CCRC2543-77

November 2008

Parts
Manual
140H Motor Grader
9ZN1 -U p (Mac hin e )
08Z87550-99999
(E n gin e )
6NC 1-U p (E n g ine )
4MY 1-Up (Tran s miss io n)
7L X 7 50 -9 9 99 9
(Tra n s mis s io n )

Powered B y 3306 Engine

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 ME MORA NDA

MEMORANDA CCRC2543-77
 TA BLE OF CONTENTS
NA ME PA GE NAME P AGE

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . A5 LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . 65

MOUNTING GP-ENGINE OIL FILTER . . . . . . . . . 69
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . A8 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 70

S UPP L E ME NTA L COOLA NT COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

A D D I T I V E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 COOLER GP-FLTR BASE & ENG
OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
MA INTE NA NCE P A RTS . . . . . . . . . . . . . . . . . . . . . . . A1 0 EXTENSION GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . 79
FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A15 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
MA CHINE A RRAN GE ME NT . . . . . . . . . . . . . . . . . . . . . 1 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 REGULATOR GP-TEMPERATURE . . . . . . . . . . . . 99
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AIR INLET AND EXHAUST SYSTEM . . . . . . . . . 100
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 5 AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . 100
ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DUST EJECTOR GP. . . . . . . . . . . . . . . . . . . . . . . . 104
INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . 10 FASTENER GP-EXHAUST
MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 LINES GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
ADAPTER GP-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . 11 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . 110
AIR COMPRESSOR GP. . . . . . . . . . . . . . . . . . . . . . 12 MUFFLER & MOUNTING GP . . . . . . . . . . . . . . . . 111
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . 112
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . 21
COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . 22 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
COVER GP-FRONT HOUSING. . . . . . . . . . . . . . . . 23 CONTROL GP-FUEL RATIO . . . . . . . . . . . . . . . . . 114
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . 24 CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . 116
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 COVER GP-TACHOMETER DRIVE. . . . . . . . . . . 124
CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . 26 FASTENER GP-FUEL INJ PUMP . . . . . . . . . . . . 125
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . 30 FILTER GP-PRIMARY FUEL . . . . . . . . . . . . . . . . . 126
DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 FILTER GP-SECONDARY FUEL . . . . . . . . . . . . . 127
DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 GOVERNOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . 34 LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
FASTENER GP-FRONT HOUSING . . . . . . . . . . . . 35 LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . 138
FASTENER GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . 36 PROTECTION GP-FUEL SYSTEM . . . . . . . . . . . 142
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 PUMP & MTG GP-FUEL
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 TRANSFER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 39 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . 144
HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 40 PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . 147
LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 41 PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . 148
LINES GP-AIR COMPRESSOR . . . . . . . . . . . . . . . 42 PUMP GP-GOV & FUEL INJ . . . . . . . . . . . . . . . . 149
MOUNTING GP-ENGINE & XMSN . . . . . . . . . . . . 45 TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 TORQUE CONTROL GP . . . . . . . . . . . . . . . . . . . . 157
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 48
SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . 50 ELECTRICAL AND STARTING
SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 51 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . 52 ALARM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
ALTERNATOR AR-CHARGING. . . . . . . . . . . . . . . 159
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 54 ALTERNATOR GP-CHARGING. . . . . . . . . . . . . . . 160
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . 54 BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . 172
BREATHER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 CONTROL GP-POWER TRAIN. . . . . . . . . . . . . . . 173
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 58 CONTROL GP-UNPROGRAMMED . . . . . . . . . . . 174
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 59 CONVERTER GP-ELECTRICAL . . . . . . . . . . . . . . 175
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . 60 ELECTRONICS GP-POWER TRAIN . . . . . . . . . . 179
GAUGE GP-OIL LEVEL (DIPSTICK). . . . . . . . . . . 62 LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 180
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 63 LAMP GP-HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
LAMP GP-REGISTRATION PLATE . . . . . . . . . . . 183
CCRC2543-77 TABLE OF CONTENTS A1
 TABLE OF CONTE NTS
NAME PAGE NA ME PA GE

LAMP GP-SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . 184 VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . . . 383

LAMP GP-STOP & TAIL . . . . . . . . . . . . . . . . . . . . 186 VALVE GP-SELECTOR & PRESS
LIGHTING AR-FLOOD. . . . . . . . . . . . . . . . . . . . . . . 187 CONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
LIGHTING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . 408
LIGHTING GP-FLOOD. . . . . . . . . . . . . . . . . . . . . . . 194 VALVE GP-TRANSMISSION
LIGHTING GP-ROADING . . . . . . . . . . . . . . . . . . . . 196 CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
LIGHTING GP-WARNING. . . . . . . . . . . . . . . . . . . . 197 WHEEL & TIRE AR. . . . . . . . . . . . . . . . . . . . . . . . . 419
SENSOR GP-SPEED. . . . . . . . . . . . . . . . . . . . . . . . 199 WHEEL & TIRE GP . . . . . . . . . . . . . . . . . . . . . . . . 423
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . 204 WHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
SERVICE GP-POWER TRAIN . . . . . . . . . . . . . . . 205
SOLENOID GP-CONTROL . . . . . . . . . . . . . . . . . . . 206 FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 436
SOLENOID GP-SHUTOFF . . . . . . . . . . . . . . . . . . . 208 AXLE GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 209 BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 445
SUPPRESSOR GP-ELECTRONIC . . . . . . . . . . . . 222 BUMPER GP-REAR. . . . . . . . . . . . . . . . . . . . . . . . . 446
SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . . . 224 CARRIER GP-CUTTING EDGE . . . . . . . . . . . . . . 447
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . 225 CARRIER GP-END BIT . . . . . . . . . . . . . . . . . . . . . 448
SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . . . 226 CARRIER GP-SCARIFIER TOOTH . . . . . . . . . . . 449
WIRING GP-BLADE CUSHION. . . . . . . . . . . . . . . 227 CARRIER GP-WHEEL. . . . . . . . . . . . . . . . . . . . . . . 450
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 CASE & FRAME GP. . . . . . . . . . . . . . . . . . . . . . . . 452
WIRING GP-CONSOLE. . . . . . . . . . . . . . . . . . . . . . 232 CONVERSION GP-TOWING HITCH . . . . . . . . . . 453
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 238 ENCLOSURE GP-ENGINE. . . . . . . . . . . . . . . . . . . 456
WIRING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . 244 FRAME GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 464
WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 258 GUARD & SUPPORT GP-
WIRING GP-STEERING CONSOLE . . . . . . . . . . 291 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
WIRING GP-TOWING PLUG . . . . . . . . . . . . . . . . . 293 GUARD AR-TRANSMISSION. . . . . . . . . . . . . . . . . 472
GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . 473
P OWE R TRA IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . . . 475
AUTOSHIFT AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 GUARD GP-LIGHTING . . . . . . . . . . . . . . . . . . . . . . 476
CASE & PARTS GP-PLANETARY . . . . . . . . . . . 299 GUARD GP-PLATFORM. . . . . . . . . . . . . . . . . . . . . 477
CHAIN GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . 324 HITCH GP-ARTICULATING . . . . . . . . . . . . . . . . . . 479
CLUTCH GP-TRANSMISSION. . . . . . . . . . . . . . . . 325 LINES GP-GREASE. . . . . . . . . . . . . . . . . . . . . . . . . 481
CONTROL GP-DIFFERENTIAL LINK GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . . 482
LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 MOUNTING GP-REGISTRATION . . . . . . . . . . . . . 483
CONTROL GP-TRANSMISSION STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
COOLER GP-TRANSMISSION OIL . . . . . . . . . . . 346 BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
COUPLING GP-TORSIONAL . . . . . . . . . . . . . . . . . 347 AIR DRYER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
DIFFERENTIAL & BEVEL GEAR BRAKE GP-PARKING . . . . . . . . . . . . . . . . . . . . . . . 487
GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348 BRAKE GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . 489
DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . . 352 CONTROL GP-PARKING BRAKE . . . . . . . . . . . . 491
FINAL DRIVE GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 356 CONTROL GP-SERVICE BRAKE . . . . . . . . . . . . 493
FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . . 358 KIT-AIR INFLATION . . . . . . . . . . . . . . . . . . . . . . . . . 503
FILTER GP-OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 TANK GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
LINES GP-TRANSMISSION OIL. . . . . . . . . . . . . . 360
MOUNTING GP-WHEEL . . . . . . . . . . . . . . . . . . . . . 363 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 507
POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . 363 ACCUMULATOR & MTG GP-
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
SCREEN GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . 366 ACCUMULATOR AR-BLADE
SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . 367 CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
SHAFT GP-INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . 368 ACCUMULATOR GP . . . . . . . . . . . . . . . . . . . . . . . . 509
TANDEM & COVER GP. . . . . . . . . . . . . . . . . . . . . 369 CONTROL AR-HYDRAULIC. . . . . . . . . . . . . . . . . . 511
TIRE & RIM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 CONTROL GP-CENTERSHIFT
TIRE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374 LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
TRANSMISSION AR . . . . . . . . . . . . . . . . . . . . . . . . 378 CONVERSION GP-SCARIFIER . . . . . . . . . . . . . . . 514
UNIVERSAL JOINT GP . . . . . . . . . . . . . . . . . . . . . 380 CYLINDER & MTG GP-
VALVE & MTG GP-DIFF LOCK . . . . . . . . . . . . . . 381 ARTICULATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 515
CYLINDER & MTG GP-BLADE LIFT . . . . . . . . . 516

