Centrifugal Fans For Petroleum, Chemical, and Gas Industry Services (Amendments/Supplements To Api 673)
Centrifugal Fans For Petroleum, Chemical, and Gas Industry Services (Amendments/Supplements To Api 673)
DEP [Link]-Gen.
February 2012
ECCN EAR99
This document contains information that is classified as EAR99 and, as a consequence, can neither be exported nor re-exported to any country which is under an
embargo of the U.S. government pursuant to Part 746 of the Export Administration Regulations (15 C.F.R. Parts 746) nor can be made available to any national of such
country. In addition, the information in this document cannot be exported nor re-exported to an end-user or for an end-use that is prohibited by Part 744 of the Export
Administration Regulations (15 C.F.R. Parts 744).
ECCN EAR99 DEP [Link]-Gen.
February 2012
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PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
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All administrative queries should be directed to the DEP Administrator in Shell GSI.
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TABLE OF CONTENTS
PART I INTRODUCTION ........................................................................................................ 4
1.1 SCOPE........................................................................................................................ 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
1.3 DEFINITIONS ............................................................................................................. 4
1.4 CROSS-REFERENCES ............................................................................................. 5
1.5 COMMENTS ON THIS DEP ....................................................................................... 5
1.6 DUAL UNITS ............................................................................................................... 5
PART II GENERAL................................................................................................................... 6
PART III AMENDMENTS/SUPPLEMENTS TO API 673 .......................................................... 7
1 General ..................................................................................................................... 7
1.3 CONFLICTING REQUIREMENTS ............................................................................. 7
1.4 DEFINITION OF TERMS ............................................................................................ 7
1.7 DEVIATIONS .............................................................................................................. 7
2 Basic Design ........................................................................................................... 7
2.1 GENERAL ................................................................................................................... 7
2.2 FAN HOUSING ........................................................................................................... 8
2.3 FAN HOUSING CONNECTIONS ............................................................................... 8
2.4 EXTERNAL FORCES AND MOMENTS ..................................................................... 8
2.5 ROTATING ELEMENTS ............................................................................................. 8
2.6 SHAFT SEALING OF FANS ....................................................................................... 9
2.7 DYNAMICS ................................................................................................................. 9
2.8 BEARINGS AND BEARING HOUSINGS ................................................................. 10
2.9 LUBRICATION .......................................................................................................... 10
3. Accessories ........................................................................................................... 10
3.2 COUPLINGS AND GUARDS .................................................................................... 10
3.3 BELT DRIVES ........................................................................................................... 11
3.4 MOUNTING PLATES ................................................................................................ 11
3.5 CONTROLS AND INSTRUMENTATION.................................................................. 11
3.7 INLET TRASH SCREENS ........................................................................................ 12
3.11 INSTRUMENTS AND CONTROL PANELS ............................................................. 12
4. Inspection, Testing, and Preparation for Shipment .................................... 12
4.1 GENERAL ................................................................................................................. 12
4.2 INSPECTION ............................................................................................................ 12
4.3 TESTING................................................................................................................... 12
4.4 PREPARATION FOR SHIPMENT ............................................................................ 13
5. Vendor Data ........................................................................................................... 13
5.1 GENERAL ................................................................................................................. 13
PART IV REFERENCES ......................................................................................................... 14
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PART I INTRODUCTION
1.1 SCOPE
This new DEP specifies requirements and gives recommendations for design, materials,
inspection, and testing of fans intended for continuous duty in petroleum, chemical, and gas
industry services. Fans that conform to this DEP can be used in services such as process
gas, furnace forced draft, and furnace induced draft.
This DEP is based on API 673, 2nd edition, January 2002, Reaffirmed November 2010.
Part III of this DEP amends, supplements and deletes various clauses and paragraphs of
API 673.
Clauses in API 673 which are not mentioned in this DEP shall remain valid as written.
1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
NOTE: The term Vendor is used in API STD 673. In the context of this DEP, Vendor shall be understood to
mean Manufacturer/Supplier.
The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorized to act for, and on behalf of, the
Principal.
NOTE: The term Purchaser is used in API STD 673. In the context of this DEP, Purchaser shall be
understood to mean Principal.
Term Definition
Vital service Service in which failure of equipment causes an unsafe condition,
resulting in jeopardy to life and/or major damage (fire, explosion, etc.).
Essential, non- Service in which failure of equipment renders a plant inoperable or
spared service reduces performance to a level unacceptable to the Principal.
Essential, spared Service in which failure of equipment renders a plant inoperable or
service reduces performance to a level unacceptable to the Principal, but
where that equipment has an installed spare.
Non-essential All other services
service
1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets. Other documents referenced by this DEP are listed in
(Part IV).
PART II GENERAL
Part III of this DEP is written as amendments and supplements to API 673, second edition,
January 2002, reaffirmed November 2010. Wherever reference is made to API 673, it shall
be understood to mean API 673, second edition, January 2002, as amended/supplemented
by this DEP.
For ease of reference, the clause numbering of API 673 has been used throughout Part III
of this DEP.
