Technical Information
Disc Brake Units
BE 100, BE 125, and BE 200
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Technical Information
Disc Brake Units
BE 100, BE 125, and BE 200
The hydraulically lifted, spring-loaded brake units BE100 controllable braking force which ensures safe stopping of
and BE 125 are designed for use on winders, aerial the machine. Linear transducers or micro-switches serve
ropeways, cranes, and passenger and goods elevators. to continuously monitor the operational safety of the
brake unit in respect to trouble-free performance, wear,
The brake unit can serve as an emergency, service, and and spring fracture.
holding brake. It is completely enclosed and suitable
for the most arduous operating conditions. Its special Maintenance work on the brake unit is very simple and
technical features include precise adjustability. can be carried out with absolute reliability. It is possible
to infinitely vary the braking force.
The braking force is generated by columns of disc
springs. These springs are designed for a working life The design allows long intervals between readjustments,
of more than 2 million load cycles of standard working as the wear limit is not prematurely reached due to the
strokes. fact that no stepped adjustment or changes in clearance
occur.
The braking force can be controlled hydraulically.
A reduction of the pressure in the hydraulic system Measurement of the air gap and checking of the spring
results in a commensurately higher braking force. This is characteristics can be carried out at any time, with
of particular importance for use as an emergency brake: minimum effort, by means of linear transducers.
in the event of failures, e.g. main power loss, the pressure
remaining in the system can generate a preset or also
Brake posts with BE 100
Advantages of the
„BE“ disc brake units
Dimensions: BE 100 and BE 125
▪▪ High braking forces
▪▪ Infinite lifetime – rated for more than 2 million
load changes for standard working strokes
▪▪ Low brake surface pressure in line with mining
regulations
▪▪ Large air gaps, i.e. high operational safety
▪▪ Fine adjustment, infinitely variable and clearance-free
▪▪ Fully encapsulated against dirt and aggressive media
▪▪ Monitored by linear transducers, brake unit
inspection without disassembly
▪▪ Low maintenance required
▪▪ Flat spring characteristic (4.5 % and 5.4 %,
respectively, of force variation on 1 mm wear)
▪▪ Low hysteresis due to alternate-layer disc spring
columns
Further, the brake units BE 100 and BE 125 are
interchangeable with comparable brake units to offer
better reliability with higher braking force.
Brake system assembly
BE 100 assembly
BE 200 during test series
Technical Data
Metric Dimensions
Performance data of brake calipers BE 100 BE 125 BE 200
Nominal application force per brake caliper 2 x 200 kN
2 x 100 kN 2 x 125 kN
(with 3 mm air gap) (4 mm air gap)
Recommended minimum air gap 2.0 mm 2.0 mm 3.0 mm
Wear allowance (standard) 1.0 mm 1.0 mm 1.0 mm
Hydraulic operating pressure 14 MPa 17 MPa 14 MPa
Max. surface pressure on brake lining 1.5 MPa
1.5 MPa 1.9 MPa
(acc. to German Mining Regulation)
2.0...5.0 mm ‘fatigue
Air gap range L = 2.0...5.5 mm 3.0...5.5 mm
resistant 2.0...3.0 mm
Operating data as a function of the air gap L (in mm) within the air gap range:
Force per brake caliper in kN, FA = 228.38 - 9.46 x L 292.84 – 14.28 x L 446.88 - 11.72 x L
Braking force in kN (μ: friction coefficient at brake pad, max. design value μ = 0.4 ) FB = μ x FA
Hydraulic equivalent pressure in bar, p = 109.11 – 4.52 x L 139.9 – 6.82 x L 1 116.72 - 3.062 x L
Oil flow volume per brake caliper in cm , V = 21 x L
3
21 x L 38 x L
Disc brake with BE 200 units on a drum winder
locations:
germanY | HAIGER (HEADQUARTERS) china | BEIJING south africa | JET PARK
SIEMAG TECBERG GmbH Beijing SIEMAG TECBERG SIEMAG TECBERG (Pty) Ltd.
Kalteiche-Ring 28-32 Mining Equipment Co., Ltd. Unit 15, Lakeview Business Park
35708 Haiger, Germany Room 21-03, Block A, CITIC Building Yaldwin RD, Jet Park, Johannesburg
Phone +49 2773 91610 19 Jianguomenwai Dajie P.O. Box 2964, Edenvale 1610
E-Mail info@[Link] Beijing 100004, P.R. China South Africa
Phone + 86 10 8526 1713 Phone +27 11 383 9300
Poland | KATOWICE E-Mail info@[Link] E-Mail info@[Link]
SIEMAG TECBERG POLSKA Sp. z o.o.
ul. Mickiewicza 29 china | TIANJIN south africa | GERMISTON
40-085 Katowice, Poland Tianjin SIEMAG TECBERG Machinery Co., Ltd. Winder Controls (Pty) Ltd.
Phone +48 32 2072086 Guangyuan Road South 56 Stanley Street, Germiston, Ext. 3, Gauteng
E-Mail info@[Link] Tianjin High-Tech Industrial Park P.O. Box 383, Germiston 1400
Third Phase Wuqing Development Area South Africa
switZerland | SEDRUN Tianjin 301700, P. R. China Phone +27 11 873 4650
SIEMAG TECBERG GmbH E-Mail winder@[Link]
Plant Operation australia | SYDNEY
7188 Sedrun, Switzerland SIEMAG TECBERG Australia Pty Ltd. usa | MILWAUKEE
TI 06/EN/1111
Phone +41 81 9365280 Unit 7, 2 Eden Park Drive (PO Box 1442) SIEMAG TECBERG Inc.
E-Mail info@[Link] North Ryde NSW 2113, Australia 2969 South Chase Avenue
Phone +61 2 9888 3900 Milwaukee, WI 53207, USA
E-Mail info@[Link] Phone +1 414 727 5725
E-Mail info@[Link]
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