A2 TABLE OF CONTENTS CCRC2543-77

 TA BLE OF CONTENTS
NA ME PA GE NAME P AGE

CYLINDER & MTG GP-BLADE TIP . . . . . . . . . . 518 DRAWBAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692

CYLINDER & MTG GP- PLATE GP-PUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
CENTERSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
CYLINDER & MTG GP-SCARIFIER . . . . . . . . . . 521 WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
CYLINDER & MTG GP-SIDESHIFT. . . . . . . . . . . 522 BIT AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
CYLINDER & MTG GP-STEERING . . . . . . . . . . . 523 BIT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
CYLINDER & MTG GP-WHEEL BLADE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
LEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526 BLADE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
CYLINDER GP-ARTICULATION . . . . . . . . . . . . . . 527 BLADE GP-BULLDOZER . . . . . . . . . . . . . . . . . . . . 702
CYLINDER GP-BLADE TIP . . . . . . . . . . . . . . . . . . 530 BRACKET GP-SCARIFIER. . . . . . . . . . . . . . . . . . . 703
CYLINDER GP-CENTERSHIFT. . . . . . . . . . . . . . . 532 LIFT GP-BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . . . . 534 MOUNTING GP-RIPPER. . . . . . . . . . . . . . . . . . . . . 706
CYLINDER GP-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . 538 RIPPER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707
CYLINDER GP-RIPPER . . . . . . . . . . . . . . . . . . . . . 544 RIPPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
CYLINDER GP-SCARIFIER . . . . . . . . . . . . . . . . . . 545 SCARIFIER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
CYLINDER GP-SIDESHIFT . . . . . . . . . . . . . . . . . . 546 SCARIFIER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
CYLINDER GP-STEERING . . . . . . . . . . . . . . . . . . 548 TOOTH GP-RIPPER . . . . . . . . . . . . . . . . . . . . . . . . 716
CYLINDER GP-TILT. . . . . . . . . . . . . . . . . . . . . . . . . 556 TOOTH GP-SCARIFIER . . . . . . . . . . . . . . . . . . . . . 717
CYLINDER GP-WHEEL LEAN . . . . . . . . . . . . . . . 557
DETENT GP-CONTROL VALVE. . . . . . . . . . . . . . 559 OP E RA TOR S TA TION . . . . . . . . . . . . . . . . . . . . . . . . 718
DRIVE GP-CIRCLE . . . . . . . . . . . . . . . . . . . . . . . . . 560 AIR CONDITIONER & MOUNTING
LINES GP-ACCUMULATOR. . . . . . . . . . . . . . . . . . 563 GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
LINES GP-CENTERSHIFT LOCK. . . . . . . . . . . . . 564 AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . 718
LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 565 AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . 719
LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 585 ARMREST GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
LINES GP-RIPPER. . . . . . . . . . . . . . . . . . . . . . . . . . 587 COMPRESSOR GP-REFRIGERANT . . . . . . . . . . 723
LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . 589 CONDENSER & MTG GP-
LOCK GP-CENTERSHIFT . . . . . . . . . . . . . . . . . . . 595 REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . . . . 597 CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . 727
MOTOR GP-GEROTOR . . . . . . . . . . . . . . . . . . . . . 598 CONTROL GP-BULLDOZER
PUMP & MTG GP-PISTON . . . . . . . . . . . . . . . . . . 600 HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731
PUMP GP-METERING . . . . . . . . . . . . . . . . . . . . . . 601 CONTROL GP-CLUTCH . . . . . . . . . . . . . . . . . . . . . 745
PUMP GP-PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . 603 CONTROL GP-STEERING . . . . . . . . . . . . . . . . . . . 753
ROTATING GP-PUMP. . . . . . . . . . . . . . . . . . . . . . . 605 CONTROL GP-TRANSMISSION . . . . . . . . . . . . . . 754
SHAFT GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . . 606 DOOR GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756
SWASHPLATE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 607 DUCT & CONTROL GP . . . . . . . . . . . . . . . . . . . . . 768
SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608 DUCT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770
TANK & FILTER GP-HYDRAULIC . . . . . . . . . . . . 610 EXTENSION GP-BACKREST . . . . . . . . . . . . . . . . 771
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . 614 FILTER GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . 772
UNIVERSAL JOINT GP-PUMP HEATER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . 773
DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619 HORN GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777
VALVE & LINKAGE GP . . . . . . . . . . . . . . . . . . . . . 620 HOUSING GP-SEAT SUSPENSION . . . . . . . . . . 783
VALVE GP-BANK 4 . . . . . . . . . . . . . . . . . . . . . . . . . 626 INSTALLATION AR-RADIO . . . . . . . . . . . . . . . . . . 785
VALVE GP-BANK 5 . . . . . . . . . . . . . . . . . . . . . . . . . 628 INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . 786
VALVE GP-COMBINATION . . . . . . . . . . . . . . . . . . 629 INSTRUMENT AR . . . . . . . . . . . . . . . . . . . . . . . . . . 788
VALVE GP-CONTROL. . . . . . . . . . . . . . . . . . . . . . . 634 INSTRUMENT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 789
VALVE GP-FLUID SAMPLING . . . . . . . . . . . . . . . 659 INSULATION GP-WEATHER . . . . . . . . . . . . . . . . . 790
VALVE GP-PUMP CONTROL . . . . . . . . . . . . . . . . 660 LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 792
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . 662 LINES GP-AIR CONDITIONER. . . . . . . . . . . . . . . 800
VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . 672 LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 802
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . 673 MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . 803
MODULE GP-QUAD GAUGE . . . . . . . . . . . . . . . . 809
IMP L E ME NTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5 MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . . 813
BULLDOZER AR-LIFT . . . . . . . . . . . . . . . . . . . . . . . 675 MOUNTING GP-FIRE
BULLDOZER AR-LIFT & TILT . . . . . . . . . . . . . . . 679 EXTINGUISHER . . . . . . . . . . . . . . . . . . . . . . . . . . 814
CIRCLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686 MOUNTING GP-ROPS . . . . . . . . . . . . . . . . . . . . . . 815
MOUNTING GP-SLOPE METER . . . . . . . . . . . . . 817
CCRC2543-77 TABLE OF CONTENTS A3
 TABLE OF CONTE NTS
NAME PAGE NA ME PA GE

