G. H.

RAISONI POLYTECHNIC, JALGAON

Micro Project Report

On
ADVANCHED MANUFATCURING
PROCESS
Under the Subject Power Engineering and
Refrigeration
(22562)

Diploma in Mechanical Engineering

(TYME Sem-5-I)

2020-21

Submitted By:
_______________________________
Roll No.: Enrollment No.
 G. H. RAISONI POLYTECHNIC, JALGAON

A Project Report
On
GEAR MANUFACTURING”
Under subject ADVANCHED MANUFACTURING PROCESS
Submitted in partial fulfillment of the requirements for the 5th semester
Diploma in Mechanical Engineering
For the Academic Year
2020-2021

Submitted By,
1. Vishal Prakash Rane
2. Ganesh nimba sonawane
3. Deepak Arjundas Sundrani
4. Rushikesh rajusing chaudhari

Under The Guidance Of

(Mr. DEVANAND TAYADE Sir)
Department of Mechanical Engineering
G. H. RAISONI POLYTECHNIC, JALGAON
 G. H. RAISONI POLYTECHNIC, JALGAON

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
This is to certify that the project entitled “Gear manufacturing” is
study work carried out by Vishal Prakash Rane, Deepak Arjundas Sundrani,
Ganesh nimba sonawane, Rushikesh rajusing chaudhari in partial
fulfillment for the award of Diploma in Mechanical Engineering in
G.H.Raisoni Polytechnic, Jalgaon during year 2020-2021.

_____________________ _________________ _________________

Signature of Project Guide Signature of HOD Signature of Principal

Seal of
Institution
 G. H. RAISONI POLYTECHNIC, JALGAON

Log book of a Micro Project

(For Mechanical engineering and Material)
Academic Year: 2020-2021
Program: MECHANICAL Course Code: 22443
Semester: 5th Name of Faculty: Mr Deven tayade

Week
Discussion & Details Date
No.
1 Discussion on concept of Micro project
Finalization of group and Project topic with
2
Project proposal submission
3 Preliminary discussion with guide
4 Information collected
5 Discussion on Progress in Micro project
6 Solving student queries
7 Rough report writing
8 Final report writing
9 Presentation and oral
10 Final submission with Project report.

Sign of Faculty
 G. H. RAISONI POLYTECHNIC, JALGAON
ANNEXURE-I
Suggestive Rubric for Evaluation of a Micro Project
Academic Year: 2020-2021 Program: MECHANICAL CourseCode: 22563
Indicators for different level of performance
Sr.
Criteria (Evaluation Scale -1 to 3)
No.
Poor(1) Poor(1) Poor(1)

Relevance to the Relate to very few Relate to more LOs

1 Relate to some LOs
Course LOs and at least one CO

Submitted in the first

2 Project Proposal Not submitted Late Submitted
week

Appropriate, well
Content Quality of Inappropriate or Appropriate and average
3 organized and Good
Project Poor quality content quality content
quality content

Submitted within due Submitted complete

Completion of target Submitted after due
4 date but taken slightly project within specified
as per proposal date.
more time. due date.

Inappropriate or Appropriate but Appropriate and

5 Report Preparation
unsatisfactory unsatisfactory in content. satisfactory in content.

Does not include key Includes key points and

Includes key points but
points, misses accurate information
some information is
6 Presentation details, considerable with proper
wrong and charts and
information is diagrams/charts/tables
diagrams are not shown
wrong. shown

Referred at least one Referred at least two Referred at least three

7 Resources used
resource. resources and more resources

Semester: 5th Name of Faculty: Mr. Deven tayade sir

Sign of Faculty Sign of HOD

 G. H. RAISONI POLYTECHNIC, JALGAON

ANNEXURE II
Evaluation Sheet for the Micro Project
Name of Institute: G.H.RAISONI POLYTECHNIC Code of Institute: 1176
Academic Year: 2020-2021 Name of Faculty: Mr. Devanand tayade
Course: ME Course Code:22563 Semester:5th

Title of Project: Prepare a chart on Gear manufacturing

COs addressed by the Micro Project: Gear manufacturing
Major Learning Outcomes achieved by students by doing the Project:
(A) Practical Outcomes: (a)
(B) Unit Outcomes on Cognitive domain: (a)
(b)
(c)

(C) Outcomes in

AffectiveDomain:……………………………………………………………………………………
………………………………………………………………………………………………………..
Comments/Suggestions about team work/leadership/inter-personal communication (if any):
………………………………………………………………………………………………………
…

Marks out of 6 for Marks out of 4 for

Roll Student Name performance in performance in oral/ Total out
No. group activity (D-5 presentation (D-5 Col. of 10
Col. 8) 9)
1 Vishal Rane
2 Deepak Sundrani
3) Raushikesh
chaudhari
4) Ganesh sonawane
 G. H. RAISONI POLYTECHNIC, JALGAON

INDEX

Sr.no. Content Page No.

1 ACKNOWLEDGEMENT 7

2 PROJECT:-GEAR MANUFACTURING 8

3 GEAR MANUFACTURING METHODS 9

4 SELECTION OF GEARMANUFACTURING METHODS 10

5 GEAR MANUFACTUIING BY MACHINE 11

GENRATING METHOD
6 GEAR SHAPING 12

7
GEAR HOBING 12

8 IBEVEL GEAR GENTRATION 13

9 GEAR GRINDING 13

10 GEAR LAPING 14

11 NEED OF GEAR FINISHING 14

12 APPLICATION 15
13 REFERANCE 16
 G. H. RAISONI POLYTECHNIC, JALGAON

ACKNOWLEDGEMENT

It is indeed a great pleasure and moment of immense satisfaction for me

to present a project report on “GEAR MANUFACTURING”.