Clauses in API 673 which are not mentioned in this DEP shall remain valid as written.
A bullet (•) in the margin against certain clauses in API 673 indicates that a decision by the
Principal is required. This DEP addresses the decisions required by most of the API 673
bullet clauses. The remaining decisions shall be indicated directly on the relevant
data/requisition sheet when provisions are made for them; otherwise they shall be indicated
on the data/requisition sheet(s) under the heading 'Additional Requirements' or stated in the
purchase order.
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1 General
1.7 DEVIATIONS
Quotation shall clearly state any deviations or exceptions to this DEP.
2 Basic Design
2.1 GENERAL
Add to paragraph:
2.4.1 The Purchaser and the fan Vendor shall work together to minimise the external forces and
moments on the fan housing. The fan Vendor is responsible for specifying and providing
expansion joints between the fan and the ductwork when expansion joints are required.
Expansion joints shall be sized to accept the normal expansion and contraction loads of the
fan housing without causing undue stress on the housing or the duct.
non-abrasive, and whether it is expected to build up on the fan. NOTE: The mere presence
of a dry, non-abrasive dust shall not limit the Vendor to supplying radial blades. The most
efficient design should be applied.
Add new paragraph before clause:
2.5.5 For vital or essential, un-spared overhung fans, the impeller shall be mounted on the shaft
with a hydraulic keyless taper fit to allow the impeller hub to be removed to replace or
maintain bearings or sealing elements only if a split fan housing is not available, or the
entire fan and shaft cannot be removed as an assembly. Lock-nuts, if used, shall be self-
locking (counter rotation thread) and positively located by means of lock screws or a lock
plate. High temperature fan impellers should be located on the shaft by means of an end
plate fastened to the shaft and impeller by cap screws, rather than by using a keyed
construction.
Replace last sentence with:
2.5.5 Cast or ductile iron shall not be used.
Add to end of clause:
2.5.6 Fan Vendor shall specify the maximum allowable rate of change that the fan can withstand
in order to assure that an adequate hub to shaft interference is maintained.
2.7 DYNAMICS
2.7.1 Critical Speed
Add to clause:
[Link] For the complete fan-driver unit there shall be no torsional mode in the envelope between
10 % below operating speed and 10 % above trip speed. Start up and shutdown shall not
cause any damage as torsional critical speeds are passed.
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[Link].1 When applied, the Vendor shall provide sufficient information regarding the location and
expansion of the thermal heat slinger used to protect any bearings. The Vendor shall define
the thermal movement of the shaft and the OD growth expected on the appropriate Vendor
drawings.
2.9 LUBRICATION
Add to clause:
2.9.1 Circulating or forced oil systems shall be provided for fans in vital or essential, un-spared
services and in high temperature services.
Add before last sentence:
2.9.2 Sealed or shielded bearings shall only be applied with the approval of the Principal. Sealed
or shielded bearings shall not be applied to fans in vital or essential un-spared services.
Add to clause:
2.9.10 If the bearings require greasing, all of the lubrication points shall be routed to a central
location. The Vendor shall propose, as an option, a central greasing system if periodic
grease lubrication is required on multiple points on the dampers or inlet guide vanes.
3. Accessories
3.4.1 General
[Link] Replace paragraph with:
Unless otherwise approved by the Principal, the equipment specified in the data/requisition
sheets shall be furnished on a structural steel baseplate.
Add to paragraph:
[Link].9 Fasteners used to attach the components to the baseplate shall be cap screws in threaded
holes. Through bolting of equipment to mounting plates or base plates is not allowed.
3.4.2 Baseplate
Add in front of first sentence:
[Link] Vendor and Purchaser shall work together to design the baseplate and foundation to
adequately dampen the forces and moments that will be encountered during normal and off
design operation.
Add to paragraph:
[Link] When the equipment is properly aligned on the baseplate in the shop, each hold down bolt
shall have a minimum clearance of 1.5 mm (1/16 in) between the bolt and the bolt hole.
4.1 GENERAL
Add new paragraph:
The Purchaser shall WITNESS the following tests: train alignment on fabricated base plates
and the train mechanical run.
4.2 INSPECTION
4.2.3 Mechanical Inspection
nd
[Link] In 2 sentence, delete the words: “When specified”
4.3 TESTING
4.3.3 Mechanical Tests
[Link] Add in front of first sentence:
Mechanical run tests shall be performed on all fans manufactured to this specification
unless otherwise agreed to by the Principal.
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[Link]
Add new section;
Bearing temperatures will be monitored during the test to insure stable operating
temperature over time.
4.3.4 Optional Tests
[Link] Complete-unit Test
5. Vendor Data
5.1 GENERAL
PART IV REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at [Link]
AMERICAN STANDARDS
Centrifugal Fans for Petroleum Chemical and Gas Industry Services API 673,
nd
2 edition, January 2002,
Reaffirmed November 2010
EUROPEAN STANDARDS
Design of fans working in potentially explosive atmospheres EN 14986