PAN GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 818

PANEL GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . 821
RADIO GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829
ROPS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831
ROPS GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831
SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 832
SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 833
SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . . . 835
SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . 837
SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . . . 839
VALVE GP-AIR CONTROL . . . . . . . . . . . . . . . . . . 841
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . 843
WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . 844
WINDOW GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 847
WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 849
WIPER AR-WINDOW. . . . . . . . . . . . . . . . . . . . . . . . 859
WIPER GP-WINDOW. . . . . . . . . . . . . . . . . . . . . . . . 860

S E RV ICE E QUIP ME NT A ND
S U P P L I E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
BOX GP-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 868

P A RT NUMB E R INDE X . . . . . . . . . . . . . . . . . . . . . . . . B 1

A4 TABLE OF CONTENTS CCRC2543-77

 GENERAL INFORMATION

1. MA CHINE IDE NTIFICATION Components such as engines, transmissions, axles, etc.

and work tools will continue to use an 8 character Serial
Cat machines are identified by Product Identification Number (S/N).
Numbers (PIN). Some components included in a
machine may be identified by Serial Numbers (S/N).
2. ORDERING PARTS
Typical components that will be serialized include
engines, transmissions, bulldozers, and rippers. The
machine and engine are further identified by
arrangement numbers and in some cases modification
numbers. These numbers are shown on the product
identification plate(s) and on the master plate in the
operator's compartment.

Cat dealers need all of these numbers to determine

accurate parts identification.
Effective First Quarter 2001 the Cat Product Identification
Number (PIN) changed from 8 to 17 characters. In an
effort to provide uniform equipment identification,
Caterpillar and other construction equipment
manufacturers are moving to comply with the latest Quality Cat replacement parts are available from Cat
version of the product identification numbering standard. dealers throughout the world. Their parts inventories are
Non-road machine PINs are defined by ISO 10261. The up to date and include all parts normally required to
new PIN format will apply to all Cat machines and protect your investment in Cat machines. Dealers may
generator sets. The PIN plates and frame marking will offer repair kits or remanufactured parts to allow selection
display the 17 character PIN. The new format will look of the most effective repair alternative for a particular
like the following: situation. When ordering parts, your order should specify
the quantity, part number, part name, and the serial
number/product identification number of the machine for
which the parts are needed.

3. P ARTS MA NUA L ORGA NIZA TION

Product information in this manual is presented as
"information elements" that represent all of the
components for the specific model. Engine Arrangement
and Seat Group are examples of information elements.
The information elements are organized alphabetically by
part name and secondarily by part number within each
major section of the manual.

Where: 4. TAB LE OF CONTE NTS

1. Caterpillar's World Manufacturing Code (characters 1- A table of contents (TOC) is found at the beginning of the
3) manual. The TOC lists each section of the manual with a
complete list of all information elements organized as
2. Machine Descriptor (characters 4-8)
they appear in the manual. Page numbers are provided
3. Check Character (character 9) for quick reference to detailed parts identification
illustrations and serviceable consist lists.
4. Machine Indicator Section (MIS) or Product Sequence
Number (characters 10-17). These were previously
5. MA INTE NA NCE PA RTS INDE X
referred to as the Serial Number.
The Maintenance Parts Index, located near the beginning
Machines and generator sets produced before First
of the manual, references most frequently used
Quarter 2001 will maintain their 8 character PIN format.
maintenance part numbers, providing description,
quantity, usage and page number. This information is
organized alphabetically by part description.

CCRC2543-77 GENERAL INFORMATION A5

 GE NE RA L INFORMA TION

6. INDEX 12. ILLUSTRATION REFERENCE LETTERS

The index located near the front of the manual is an When necessary, illustrations contain reference letters
alphabetical listing of all information elements included in (A, B, C etc.) that are intended to track lines and
the manual. Page numbers are provided for quick harnesses from one point to another. They are also used
reference to detailed parts identification illustrations and to show where to reconnect illustrations that have been
serviceable consist lists. separated.

7 . P A RT NUMB E R INDE X 13 . A B B RE VIATIONS A ND S Y MB OL S

A numerical index listing all part numbers and the O . D . – Outside Diameter
corresponding page number(s) appears at the back of I . D . – Inside Diameter
the manual. A – Not Part Of This Group
B – Use As Required
8. CAPTIONS C – Change From Previous Type
D – Order By The Meter
Captions located at the beginning of each information E – Order By The Centimeter
element identify the part number and part name along F – Not Shown
with additional descriptive information. PIN and S/N G – Order By The Inch
information found in each caption should be used to I – Refer To Hydraulic Information System
select correct information for a specific machine. Field M – Metric Part
replacement options, identification of optional attachment R – Remfg Part May Be Available
components, and where used ("part of") information is Y – Separate Illustration
also provided. Z – Not Serviced Separately
The first line of a caption is shown in larger type font to
indicate the beginning of an information element. 14. DESCRIPTION OF TYPE CHANGES
Captions for additional pages that may be required to Type - A type is defined as any configuration change that
illustrate an information element will be shown in requires an additional Information Element for an
standard type font and will include the term (contd.) . Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
9. NON-SERVICED PARTS Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
In some instances it is necessary to display non-serviced
from previous type) in the Parts List. Only the "types" that
parts that are a link to a lower level serviceable consist
apply to this Parts Manual will be included. Additional
lists. These non-serviced part numbers are shown in
types may exist causing "C" notes to appear on an
italic type indicating that they are not available. Information Element when no other types are shown.

1 0 . P ARTS L IS T REFE RE NCE NUMB E RS 15.<END>

Numbers shown in the Ref No column correspond to
This symbol indicates the end of an information element.
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the NOTE:
Graphic Ref column refer to the graphic number identifier C on tin u ing imp ro v emen t a n d a d v a n c e me nt of
displayed in the lower left corner of each illustration. The product design may caus e c hanges to y our mac hine
Graphic Ref number may be used in combination with the whic h ma y n ot be in clu d ed in this p ub lica tio n .
item Ref No to determine the correct part number. There Wh e ne v e r a q ue s t io n aris e s reg a rd ing y o u r Cat
may be intentional omission of a Ref No in a consist list product or this publication, pleas e cons ult y our Cat
as information is updated to reflect the latest serviceable dealer for the latest available information.
part numbers.