Amongst a wide panorama of people who provided me inspiring

guidance and encouragement, I take opportunity to thanks those who
gave me their indebted assistance.

I wish to extend my cordial gratitude with profound thanks to my guide,

Mr. Kiran Patil and their everlasting guidance. It was their inspiration
and encouragement which helped me in completing my project work.
 G. H. RAISONI POLYTECHNIC, JALGAON

GEAR MANUFACTURING METHODS: -

1] CASTING: - It is the cheapest method producing the gear where
economy is the main criteria. This method of producing gears is the
same as that used for casting other products. Usually heavy gears are
made by this process. They are not efficient in transmitting power. They
are generally used for slow speed drive. Cast iron gears are made by this
method comfortably.

2] STAMPING: - This process is widely used for mass production of

small and their gears. This method is used for metal sheets upto a
thickness of 3 mm. It is high accuracy and surface finish. Gears used in
toys, watches, clocks etc. are produce by this method.

3] ROLLING: - Both hot and cold rolling process are used to make
gears. In hot rolling, gear blank is rolled against a master gear (hardened
steel gear) to produce desired teeth on its periphery. The cold rolling
process is similar to hot rolling but requires high pressure.

4] POWDER METALLURGY: - Small size high quality external or

internal spur, bevel or spiral gears are also produced by powder
metallurgy process. Large size gears are rolled after briquetting and
sintering for more strength and life. Powder metallurgically produced
gears hardly require any further finishing work.

5] EXTRUSION: - It is well suitable for production of small size gears

 G. H. RAISONI POLYTECHNIC, JALGAON

from material like AC, brass and bronze. In this process are heated gear
blank is placed inside the cylinder and pressed from one end with a ram.
The other end carries a die similar to the shape of the required gear. The
method is used for mass production.

6] PLASTIC MOULDING: - In plastic moulding, gears of plastic

material can be manufactured by using injection moulding or
compression moulding. These are the very light duties gears used for
transmission of very low amount of power but maintains velocity ratio
accurately. Non-ferrous metal can also be used as raw material for gear
making by plastic moulding methods.

7] MACHINING: - This is most widely used method for manufacturing

of gear. It is also the most accurate method of gear manufacturing. Gear

is prepared by cutting one-by-one tooth in the gear blank of desired

shape and size along its periphery. In this method the metal is removed

in the form of chips.

 G. H. RAISONI POLYTECHNIC, JALGAON

SELECTION OF GEAR MANUFACTURING METHOD: -

i. Type of gear
ii. Size of gear
iii. Quantity required
iv. Accuracy desired
v. Cost and availability of equipment

GEAR MANUFACTURING BY MACHINING GENERATING

METHOD: -

1] GEAR SHAPING: - Gear Shaping is a machinery process that

involves continuous, same-plane rotational cutting. It is an accurate
cutting process that produces a high surface finish on both external and
internal teeth. Shaping can generate many gear types including spurs,
involute splines, helical, herringbones, and racks.
 G. H. RAISONI POLYTECHNIC, JALGAON

2] GEAR HOBBING: -Hobbing is a machining process for gear cutting,

cutting splines, and cutting sprockets on a hobbing machine, which is a
special type of milling machine. The teeth or splines of the gear are
progressively cut into the material (a flat, cylindrical piece of metal) by
a series of cuts made by a cutting tool called a hob. Compared to other
gear forming processes it is relatively inexpensive but still quite
accurate, thus it is used for a broad range of parts and quantities.

3] BEVEL GEAR GENERATION: -These gears have modified teeth.

Bevel gears are used in situations in which it is important to invert the
direction of rotation of the shafts. In spiral bevel gears, the teeth are
curved in order to provide for a smoother meshing and greater tooth vs.
tooth contact when compared to a straight bevel gear.
 G. H. RAISONI POLYTECHNIC, JALGAON

4] GEAR GRINDING: -Gear grinding is the name of a specific

gear creation technique. Grinding involves the removal of
unwanted materials through an abrasion process. Grinding is
typically the last step in the gear creation process; other techniques
have removed the majority of the material first. There are several
methods of grinding, but not all of them a used for the ofgears.

5] GEAR LAPPING: -Gear lapping is the process of imparting a

very fine finish and high degree of accuracy to gear teeth, by using
a lapping tool and applying a fine-grained abrasive between a
work material and a closely fitting surface, called a lapping plate.
 G. H. RAISONI POLYTECHNIC, JALGAON

NEED OF GEAR FINISHING: -

i. For smooth running, good performance and long service life, the
gears need
ii. To achieve be accurate in dimensions and forms.
iii. To achieve high surface finish.
iv. To be hard and wear resistive at their tooth flanks.
v. To remove inaccuracies produced through gear generating process.

APPLICATION
1) Automobile
2) Industrial industries
3) To transfer a motion from one shaft to another shaft
4) It also used to transmit a power from one shaft to anot
 G. H. RAISONI POLYTECHNIC, JALGAON

REFERANCE
• NIRALI PRAKASHAN
• SLIDESHARE
• WEKIPEDIA