates the bitumen spray rate of 1.31 kg/m2 and chip application rate of 16.37 kg/m2 for the first coat based on aggregate properties and specified factors.

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Sang Rawal
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100% found this document useful (1 vote)
239 views5 pages

Surface Dressing Calculation for Pavements

The document provides information for designing the traffic calculation, pavement thickness, and bitumen and chip application rates for a surface dressing road surface. It includes the base traffic volume, design life, load factor, and growth rate for calculating the design traffic of 302 CVPD. It also lists the subgrade and subbase thickness and materials for a total pavement thickness of 275mm based on a CBR of 10. Finally, it calculates the bitumen spray rate of 1.31 kg/m2 and chip application rate of 16.37 kg/m2 for the first coat based on aggregate properties and specified factors.

Uploaded by

Sang Rawal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Design Traffic Calculation
  • CBR Method for Pavement Design
  • Bitumen Spray Rate and Chipping Application Rate (Hot Coat)
  • Bitumen Spray Rate and Chipping Application Rate (Cold Coat)
  • Pavement Items

Design Traffic Calculation

Base Traffic, A 225 CVPD (Both Direction)


Design Life, N 10 yr
LDF, D 0.75
Growth Rate, r 6%

Design Traffic 302 CVPD

(Place value in Yellow Cell only)

Developed by: Er. Prabhat Kumar Jha/DoR


geoprabhat@[Link]
CBR Method for Pavement Design (Surface Dressing Surface)

Design Traffic 302.2 CVPD


Design Life 10 yr
Curve D KN

Thickness,
CBR
mm
Subgrade 10
Total Pavement(Graph) 275
Subbase 200 30
Base 150 80
H, mm 350 OK

(Place value in Yellow Cell only)

Developed by: Er. Prabhat Kumar Jha/DoR


geoprabhat@[Link]
Design of Bitumen Spray Rate and Chipping Application Rate
(1st Coat)

Based on Actual Field Assessment and Data Minimum 15Kg sample test
Sieve Size, Retained Wt., Cumm. Ret.,
Description Adopted Factor, F mm gm gm % Passing
20 0 #DIV/0!
15.46 0 #DIV/0!
12.33 0 #DIV/0!
9 0 #DIV/0!
Medium Heavy (1.00) 1.18 0 #DIV/0!
907 AADT 0.075 0 #DIV/0!
Pan 0 #DIV/0!
Total 0

Sieve Analysis
Primed Base 6.00

% Passing
100.00

75.00

50.00
Wet and Hot 1.00
25.00

0.00
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Sivev size, mm
Round 2.00

Overall Weighting Factor, F 8.00

Average Least Dimension, ALD 11.75 Source Property

R  0.625  ( F  0.023)  [0.0375  ( F  0.0011)] ALD (Place value in Yellow Cell only) Mean Size 17

Bitumen Spray Rate , R Kg/m 2


1.31 Bitumen Grade = VG30 (Yelow Book / Table 13.1) FI 20.25

Chipping Application Rate , Kg/m 2


16.37 Chips Nominal Size = 19 mm (Yellow Book / Table 13.14)
Design of Bitumen Spray Rate and Chipping Application Rate
(2nd Coat)

Based on Actual Field Assessment and Data Minimum 15Kg sample test
Sieve Size, Retained Wt., Cumm. Ret.,
Description Adopted Factor, F mm gm gm % Passing
20 0 #DIV/0!
15.46 0 #DIV/0!
12.33 0 #DIV/0!
9 0 #DIV/0!
Medium Heavy (1.00) 1.18 0 #DIV/0!
907 AADT 0.075 0 #DIV/0!
Pan 0 #DIV/0!
Total 0

Sieve Analysis
Untreated 6.00

% Passing
100.00

75.00

50.00
Wet and Hot 1.00
25.00

0.00
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Sivev size, mm
Round 2.00

Overall Weighting Factor, F 8.00

Average Least Dimension, ALD 5.90 Source Property

R  0.625  ( F  0.023)  [0.0375  ( F  0.0011)] ALD (Place value in Yellow Cell only) Mean Size 8

Bitumen Spray Rate , R Kg/m2 1.04 Bitumen Grade = VG30 (Yelow Book / Table 13.1) FI 20

Chipping Application Rate , Kg/m2 8.38 Chips Nominal Size = 10 mm (Yellow Book / Table 13.14)
Pavement Items :
Providing and laying granular sub-base (Grading V) on prepared
surface, mixing at OMC,and compacting to achieve the desire density,
complete as per drawing and Technical Specification by Mechanical
means.[1201]
Providing and laying Crusher Run Macadam (37.5mm Nominal Size) on
a prepared surface, spreading and mixing, watering and compacting to
form a layer of base course as per Drawing and technical Specifications
by Mechanical means.[1204]
Providing and Supplying Prime coat with hot bitumen MC 30/70
(including cutter) on prepared surface of granular base including cleaning
of road surface and spraying by Mechanical means at specified rate as
per the Technical Specification. [1302]
Providing and laying bitumen binder (VG-30) for surface dressing at
specified rate on including cleaning as per technical specification by
manual means [1302] (1st Coat @........ ltr/m2 & 2nd Coat @..... ltr/m2)
Providing and mixing of bitumen cutter as per design / direction of
Engineer [1300]
Providing and laying 19 mm nominal size chipping (minimum …...kg/m2)
on a recently applied layer of bituminous binder on prepared surface as
per drawing and technical specifications[1303]
Providing and laying 10 mm nominal size chipping (minimum …...kg/m2)
on a recently applied layer of bituminous binder on prepared surface as
per drawing and technical specifications[1303]

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