11. INDE NTED P A RT NA ME S

When a part name is indented in a parts list, it is part of

(included in) the group or assembly under which it is
indented.

A6 GENERAL INFORMATION CCRC2543-77

 GENERAL INFORMATION

CCRC2543-77 GENERAL INFORMATION A7

 REPAIR ALTERNATIVES

RE MANUFA CTURE D COMP ONE NTS

As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES CCRC2543-77

 S UP P LE ME NTA L COOLA NT A DDITIV E S

CUS TOME R B ENE FITS :

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:
C ooling Sy stem C apac ity Liquid SCA at S p i n -o n S C A Ma i n t e n a n c e
Li quid SCA at Ini ti al Fill
L i t e rs Gallons Maintenanc e* Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)

3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

3P-2044 (2) 111-2372 (1)

64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)

3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)

3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.

CCRC2543-77 SUPPLEMENTAL COOLANT ADDITIVES A9

 MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMB E R QTY WHE RE US E D PAGE

AIR INLET AND EXHAUST SYSTEM

FILTER ELEMENT AS-AIR (PRIMARY) 6I-0273 1 AIR CLEANER GP 102
FILTER
102 ELEMENT AS-AIR (PRIMARY) 6I-0273 1 AIR CLEANER GP 103
(AIR CLEANER)
FILTER ELEMENT AS-AIR (SECONDARY)
103 6I-0274 1 AIR CLEANER GP 102
FILTER
102 ELEMENT AS-AIR (SECONDARY) 6I-0274 1 AIR CLEANER GP 103
(AIR CLEANER)
103

BASIC ENGINE
GASKET-COVER 8S-1605 1 COVER GP-VALVE MECHANISM 24
GASKET-OIL PAN
24 8S-1965 1 PAN GP-OIL 47
PLUG-DRAIN
47 113-5335 1 PAN GP-OIL 47
47

B RA K ING S Y S TE M
ELEMENT AS-HEATER (AIR DRYER) 8W-3087 1 AIR DRYER GP 485
FUSE (10-AMPERE)
485 3K-8782 1 AIR DRYER GP 485
485

COOLING SYSTEM
CAP-PRESSURE (7-PSI) 6L-8617 1 RADIATOR GP 92
92 1 RADIATOR GP 97
97 1 RADIATOR GP 98
FILTER AS-ENGINE OIL (ADVANCED
98 1R-1807 1 COOLER GP-FLTR BASE & ENG OIL 75
EFFICIENCY)
REGULATOR-WATER
75 TEMPERATURE 111-8010 1 REGULATOR GP-TEMPERATURE 99
99

ELECTRICAL AND STARTING SYSTEM

BATTERY (12-VOLT, MAINTENANCE 3T-5760 2 WIRING GP-REAR 258
FREE, WET)
258 2 WIRING GP-REAR 264
264 2 WIRING GP-REAR 270
270 2 WIRING GP-REAR 275
275 2 WIRING GP-REAR 280
280 2 WIRING GP-REAR 285
BATTERY
285 (12-VOLT) 9X-9720 2 BATTERY & WIRING GP 172
CIRCUIT BREAKER AS (15-AMPERE)
172 3T-2662 1 WIRING GP-STEERING CONSOLE 291
CIRCUIT BREAKER AS (15-AMPERE)
291 3T-2662 1 CONVERTER GP-ELECTRICAL 176
(CONVERTER)
CIRCUIT BREAKER AS (20-AMPERE)
176 3T-8728 1 WIRING GP-TOWING PLUG 293
293 1 WIRING GP-TOWING PLUG 295
CIRCUIT BREAKER
295 AS (20-AMPERE) 6T-3644 1 WIRING GP-TOWING PLUG 297
(TRAILER PLUG)
CIRCUIT BREAKER
297 AS (40-AMPERE) 2H-1507 1 WIRING GP-REAR 259
CIRCUIT BREAKER
259 AS (60-AMPERE) 9S-0174 1 WIRING GP-REAR 265
CIRCUIT
265 BREAKER AS (60-AMPERE) 9S-0174 1 WIRING GP-REAR 271
(ALTERNATOR)

A10 MAINTENANCE PARTS CCRC2543-77

 MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

271 1 WIRING GP-REAR 276

276 1 WIRING GP-REAR 281
CIRCUIT BREAKER AS (80-AMPERE)
281 9S-4693 1 ALTERNATOR AR-CHARGING 159
159 1 ALTERNATOR AR-CHARGING 159
CIRCUIT BREAKER AS (80-AMPERE)
159 9S-4693 1 WIRING GP-REAR 286
(ALTERNATOR)
CONVERTER-POWER
286 119-1733 1 CONVERTER GP-ELECTRICAL 175
FLASHER
175 AS (24-VOLT) 108-0358 1 LIGHTING GP 188
FUSE (10-AMPERE)
188 3K-8782 1 LIGHTING GP 188
188 1 LIGHTING GP 191
191 2 LIGHTING GP-FLOOD 194
194 1 WIRING GP-BLADE CUSHION 227
227 1 WIRING GP-CAB 230
230 2 WIRING GP-CONSOLE 236
236 7 WIRING GP-STEERING CONSOLE 291
FUSE
291 (10-AMPERE) (DOME LAMP) 3K-8782 1 WIRING GP-CAB 228
FUSE (10-AMPERE) (LOWER WIPER)
228 3K-8782 1 WIRING GP-CAB 228
FUSE
228 (10-AMPERE) (UPPER WIPER) 3K-8782 1 WIRING GP-CAB 228
FUSE
228 (10-AMPERE) (WARNING LAMP) 3K-8782 1 LIGHTING GP-WARNING 197
FUSE
197 (30-AMPERE) 8T-9636 2 CONVERTER GP-ELECTRICAL 176
KEY (BATTERY DISCONNECT)
176 8H-5306 1 SWITCH GP-DISCONNECT 224
(DISCONNECT SWITCH)
LAMP
224 (24-VOLT, 21-WATT) 9X-4493 1 LAMP GP-SIGNAL 184
184 1 LAMP GP-STOP & TAIL 186
LAMP
186 (24-VOLT, 5-WATT) 9X-4492 1 LAMP GP-SIGNAL 185
LAMP (24-VOLT, 5.6-WATT)
185 7N-5876 1 WIRING GP-CONSOLE 232
232 1 WIRING GP-CONSOLE 234
234 1 WIRING GP-CONSOLE 236
LAMP (24-VOLT, 70-WATT)
236 9X-7849 1 LAMP GP-HEAD 181
181 1 LAMP GP-HEAD 182
LAMP (24-VOLT)
182 3E-8825 2 LIGHTING GP 188
188 1 LIGHTING GP 191
191 1 WIRING GP-BLADE CUSHION 227
227 1 WIRING GP-CAB 230
230 1 WIRING GP-CONSOLE 232
232 1 WIRING GP-CONSOLE 234
234 1 WIRING GP-CONSOLE 236
236 1 WIRING GP-STEERING CONSOLE 291
291 2 WIRING GP-STEERING CONSOLE 291
291 1 WIRING GP-STEERING CONSOLE 291
291 7N-9943 1 WIRING GP-CAB 228
LAMP (24-VOLT) (FLOOD LIGHT
228 3E-8825 2 LIGHTING GP-FLOOD 194
SWITCH)
LAMP
194 (24-VOLT) (ON/OFF) 3E-8825 1 LIGHTING GP-WARNING 197
LAMP AS (REGISTRATION PLATE)
197 134-2175 1 LAMP GP-REGISTRATION PLATE 183
LAMP-HALOGEN
183 (24-VOLT, 65-WATT) 9X-3463 1 LAMP GP-FLOOD 180
LENS AS
180 9X-4179 1 LAMP GP-HEAD 182
LENS-AMBER
182 9X-3066 1 LAMP GP-SIGNAL 184
LENS-RED
184 9X-3064 1 LAMP GP-STOP & TAIL 186
VENT AS
186 7N-0060 6 BATTERY & WIRING GP 172

CCRC2543-77 MAINTENANCE PARTS A11

 MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMB E R QTY WHE RE US E D PAGE

172

FRA ME A ND B ODY
PLUG-DRAIN (MAGNETIC) 8M-3837 1 CASE & FRAME GP 452
452

FUEL SYSTEM
CAP AS-FILLER (FUEL TANK) 7X-7700 1 TANK GP-FUEL 153
153 1 TANK GP-FUEL 155
FILTER
155 ELEMENT-FUEL 9M-2341 1 FILTER GP-PRIMARY FUEL 126
FILTER-FUEL (HIGH EFFICIENCY)
126 1R-0750 1 FILTER GP-SECONDARY FUEL 127
SCREEN
127 AS 8N-6680 1 PUMP GP-GOV & FUEL INJ 149
149 1 PUMP GP-GOV & FUEL INJ 151
STRAINER-FUEL
151 9P-7121 1 TANK GP-FUEL 153
153 1 TANK GP-FUEL 155
155

HYDRAULIC SYSTEM
CAP-FILLER (HYDRAULIC TANK) 7H-1447 1 TANK & FILTER GP-HYDRAULIC 612
CAP-FILLER (HYDRAULIC)
612 7H-1447 1 TANK & FILTER GP-HYDRAULIC 610
FILTER ELEMENT AS-OIL
610 1R-0722 1 TANK & FILTER GP-HYDRAULIC 610
FILTER ELEMENT AS-OIL (TANK)
610 1R-0774 1 TANK & FILTER GP-HYDRAULIC 612
FITTING-GREASE
612 (CENTERSHIFT 3B-8485 2 CYLINDER & MTG GP-CENTERSHIFT 520
CYLINDER SOCKET)
STRAINER (HYDRAULIC TANK)
520 9J-3047 1 TANK & FILTER GP-HYDRAULIC 612
STRAINER
612 (HYDRAULIC) 9J-3047 1 TANK & FILTER GP-HYDRAULIC 610
610

LUBRICATION SYSTEM
BREATHER AS 2W-9162 1 BREATHER GP 57
CAP
57 AS-FILLER 6N-2985 1 FILLER GP-ENGINE OIL 58
FILTER
58 AS-ENGINE OIL (ADVANCED 1R-1807 1 FILTER GP-ENGINE OIL 59
EFFICIENCY)
59

OPE RA TOR S TA TION

ACCUMULATOR-REFRIGERANT 3E-0443 1 LINES GP-AIR CONDITIONER 800
BLADE
800 AS-WIPER (255-MM) 6V-8255 2 WINDOW GP 847
847 2 WINDOW GP 848
848 2 WINDOW GP-CAB 850
BLADE
850 AS-WIPER (300-MM) 123-4355 2 WIPER GP-WINDOW 860
BLADE AS-WIPER (300-MM) (LOWER
860 123-4355 2 WIPER GP-WINDOW 862
FRONT)
BLADE
862 AS-WIPER (350-MM) 6V-5849 1 WIPER GP-WINDOW 864
864 1 WIPER GP-WINDOW 865
BLADE AS-WIPER
865 (450-MM) 6V-5853 1 WIPER GP-WINDOW 860
BLADE
860 AS-WIPER (450-MM) (UPPER 6V-5853 1 WIPER GP-WINDOW 862
FRONT)
FILTER ELEMENT
862 AS-CAB AIR 231-4487 2 FILTER GP-CAB AIR 772
FILTER
772 ELEMENT AS-CAB AIR (CAB) 231-4486 1 FILTER GP-CAB AIR 772
772 232-1732 1 FILTER GP-CAB AIR 772

A12 MAINTENANCE PARTS CCRC2543-77

 MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

772 7T-7358 1 FILTER GP-CAB AIR 772

FUSE (10-AMPERE)
772 3K-8782 1 WIPER GP-WINDOW 864
864 1 WIPER GP-WINDOW 865
FUSE (15-AMPERE)
865 8M-8948 1 AIR CONDITIONER & MOUNTING GP 718
KEY
718 113-5805 1 HOUSING GP-SEAT SUSPENSION 783
LAMP
783 (12-VOLT) 8M-6176 2 MODULE GP-QUAD GAUGE 809
809 2 MODULE GP-QUAD GAUGE 810
810 2 MODULE GP-QUAD GAUGE 811
LAMP
811 (12-VOLT) (QUAD GAUGE) 8M-6176 2 MODULE GP-QUAD GAUGE 812
LAMP
812 (24-VOLT, 5.6-WATT) 7N-5876 9 PANEL GP-INSTRUMENT 821
821 9 PANEL GP-INSTRUMENT 823
823 3 PANEL GP-INSTRUMENT 825
825 3 PANEL GP-INSTRUMENT 827
LAMP
827 (24-VOLT) 8D-1429 1 HEATER GP-CAB 773
773 2 INSTRUMENT GP 789
789 1 PANEL GP-INSTRUMENT 821
821 1 PANEL GP-INSTRUMENT 823
823 8 PANEL GP-INSTRUMENT 825
825 8 PANEL GP-INSTRUMENT 827
827 9W-2111 1 PANEL GP-INSTRUMENT 821
821 1 PANEL GP-INSTRUMENT 823
RECEIVER-REFRIGERANT DRYER
823 3E-3535 1 LINES GP-AIR CONDITIONER 800
V-BELT
800 4N-7335 1 COMPRESSOR GP-REFRIGERANT 723
723

POWER TRAIN
BREATHER 9G-5127 1 FILLER GP-POWER TRAIN OIL 358
BREATHER AS
358 1F-8488 2 TANDEM & COVER GP 369
CAP-VALVE (STEM)
369 9K-7951 1 WHEEL & TIRE GP 424
424 1 WHEEL & TIRE GP 425
FILTER ELEMENT AS-OIL (ADVANCED
425 1R-0773 1 LINES GP-TRANSMISSION OIL 360
EFFICIENCY) (HYDRAULIC)
(TRANSMISSION)
FILTER ELEMENT AS-OIL (FIRE
360 4T-3131 1 LINES GP-TRANSMISSION OIL 360
RESISTANT FLUID) (FIRE RESISTANT
FLUIDS)
FILTER ELEMENT AS-OIL (ULTRA HIGH
360 132-8875 1 LINES GP-TRANSMISSION OIL 360
EFFICIENCY) (HIGH EFFICIENCY)
FILTER-MAGNETIC
360 8S-9129 1 CASE & PARTS GP-PLANETARY 304
FILTER-MAGNETIC
304 (TRANSMISSION) 8S-9129 1 CASE & PARTS GP-PLANETARY 299
299 1 CASE & PARTS GP-PLANETARY 309
309 1 CASE & PARTS GP-PLANETARY 314
314 1 CASE & PARTS GP-PLANETARY 319
319 1 SCREEN GP-MAGNETIC 366
LAMP
366 (24-VOLT) 3E-8825 1 AUTOSHIFT AR 298
SCREEN AS
298 6T-8236 1 VALVE GP-SELECTOR & PRESS 384
CONT
384 1 VALVE GP-SELECTOR & PRESS 388
CONT
388 1 VALVE GP-SELECTOR & PRESS 391
CONT

CCRC2543-77 MAINTENANCE PARTS A13

 MA INTE NA NCE P A RTS
PART
DESCRIPTION NUMB E R QTY WHE RE US E D PAGE

391 1 VALVE GP-SELECTOR & PRESS 395

CONT
395 1 VALVE GP-SELECTOR & PRESS 399
CONT
399 1 VALVE GP-SELECTOR & PRESS 402
CONT
402 1 VALVE GP-SELECTOR & PRESS 405
CONT
SCREEN-SUCTION
405 8S-9130 1 CASE & PARTS GP-PLANETARY 299
299 1 CASE & PARTS GP-PLANETARY 304
SCREEN-SUCTION
304 (TRANSMISSION) 8S-9130 1 CASE & PARTS GP-PLANETARY 309
309 1 CASE & PARTS GP-PLANETARY 314
314 1 CASE & PARTS GP-PLANETARY 319
319 1 SCREEN GP-MAGNETIC 366
366

A14 MAINTENANCE PARTS CCRC2543-77

 INDEX
NA ME PA GE NAME P AGE

BLADE AS-WIPER (255-MM) . . . . . . . . . . . . . . . . . . 847

A 848
ACCUMULATOR & MTG GP-HYDRAULIC . . . . . . 507 850
ACCUMULATOR AR-BLADE CUSHION. . . . . . . . . 508 BLADE AS-WIPER (300-MM) . . . . . . . . . . . . . . . . . . 860
ACCUMULATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . 509 BLADE AS-WIPER (300-MM) (LOWER
510 FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
ACCUMULATOR-REFRIGERANT . . . . . . . . . . . . . . . 800 BLADE AS-WIPER (350-MM) . . . . . . . . . . . . . . . . . . 864
ADAPTER GP-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 865
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 BLADE AS-WIPER (450-MM) . . . . . . . . . . . . . . . . . . 860
101 BLADE AS-WIPER (450-MM) (UPPER
102 FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
103 BLADE GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . . . . 12 BLADE GP-BULLDOZER . . . . . . . . . . . . . . . . . . . . . . 702
14 BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
16 BOX GP-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 866
17 867
18 BRACKET GP-SCARIFIER . . . . . . . . . . . . . . . . . . . . 703
AIR CONDITIONER & MOUNTING GP . . . . . . . . . 718 BRAKE GP-PARKING . . . . . . . . . . . . . . . . . . . . . . . . . 487
AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . 718 BRAKE GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 489
AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . 719 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
AIR DRYER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 BREATHER AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 369
ALTERNATOR AR-CHARGING. . . . . . . . . . . . . . . . . 159 BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . 160 BULLDOZER AR-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . 675
162 677
164 BULLDOZER AR-LIFT & TILT . . . . . . . . . . . . . . . . . 679
165 681
167 BUMPER GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 446
169
170
171 C
ARMREST GP–LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
ARMREST GP–RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . 722 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ASHTRAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 792 CAP AS-FILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
796 CAP AS-FILLER (FUEL TANK) . . . . . . . . . . . . . . . . 153
AUTOSHIFT AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 155
AXLE GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 CAP-FILLER (HYDRAULIC TANK) . . . . . . . . . . . . . 612
439 CAP-FILLER (HYDRAULIC) . . . . . . . . . . . . . . . . . . . . 610
442 CAP-PRESSURE (7-PSI) . . . . . . . . . . . . . . . . . . . . . . . 92
97
98
CAP-VALVE (STEM) . . . . . . . . . . . . . . . . . . . . . . . . . . 424
B 425
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . 54 CARRIER GP-CUTTING EDGE . . . . . . . . . . . . . . . . 447
55 CARRIER GP-END BIT . . . . . . . . . . . . . . . . . . . . . . . 448
56 CARRIER GP-SCARIFIER TOOTH . . . . . . . . . . . . . 449
BATTERY (12-VOLT, MAINTENANCE FREE, CARRIER GP-WHEEL–FRONT MOUNTED. . . . . . 450
WET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 CASE & FRAME GP . . . . . . . . . . . . . . . . . . . . . . . . . 452
264 CASE & PARTS GP-PLANETARY . . . . . . . . . . . . . 299
270 304
275 309
280 314
285 319
BATTERY (12-VOLT). . . . . . . . . . . . . . . . . . . . . . . . . . 172 CHAIN GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . 172 CHASSIS AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BIT AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697 CIRCLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686
BIT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698 687
699 689
BLADDER (ACCUMULATOR) . . . . . . . . . . . . . . . . . . 591 691
BLADE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 CIRCUIT BREAKER AS (15-AMPERE) . . . . . . . . . 291

CCRC2543-77 INDEX A15

 INDEX
NAME PAGE NA ME PA GE

CIRCUIT BREAKER AS (15-AMPERE) CONVERSION GP-TOWING HITCH . . . . . . . . . . . . 453

(CONVERTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 454
CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . 293 455
295 CONVERTER GP-ELECTRICAL . . . . . . . . . . . . . . . . 175
CIRCUIT BREAKER AS (20-AMPERE) (TRAILER 176
PLUG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 CONVERTER GP-ELECTRICAL (24 VOLT TO 12
CIRCUIT BREAKER AS (40-AMPERE) . . . . . . . . . 259 VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
CIRCUIT BREAKER AS (60-AMPERE) . . . . . . . . . 265 CONVERTER GP-ELECTRICAL–RADIO . . . . . . . . 178
CIRCUIT BREAKER AS (60-AMPERE) CONVERTER-POWER . . . . . . . . . . . . . . . . . . . . . . . . 175
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 COOLANT HEATER LINES. . . . . . . . . . . . . . . . . . . . 802
276 COOLER GP-FLTR BASE & ENG OIL . . . . . . . . . . 73
281 75
CIRCUIT BREAKER AS (80-AMPERE) . . . . . . . . . 159 76
CIRCUIT BREAKER AS (80-AMPERE) 77
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 COOLER GP-TRANSMISSION OIL . . . . . . . . . . . . . 346
CLUTCH GP-TRANSMISSION . . . . . . . . . . . . . . . . . 325 CORE AS-OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . 73
328 77
CLUTCH GP-TRANSMISSION–1ST & 3RD . . . . . 331 346
CLUTCH GP-TRANSMISSION–HI & LO . . . . . . . . 334 COUPLING GP-TORSIONAL. . . . . . . . . . . . . . . . . . . 347
337 COVER GP-CYLINDER BLOCK. . . . . . . . . . . . . . . . . 21
COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 723 COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . 22
724 COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 23
CONDENSER & MTG GP-REFRIGERANT . . . . . . 725 COVER GP-TACHOMETER DRIVE . . . . . . . . . . . . 124
726 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . 24
CONSOLE GP-OPERATOR. . . . . . . . . . . . . . . . . . . . 727 CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CONTROL AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . 511 CYLINDER & MTG GP-ARTICULATION . . . . . . . . 515
CONTROL GP-BULLDOZER HYDRAULIC . . . . . . 731 CYLINDER & MTG GP-BLADE LIFT . . . . . . . . . . . 516
733 517
735 CYLINDER & MTG GP-BLADE TIP . . . . . . . . . . . . 518
737 519
741 CYLINDER & MTG GP-CENTERSHIFT . . . . . . . . . 520
744 CYLINDER & MTG GP-SCARIFIER . . . . . . . . . . . . 521
CONTROL GP-CENTERSHIFT LOCK . . . . . . . . . . 512 CYLINDER & MTG GP-SIDESHIFT . . . . . . . . . . . . 522
CONTROL GP-CLUTCH. . . . . . . . . . . . . . . . . . . . . . . 745 CYLINDER & MTG GP-STEERING. . . . . . . . . . . . . 523
747 524
749 525
751 CYLINDER & MTG GP-WHEEL LEAN . . . . . . . . . 526
CONTROL GP-DIFFERENTIAL LOCK . . . . . . . . . . 339 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 26
340 27
CONTROL GP-FUEL RATIO. . . . . . . . . . . . . . . . . . . 114 28
CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . 116 CYLINDER GP-ARTICULATION . . . . . . . . . . . . . . . . 527
120 528
CONTROL GP-MONITOR (ELECTRONIC CYLINDER GP-BLADE TIP . . . . . . . . . . . . . . . . . . . . 530
MONITORING SYSTEM) . . . . . . . . . . . . . . . . . . . . 825 531
827 CYLINDER GP-CENTERSHIFT. . . . . . . . . . . . . . . . . 532
CONTROL GP-PARKING BRAKE . . . . . . . . . . . . . . 491 CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 534
CONTROL GP-POWER TRAIN . . . . . . . . . . . . . . . . 173 536
CONTROL GP-RELAY . . . . . . . . . . . . . . . . . . . . . . . . 249 CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . 538
CONTROL GP-RELAY (NEUTRAL START) . . . . . 232 539
234 541
254 542
CONTROL GP-SERVICE BRAKE . . . . . . . . . . . . . . 493 CYLINDER GP-RIPPER . . . . . . . . . . . . . . . . . . . . . . . 544
498 CYLINDER GP-SCARIFIER . . . . . . . . . . . . . . . . . . . . 545
CONTROL GP-STEERING. . . . . . . . . . . . . . . . . . . . . 753 CYLINDER GP-SIDESHIFT . . . . . . . . . . . . . . . . . . . . 546
CONTROL GP-TRANSMISSION. . . . . . . . . . . . . . . . 754 CYLINDER GP-STEERING . . . . . . . . . . . . . . . . . . . . 548
CONTROL GP-TRANSMISSION HYD . . . . . . . . . . 342 550
343 CYLINDER GP-STEERING–LH. . . . . . . . . . . . . . . . . 552
345 CYLINDER GP-STEERING–RH . . . . . . . . . . . . . . . . 554
CONTROL GP-UNPROGRAMMED–POWER CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . . . . . 556
TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 CYLINDER GP-WHEEL LEAN . . . . . . . . . . . . . . . . . 557
CONVERSION GP-SCARIFIER. . . . . . . . . . . . . . . . . 514 CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 30

A16 INDEX CCRC2543-77

 INDEX
NA ME PA GE NAME P AGE

D FILM-IDENTIFICATION (INDICATOR LIGHT) . . . . 821

823
DAMPER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 825
DETENT GP-CONTROL VALVE . . . . . . . . . . . . . . . 559 827
DIFFERENTIAL & BEVEL GEAR GP. . . . . . . . . . . 348 FILM-IDENTIFICATION (SERVICE
350 CONNECTOR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 352 FILM-INFORMATION (AIR CLEANER) . . . . . . . . . . 102
354 FILM-INFORMATION (LIFT EYE LOCATION) . . . 869
DOOR GP (AIR VENTED). . . . . . . . . . . . . . . . . . . . . 792 FILM-INSTRUCTION (DO NOT DRILL, WELD
796 ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831
DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760 FILM-INSTRUCTION (WASHER FILL) . . . . . . . . . . 869
762 FILM-PANEL (PANEL IDENTIFICATIONS) . . . . . . 821
764 823
766 825
DOOR GP-CAB–LOW PROFILE–LH . . . . . . . . . . . . 758 827
DOOR GP-CAB–LOW PROFILE–RH. . . . . . . . . . . . 756 FILM-PANEL (SHIFT PATTERN) . . . . . . . . . . . . . . . 754
DRAWBAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692 FILM-STRIPE (CAT) (LOUVERS). . . . . . . . . . . . . . . 869
694 FILM-STRIPE (CAT) (RH AND LH). . . . . . . . . . . . . 869
DRIVE GP-CIRCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 560 FILM-STRIPE (LH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 FILM-STRIPE (RH) (FORWARD) . . . . . . . . . . . . . . . 869
DUCT & CONTROL GP. . . . . . . . . . . . . . . . . . . . . . . 768 FILTER AS-ENGINE OIL (ADVANCED
769 EFFICIENCY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
DUCT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770 75
DUST EJECTOR GP . . . . . . . . . . . . . . . . . . . . . . . . . 104 FILTER BASE & ENG OIL COOLER. . . . . . . . . . . . 73
75
76
E 77
FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 102
ELECTRONICS GP-POWER TRAIN . . . . . . . . . . . . 179 FILTER ELEMENT AS-AIR (PRIMARY) (AIR
ELEMENT AS-HEATER (AIR DRYER). . . . . . . . . . 485 CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
ENCLOSURE GP-ENGINE . . . . . . . . . . . . . . . . . . . . 456 FILTER ELEMENT AS-AIR (SECONDARY) . . . . . 102
460 FILTER ELEMENT AS-AIR (SECONDARY) (AIR
ENGINE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6 FILTER ELEMENT AS-CAB AIR . . . . . . . . . . . . . . . 772
8 FILTER ELEMENT AS-CAB AIR (CAB). . . . . . . . . 772
EXTENSION GP-BACKREST . . . . . . . . . . . . . . . . . . 771 FILTER ELEMENT AS-OIL . . . . . . . . . . . . . . . . . . . . 610
EXTENSION GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . 79 FILTER ELEMENT AS-OIL (ADVANCED
EFFICIENCY) (HYDRAULIC)
(TRANSMISSION). . . . . . . . . . . . . . . . . . . . . . . . . . . 360
F FILTER ELEMENT AS-OIL (FIRE RESISTANT
FLUID) (FIRE RESISTANT FLUIDS). . . . . . . . . . 360
FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
FILTER ELEMENT AS-OIL (TANK). . . . . . . . . . . . . 612
FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . . 34
FILTER ELEMENT AS-OIL (ULTRA HIGH
FASTENER GP-EXHAUST MANIFOLD . . . . . . . . . 105
EFFICIENCY) (HIGH EFFICIENCY). . . . . . . . . . . 360
FASTENER GP-FRONT HOUSING . . . . . . . . . . . . . . 35
FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . 126
FASTENER GP-FUEL INJ PUMP . . . . . . . . . . . . . . 125
FILTER GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . 772
FASTENER GP-OIL PAN. . . . . . . . . . . . . . . . . . . . . . . 36
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 59
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 58
FILTER GP-OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . . . . 358
FILTER GP-PRIMARY FUEL. . . . . . . . . . . . . . . . . . . 126
FILM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
FILTER GP-SECONDARY FUEL . . . . . . . . . . . . . . . 127
230
FILTER-FUEL (HIGH EFFICIENCY) . . . . . . . . . . . . 127
FILM (CATERPILLAR). . . . . . . . . . . . . . . . . . . . . . . . . 820
FILTER-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
FILM-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 774
FILTER-MAGNETIC (TRANSMISSION). . . . . . . . . . 299
FILM-COVER (BLACK BACKGROUND). . . . . . . . . 754
309
FILM-FACE (HEADLIGHTS HIGH, LOW BEAM) (HI/
314
LO BEAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
319
FILM-FACE (TURN SIGNAL, HAZARD) (TURN/
366
WARNING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
FINAL DRIVE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
FILM-IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . 773
FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
837
FILM-IDENTIFICATION (FUSE). . . . . . . . . . . . . . . . . 291

CCRC2543-77 INDEX A17

 INDEX
NAME PAGE NA ME PA GE

FITTING-GREASE (CENTERSHIFT CYLINDER HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

SOCKET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520 230
FLASHER AS (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . 188 291
FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 790 HARNESS AS-CAB (FRONT) (FRONT CAB). . . . 228
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 HARNESS AS-CAB (REAR) (REAR CAB) . . . . . . 228
FRAME GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . 464 HARNESS AS-FRONT LIGHTING . . . . . . . . . . . . . . 194
466 HARNESS AS-HEATER & AIR COND . . . . . . . . . 773
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . . 60 HARNESS AS-MONITOR (ELECTRONIC
61 MONITORING SYSTEM) . . . . . . . . . . . . . . . . . . . . 821
FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 188 823
191 825
194 827
227 HARNESS AS-PANEL (CAB FUSE PANEL) . . . . 228
230 HARNESS AS-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . 176
236 830
291 831
485 HARNESS AS-REAR LIGHTING . . . . . . . . . . . . . . . 194
864 259
865 265
FUSE (10-AMPERE) (DOME LAMP) . . . . . . . . . . . 228 HARNESS AS-SENSOR (SPEED). . . . . . . . . . . . . . 309
FUSE (10-AMPERE) (LOWER WIPER) . . . . . . . . . 228 314
FUSE (10-AMPERE) (UPPER WIPER) . . . . . . . . . 228 319
FUSE (10-AMPERE) (WARNING LAMP) . . . . . . . . 197 HARNESS AS-TRANSMISSION . . . . . . . . . . . . . . . . 305
FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 718 310
FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 176 315
320
345
G HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
HITCH GP-ARTICULATING . . . . . . . . . . . . . . . . . . . . 479
GASKET-COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 HORN GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777
GASKET-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 778
GAUGE AS-OIL LEVEL (DIPSTICK). . . . . . . . . . . . . 62 780
GAUGE AS-OIL LEVEL (DIPSTICK) 782
(TRANSMISSION). . . . . . . . . . . . . . . . . . . . . . . . . . . 358 HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 39
GAUGE GP-AIR PRESSURE (AIR RESERVE HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 40
TANK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 821 HOUSING GP-SEAT SUSPENSION . . . . . . . . . . . . 783
823
825
GAUGE GP-AIR PRESSURE (AIR TANK) . . . . . . 827
GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 62
I
GAUGE-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610 INDICATOR AS-ARTICULATION . . . . . . . . . . . . . . . 812
GAUGE-SIGHT (HYDRAULIC TANK) . . . . . . . . . . . 612 INDICATOR AS-COOLANT TEMP. . . . . . . . . . . . . . 809
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 810
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 811
4 812
GOVERNOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 INDICATOR AS-FUEL LEVEL. . . . . . . . . . . . . . . . . . 809
132 810
GUARD & SUPPORT GP-RADIATOR . . . . . . . . . . 468 811
470 812
GUARD AR-TRANSMISSION . . . . . . . . . . . . . . . . . . 472 INDICATOR GP-AIR FILTER CHANGE . . . . . . . . . 100
GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . 473 101
474 INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . 475 INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . . 10
GUARD GP-LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . 476 INSTALLATION AR-RADIO . . . . . . . . . . . . . . . . . . . . 785
GUARD GP-PLATFORM. . . . . . . . . . . . . . . . . . . . . . . 477 INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 786
INSTRUMENT AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 788
INSTRUMENT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 789
H INSULATION GP-WEATHER. . . . . . . . . . . . . . . . . . . 790

HARNESS AS-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

230

A18 INDEX CCRC2543-77

 INDEX
NA ME PA GE NAME P AGE

K LAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

191
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783 227
KEY (BATTERY DISCONNECT) (DISCONNECT 228
SWITCH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 230
KIT-ADJUSTER (INCLUDES PARTS MARKED 232
P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
818 234
KIT-AIR INFLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 503 236
504 291
KIT-BELT TETHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 839 298
KIT-DIAPHRAGM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777 773
782 789
KIT-HYDRAULIC CYLINDER SEAL. . . . . . . . . . . . . 539 821
KIT-KNOB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829 823
KIT-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411 825
528 827
532 LAMP (24-VOLT) (FLOOD LIGHT SWITCH) . . . . 194
546 LAMP (24-VOLT) (ON/OFF). . . . . . . . . . . . . . . . . . . . 197
KIT-SEAL (BLADE LIFT CYLINDER) . . . . . . . . . . . 542 LAMP AS (REGISTRATION PLATE) . . . . . . . . . . . 183
KIT-SEAL (INCL 3 SEAL-O-RINGS) . . . . . . . . . . . . 410 LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
KIT-SEAL (INCLUDES 3 O-RINGS) . . . . . . . . . . . . 409 LAMP GP-HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
KIT-SEAL (STEERING METERING) . . . . . . . . . . . . 601 182
KIT-SLIDER BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . 836 LAMP GP-REGISTRATION PLATE . . . . . . . . . . . . . 183
KIT-SUSPENSION BOOT. . . . . . . . . . . . . . . . . . . . . . 839 LAMP GP-SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
KIT-SUSPENSION ROLLER . . . . . . . . . . . . . . . . . . . 839 LAMP GP-SIGNAL–STOP, TAIL, RED . . . . . . . . . . 185
KIT-UNLOADER (AIR COMPRESSOR) . . . . . . . . . . 14 LAMP GP-STOP & TAIL . . . . . . . . . . . . . . . . . . . . . . 186
KIT-WATER PUMP (REBUILD) (WATER PUMP) . . 8 LAMP-HALOGEN (24-VOLT, 65-WATT) . . . . . . . . . 180
LENS AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
LENS-AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
L LENS-RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
LIFT GP-BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
LAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809 LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .