Material Submission

Chemical Anchor HIT-RE500 V3

Project Title :

Client :

Contact Person :

Contact :

Account Manager : RANDY LIM

Contact no : 90055111

E-mail : [email protected]

Engineers : TEAM ENGINEERING

Contact no : 6586 0388

E-mail : [email protected]

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
Content

1) Product Catalogue

2) Technical Specifications of HIT-RE500 V3

3) Approval Documents

4) HILTI Technical Support and Complimentary Services

5) Material Safety Data Sheet

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
 Product Catalogue

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
THE BEST
BECOMES
LEGENDARY.
Hilti HIT-RE500 V3
injection system
THE BEST Hilti HIT-RE 500 V3
injection system
BECOMES
LEGENDARY.

How do we take the best and make it even better? And because our customers needed the same high
By listening to our customers! performance and maximum reliability for cracked
concrete and seismic applications, Hilti introduced
Fifteen years ago, Hilti set legendary standards for the first approved chemical anchor to do exactly
designers and contractors alike with HIT-RE 500 — that with HIT-RE 500-SD. The new HIT-RE 500 V3
one of the first injectable epoxy anchors for post delivers ultimate performance and safety in design
installed rebar and anchoring applications. while making installation easier and faster than
ever before. Teamed up with SafeSet and PROFIS
software, HIT-RE 500 V3 is nothing short of
revolutionary.

HIGHLIGHTS Next generation ...that goes to extremes!

performance...
• Ultimate bond strength (60% higher The world’s most trusted epoxy Meet the epoxy anchor that is the least
vs. HIT-RE 500-SD) anchor for post-installed rebar and sensitive to temperature. HIT-RE 500
• Unique SafeSet system simplifies anchor rods is now more advanced V3‘s endurance in extreme temperature
installation process and reduces the than ever. RE 500 V3 delivers highest ranges makes it suitable for hot
risk of installation error loads and an even wider application application temperatures up to 70°C, to
• The only ETA approved epoxy for range than it’s predecessors. installation in cold temperatures —
fire in rebar connection even down to –5°C.
• Fastest curing epoxy anchor in the
market
• Approved for use in diamond cored
holes in cracked concrete

ADVANTAGES
Bond strength vs. in-service temperature [N/mm2]

Bond strength [psi ]

RE 500 V3
Bond strength [N/mm2]

• Higher performance results in shorter

RE 500 V3

embedment depths and cost saving RE 500 V3

• Dramatically faster, more reliable
RE 500 SD

Other leading
RE 500

installation and simplified cleaning solution

process with SafeSet
Other
• Faster curing faster work leading
• Suitable for use throughout the year, Scope
solution

even in temperatures below freezing Uncracked Cracked Cracked

concrete concrete concrete
Seismic Seismic -5 0 10 20 30 40 50 60 70
Diamond Diamond Temperature [°C]
temperature

cored holes cored holes

Installation

Uncracked Uncracked
concrete concrete

www.hilti.com.sg
Fast forward. Systematically better.

It’s simply the fastest slow cure in the SafeSet eliminates the most load-affecting
market. RE 500 V3’s all new formula steps to make anchor installation safer,
cures in half the time compared to it’s simple and reliable. Hilti’s hollow drill bit
predecessor RE 500-SD. And, when and VC 20/40 vacuum takes manual
teamed up with SafeSet, RE 500 V3 bore-hole cleaning out of the equation to
saves valuable installation time on your provide maximum loads in all hammer
jobsite. drilled applications, while the new
roughening tool prepares diamond-cored
holes for reliable anchor installations.

HAMMER DRILLED HOLES

Load [kN]

Ultimate resistance

with hollow drill bit

with standard
hole cleaning

Improper hole cleaning

Displacement [mm]
Cures in only
CORE DRILLED HOLES
5 hours
Load [kN]

(@ 30°C) Ultimate resistance

with roughening tool

with standard
hole cleaning
Improper hole cleaning

Displacement [mm]
 The traditional method.
HAMMER DRILLED SOLUTION Blow and brush
Drill Blow twice Brush twice Blow twice Set
Compared to standard cleaning
methods SafeSet increases produc-
tivity and reliability of anchor installa-
tions.
Drill 2x 2x 2x Done
Hilti TE-CD and TE-YD Hollow Drill Bits
and VC 20/40 vacuum, in conjunction Holes that clean themselves.
with HIT-RE 500 V3, make subsequent Hollow drill bits
Drill Set
hole cleaning completely unnecessary.
Dust is removed by the Hilti VC 20/40 Hilti SafeSet™ Technology
Vacuum System while drilling is in Up to 60% faster!
progress for faster drilling and a virtu-
ally dustless working environment. Drill Done Productivity gain

Installation time with RT tool will shorten by half

DIAMOND DRILLED SOLUTION compared to the predecessor RE 500
Time comparison between application with and without RT tool
Reliable
The TE-YRT roughening tool is 120
designed to roughen the bore hole + = and simply Flush
Brush
100 –30%
productive. Flush
after diamond coring to achieve
80
the necessary bonding of the epoxy Blow
Rough
and the concrete, especially in cracked 60
Flush
concrete applications. 40
Brush Brush

20 Blow Blow
In addition the roughening tool
shortens the cleaning effort for
0
core drilled holes by 30%. RE 500 cleaning RE 500 V3
acc. approval guideline cleaning with RT
Diamond drilled Diamond drilled +
roughened
ONE PORTFOLIO FOR
ALL YOUR NEEDS.
Slow Cure Portfolio Fast Cure Portfolio
HIT-RE 500 V3 HIT-RE 100 HIT-HY 200-R

Performance

Productivity

Reliability

PROVEN PERFORMANCE.
ETA-16/0143 ETA-15/0883 ETA 11/0493
ETA assessment ETA-16/0142 ETA-15/0882 ETA 12/0006
ETA 11/0492

• Uncracked concrete • Uncracked concrete • Uncracked concrete

Base material
• Cracked concrete • Cracked concrete • Cracked concrete

• Best product for rebar • Day-to-day rebar and • Best product for anchor
Recommended
applications anchoring applications applications
application
• Anchor applications • Rebar applications

Work time at 30°C 15 min 12 min 9 min

Cure time at 30°C 5 hours 8 hours 1 hour

Drilling method

Base material
condition
DISCOVER THE EVOLUTION OF
EPOXY ANCHORING.
THE NEW HILTI HIT-RE 500 V3.

20% higher published Approved solution for

tension loads than diamond cored holes
closest competitor in cracked concrete

REV3OLUTIONARY
The only ETA approved Fastest curing epoxy
epoxy for fire in rebar in the industry
connection (5h at 30°C) TECHNOLOGY

HIT-RE 500 V3 Order designation Package content Item number

Injectable mortar HIT-RE 500 V3 (330 ml) 1 foil pack 330 ml 2123403

Injectable mortar HIT-RE 500 V3 (500 ml) 1 foil pack 500 ml 2123406

HOLLOW Order designation Diameter Working length Item number

DRILL BITS Hollow drill bit TE-YD 16/59 16 mm 400 mm 2018956

Hollow drill bit TE-YD 18/59 18 mm 400 mm 2018957

Hollow drill bit TE-YD 20/59 20 mm 400 mm 2018959

Hollow drill bit TE-YD 22/59 22 mm 400 mm 2018960

Hilti = registered trademark of Hilti Corp., Schaan | Printed in Singapore | December 2016 | © 2015 | Right of technical and programme changes reserved S. E. & O.
Hollow drill bit TE-YD 25/59 25 mm 400 mm 2018962

Hollow drill bit TE-YD 28/59 28 mm 400 mm 2018964

Hollow drill bit TE-YD 32/59 32 mm 400 mm 2018966

TE-YRT Order designation Diameter Anchor diameter Item number

ROUGHENING TE-YRT 18/320 18 mm M16 / 14 mm 2125965

TOOL TE-YRT 20/320 20 mm – / 16 mm 2125966

TE-YRT 22/400 22 mm M20 / 18 mm 2125967

TE-YRT 25/400 25 mm – / 20 mm 2125968

TE-YRT 28/480 28 mm M24 / 22 mm 2125969

VACUUM Order designation Package content Item number

CLEANER VC 40-U 230V 1 212300

Hilti Far East Pte Ltd Customer Service

20 Harbour Drive T 6777 7887
#06-06 PSA Vista F 6777 3057
Singapore 117612 www.hilti.com.sg
 Technical Specification

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
 Anchor
Hilti HIT-HY 170Fastening
mortar with
rebar (as anchor)
Technology Manual

Hilti HIT-RE 500 V3

mortar with
HIS-(R) N sleeve

Version 2016-10
1 October 31, 2016
Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Hilti HIT-RE 500 V3 mortar with HIS-(R)N sleeve

Injection mortar system Benefits

Hilti - SAFEset technology: drilling and

HIT-RE V3 500 borehole cleaning in one step
330 ml, 500 ml with Hilti hollow drill bit
and 1400 ml foil - suitable for cracked/non-cracked
pack concrete C 20/25 to C 50/60
- high loading capacity
- suitable for dry and water
saturated concrete
Statik mixer
- under water application
- high corrosion resistance
- long working time at elevated
HIS-(R)N sleeve temperatures
- odourless epoxy

Base material Installation conditions

Concrete Concrete Hammer Diamond Hilti SAFEset Small edge

(uncracked) (cracked) drilled holes drilled technology distance and
holes with hollow spacing
drill bit
Load conditions Other information

Static/ Seismic, Fire European CE conformity PROFIS Corrosion

quasi-static ETA-C1 resistance Technical Anchor design resistance
Assessment Software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment CSBT ETA-16/0143 / 2016-07-28
a) All data given in this section according to ETA-16/0143, issue 2016-07-28.

Oct-16 1
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Seismic resistance (for a single anchor)

All data in this section applies to:
- Correct setting (See setting instruction with hammer drilling)
- No edge distance and spacing influence
- Steel failure
- Screw strength class 8.8
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temperature -40°C, max. long/short term base material temperature:
+24°C/40°C)
- Installation temperature range +5°C to +40°C
- αgap = 1,0 (using Seismic/Filling set)

Effective anchorage depth for seismic C1

Anchor size M8 M10 M12 M16 M20
Eff. Anchorage depth hef [mm] 90 110 125 170 205

Characteristic resistance in case of seismic performance category C1

Anchor size M8 M10 M12 M16 M20
Tensile NRk,seis HIS-(R)N [kN] 25,0 35,3 42,8 67,8 89,8
Shear VRk,seis HIS-(R)N [kN] 9,0 16,0 27,0 44,0 41,0

Design resistance in case of seismic performance category C1

Anchor size M8 M10 M12 M16 M20
Tensile NRd,seis HIS-(R)N [kN] 16,7 23,5 28,5 45,2 59,9
Shear VRd,seis HIS-(R)N [kN] 7,2 12,8 19,2 35,2 32,8

Static resistance (for a single anchor)

All data in this section applies to:
- Correct setting (See setting instruction with hammer drilling)
- No edge distance and spacing influence
- Steel failure
- Screw strength class 8.8
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temperature -40°C, max. long/short term base material temperature:
+24°C/40°C)
- Installation temperature range +5°C to +40°C
Effective anchorage depth for static
Anchor size M8 M10 M12 M16 M20
Eff. Anchorage depth hef [mm] 90 110 125 170 205

Characteristic resistance in case of static performance

Anchor size M8 M10 M12 M16 M20
Non cracked concrete
Tensile NRk HIS-(R)N [kN] 25,0 46,0 67,0 111,9 116,0
Shear VRk HIS-(R)N [kN] 13,0 23,0 34,0 63,0 58,0
Cracked concrete
Tensile NRk HIS-(R)N [kN] 25,0 41,5 50,3 79,8 105,7
Shear VRk HIS-(R)N [kN] 13,0 23,0 34,0 63,0 58,0

2 Oct-16
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Design resistance in case of static performance

Anchor size M8 M10 M12 M16 M20
Non cracked concrete
Tensile NRd HIS-(R)N [kN] 16,7 30,7 44,7 74,6 77,3
Shear VRd HIS-(R)N [kN] 10,4 18,4 27,2 50,4 46,4
Cracked concrete
Tensile NRd HIS-(R)N [kN] 16,7 27,7 33,5 53,2 70,4
Shear VRd HIS-(R)N [kN] 10,4 18,4 27,2 50,4 46,4

Materials

Mechanical properties
Anchor size M8 M10 M12 M16 M20
HIS-N 490 490 460 460 460
Nominal Screw 8.8 800 800 800 800 800
tensile [N/mm²]
HIS-RN 700 700 700 700 700
strength fuk
Screw A4-70 700 700 700 700 700
HIS-N 410 410 375 375 375
Yield Screw 8.8 640 640 640 640 640
[N/mm²]
strength fyk HIS-RN 350 350 350 350 350
Screw A4-70 450 450 450 450 450
Stressed HIS-(R)N 51,5 108,0 169,1 256,1 237,6
cross- [mm²]
Screw 36,6 58 84,3 157 245
section As
HIS-(R)N 145 430 840 1595 1543
Moment of
[mm³]
resistance W Screw 31,2 62,3 109 277 541

Material quality
Part Material
internally threaded sleeves a) C-steel 1.0718,
HIS-N steel galvanized  5m
internally threaded sleeves b)
stainless steel 1.4401 and 1.4571
HIS-RN

a) related fastening screw: strength class 8.8, A5 > 8% Ductile

steel galvanized  5m

b) related fastening screw: strength class 70, A5 > 8% Ductile

stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362

Oct-16 3
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Service temperature range

Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.
Maximum long term Maximum short term
Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40 °C to +40 °C +24 °C +40 °C
Temperature range II -43 °C to +70 °C +43 °C +70 °C
Max short term base material temperature
Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal
cycling.

Max long term base material temperature

Long-term elevated base material temperatures are roughly constant over significant periods of time.

Setting

Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 16 TE 40 – TE 70
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser

a) For anchors in diamond drilled holes load values for combined pull-out and concrete cone resistance have to be
reduced (see section “Setting instruction”)

Setting instructions

Bore hole drilling

a) Hilti hollow drill bit For dry and wet concrete only
Drill hole to the required embedment depth with an appropriately sized Hilti TE-CD
or TE-YD hollow drill bit with Hilti vacuum attachment. This drilling system removes
the dust and cleans the bore hole during drilling when used in accordance with the
user’s manual.
After drilling is complete, proceed to the “injection preparation” step in the
instructions for use.

b) Hammer drilling Dry or wet concrete and installation in flooded holes (no sea water)

Drill Hole to the required embedment depth with a hammer drill set in rotation-
hammer mode using an appropriately sized carbide drill bit.

c) Diamond coring For dry and wet concrete only

Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.

4 Oct-16
Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Diamond coring is permissible when suitable diamond core drilling machines and
the corresponding core bits are used.

Before roughening the borehole needs to be dry. Check usability of the roughening
tool with the wear gauge RTG.
Roughen the borehole over the whole length to the required hef.

Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.
a) Compressed air For bore hole diameters d0 ≤ 20mm and bore hole depth h0 ≤ 20d or h0 ≤ 250 mm (d
cleaning CAC = diameter of element)

The Hilti manual pump may be used for blowing out bore holes up to diameters d0 ≤
20 mm and embedment depths up to hef ≤ 10d.
Blow out at least 4 times from the back of the bore hole until return air stream is free
of noticeable dust

Brush 4 times with the specified brush size (brush diameter ≥ bore hole) by inserting
the steel brush Hilti HIT-RB to the back of the hole (if needed with extension) in a
twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole - if not the
brush is too small and must be replaced with the proper brush diameter.

b) Cleaning of hammer drilled For all bore hole diameters d0 and all bore hole depth h0
holes and diamond cored holes

Flush 2 times the hole by inserting a water hose (water-line pressure) to the back of
the hole until water runs clear.

Brush 2 times with the specified brush size by inserting the steel brush Hilti HIT-RB
to the back of the hole (if needed with extension) in a twisting motion and removing
it.
The brush must produce natural resistance as it enters the bore hole - if not the
brush is too small and must be replaced with the proper brush diameter.

Flush again 2 times the hole by inserting a water hose (water-line pressure) to the
back of the hole until water runs clear.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the
hole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream
is free of noticeable dust and water.

Bore hole diameter ≥ 32 mm the compressor must supply a minimum air flow of
140 m³/hour.

Oct-16 5
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Brush 2 times with the specified brush size by inserting the steel brush Hilti HIT-RB
to the back of the hole (if needed with extension) in a twisting motion and removing
it.
The brush must produce natural resistance as it enters the bore hole - if not the
brush is too small and must be replaced with the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of noticeable
dust and water.

c) Cleaning of diamond For all drill hole diameters d0 and all drill hole depths h0.
cored holes followed by
roughening

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Brush 2 times with the specified brush (see Table B7) by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting motion
and removing it. The brush must produce natural resistance as it enters the drill
hole (brush Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced with
the proper brush diameter.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the
whole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air
stream is free of noticeable dust and water. For drill hole diameters ≥ 32 mm the
compressor has to supply a minimum air flow of 140 m³/h.

Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug fit). Do
not modify the mixing nozzle. Observe the instruction for use of the dispenser and
mortar.
Check foil pack holder for proper function. Do not use damaged foil packs / holders.
Insert foil pack into foil pack holder and put holder into HIT-dispenser.

The foil pack opens automatically as dispensing is initiated. Discard initial

adhesive. Depending on the size of the foil pack an initial amount of adhesive
has to be discarded.
Discard quantities are: 2 strokes for 330 ml foil pack, 3 strokes for 500 ml foil
pack, 65 ml for 1400 ml foil pack.

Inject adhesive From the back of the drill hole without forming air voids

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer
with each trigger pull.
Fill holes approximately 2/3 full. It is required that the annular gap between the
anchor and the concrete is completely filled with adhesive along the embedment
length.

6 Oct-16
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

After injection is completed, depressurize the dispenser by pressing the release

trigger. This will prevent further adhesive discharge from the mixer.

Overhead installation and/or installation with embedment depth h ef > 250mm.

For overhead installation the injection is only possible with the aid of extensions
and piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately
sized piston plug HIT-SZ. Insert piston plug to back of the hole and inject
adhesive. During injection the piston plug will be naturally extruded out of the
bore hole by the adhesive pressure.

Setting the element Just before setting an anchor, the drill hole must be free of dust and debris.

Before use, verify that the element is dry and free of oil and other contaminants.
Mark and set element to the required embedment depth untill working time twork
has elapsed.

For overhead installation use piston plugs and fix embedded parts with e.g.
wedges HIT-OHW.

Loading the anchor: after required curing time tcure the anchor can be loaded.
The applied installation torque shall not exceed T max.

For detailed information on installation see instruction for use given with the package of the product.

Curing time for general conditions

Temperature of the base material Minimum curing time
T tcure
-5 °C to -1 °C 168 h
0 °C to 4 °C 48 h
5 °C to 9 °C 24 h
10 °C to 14 °C 16 h
15 °C to 19 °C 16 h
20 °C to 24 °C 7h
25 °C to 29 °C 6h
30 °C to 34 °C 5h
35 °C to 39 °C 4,5 h
40 °C 4h
The curing time data are valid for dry base material only. In wet base material the curing times must be
doubled.

Oct-16 7
 Hilti HIT-RE 500 V3
mortar with HIS-(R) N
sleeve

Setting details

Setting details
Anchor size M8 M10 M12 M16 M20
Nominal diameter of
d0 [mm] 14 18 22 28 32
drill bit
Diameter of element d [mm] 12,5 16,5 20,5 25,4 27,6
Effective anchorage
hef [mm] 90 110 125 170 205
and drill hole depth
Minimum base
hmin [mm] 120 150 170 230 270
material thickness
Diameter of
clearance hole in the df [mm] 9 12 14 18 22
fixture
Thread engagement
hs [mm] 8-20 10-25 12-30 16-40 20-50
length; min - max
Minimum spacing smin [mm] 60 70 90 115 130
Minimum edge
cmin [mm] 40 45 55 65 90
distance
Critical spacing for
scr,sp 2 ccr,sp
splitting failure

1,0  hef for h / hef ≥ 2,0

Critical edge distance

ccr,sp [mm] 4,6 hef - 1,8 h for 2,0 > h / hef > 1,3
for splitting failure a)

2,26 hef for h / hef ≤ 1,3

Critical spacing for
scr,N 2 ccr,N
concrete cone failure
Critical edge distance
for concrete cone ccr,N 1,5 hef
failure c)
Torque moment c) Tmax [Nm] 10 20 40 80 150

For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be
reduced.
a) hef,min ≤ hef ≤ hef,max (hef: embedment depth)

b) h: base material thickness (h ≥ hmin)

c) The critical edge distance for concrete cone failure depends on the embedment depth h ef and the design bond
resistance. The simplified formula given in this table is on the save side.

8 Oct-16
 Hilti HIT-RE 500 V3
with HIT-V rod

Hilti HIT-RE 500 V3 mortar with HIT-V rod

Injection mortar system Benefits
- SAFEset technology: hammer
Hilti drilling and borehole cleaning in
HIT-RE 500 V3 one step with Hilti hollow drill bit
330 ml, 500 ml and - SAFEset technology: highest
1400 ml foil pack reliability in diamond coring with
Hilti Roughening tool
- suitable for cracked/non-cracked
concrete C 20/25 to C 50/60
Statik mixer - high loading capacity
- suitable for dry and water
saturated concrete
- under water application
- fastest curing epoxy mortar to
speed up construction process
HIT-V rod - long working time to allow
installation of big diameters
and/or deep embedment depths
even at higher temperatures
- cures down to -5°C
- odourless epoxy

Base material Installation conditions

Concrete Concrete Hammer Diamond Hilti Small edge Variable

(non- (cracked) drilled holes drilled holes SAFEset distance and embedment
cracked) technology spacing depth
Load conditions Other information

Static/ Seismic European CE conformity PROFIS Corrosion High corrosion

quasi-static ETA-C1 Technical Anchor design resistance resistance
Assessment Software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment CSTB ETA-16/0143 / 2016-04-18

1 May 24, 2016

 Hilti HIT-RE 500 V3
with HIT-V rod

Basic loading data (for a single anchor)

Static and quasi-static resistance
All data in this section applies to
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Anchor HIT-V with strength class 5.8
- Base material thickness, as specified in the table
- One typical embedment depth, as specified in the table
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperate range I
(min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C)
- Installation temperature range -5°C to +40°C

Embedment deptha) and base material thickness

Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Typical embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Base material thickness [mm] 110 120 140 165 220 270 300 340 380 410 450
a) The allowed range of embedment depth is shown in the setting details.

For hammer drilled holes and hollow drill bit and diamond drilling with roughening1):

Mean ultimate resistance

Additional Hilti
ETA-16/0143, issue 2016-04-18
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non cracked concrete
Tensile NRu,m HIT-V [kN] 19,2 30,5 44,3 82,4 128,6 185,3 241,0 294,5 348,4 401,9 457,9
Shear VRu,m HIT-V [kN] 9,6 15,2 22,1 41,2 64,3 92,7 120,5 147,3 182,2 214,5 256,2
Cracked concrete
Tensile NRu,m HIT-V [kN] 13,7 22,3 34,8 52,8 89,7 133,0 171,0 212,0 - - -
Shear VRu,m HIT-V [kN] 9,6 15,2 22,1 41,2 64,3 92,7 120,5 147,3 - - -
1) Roughening tools are available for element sizes M16 – M30.

Characteristic resistance
Additional Hilti
ETA-16/0143, issue 2016-04-18
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non cracked concrete
Tensile NRk HIT-V [kN] 18,3 29,0 42,2 70,6 111,9 153,7 187,8 224,0 262,4 302,7 344,9
Shear VRk HIT-V [kN] 9,2 14,5 21,1 39,3 61,3 88,3 114,8 140,3 173,5 204,3 244,0
Cracked concrete
Tensile NRk HIT-V [kN] 13,1 21,2 33,2 50,3 79,8 109,6 133,9 159,7 - - -
Shear VRk HIT-V [kN] 9,2 14,5 21,1 39,3 61,3 88,3 114,8 140,3 - - -

May 24, 2016 2

 Hilti HIT-RE 500 V3
with HIT-V rod

Design resistance
Additional Hilti
ETA-16/0143, issue 2016-04-18
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non cracked concrete
Tensile NRd HIT-V [kN] 12,2 19,3 28,1 47,1 74,6 102,5 125,2 149,4 145,8 168,2 191,6
Shear VRd HIT-V [kN] 7,3 11,6 16,9 31,4 49,0 70,6 91,8 112,2 138,8 163,4 195,2
Cracked concrete
Tensile NRd HIT-V [kN] 8,7 14,1 22,1 33,5 53,2 73,0 89,2 106,5 - - -
Shear VRd HIT-V [kN] 7,3 11,6 16,9 31,4 49,0 70,6 91,8 112,2 - - -

Recommended loads a)
Additional Hilti
ETA-16/0143, issue 2016-04-18
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non cracked concrete
Tensile Nrec HIT-V [kN] 8,7 13,8 20,1 33,6 53,3 73,2 89,4 106,7 104,1 120,1 136,9
Shear Vrec HIT-V [kN] 5,2 8,3 12,0 22,4 35,0 50,4 65,6 80,1 99,1 116,7 139,4
Cracked concrete
Tensile NRec HIT-V [kN] 6,2 10,1 15,8 23,9 38,0 52,2 63,7 76,1 - - -
Shear VRec HIT-V [kN] 5,2 8,3 12,0 22,4 35,0 50,4 65,6 80,1 - - -
a) With overall partial safety factor for action  = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.

For diamond drilling:

Mean ultimate resistance

Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non cracked concrete
Tensile NRu,m HIT-V [kN] 19,2 30,5 44,3 82,4 128,6 185,3 241,0 294,5
Shear VRu,m HIT-V [kN] 9,6 15,2 22,1 41,2 64,3 92,7 120,5 147,3

Characteristic resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non cracked concrete
Tensile NRk HIT-V [kN] 18,3 29,0 42,2 70,6 111,9 153,7 187,8 224,0
Shear VRk HIT-V [kN] 9,2 14,5 21,1 39,3 61,3 88,3 114,8 140,3

Design resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non cracked concrete
Tensile NRd HIT-V [kN] 12,2 18,8 27,6 33,6 53,3 73,2 89,4 106,7
Shear VRd HIT-V [kN] 7,3 11,6 16,9 31,4 49,0 70,6 91,8 112,2

3 May 24, 2016

 Hilti HIT-RE 500 V3
with HIT-V rod

Recommended loads a)
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non cracked concrete
Tensile Nrec HIT-V [kN] 8,7 13,5 19,7 24,0 38,1 52,3 63,9 76,2
Shear Vrec HIT-V [kN] 5,2 8,3 12,0 22,4 35,0 50,4 65,6 80,1
a) With overall partial safety factor for action  = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.

Seismic resistance C1
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Anchor HIT-V with strength class 5.8
- Base material thickness, as specified in the table
- One typical embedment depth, as specified in the table
- Concrete C 20/25, fck,cube = 25 N/mm²
Temperate range I
(min. base material temperature -40°C, max. long/short term base material temperature: +24°C/40°C)
- Installation temperature range -5°C to +40°C
- αgap = 1,0 (no hole clearance between anchor and fixture); in case of connections with hole clearance, αgap = 0,5
has to be used

Embedment deptha) and base material thickness

Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Typical embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Base material thickness [mm] 110 120 140 165 220 270 300 340 380 410 450
b) The allowed range of embedment depth is shown in the setting details.

For hammer drilled holes and hollow drill bit:

Characteristic resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Cracked concrete
Tensile NRk HIT-V [kN] 12,1 19,8 32,8 42,8 67,8 93,1 113,8 135,8
Shear VRk HIT-V [kN] 18,3 29,0 42,2 72,7 115,3 158,3 193,4 230,8

Design resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Cracked concrete
Tensile NRd HIT-V [kN] 8,0 13,2 21,8 28,5 45,2 62,1 75,9 90,5
Shear VRd HIT-V [kN] 13,7 22,4 33,7 48,5 76,9 105,5 128,9 153,9

May 24, 2016 4

 Hilti HIT-RE 500 V3
with HIT-V rod

Service temperature range

Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.
Maximum long term Maximum short term
Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40 °C to +40 °C +24 °C +40 °C
Temperature range II -40 °C to +70 °C +43 °C +70 °C
Max short term base material temperature
Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of
diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Materials
Mechanical properties
Additional Hilti
Data according to ETA-16/0143, issue 2016-04-18
Technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
HIT-V 5.8 [N/mm²] 500 500 500 500 500 500 500 500 500 500 500
Nominal tensile HIT-V 8.8 [N/mm²] 800 800 800 800 800 800 800 800 800 800 800
strength fuk HIT-V-R [N/mm²] 700 700 700 700 700 700 500 500 500 500 500
HIT-V-HCR [N/mm²] 800 800 800 800 800 700 700 700 500 500 500
HIT-V 5.8 [N/mm²] 400 400 400 400 400 400 400 400 400 400 400
Yield strength HIT-V 8.8 [N/mm²] 640 640 640 640 640 640 640 640 640 640 640
fyk HIT-V-R [N/mm²] 450 450 450 450 450 450 210 210 210 210 210
HIT-V-HCR [N/mm²] 640 640 640 640 640 400 400 400 250 250 250
Stressed cross-
HIT-V [mm²] 36,6 58,0 84,3 157 245 353 459 561 694 817 976
section As
Moment of
HIT-V [mm³] 31,2 62,3 109 277 541 935 1387 1874 2579 3294 4301
resistance W

Material quality
Part Material
Strength class 5.8, A5 > 8% ductile
Threaded rod HIT-V 5.8 Electroplated zinc coated  5m
Hot dip galvanized ≥ 45 m
Strength class 8.8, A5 > 12% ductile
Threaded rod HIT-V 8.8 Electroplated zinc coated  5m
Hot dip galvanized ≥ 45 m
Strength class 70 for ≤ M24 and class 50 for > M24, A5 > 8% ductile
Threaded rod HIT-V-R
Stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
Strength class 70 for ≤ M24 and class 50 for > M24, A5 > 8% ductile
Threaded rod HIT-V-HCR
High corrosion resistant steel 1.4528, 1.4565
Electroplatedzinc coated ≥ 5 m, hot dip galvanized ≥ 45 m
Washer Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014
Strength class of nut adapted to strength class of threaded rod.
Electroplated zinc coated  5m, hot dip galvanized ≥ 45 m
Strength class of nut adapted to strength class of threaded rod.
Nut
Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
Strength class of nut adapted to strength class of threaded rod.
High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014

5 May 24, 2016

 Hilti HIT-RE 500 V3
with HIT-V rod

Setting

Installation equipment
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Rotary hammer TE 2 – TE 16 TE 40 – TE 70
compressed air gun, set of cleaning brushes, dispenser, roughening tools
Other tools
TE-YRT
Additional a)
DD EC-1, DD 100 … DD xxx
Hilti recommended tools
a) For anchors in diamond drilled holes load values for combined pull-out and concrete cone resistance have to
be reduced (see section “Setting instruction”)

Parameters of cleaning and setting tools

Element Drill and clean Installation
Diamond
Threaded Hollow drill bit
Hammer Diamond coring with
rod, HIT-V- TE-CD, Brush Piston plug
drilling coring roughening
… TE-YD
tool TE-YRT

Size d0 [mm] d0 [mm] d0 [mm] d0 [mm] HIT-RB HIT-SZ

M8 10 - 10 - 10 -
M10 12 - 12 - 12 12
M12 14 14 14 - 14 14
M16 18 18 18 18 18 18
M20 22 22 22 22 22 22
M24 28 28 28 28 28 28
M27 30 - 30 30 30 30
M30 35 35 35 35 35 35

Associated components for the use of Hilti Roughening tool TE-YRT

Diamond coring Roughening tool TE-YRT Wear gauge RTG…

d0 [mm]
d0 [mm] size
Nominal measured
18 17,9 to 18,2 18 18
20 19,9 to 20,2 20 20
22 21,9 to 22,2 22 22
25 24,9 to 25,2 25 25
28 27,9 to 28,2 28 28
30 29,9 to 30,2 30 30
32 31,9 to 32,2 32 32
35 34,9 to 35,2 35 35

Minimum roughening time troughen (troughen [sec] = hef [mm] / 10)

hef [mm] troughen [sec]
0 to 100 10
101 to 200 20
201 to 300 30
301 to 400 40
401 to 500 50
501 to 600 60

May 24, 2016 6

 Hilti HIT-RE 500 V3
with HIT-V rod

Setting instructions
Bore hole drilling
a) Hilti hollow drill bit For dry and wet concrete only.
Drill hole to the required embedment depth with an appropriately sized
Hilti TE-CD or TE-YD hollow drill bit with Hilti vacuum attachment. This
drilling system removes the dust and cleans the bore hole during drilling
when used in accordance with the user’s manual.
After drilling is complete, proceed to the “injection preparation” step in the
instructions for use.
b) Hammer drilling Dry or wet concrete and installation in flooded holes (no sea water).

Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.

c) Diamond coring For dry and wet concrete only.

Diamond coring is permissible when diamond core drilling machine and

the corresponding core bit are used.

d) Diamond coring followed by For dry and wet concrete only.

roughening with Hilti rough. tool

Diamond coring is permissible when suitable diamond core drilling

machines and the corresponding core bits are used.

Before roughening the borehole needs to be dry. Check usability of the

roughening tool with the wear gauge RTG.
Roughen the borehole over the whole length to the required hef.

Just before setting an anchor, the bore hole must be free of dust and
Bore hole cleaning debris. Inadequate hole cleaning = poor load values.
a) Compressed air cleaning (CAC) For all drill hole diameters d0 and all drill hole depths h0.

Blow 2 times from the back of the hole (if needed with nozzle extension)
over the whole length with oil-free compressed air (min. 6 bar at 6 m³/h)
until return air stream is free of noticeable dust. For drill hole diameters ≥
32 mm the compressor has to supply a minimum air flow of 140 m³/h.

Brush 2 times with the specified brush by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it. The brush must produce natural resistance as it
enters the drill hole (brush Ø ≥ drill hole Ø) - if not the brush is too small
and must be replaced with the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of
noticeable dust.

7 May 24, 2016

Hilti HIT-RE 500 V3
with HIT-V rod

b) Cleaning of hammer drilled For all bore hole diameters d0 and all bore hole depth h0
flooded holes and diamond
cored holes

Flush 2 times the hole by inserting a water hose (water-line pressure) to

the back of the hole until water runs clear.

Brush 2 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole - if
not the brush is too small and must be replaced with the proper brush
diameter.

Flush again 2 times the hole by inserting a water hose (water-line

pressure) to the back of the hole until water runs clear.

Blow 2 times from the back of the hole (if needed with nozzle extension)
over the hole length with oil-free compressed air (min. 6 bar at 6 m³/h)
until return air stream is free of noticeable dust and water.

Bore hole diameter ≥ 32 mm the compressor must supply a minimum air

flow of 140 m³/hour.
Brush 2 times with the specified brush size by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole - if
not the brush is too small and must be replaced with the proper brush
diameter.

Blow again with compressed air 2 times until return air stream is free of
noticeable dust and water.

May 24, 2016 8

 Hilti HIT-RE 500 V3
with HIT-V rod

c) Cleaning of diamond cored For all drill hole diameters d0 and all drill hole depths h0.
holes followed by roughening

Flush 2 times by inserting a water hose (water-line pressure) to the back of

the hole until water runs clear.

Brush 2 times with the specified brush by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it. The brush must produce natural resistance as it
enters the drill hole (brush Ø ≥ drill hole Ø) - if not the brush is too small
and must be replaced with the proper brush diameter.

Blow 2 times from the back of the hole (if needed with nozzle extension)
over the whole length with oil-free compressed air (min. 6 bar at 6 m³/h)
until return air stream is free of noticeable dust and water. For drill hole
diameters ≥ 32 mm the compressor has to supply a minimum air flow of
140 m³/h.

Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser and mortar.
Check foil pack holder for proper function. Do not use damaged foil packs /
holders.
Insert foil pack into foil pack holder and put holder into HIT-dispenser.

The foil pack opens automatically as dispensing is initiated. Discard initial

adhesive. Depending on the size of the foil pack an initial amount of
adhesive has to be discarded.
Discard quantities are: 3 strokes for 330 ml foil pack, 4 strokes for 500 ml
foil pack, 65 ml for 1400 ml foil pack.

Inject adhesive From the back of the drill hole without forming air voids

Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.
Fill holes approximately 2/3 full. It is required that the annular gap between
the anchor and the concrete is completely filled with adhesive along the
embedment length.

After injection is completed, depressurize the dispenser by pressing the

release trigger. This will prevent further adhesive discharge from the
mixer.

Overhead installation and/or installation with embedment depth h ef >

250mm.
For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately sized piston plug HIT-SZ. Insert piston plug to back of the
hole and inject adhesive. During injection the piston plug will be naturally
extruded out of the bore hole by the adhesive pressure.

9 May 24, 2016

 Hilti HIT-RE 500 V3
with HIT-V rod

Setting the element Just before setting an anchor, the drill hole must be free of dust and debris.

Before use, verify that the element is dry and free of oil and other
contaminants.
Mark and set element to the required embedment depth untill working time
twork has elapsed.

For overhead installation use piston plugs and fix embedded parts with
e.g. wedges HIT-OHW.

Loading the anchor: after required curing time tcure the anchor can be
loaded.
The applied installation torque shall not exceed T max.

For detailed information on installation see instruction for use given with the package of the product.

May 24, 2016 10

 Hilti HIT-RE 500 V3
with HIT-V rod

Curing time for general conditions

Temperature of the base material Working time Minimum curing time
1)
T twork tcure
-5 °C to -1 °C 2h 168 h
0 °C to 4 °C 2h 48 h
5 °C to 9 °C 2h 24 h
10 °C to 14 °C 1,5 h 16 h
15 °C to 19 °C 1h 16 h
20 °C to 24 °C 30 min 7h
25 °C to 29 °C 20 min 6h
30 °C to 34 °C 15 min 5h
35 °C to 39 °C 12 min 4,5 h
40 °C 10 min 4h

1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

11 May 24, 2016

 Hilti HIT-RE 500 V3
with HIT-V rod

Setting details
Additional Hilti
Data according to ETA-16/0143, issue 2016-04-18
Technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Nominal diameter of
d0 [mm] 10 12 14 18 22 28 30 35 37 40 42
drill bit
Effective anchorage hef,min [mm] 60 60 70 80 90 96 108 120 132 144 156
and drill hole depth
range
a) hef,max [mm] 160 200 240 320 400 480 540 600 660 720 780
Maximum diameter of
clearance hole in the df [mm] 9 12 14 18 22 26 30 33 36 39 42
fixture
Minimum base hef +30 mm
hmin [mm] hef + 2 d0
material thickness ≥ 100 mm
Maximum torque
Tmax [mm] 10 20 40 80 150 200 270 300 330 360 390
moment
Minimum spacing smin [mm] 40 50 60 75 90 115 120 140 165 180 195
Minimum edge
cmin [mm] 40 45 45 50 55 60 75 80 165 180 195
distance
Critical spacing for
scr,sp 2 ccr,sp
splitting failure

1,0  hef for h / hef ≥ 2,0

Critical edge distance

b) ccr,sp [mm] 4,6 hef - 1,8 h for 2,0 > h / hef > 1,3
for splitting failure

2,26 hef for h / hef ≤ 1,3

Critical spacing for

scr,N 2 ccr,N
concrete cone failure
Critical edge distance
for concrete cone ccr,N 1,5 hef
c)
failure

For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be
reduced.
a) hef,min ≤ hef ≤ hef,max (hef: embedment depth)
b) h: base material thickness (h ≥ hmin)
c) The critical edge distance for concrete cone failure depends on the embedment depth h ef and the design bond
resistance. The simplified formula given in this table is on the save side.

May 24, 2016 12

Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Hilti HIT-RE 500 V3 mortar with rebar

(as post-install connection)
Injection mortar system Benefits

- SAFEset technology: Hilti hollow

Hilti
drill bit for hammer drilling and
HIT-RE 500 V3
roughening tool for diamond
500 ml foil pack
coring
(also available
- suitable for concrete C 12/15 to
as 330 ml
C 50/60
and 1400 ml
foil pack) - high loading capacity
- suitable for dry and water
saturated concrete
Static mixer - for rebar diameters up to 40 mm
- non corrosive to rebar elements
- long working time at elevated
temperatures
Rebar - suitable for embedment length till
3200 mm
- fire time exposure up to 4h

Base material Load conditions

Concrete Concrete Dry concrete Wet Static/ Seismic, Fire

(non- (cracked) concrete quasi-static ETA-C1 resistance
cracked)
Installation conditions Other informations

Hammer Diamond Hilti SAFEset European CE PROFIS

drilling coring technology Technical conformity Rebar
Assessment design
Software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) CSTB, Marne la Vallée ETA-16/0142 / 2016-07-11
European technical assessment a) CSTB, Marne la Vallée ETA-16/0143 / 2016-03-29
Fire evaluation CSTB, Marne la Vallée MRF 1526054277/B
a) All data given in this section according to ETA-16/0142 issue 2016-07-11 and ETA-16/0143 issue 2016-03-29.

1 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Static and quasi-static loading

Maximum design bond strength according to

Hit Rebar Method design

Design bond strength

according to EC2
Extension for post-installed rebars with large cover
(product dependent)
fbd [N/mm2]

Maximum design bond strength according to EC2

Maximum seismic design bond strength

according to EC2.
Seismic design bond strength
according to CSTB

cd/ϕ [-]

Effective limit on bond stress for post-installed rebar using Hilti mortar systems and design bond strength values as provided by the EC2.

 Static EC2 design, small concrete cover (see section 3.2.1)

Design bond strength in N/mm2 according to ETA 16/0142 for good bond conditions
All allowed hammer drilling methods
Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 40 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
Diamond coring wet
8 - 12 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
14 - 16 1,6 2,0 2,3 2,7 3,0 3,4 3,7 3,7 3,7
20 - 36 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
40 1,6 2,0 2,3 2,7 3,0 3,0 3,0 3,0 3,0
For poor bond conditions multiply the values by 0,7.

Dec-16 2
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

 Static Hit Rebar design method, large concrete cover (see section 3.2.2)

Pullout design bond strength [fbd,po = τRk/γMp] in N/mm² according to ETA-16/0143 for good bond conditions
Non-cracked concrete C20/25, all allowed drilling methods
Rebar - size
Temperatur
Drilling method 4
e range 10 12 14 16 20 25 28 30 32 36
0
Hammer drilled holes 9,3 9,3 9,3 9,3 9,3 8,7 8,7 8,7 8,7 5,5 5,3
Hammer drilled holes with
- 9,3 9,3 9,3 9,3 8,7 8,7 - - - -
hollow drill bit
I: 40°C/24° Diamond cored holes with
- - 9,3 9,3 9,3 8,7 8,7 - - - -
C roughening tool
Diamond cored holes 5,0 5,0 5,0 4,3 4,3 4,3 4,5 4,5 4,5 - -
Hammer drilled holes in
5,7 5,7 5,7 5,7 5,7 5,2 5,2 5,2 5,2 - -
water filled holes
Hammer drilled holes 7,3 7,3 7,3 6,7 6,7 6,7 6,3 6,3 6,3 4,7 4,2
Hammer drilled holes with
- 7,3 7,3 6,7 6,7 6,7 6,3 - - - -
hollow drill bit
II: 70°C/43° Diamond cored holes with
- - 7,3 6,7 6,7 6,7 6,3 - - - -
C roughening tool
Diamond cored holes 3,6 3,6 3,6 3,1 3,3 3,3 3,3 3,3 3,3 - -
Hammer drilled holes in
4,3 4,3 4,3 4,3 4,0 4,0 4,0 3,8 3,8 - -
water filled holes
Cracked concrete C20/25, all allowed drilling methods
Hammer drilled holes 5,7 6,3 6,3 6,3 6,7 6,7 7,3 7,3 7,3 - -
Hammer drilled holes with
I: 40°C/24° - 6,3 6,3 6,3 6,7 6,7 7,3 - - - -
hollow drill bit
C
Diamond cored holes with
- - 6,3 6,3 6,7 6,7 7,3 - - - -
roughening tool
Hammer drilled holes 4,7 5,3 5,3 5,3 5,3 5,3 5,3 5,3 5,3 - -
Hammer drilled holes with
II: 70°C/43° - 5,3 5,3 5,3 5,3 5,3 5,3 - - - -
hollow drill bit
C
Diamond cored holes with
- - 5,3 5,3 5,3 5,3 5,3 - - - -
roughening tool
For poor bond conditions multiply values by 0,7.

Increasing factors in concrete for fbd,po according to ETA-16/0143 for non-cracked and cracked concrete
Concrete Rebar-size
Dilling method
class 10 12 14 16 20 25 28 30 32
Hammer drilled holes C 30/37 1,04
Hammer drilled holes with hollow drill
C40/50 1,07
bit
Diamond cored holes C50/60 1,09
Diamond cored holes with C 30/37 -
1,0
roughening tool C50/60

3 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Amplification factor αlb for the min. anchorage length and min. lap length according to EN 1992-1-1 for:
All allowed hammer drilling methods
Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 40 1,0
Diamond coring dry and wet
8 -12 1,0
14 -36 Linear interpolation between diameter
40 1,0 1,0 1,0 1,0 1,2 1,3 1,4 1,4 1,4

 Additional Hilti Technical Data:

Reduction factor for splitting with large concrete cover: = 0,306 (Hilti additional data)

Anchorage length for characteristic steel strength fyk=500 N/mm2 for good conditions, hammer drilling
All allowed drilling methods
Yielding lbd,y, lbd,y,HRM,
Rebar- Concrete fbd fbd,p l0,min1) lb,min2) lbd,y,α2=13) 4) 5) lmax6)
load α2=0.7 α2<0.7
size class
[N/mm2] [N/mm2] [kN] [mm] [mm] [mm] [mm] [mm] [mm]
8 C20/25 2,3 - 21,9 200 113 378 264 - 1000
8 C50/60 4,0 - 21,9 200 100 217 152 - 1000
10 C20/25 2,3 9,3 34,1 200 142 472 331 116 1000
10 C50/60 4,0 10,2 34,1 200 100 272 190 107 1000
12 C20/25 2,3 9,3 49,2 200 170 567 397 140 1200
12 C50/60 4,0 10,2 49,2 200 120 326 228 128 1200
14 C20/25 2,3 9,3 66,9 210 198 661 463 163 1400
14 C50/60 3,7 10,2 66,9 210 140 411 288 150 1400
16 C20/25 2,3 9,3 87,4 240 227 756 529 186 1600
16 C50/60 3,7 10,2 87,4 240 160 470 329 171 1600
20 C20/25 2,3 9,3 136,6 300 284 945 662 233 2000
20 C50/60 3,4 10,2 136,6 300 200 639 448 213 2000
25 C20/25 2,3 8,7 213,4 375 354 1181. 827 312 2500
25 C50/60 3,4 9,4 213,4 375 250 799. 559 289 2500
28 C20/25 2,3 8,7 267,7 420 397 1323 926 349 2800
28 C50/60 3,4 9,4 267,7 420 280 895 627 323 2800
30 C20/25 2,3 8,7 307,3 450 425 1418 992 374 3000
30 C50/60 3,4 9,4 307,3 450 300 959 671 346 3000
32 C20/25 2,3 8,7 349,7 480 474 1581 1107 399 3200
32 C50/60 3,4 9,4 349,7 480 320 1023 716 370 3200
36 C20/25 2,3 5,5 442.5 540 510 1701. 1191 711 3200
36 C50/60 3,4 6,0 442.5 540 360 1151 806 652 3200
40 C20/25 2,3 5,3 546,4 600 567 1890 1323 820 3200
40 C50/60 3,0 5,8 546,4 600 435 1449 1014 749 3200
1) Minimum anchorage length for overlap joint
2) Minimum anchorage length for simply supported connections
3) Anchorage length for simply supported connections in case of: α1= α2= α3= α4= α5= 1
4) Anchorage length for simply supported connections in case of: α1= α3= α4= α5= 1; α2= 0.7
5) Anchorage length with HIT Rebar design Method (HRM) for simply supported connections in case of: α 1= α3= α4= α5= 1; α2< 0.7. Only if an
adequate concrete cover is applied.
6) Maximum feasible embedment depth

Dec-16 4
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Seismic loading

 Seismic DTA 3/16-874 design

Design bond strength in N/mm2 according to DTA 3/16-874 for good bond conditions
All allowed hammer drilling methods
Concrete class
Rebar - size
C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
10 - 34 2,3 2,7 3,0 3,4 3,7 4,0 4,0
36 2,3 2,6 2,9 3,3 3,6 3,9 4,0
40 2,2 2,6 2,9 3,3 3,6 3,8 4,0
For poor bond conditions multiply the values 0,7.

All allowed drilling methods

Yielding
Concrete fbd l0,min1) lb,min2) lbd,y,α2=13) lbd,y, α2=0.74)
Rebar-size load
class
[N/mm2] [kN] [mm] [mm] [mm] [mm]
10 C20/25 2,3 34,1 200 142 473 331
10 C50/60 4,0 34,1 200 100 272 190
12 C20/25 2,3 49,2 200 170 567 397
12 C50/60 4,0 49,2 200 120 326 228
14 C20/25 2,3 66,9 210 198 662 463
14 C50/60 4,0 66,9 210 140 380 266
16 C20/25 2,3 87,4 240 227 756 529
16 C50/60 4,0 87,4 240 160 435 304
18 C20/25 2,3 110,6 270 255 851 595
18 C50/60 4,0 110,6 270 180 489 342
20 C20/25 2,3 136,6 300 284 945 662
20 C50/60 4,0 136,6 300 200 543 380
22 C20/25 2,3 165,3 330 312 1040 728
22 C50/60 4,0 165,3 330 220 598 418
24 C20/25 2,3 196,7 360 340 1134 794
24 C50/60 4,0 196,7 360 240 652 457
25 C20/25 2,3 213,4 375 354 1181 827
25 C50/60 4,0 213,4 375 250 679 476
26 C20/25 2,3 230,8 390 369 1229 860
26 C50/60 4,0 230,8 390 260 707 495
28 C20/25 2,3 267,7 420 397 1323 926
28 C50/60 4,0 267,7 420 280 761 533
30 C20/25 2,3 307,3 450 425 1418 992
30 C50/60 4,0 307,3 450 300 815 571
32 C20/25 2,3 349,7 480 454 1512 1059
32 C50/60 4,0 349,7 480 320 870 609
34 C20/25 2,3 349,7 510 482 1607 1125
34 C50/60 4,0 349,7 510 340 924 647
36 C20/25 2,3 442,6 540 510 1701 1191
36 C50/60 4,0 442,6 540 360 978 685
40 C20/25 2,2 546,4 600 593 1976 1383
40 C50/60 4,0 546,4 600 400 1087 761
1) Minimum anchorage length for overlap joint
2) Minimum anchorage length for simply supported connections
3) Anchorage length for simply supported connections in case of: α1= α2= α3= α4= α5= 1
4) Anchorage length for simply supported connections in case of: α1= α3= α4= α5= 1; α2= 0.7

5 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Fire resistance
According to MRF 1526054277 / B
inst
a) Anchoring application

 Anchoring application beam-wall connection with a concrete cover of 20 mm

Maximum force in rebar in conjunction with HIT-RE 500 V3 as a function of embedment depth for the fire
resistance classes F30 to F240 (yield strength fyk = 500 N/mm² and concrete class C20/25) according EC2
Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size
[kN] [mm] R30 R60 R90 R120 R180 R240
110 5,8 2,4 1,1 0,6 0,0 0,0
150 10,1 6,5 3,8 2,5 1,2 0,5
190 14,5 10,8 8,1 6,0 3,3 2,0
230 18,8 15,1 12,4 10,3 6,7 4,4
300 22,7 20,0 17,9 14,3 11,2
10 26,2
340 24,3 22,2 18,6 15,6
360 24,4 20,8 17,7
26,2
380 26,2 23,0 19,9
26,2
410 26,2 23,1
26,2
440 26,2
140 10,9 6,5 3,5 2,3 1,0 0,3
200 18,7 14,3 11,0 8,5 4,8 3,0
260 26,5 22,1 18,8 16,3 12,0 8,3
320 34,3 29,9 26,6 24,1 19,8 16,1
350 33,8 30,5 28,0 23,7 20,0
12 37,7
390 35,7 33,2 28,9 25,2
410 35,8 31,5 27,8
37,7
430 37,7 34,1 30,4
37,7
460 37,7 34,3
37,7
490 37,7
160 15,7 10,6 6,7 4,4 2,3 1,1
220 24,8 19,7 15,8 12,9 8,0 5,1
280 33,9 28,8 24,9 22,0 17,0 12,7
340 43,0 37,9 34,1 31,1 26,1 21,8
400 47,0 43,2 40,2 35,2 30,9
14 51,3
430 47,7 44,8 39,7 35,4
460 49,3 44,3 40,0
51,3
480 51,3 47,3 43,0
51,3
510 51,3 47,6
51,3
540 51,3
180 21,4 15,5 11,2 7,8 4,3 2,5
240 31,8 25,9 21,6 18,2 12,5 8,2
300 42,2 36,3 32,0 28,6 22,9 18,0
360 52,6 46,8 42,4 39,0 33,3 28,4
450 62,4 58,0 54,6 48,9 44,0
16 67
480 63,2 59,8 54,1 49,2
510 65,1 59,3 54,4
67,0
530 67,0 62,8 57,8
67,0
560 67,0 63,0
67,0
590 67,0
Dec-16 6
Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Maximum force in rebar in conjunction with HIT-RE 500 V3 as a function of embedment depth for the fire
resistance classes F30 to F240 (yield strength fyk = 500 N/mm² and concrete class C20/25) according EC2
Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size
[kN] [mm] R30 R60 R90 R120 R180 R240
220 35,5 28,1 22,6 18,5 11,4 7,3
280 48,5 41,1 35,6 31,5 24,3 18,1
340 61,5 54,1 48,6 44,5 37,3 31,1
400 74,5 67,1 61,7 57,5 50,3 44,1
460 87,5 80,1 74,7 70,5 63,3 57,1
20 104,7 540 97,5 92,0 87,8 80,6 74,5
580 100,7 96,5 89,3 83,1
600 100,8 93,6 87,5
104,7
620 104,7 98,0 91,8
104,7
660 104,7 100,5
104,7
680 104,7

 Anchoring application beam-wall connection with a concrete cover of 40 mm

Max. Fs,T linst Fire resistance of bar in [kN]

Rebar-size
[kN] [mm] R30 R60 R90 R120 R180 R240
110 7,3 3,1 1,5 0,9 0,0 0,0
150 11,6 7,3 4,5 3,0 1,3 0,6
190 15,9 11,7 8,9 6,7 3,5 2,1
230 20,3 16,0 13,2 11,0 7,2 4,6
290 22,5 19,7 17,5 13,7 10,5
10 26,2
330 24,0 21,9 18,0 14,9
350 24,0 20,2 17,0
26,2
370 26,2 22,3 19,2
26,2
410 26,2 23,6
26,2
440 26,2
140 12,6 7,5 4,3 2,8 1,1 0,3
200 20,4 15,3 11,9 9,3 5,2 3,2
260 28,2 23,1 19,7 17,1 12,5 8,8
320 36,0 30,9 27,6 25,0 20,3 16,6
340 33,5 30,2 27,6 22,9 19,2
12 37,7
380 35,4 32,8 28,1 24,4
400 35,4 30,7 27,0
37,7
420 37,7 33,3 29,6
37,7
460 37,7 34,8
37,7
490 37,7
160 17,8 11,8 7,9 5,2 2,5 1,2
220 26,9 20,9 17,0 13,9 8,5 5,5
280 36,0 30,0 26,1 23,0 17,6 13,2
340 45,1 39,1 35,2 32,1 26,7 22,4
390 46,7 42,8 39,7 34,3 29,9
14 51,3
430 48,8 45,8 40,4 36,0
450 48,8 43,4 39,0
51,3
470 51,3 46,4 42,1
51,3
510 51,3 48,1
51,3
540 51,3
180 23,8 16,9 12,5 9,0 4,6 2,7
240 34,2 27,3 22,9 19,4 13,2 8,7
300 44,6 37,7 33,3 29,8 23,6 18,6
360 55,0 48,2 43,7 40,2 34,0 29,0
16 67
430 60,3 55,8 52,3 46,1 41,2
470 62,7 59,3 53,1 48,1
67,0
500 67,0 64,5 58,3 53,3
67,0
520 67,0 61,7 56,8

7 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Max. Fs,T linst Fire resistance of bar in [kN]

Rebar-size
[kN] [mm] R30 R60 R90 R120 R180 R240
560 63,7
67,0
580 67,0
220 38,4 29,8 24,2 19,9 12,2 7,8
300 55,7 47,2 41,6 37,3 29,5 23,3
380 73,1 64,5 58,9 54,6 46,8 40,6
460 90,4 81,9 76,3 71,9 64,2 57,9
530 97,0 91,4 87,1 79,3 73,1
20 104,7
570 100,1 95,8 88,0 81,8
600 102,3 94,5 88,3
104,7
620 104,7 98,9 92,6
104,7
650 104,7 99,1
104,7
680 104,7
280 64,2 53,6 46,6 41,1 31,4 23,7
370 88,6 77,9 70,9 65,5 55,8 48,0
460 113,0 102,3 95,3 89,9 80,2 72,4
550 137,4 126,7 119,7 114,3 104,6 96,8
650 153,8 146,8 141,4 131,7 123,9
25 163,6
690 157,7 152,2 142,5 134,7
720 160,4 150,7 142,9
163,6
740 163,6 156,1 148,3
163,6
770 163,6 156,4
163,6
800 163,6
310 81,1 69,1 61,3 55,2 44,3 35,6
370 99,3 87,3 79,5 73,4 62,5 53,8
430 117,5 105,5 97,7 91,6 80,7 72,0
490 135,7 123,7 115,9 109,8 98,9 90,2
550 153,9 141,9 134,1 128,0 117,2 108,4
610 172,1 160,1 152,3 146,2 135,4 126,6
28 205,3 670 190,3 178,3 170,5 164,4 153,6 144,8
720 193,5 185,7 179,6 168,7 160,0
760 197,8 191,8 180,9 172,2
790 200,9 190,0 181,3
205,3
810 205,3 196,1 187,3
205,3
850 205,3 199,5
205,3
870 205,3
350 106,5 92,8 83,9 76,9 64,5 54,6
410 127,3 113,6 104,7 97,8 85,3 75,4
470 148,1 134,5 125,5 118,6 106,1 96,2
530 168,9 155,3 146,3 139,4 127,0 117,0
590 189,7 176,1 167,1 160,2 147,8 137,8
650 210,6 196,9 187,9 181,0 168,6 158,6
32 268,1 710 231,4 217,7 208,7 201,8 189,4 179,4
820 255,8 246,9 240,0 227,5 217,6
860 260,8 253,8 241,4 231,4
890 264,2 251,8 241,8
268,1
910 268,1 258,7 248,8
268,1
940 268,1 259,2
268,1
970 268,1

Dec-16 8
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

b) Overlap joint application

Max. bond stress, fbd,FIRE , depending on actual clear concrete cover for classifying the fire resistance.
It must be verified that the actual force in the bar during a fire, Fs,T , can be taken up by the bar connection of the
selected length, inst. Note: Cold design for ULS is mandatory.

Fs, T  (inst – cf)     fbd,FIRE where: (inst – cf)  s;

s = lap length
 = nominal diameter of bar

inst – cf = selected overlap joint length; this must be at least s,

but may not be assumed to be more than 80 
fbd,FIRE = bond stress when exposed to fire

Critical temperature-dependent bond stress, fbd,FIRE, concerning “overlap joint” for Hilti HIT-RE 500 V3
injection adhesive in relation to fire resistance class and required minimum concrete coverage c.
Clear concrete cover c Max. bond stress, c [N/mm²]
[mm] R30 R60 R90 R120 R180 R240
30
40 0,8
50 1,1
60 1,5
70 2,1 0,9
80 2,9 1,2
90 3,5 1,5 0,9
100 1,8 1,1 0,8
110 2,3 1,4 1,0
120 2,8 1,6 1,2
130 3,4 2,0 1,4 0,9
140 3,5 2,3 1,6 1,0
150 2,8 1,9 1,1 0,8
160 3,3 2,2 1,3 0,9
170 3,5 2,5 1,5 1,1
180 2,9 1,7 1,2
190 3,4 1,9 1,4
200 3,5 2,2 1,5
210 2,5 1,7
220 2,8 1,9
230 3,1 2,1
240 3,5 2,3
250 2,6
260 2,9
270 3,2
280 3,5
290

9 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Materials
Reinforcement bars according to EC2 Annex C Table C.1 and C.2N.

Properties of reinforcement
Product form Bars and de-coiled rods
Class B C
Characteristic yield strength fyk or f0,2k (MPa) 400 to 600
≥ 1,15
Minimum value of k = (ft/fy) k ≥ 1,08
< 1,35
Characteristic strain at maximum force, uk (%) ≥ 5,0 ≥ 7,5
Bendability Bend / Rebend test
Maximum deviation from Nominal bar size (mm)
nominal mass ≤8 ± 6,0
(individual bar) (%) >8 ± 4,5
Bond: Nominal bar size (mm)
Minimum relative rib area, 8 to 12 0,040
fR,min > 12 0,056

Fitness for use

Some creep tests have been conducted in accordance with ETAG guideline 001 part 5 and TR 023 in the following
conditions: in dry environment at 50 °C during 90 days.
These tests show an excellent behaviour of the post-installed connection made with HIT-RE 500-SD: low
displacements with long term stability, failure load after exposure above reference load.

Resistance to chemical substances

Content Content
Chemicals tested Resistance Chemical tested Resistance
(%) (%)
Toluene 47,5 + Sodium hydroxide 20% 100 -
Iso-octane 30,4 + Triethanolamine 50 -
Heptane 17,1 + Butylamine 50 -
Methanol 3 + Benzyl alcohol 100 -
Butanol 2 + Ethanol 100 -
Toluene 60 + Ethyl acetate 100 -
Xylene 30 + Methyl ethyl ketone (MEK) 100 -
Methylnaphthalene 10 + Trichlorethylene 100 -
Diesel 100 + Lutensit TC KLC 50 3 +
Petrol 100 + Marlophen NP 9,5 2 +
Methanol 100 - Water 95 +
Dichloromethane 100 - Tetrahydrofurane 100 -
Mono-chlorobenzene 100 o Demineralized water 100 +
Ethylacetat 50 - Salt water saturated +
Methylisobutylketone 50 - Salt spray testing - +
Salicylic acid- 50 + SO2 - +
methylester
Acetophenon 50 + Enviroment/wheather - +
Acetic acid 50 - Oil for formwork (forming oil) 100 +
Propionic acid 50 - Concentrate plasticizer - +
Sulfuric acid 100 - Concrete potash solution - +
Nitric acid 100 - Concrete potash solution - +
Hydrochloric acid 36 - Saturated suspension of
- +
Potassium hydroxide 100 - borehole cuttings

Dec-16 10
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

+ Resistant
- Not resistant
o Partially Resistant

Electrical Conductivity
HIT-RE 500 V3 in the hardened state is not conductive electrically. Its electric resistivity is 661012 .m
(DIN IEC 93 – 12.93). It is adapted well to realize electrically insulating anchorings (ex: railway applications,
subway).

Setting
*For detailed information on installation see instruction for use given with the package of the product.

Service temperature range

Temperature range: -40°C to +80°C (max. long term temperature +50°C, max. short term temperature +80°C).

 Setting details

Working time and curing time 1)

Temperature Working time in which
Initial curing time Curing time before rebar
of the rebar can be inserted and
tcure,ini can be fully loaded tcure
base material adjusted tgel
5 °C  TBM  -1 °C 2h 48 h 168 h
0 °C  TBM  4 °C 2h 24 h 48 h
5 °C  TBM  9 °C 2h 16 h 24 h
10 °C  TBM  14 °C 1,5 h 12 h 16 h
15 °C  TBM  19 °C 1h 8h 16 h
20 °C  TBM  24 °C 30 min 4h 7h
25 °C  TBM  29 °C 20 min 3,5 h 6h
30 °C  TBM  34 °C 15 min 3h 5h
35 °C  TBM  39 °C 12 min 2h 4,5 h
TBM = 40 °C 10 min 2h 4h
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

11 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Drilling diameters
Drill bit diameters d0 [mm]
Diamond coring
Rebar - size Hammer drill Hollow Drill Compressed With
(HD) Bit (HDB) air drill (CA) Dry (PCC) Wet (DD) roughening
tool (RT)

8 12 (10 a)) - - - 12 (10 a)) -

10 14 (12 a)) 14 (12 a)) - - 14 (12 a)) -
12 16 (14 a)) 16 (14 a)) 17 - 16 (14 a)) -
14 18 18 17 - 18 18
16 20 20 20 - 20 20
18 22 22 22 - 22 22
20 25 25 26 - 25 25
22 28 28 28 - 28 28
24 32 (30 a)) 32 (30 a)) 32 - 32 32
25 32 (30 a)) 32 (30 a)) 32 - 32 32
26 35 35 35 35 35 35
28 35 35 35 35 35 35
30 37 - 37 35 37 -
32 40 - 40 47 40 -
34 45 - 42 47 45 -
36 45 - 45 47 47 -
40 55 - 57 52 52 -
a) Each of two given values can be used

 Setting instructions
Hole drilling
Drilling methods

Hammer Drilling (HD)

Hammer Drilling+
Hollow Drill Bit (HD+HDB)

Diamond Drilling (DD)

Diamond Drilling +
Roughening Tool (DD+RT)

Dec-16 12
Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Hole cleaning
Manual cleaning (MC)
Blowing Brushing Blowing

HD

Compressed air cleaning (CAC)

Blowing Brushing Blowing

HD

Flushing Brushing Flushing

DD
Blowing Brushing Blowing

SAFEset Hollow Drill Bit (HDB)

HD
+
HDB

SAFEset Roughening tool (RT)

Flushing Brushing Blowing
DD
+
RT

13 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar (as post-installed conn.)

Dec-16 14
Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Hilti HIT-RE 500 V3 mortar with rebar as anchor

Injection mortar system Benefits

- SAFEset technology: Hilti hollow

Hilti
drill bit for hammer drilling and
HIT-RE 500 V3
roughening tool for diamond
500 ml foil pack
coring
(also available as
- suitable for non-cracked and
330 ml
cracked concrete C 20/25 to
and 1400 ml
C 50/60
foil pack)
- high loading capacity
- suitable for dry and water
Static mixer saturated concrete
- under water application
- fastest curing epoxy mortar to
speed up construction process
- long working time to allow
Rebar BSt 500 S installation of big diameters
and/or deep embedment depths
even at higher temperature
- cures down to -5°C

Base material Load conditions

Concrete Concrete Dry concrete Wet Static/ Seismic,

(non- (cracked) concrete quasi-static ETA-C1
cracked)
Installation conditions Other informations

Hammer Diamond Hilti SAFEset Small edge European CE PROFIS

drilling coring technology distance Technical conformity Rebar
and Assessment design
spacing Software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) CSTB, Marne la Vallée ETA-16/0143 / 2016-11-30
a) All data given in this section according to ETA-16/0143 issue 2016-11-30.

1 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Static and quasi-static loading (for a single anchor)

All data in this section applies to

-Correct setting (See setting instruction)
-No edge distance and spacing influence
-Steel failure
-Base material thickness, as specified in the table
-One typical embedment depth, as specified in the table
-One anchor material, as specified in the tables
-Concrete C 20/25, fck,cube = 25 N/mm²
-Temperate range I
(min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C)
-Temperature range II
(min. base material temperature -40 °C, max. long term/short term base material temperature +43°C/70°C)
-Installation temperature range -5°C to +40°C

Embedment depth and base material thickness for static and quasi-static loading data
Anchor- size 10 12 14 16 20 25 28 30 32 36 40
Typical embedment depth [mm] 90 110 125 125 170 210 270 270 300 330 1) 360 1)
Base material thickness [mm] 120 142 161 165 220 274 340 344 380 420 1) 4701)
1) Additional Hilti technical data

 Hammer drilling

Characteristic resistance
Anchor- size 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRk 39,6 58,1 70,6 70,6 111,9 153,7 224 249,4 262,4 302,71) 344,91)
[kN]
Shear VRk 22,0 31,0 42,0 55,0 86,0 135,0 169 194,0 221,0 280,01) 346,01)
Cracked concrete
Tensile NRk 24,0 39,4 50,3 50,3 79,8 109,6 159,7 177,8 187,1 - -
[kN]
Shear VRk 22,0 31,0 42,0 55,0 86,0 135,0 169,0 194,0 221,0 - -
1) Additional Hilti technical data

Design resistance
Anchor- size 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRd 26,4 38,7 47,1 47,1 74,6 102,5 149,4 166,3 174,9 168,21) 191,6a)
[kN]
Shear VRd 14,7 20,7 28,0 36,7 57,3 90,0 112,7 129,3 147,3 186,71) 230,71)
Cracked concrete
Tensile NRd 16,0 26,3 33,5 33,5 53,2 73,0 106,5 118,5 124,7 - -
[kN]
Shear VRd 14,7 20,7 28,0 36,7 57,3 90,0 112,7 129,3 147,3 - -
1) Additional Hilti technical data

Dec-16 2
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

 Diamond drilling with roughening tool

Characteristic resistance
Anchor- size 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRk - - 70,6 70,6 111,9 153,7 224 - - - -
[kN]
Shear VRk - - 42,0 55,0 86,0 135,0 169 - - - -

Design resistance
Anchor- size 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRd - - 70,6 70,6 111,9 153,7 224 - - - -
[kN]
Shear VRd - - 42,0 55,0 86,0 135,0 169,0 - - - -

 Diamond drilling

Characteristic resistance
Anchor- size 10 12 14 16 20 25 28 30 32
Non-cracked concrete
Tensile NRk 25,4 37,3 49,5 56,5 96,1 148,4 224,0 224,0 262,4
[kN]
Shear VRk 22,0 31,0 42,0 55,0 86,0 135,0 169,0 194,0 221,0

Design resistance
Anchor- size 10 12 14 16 20 25 28 30 32
Non-cracked concrete
Tensile NRd 14,1 20,7 27,5 26,9 45,8 70,7 106,7 106,7 125,0
[kN]
Shear VRd 14,7 20,7 28,0 36,7 57,3 90,0 112,7 129,3 147,3

Seismic loading (for a single anchor)

All data in this section applies to:
- Correct setting (See setting)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
-Temperate range I
(min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C)
-Temperature range II
(min. base material temperature -40 °C, max. long term/short term base material temperature +43°C/70°C)
-Installation temperature range -5°C to +40°C
- αgap = 1,0 (using Seismic/Filling set)

 Hammer drilling

Embedment depth and base material thickness in case of seismic performance category C1
Anchor- size 10 12 14 16 20 25 28 30 32
Typical embedment depth [mm] 90 110 125 125 170 210 270 270 300
Base material thickness [mm] 120 142 161 165 220 274 340 344 380

3 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Characteristic resistance in case of seismic performance category C1

Anchor- size 10 12 14 16 20 25 28 30 32
Tensile NRk, seis 22,6 35,3 42,8 42,8 67,8 93,1 135,8 151,1 159,0
[kN]
Shear VRk, seis 22,0 31,0 42,0 55,0 86,0 135,0 169,0 194,0 221,0

Design resistance in case of seismic performance category C1

Anchor- size 10 12 14 16 20 25 28 30 32
Tensile NRd, seis 15,1 23,5 28,5 28,5 45,2 62,1 90,5 90,5 106,0
[kN]
Shear VRd, seis 14,7 207 19,3 26,0 40,0 63,3 78,7 90,7 103,3

Materials

Mechanical properties
Anchor size 10 12 14 16 20 25 28 30 32 36 40
Nominal tensile
[N/mm²] 550 550 550 550 550 550 550 550 550 5501) 5501)
strength fuk
Yield strength fyk [N/mm²] 500 500 500 500 500 500 500 500 500 5001) 5001)
Stressed cross-
[mm²] 50,3 78,5 113,1 153,9 201,1 314,2 490,9 615,8 804,2 10181) 12571)
section As
Moment of
[mm³] 50,3 98,2 169,6 269,4 402,1 785,4 1534 2155 3217 4580a) 6283a)
resistance W
a) Additional Hilti Technical data

Material quality
Part Material
rebar Geometry and mechanical properties according to DIN 488-2:1986
BSt 500 S or E DIN 488-2:2006

Service temperature range

Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.

Base material Max. long term base Max. short term base
Temperature range
temperature material temperature material temperature
Temperature range I -40 °C to + 40 °C + 24 °C + 40 °C
Temperature range II -40 °C to + 70 °C + 43 °C + 70 °C

Max. short term base material temperature

Short term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal
cycling.
Max. long term base material temperature
Long term elevated base material temperatures are roughly constant over significant periods of time.

Dec-16 4
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Setting
*For detailed information on installation see instruction for use given with the package of the product.

 Setting details

Setting details
Anchor size Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø30 Ø32 Ø36 Ø40
Nominal diameter 30a)
d0 [mm] 12 a) 14a) 14a) 16a) 18 20 25 35 37 40 451) 551)
of drill bit 32a)
Effective hef,min [mm] 60 60 70 70 75 80 90 100 112 120 128 1441) 1601)
anchorage and
drill hole depth hef,max [mm] 200 240 240 240 280 320 400 500 560 600 640 7201) 8001)
range b) base
Minimum
material hmin [mm] hef +30mm hef + 2 d0
thickness ≥ 100 mm
Minimum spacing smin [mm] 50 50 60 60 70 80 100 125 140 150 160 1801) 2001)
Minimum edge cmin [mm] 45 45 45 45 50 50 65 70 75 80 80 1801) 2001)
distancespacing
Critical
scr,sp 2 ccr,sp
for splitting failure

1,0  hef for h / hef ≥ 2,0

Critical edge
distance for ccr,sp [mm] 4,6 hef - 1,8 h for 2,0 > h / hef > 1,3
splitting failure c)
2,26 hef for h / hef ≤ 1,3

Critical spacing
for concrete cone scr,N 2 ccr,N
failure
Critical edge
distance for
ccr,N 1,5 hef
concrete cone
failure d)
1) Additional Hilti Technical data
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design
loads have to be reduced.
a) both given values for drill bit diameter can be used
b) hef,min ≤ hef ≤ hef,max (hef: embedment depth)
c) h: base material thickness (h ≥ hmin)
d) The critical edge distance for concrete cone failure depends on the embedment depth hef and the design bond resistance. The
simplified formula given in this table is on the save side

5 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Working time and curing time

Temperature
Max. working time in which rebar Min. curing time before rebar can
of the
can be inserted and adjusted tgel be fully loaded tcure
base material
-5 °C  TBM  -1 °C 2h 168 h
0 °C  TBM  4 °C 2h 48 h
5 °C  TBM  9 °C 2h 24 h
10 °C  TBM  14 °C 1,5 h 16 h
15 °C  TBM  19 °C 1h 16 h
20 °C  TBM  24 °C 30 min 7h
25 °C  TBM  29 °C 20 min 6h
30 °C  TBM  34 °C 15 min 5h
35 °C  TBM  39 °C 12 min 4,5 h
TBM = 40 °C 10 min 4h
The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

Drilling diameters
Drill bit diameters d0 [mm]
Diamond coring
Rebar - size Hollow Drill Bit
Hammer drill (HD) Diamond coring With roughening
(HDB)
(DD) tool (RT)

10 14 (12 a)) 14 14 (12 a)) -

12 16 (14 a)) 16 (14 a)) 16 (14 a)) -
14 18 18 18 18
16 20 20 20 20
20 25 25 25 25
25 30 (32 a)) 30 (32 a)) 32 32
28 35 35 35 35
30 37 - - -
32 40 - - -
36 45b) - - -
40 50b) - - -
a) Each of two given values can be ised
b) Additional Hilti technical data

Installation equipment
Anchor size 10 12 14 16 20 10 25
28 30 32 36 40
Rotary hammer TE 2 – TE 16 TE 40 – TE 70
Compressed air gun
Other tools
Set of cleaning brushes, piston plug, dispenser

Dec-16 6
Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

 Setting instructions
Hole drilling
Drilling methods

Hammer Drilling (HD)

Hammer Drilling+
Hollow Drill Bit (HD+HDB)

Diamond Drilling (DD)

Diamond Drilling +
Roughening Tool (DD+RT)

Hole cleaning
Compressed air cleaning (CAC)
Blowing Brushing Blowing

HD

Flushing Brushing Flushing

DD
Blowing Brushing Blowing

SAFEset Hollow Drill Bit (HDB)

HD
+
HDB

SAFEset Roughening tool (RT)

Flushing Brushing Blowing
DD
+
RT

7 Dec-16
 Hilti HIT-RE 500 V3 mortar w/
rebar as anchor

Dec-16 8
 Hilti Entwicklung GmbH
Hiltistraße 6
86916 Kaufering
www.hilti.com

HIT-RE 500 V3
Technical data threaded rods M33, M36, M39 and rebars  36 and  40
in uncracked concrete

Thomas Zenk, 2016-08-05

This data is released for PROFIS ANCHOR.

Released by Thomas Zenk and Michael Rössle, 29.06.2016

Boundary conditions are:

 Uncracked concrete, dry or water saturated
 Hammer drilling with compressed air cleaning

1 Installation

Table 1: Installation parameters for threaded rods

M33 M36 M39
O.D. Element [mm] 33 36 39
1) 3)
Diameter of drill bit d0 [mm] 37 40 42
1)
Diameter of brush HIT-RB [mm] 37 40 42
1)
Diameter of piston plug HIT-SZ [mm] 37 40 42
Effective anchorage and drill hole min hef [mm] 132 144 156
2)
depth range max hef [mm] 660 720 780
2)
Minimum base material thickness hmin [mm] hef + 2 d0
Diameter of clearance hole in the
2) df [mm] 36 39 42
fixture
2)
Minimum spacing smin [mm] 165 180 195
165 180
2)
Minimum edge distance cmin [mm] 195

2)
Torque moment Tmax [Nm] 330 360 390
Drilling Hammer drilling
3
2xcompressed air (≥ 140m /h) - 2xbrushing - 2xcompressed
Cleaning 3
air (≥ 140m /h)
1)
all listed accessories are available in the given size.
2)
according current HIT-RE 500 (FTM, Edition September 2012, page 431)
3)
not available from Hilti
TD_HIT-RE_500_V3 for M33 to M39 and rebar 36 and 40.docx | Zenk, Thomas | 2016-08-05
Page 2 / 6

Table 2: Installation parameters for rebars

 36  40
O.D. Element [mm] 36 40
1) 3) 3)
Diameter of drill bit d0 [mm] 45 55
1)
Diameter of brush HIT-RB [mm] 45 55
1)
Diameter of piston plug HIT-SZ [mm] 45 55
Effective anchorage and drill hole min hef [mm] 144 160
2)
depth range max hef [mm] 720 800
2)
Minimum base material thickness hmin [mm] hef + 2 d0
2)
Minimum spacing smin [mm] 180 200
2)
Minimum edge distance cmin [mm] 180 200
Drilling Hammer drilling
According MPII with:
3
Cleaning 2xcompressed air (≥ 140m /h) - 2xbrushing - 2xcompressed
3
air (≥ 140m /h)
1)
all listed accessories are available in the given size.
2)
according current HIT-RE 500 (FTM, Edition September 2012, page 470)
3)
not available from Hilti
TD_HIT-RE_500_V3 for M33 to M39 and rebar 36 and 40.docx | Zenk, Thomas | 2016-08-05
Page 3 / 6

2 Performance

Table 3: Characteristic resistance for threaded rods M33, M36, M39 under tension load in concrete
Threaded rod, HIT-V-… M33 M36 M39
Installation safety factor
2 = inst
1) 2)
Hammer drilling [-] 1,2
Steel failure
Characteristic resistance NRk,s [kN] As · fuk
Partial safety factor Grade 5.8 Ms,N [-] 1,5
Partial safety factor Grade 8.8 Ms,N [-] 1,5
Partial safety factor HIT-V-R Ms,N [-] 2,86
Partial safety factor HIT-V-HCR Ms,N [-] 2,4
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25 in hammer drilled holes
2
Temperature range I: 40°C / 24°C Rk,ucr [N/mm ] 11 10 10
2
Temperature range II: 70°C / 43°C Rk,ucr [N/mm ] 9 8,5 8
Factor acc. to section 6.2.2.3
k8 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
C30/37 1,04
Increasing factors for Rk in concrete c C40/50 1,07
C50/60 1,09
Concrete cone failure
Factor acc. to section 6.2.3
kucr 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure
Factor acc. to section 6.2.3
kucr 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance
2,0 > h / hef > 1,3 4,6  hef - 1,8  h 1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef 1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1)
Parameter for design according to EOTA Technical Report TR 029.
2)
Parameter for design according to CEN/TS 1992-4:2009.
TD_HIT-RE_500_V3 for M33 to M39 and rebar 36 and 40.docx | Zenk, Thomas | 2016-08-05
Page 4 / 6

Table 4: Characteristic resistance for threaded rods M33, M36, M39 under shear load in concrete
Threaded rod, HIT-V-… M33 M36 M39
Partial safety factor
Partial safety factor Grade 5.8 Ms,v [-] 1,25
Partial safety factor Grade 8.8 Ms,v [-] 1,25
Partial safety factor HIT-V-R Ms,v [-] 2,38
Partial safety factor HIT-V-HCR Ms,v [-] 2,0
Steel failure without lever arm
Characteristic bond resistance in non-cracked concrete C20/25 in hammer drilled holes
Factor according to section 6.3.2.1 of 2)
k2 [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance VRk,s [kN] 0,5 · As · fuk
Steel failure with lever arm
0
Characteristic resistance M Rk,s [Nm] 1,2 · W el · fuk
Concrete pry-out failure
Factor in equation (5.7) of TR 029 or
1) 2)
acc. to equation (27) of CEN/TS 1992- k = k3 [-] 2,0
4 :2009 part 5
Concrete edge failure
See section 5.2.3.4 of TR 029 « Design of bonded anchors »
1)
Parameter for design according to “EOTA Technical Report TR 029”.
2)
Parameter for design according to CEN/TS 1992-4:2009.

Table 5: Displacements tension

Threaded rod, HIT-V-… M33 M36 M39
Non-cracked concrete
Temperature range I: 40°C / 24°C
Displacement N0 [mm/(N/mm²)] 0,09 0,09 0,10
Displacement N [mm/(N/mm²)] 0,20 0,22 0,23
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,10 0,11 0,11
Displacement N [mm/(N/mm²)] 0,24 0,26 0,27

Table 6: Displacements shear

Threaded rod, HIT-V-… M33 M36 M39
Displacement V0 [mm/kN] 0,02 0,02 0,01
Displacement V [mm/kN] 0,03 0,02 0,02
TD_HIT-RE_500_V3 for M33 to M39 and rebar 36 and 40.docx | Zenk, Thomas | 2016-08-05
Page 5 / 6

Table 7: Characteristic resistance for rebars  36,  40 under tension load in concrete
Rebar  36  40
Installation safety factor
2 = inst
1) 2)
Hammer drilling [-] 1,2
Steel failure
Characteristic resistance NRk,s [kN] 560 691
Partial safety factor Ms,N [-] 1,4
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25 in hammer drilled holes
2
Temperature range I: 40°C / 24°C Rk,ucr [N/mm ] 10 9,5
2
Temperature range II: 70°C / 43°C Rk,ucr [N/mm ] 8,5 7,5
Factor acc. to section 6.2.2.3
k8 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
C30/37 1,04
Increasing factors for Rk in concrete c C40/50 1,07
C50/60 1,09
Concrete cone failure
Factor acc. to section 6.2.3
kucr 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure
Factor acc. to section 6.2.3
kucr 
2)
[-] 10,1
of CEN/TS 1992-4:2009 part 5
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance
2,0 > h / hef > 1,3 4,6  hef - 1,8  h 1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef 1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1)
Parameter for design according to EOTA Technical Report TR 029.
2)
Parameter for design according to CEN/TS 1992-4:2009.
TD_HIT-RE_500_V3 for M33 to M39 and rebar 36 and 40.docx | Zenk, Thomas | 2016-08-05
Page 6 / 6

Table 8: Characteristic resistance for rebars  36,  40 under shear load in concrete
Rebar  36  40
Steel failure without lever arm
Factor according to section 6.3.2.1 of 2)
k2 [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance VRk,s [kN] 280 346
Partial safety factor Ms,v [-] 1,5
Steel failure with lever arm
0
Characteristic resistance M Rk,s [Nm] 3023 4147
Partial safety factor Ms,v [-] 1,5
Concrete pry-out failure
Factor in equation (5.7) of TR 029 or
1) 2)
acc. to equation (27) of CEN/TS 1992- k = k3 [-] 2,0
4 :2009 part 5
Concrete edge failure
See section 5.2.3.4 of TR 029 « Design of bonded anchors »
1)
Parameter for design according to “EOTA Technical Report TR 029”.
2)
Parameter for design according to CEN/TS 1992-4:2009.

Table 9: Displacements tension

Rebar  36  40
Non-cracked concrete
Temperature range I: 40°C / 24°C
Displacement N0 [mm/(N/mm²)] 0,09 0,09
Displacement N [mm/(N/mm²)] 0,24 0,26
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,10 0,11
Displacement N [mm/(N/mm²)] 0,28 0,31

Table 10: Displacements shear

Rebar  36  40
Displacement V0 [mm/kN] 0,02 0,02
Displacement V [mm/kN] 0,03 0,03
 Approval Documents

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
 Federal Department of Defence,
Civil Protection and Sport DDPS

Federal Office for Civil Protection FOCP

SPIEZ LABORATORY

Spiez, 02.08.2016

Approval
Approval ID: BZS D 16-601

Tested component: Injektion System

Hilti HIT-RE 500 V3

Approved supplier: Hilti Aktiengesellschaft

FL-9494 Schaan

Valid until: 31.08.2026

According to the results of the technical assessment of the documentation, the aforemen-
tioned component meets the required protection level set by the Federal Office for Civil Pro-
tection. It is thus approved for use in Swiss Protection & Support shelters and facilities.

The present Approval is only valid when signed by both the approved supplier and the Certi-
fication Office FOCP.

Certification Office Approved supplier

Federal Office for Civil Protection

Daniel Jordi Hilti Aktiengesellschaft

Head of NBC Protection 9494 Schaan

Spiez, Schaan,

1/2
ID number/Vers. 10014171470/01
MS ID/Vers. 35610/01 Reference: 649-10
The present approval is based on the Federal Office for Civil Protection technical directives
“Quality Management of Tested Components for Use in Protection & Support Shelters and
Facilities" 1750-026 of 15 May 2014.

Adherence to the technical documentation/assembly instructions is legally binding to ensure

the shock resistance compliance of the installed component.

The approved supplier is responsible for the overall quality of the product. The FOCP will test
the components chiefly to ascertain that they meet its specific construction requirements.

The present approval is based on the documentation (see below).

 Opinion BBS engineers report no. 1617.1 from 25/07/2016
 ETA-16/0143 from 18/04/2016
By signing the present certificate, the approved supplier recognises the legal obligations set
out in the FOCP technical directives "Quality Management of Tested Components for Use in
Protection & Support Shelters and Facilities" 1750-026 of 15 May 2014.

Please note:
 The approval relates exclusively to the requirements contained in the established
normative documents on EMP protection and shock resistance set out in the FOCP
technical directives "Quality Management of Tested Components for Use in Protec-
tion & Support Shelters and Facilities" 1750-026 of 15 May 2014.
 The approved supplier bears sole responsibility (product liability) for compliance
with other technical specifications, with generally binding and product-related regu-
lations, as well as with technical, safety and environmental standards.
 In the event of abuse or deceptive use of the present approval, it will be uncondi-
tionally withdrawn in accordance with the aforementioned directives.

2/2
ID number/Vers. 10014171470/01
MS ID/Vers. 35610/01 Reference: 649-10
 Member of

Centre Scientifique et www.eota.eu

Technique du Bâtiment
84 avenue Jean Jaurès
CHAMPS-SUR-MARNE
F-77447 Marne-la-Vallée Cedex 2
Tél. : (33) 01 64 68 82 82
Fax : (33) 01 60 05 70 37

European Technical ETA-16/014 2

Assessment du 07/11/2016
English translation prepared by CSTB - Original version in French language

General Part

Nom commercial Injection system Hilti HIT-RE 500 V3 for rebar connection
Trade name

Famille de produit Scellement d’armatures rapportées, diamètres 8 à 40mm, avec

Product family Système d’injection Hilti HIT-RE 500 V3.
Post installed rebar connections diameter 8 to 40 mm made
with Hilti HIT-RE 500 V3 injection mortar.

Titulaire Hilti Corporation

Manufacturer Feldkircherstrasse 100
FL-9494 Schaan
Principality of Liechtenstein

Usine de fabrication Hilti plants

Manufacturing plants

29 pages incluant 26 annexes qui font partie intégrante de

Cette evaluation contient: cette évaluation
This Assessment contains 29 pages including 26 annexes which form an integral part of
this assessment

Base de l‘ETE DEE 330087-00-0601, Edition juillet 2015

Basis of ETA EAD 330087-00-0601, Version July 2015

Cette évaluation remplace: ETE-16/0142 du 18/04/2016

This Assessment replaces ETA-16/0142 dated 18/04/2016
Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and should be identified as
such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may
be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction has to be identified as such..
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English translation prepared by CSTB

Specific Part

1 Technical description of the product

The Hilti HIT-RE 500 V3 is used for the connection, by anchoring or overlap joint, of reinforcing
bars (rebars) in existing structures made of ordinary non-carbonated concrete C12/15 to C50/60.
The design of the post-installed rebar connections is done in accordance with EN 1992-1-1 and EN
1992-1-2.
Covered are rebar anchoring systems consisting of Hilti HIT-RE 500 V3 bonding material and the
Hilti tension anchor HZA sizes M12 to M27 or HZA-R sizes M12 to M24 or an embedded straight
deformed reinforcing bar diameter, d, from 8 to 40 mm with properties according to Annex C of EN
1992-1-1 and EN 10080. The classes B and C of the rebar are recommended. The illustration and
the description of the product are given in Annexes A.

2 Specification of the intended use

The performances given in Section 3 are only valid if the anchor is used in compliance with the
specifications and conditions given in Annexes B.
The provisions made in this European technical assessment are based on an assumed working
life of the anchor of 50 years. The indications given on the working life cannot be interpreted as a
guarantee given by the producer, but are to be regarded only as a means for choosing the right
products in relation to the expected economically reasonable working life of the works.

3 Performance of the product

3.1 Mechanical resistance and stability (BWR 1)

Essential characteristic Performance
Characteristic resistance under static and quasi-static
See Annex C1 and C2
loading

3.2 Safety in case of fire (BWR 2)

Essential characteristic Performance
Anchorages satisfy requirements
Reaction to fire
for Class A1
Resistance to fire See Annex C3

3.3 Hygiene, health and the environment (BWR 3)

Regarding dangerous substances contained in this European technical approval, there may be
requirements applicable to the products falling within its scope (e.g. transposed European
legislation and national laws, regulations and administrative provisions).

3.4 Safety in use (BWR 4)

For Basic requirement Safety in use the same criteria are valid as for Basic Requirement
Mechanical resistance and stability.

3.5 Protection against noise (BWR 5)

Not relevant.
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3.6 Energy economy and heat retention (BWR 6)

Not relevant.

3.7 Sustainable use of natural resources ( (BWR 7)

For the sustainable use of natural resources no performance was determined for this product.

3.8 General aspects relating to fitness for use

Durability and Serviceability are only ensured if the specifications of intended use according to
Annex B1 are kept.

4 Assessment and verification of constancy of performance (AVCP)

According to the Decision 96/582/EC of the European Commission1, as amended, the system of
assessment and verification of constancy of performance (see Annex V to Regulation (EU)
No 305/2011) given in the following table apply.
Product Intended use Level or class System
For fixing and/or supporting to
Metal anchors for concrete, structural elements
― 1
use in concrete (which contributes to the stability of
the works) or heavy units

5 Technical details necessary for the implementation of the AVCP system

Technical details necessary for the implementation of the Assessment and verification of constancy
of performance (AVCP) system are laid down in the control plan deposited at Centre Scientifique
et Technique du Bâtiment.
The manufacturer shall, on the basis of a contract, involve a notified body approved in the field of
anchors for issuing the certificate of conformity CE based on the control plan.

The original French version is signed by

Charles Baloche
Technical Director

1
Official Journal of the European Communities L 254 of 08.10.1996
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Installed condition
Figure A1:
Overlap joint with existing reinforcement for rebar connections of slabs and beams

Figure A2:
Overlap joint with existing reinforcement at a foundation of a column or wall where the rebars are
stressed in tension

Figure A3:
End anchoring of slabs or beams

Injection system Hilti HIT-RE 500 V3

Annex A1
Product description
Installed condition: application examples of post-installed rebars.
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Figure A4:
Rebar connection for components stressed primarily in compression

Figure A5:
Anchoring of reinforcement to cover the enveloped line of acting tensile force in the bending
member

Note to Figure A1 to Figure A5:

 In the Figures no transverse reinforcement is plotted, the transverse reinforcement as required by
EN 1992-1-1 shall be present.
 The shear transfer between existing and new concrete shall be designed according to EN 1992-1-1.
 Preparing of joints according to Annex B2.

Injection system Hilti HIT-RE 500 V3

Annex A2
Product description
Installed condition: application examples of post-installed rebars.
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Figure A6: Figure A7:

Overlap joint of a column stressed in Overlap joint for the anchorage of barrier posts
bending to a foundation

N, V

N, M, V

le,ges
shear lug l 0 = lv
Tension anchor
HZA-R Tension anchor
HZA-R
le,ges
l 0 = lv

anchor

Tension anchor
HZA-R

Figure A8:
Overlap joint for the anchorage of cantilever members

le,ges
Tension anchor
l 0 = lv
HZA-R
V

Shear lug

anchor

Note to Figure A6 to Figure A8

 In the Figures no transverse reinforcement is plotted, the transverse reinforcement as required by
EN 1992-1-1 shall be present.

Injection system Hilti HIT-RE 500 V3

Annex A3
Product description
Installed condition: application examples of HZA and HZA-R
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Product description: Injection mortar and steel elements

Injection mortar Hilti HIT-RE 500 V3: epoxy resin system with aggregate
330 ml, 500 ml and 1400 ml

Marking:
HILTI HIT
Product name
Production time and line
Expiry date mm/yyyy

Product name: “Hilti HIT-RE 500 V3”

Static mixer Hilti HIT-RE-M

Steel elements

Hilti Tension Anchor HZA: M12 to M27 and HZA-R: M12 to M24

Reinforcing bar (rebar): 8 to 40

 Materials and mechanical properties according to Table A1.
 Minimum value of related rib area fR according to EN 1992-1-1.
 Rib height of the bar hrib shall be in the range:
0,05 · ϕ ≤ hrib ≤ 0,07 · ϕ
 The maximum outer rebar diameter over the ribs shall be:
ɸ + 2 · 0,07 · ϕ = 1,14 · ϕ
(ɸ: Nominal diameter of the bar; hrib: Rib height of the bar)

Injection system Hilti HIT-RE 500 V3

Annex A4
Product description
Injection mortar / Static mixer / Steel elements.
Materials.
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Table A1: Materials

Designation Material

Reinforcing bars (rebars)

Bars and de-coiled rods class B or C

Rebar
with fyk and k according to NDP or NCL of EN 1992-1-1
EN 1992-1-1
fuk = ftk = k · fyk

Metal parts made of zinc coated steel

Hilti tension anchor Round steel with threaded part: electroplated zinc coated  5 m
HZA Rebar: Bars class B according to NDP or NCL of EN 1992-1-1/NA:2013

Washer Electroplated zinc coated  5 m, hot dip galvanized  45 m

Strength class of nut adapted to strength class of threaded rod.

Nut
Electroplated zinc coated  5 m, hot dip galvanized  45 m

Metal parts made of stainless steel

Round steel with threaded part:

Hilti tension anchor
Stainless steel 1.4404, 1.4362, 1.4571 EN 10088-1:2014
HZA-R
Rebar: Bars class B according to NDP or NCL of EN 1992-1-1/NA:2013

Washer Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014

Strength class of nut adapted to strength class of threaded rod.

Nut
Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014

Injection system Hilti HIT-RE 500 V3

Annex A5
Product description
Steel elements.
Materials.
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Specifications of intended use

Anchorages subject to:
 Static and quasi static loading.
 Fire exposure.

Base material:
 Reinforced or unreinforced normal weight concrete according to EN 206.
 Strength classes C12/15 to C50/60 according to EN 206.
 Maximum chloride content of 0,40 % (CL 0.40) related to the cement content according to EN 206-1.
 Non-carbonated concrete.
Note: In case of a carbonated surface of the existing concrete structure the carbonated layer shall be removed in
the area of the post-installed rebar connection with a diameter of ϕ + 60 mm prior to the installation of the new
rebar. The depth of concrete to be removed shall correspond to at least the minimum concrete cover in accordance
with EN 1992-1-1.The foregoing may be neglected if building components are new and not carbonated and if
building components are in dry conditions.

Temperature in the base material:

 at installation
-5 °C to +40 °C
 in-service
-40 °C to +80 °C (max. long term temperature +50 °C and max. short term temperature +80 °C)

Design:
 Anchorages are designed under the responsibility of an engineer experienced in anchorages and
concrete work.
 Verifiable calculation notes and drawings are prepared taking account of the forces to be transmitted.
 Design under static or quasi-static loading in accordance with EN 1992-1-1, Annex B2 and Annex B4.
 The actual position of the reinforcement in the existing structure shall be determined on the basis of the
construction documentation and taken into account when designing.

Installation:
 Use category: dry or wet concrete (not in flooded holes). .
 Drilling technique:
 hammer drilling (HD),
 hammer drilling with Hilti hollow drill bit TE-CD, TE-YD (HDB),
 compressed air drilling (CA)
 diamond coring, wet (DD),
 diamond coring, dry (PCC),
 diamond coring with roughening with Hilti roughening tool TE-YRT (RT).
 Overhead installation is admissible.
 Rebar installation carried out by appropriately qualified personnel and under the supervision of the
person responsible for technical matters of the site.
 Check the position of the existing rebars (if the position of existing rebars is not known, it shall be
determined using a rebar detector suitable for this purpose as well as on the basis of the construction
documentation and then marked on the building component for the overlap joint).

Injection system Hilti HIT-RE 500 V3

Annex B1
Intended Use
Specifications.
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Figure B1: General construction rules for post-installed rebars

 Post-installed rebar may be designed for tension forces only.
 The transfer of shear forces between new concrete and existing structure shall be designed additionally
according to EN 1992-1-1.
 The joints for concreting must be roughened to at least such an extent that aggregate protrudes.

8 mm ≤ ϕ ≤ 25 mm

*) If the clear distance between lapped bars exceeds 4 · ϕ, then the lap length shall be increased by the
difference between the clear bar distance and 4 ·ϕ.

c concrete cover of post-installed rebar

c1 concrete cover at end-face of existing rebar
cmin minimum concrete cover according to Table B3 and to EN 1992-1-1
ϕ diameter of reinforcement bar
l0 lap length, according to EN 1992-1-1
lv effective embedment depth ≥ l0 + c1
d0 nominal drill bit diameter, see Annex B4

Injection system Hilti HIT-RE 500 V3

Annex B2
Intended Use
General construction rules for post-installed rebars.
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Table B1: Hilti tension anchor HZA-R, dimensions

Hilti tension anchor HZA-R M12 M16 M20 M24
Rebar diameter  [mm] 12 16 20 25
Nominal embedment depth and drill
le,ges [mm] 170 to 800 180 to 1300 190 to 1300 200 to 1300
hole depth
Effective embedment depth
lv [mm] le,ges – 100
(lv = le,ges – le)
Length of smooth shaft le [mm] 100
Maximum diameter of clearance hole
df [mm] 14 18 22 26
in the fixture 1)
Maximum torque moment Tmax [Nm] 40 80 150 200
1) For larger clearance hole see “TR 029 section 1.1”.

Table B2: Hilti tension anchor HZA, dimensions

Hilti tension anchor HZA M12 M16 M20 M24 M27
Rebar diameter  [mm] 12 16 20 25 28
Nominal embedment depth and drill 100 to 110 to 120 to 140 to
le,ges [mm] 90 to 800
hole depth 1300 1300 1300 1300
Effective embedment depth
lv [mm] le,ges – 20
(lv = le,ges – le)
Length of smooth shaft le [mm] 20
Nominal diameter of drill bit d0 [mm] 16 20 25 32 35
Maximum diameter of clearance hole
df [mm] 14 18 22 26 30
in the fixture 1)
Maximum torque moment Tmax [Nm] 40 80 150 200 270
1) For larger clearance hole see “TR 029 section 1.1”.

Hilti Tension Anchor HZA / HZA-R

Marking:
embossing “HZA-R” M .. / tfix

HZA-R M

l0 = lv le tfix

le,ges
l

Injection system Hilti HIT-RE 500 V3

Annex B3
Product description
Installed condition: dimensions for HZA / HZA-R.
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Figure B2: General construction rules for Hilti tension anchor HZA / HZA-R
 Hilti tension anchor HZA / HZA-R may be designed for tension forces only.
 The tension forces must be transferred via an overlap joint to the reinforcement in the existing structure.
 The length of the bonded-in smooth shaft may not be accounted as anchorage.
 The transfer of shear forces shall be ensured by appropriate additional measures, e.g. by shear lugs or
by anchors with a European technical assessment (ETA).
 In the anchor plate the holes for the Hilti tension anchor shall be executed as elongated holes with the
axis in the direction of the shear force.

*) If the clear distance between lapped bars exceeds 4 · ϕ, then the lap length shall be increased by the
difference between the clear bar distance and 4 ·ϕ.

c concrete cover of Hilti tension anchor HZA / HZA-R

c1 concrete cover at end-face of existing rebar
cmin minimum concrete cover according to Table B3 and to EN 1992-1-1
ϕ diameter of reinforcement bar
l0 lap length, according to EN 1992-1-1
lv effective embedment depth,
le length of the smooth shaft or the bonded-in threaded part
le,ges overall embedment depth
d0 nominal drill bit diameter

Injection system Hilti HIT-RE 500 V3

Annex B4
Product description.
General construction rules for HZA / HZA-R.
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Table B3: Minimum concrete cover cmin1) of the post-installed rebar depending on
drilling method and drilling tolerance

Minimum concrete cover cmin1) [mm]

Bar diameter
Drilling method
[mm]
Without drilling aid With drilling aid

Hammer drilling
(HD) and ϕ < 25 30 + 0,06 · lv ≥ 2 · ϕ 30 + 0,02 · lv ≥ 2 · ϕ
hammer drilling
with Hilti hollow
drill bit TE-CD, ϕ ≥ 25 40 + 0,06 · lv ≥ 2 · ϕ 40 + 0,02 · lv ≥ 2 · ϕ
TE-YD (HDB)

ϕ < 25 50 + 0,08 · lv 50 + 0,02 · lv

Compressed air
drilling (CA)
ϕ ≥ 25 60 + 0,08 · lv ≥ 2 · ϕ 60 + 0,02 · lv ≥ 2 · ϕ

Diamond coring ϕ < 25 30 + 0,02 · lv ≥ 2 · ϕ

Drill stand works like a
wet and dry (DD)
drilling aid
and (PCC) ϕ ≥ 25 40 + 0,02 · lv ≥ 2 · ϕ

Diamond coring
with roughening ϕ < 25 30 + 0,06 · lv ≥ 2 · ϕ 30 + 0,02 · lv ≥ 2 · ϕ
with Hilti
Roughening tool ϕ ≥ 25 40 + 0,06 · lv ≥ 2 · ϕ 40 + 0,02 · lv ≥ 2 · ϕ
TE-YRT (RT)
1) See Annex B2, Figure B1.
Comments: The minimum concrete cover acc. EN 1992-1-1.

Injection system Hilti HIT-RE 500 V3

Annex B5
Product description.
Minimum concrete cover cmin
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Table B4: Maximum embedment depth lv,max depending on bar diameter and
dispenser
Elements Dispensers
rebar Hilti Tension
HDM 330, HDM 500 HDE 500 HIT-P8000D
anchor
size size lv,max [mm] lv,max [mm] lv,max [mm]
8 - 1000 -
 10 - 1000 -
 12 HZA(-R) M12 1000 1200 1200
 14 - 1400 1400
 16 HZA(-R) M16 1600 1600
 18 - 700 1800 1800
 20 HZA(-R) M20 600 2000 2000
 22 - 500 1800 2200
 24 - 300 1300 2400
 25 HZA(-R) M24 300 1500 2500
 26 - 300 1000 2600
 28 HZA M27 300 1000 2800
 30 - 1000 3000
 32 - 700
 34 - - 600
3200
 36 - 600
 40 - 400

Injection system Hilti HIT-RE 500 V3

Annex B6
Product description.
Maximum installation length
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Table B5: Parameters for use of the Hilti Roughening tool TE-YRT
Associated components Installation
Roughening tool Wear gauge
Diamond coring Minimum roughening time
TE-YRT RTG…
troughen

d0 [mm]
d0 [mm] size troughen [sec] = hef [mm] / 10
nominal measured
18 17,9 to 18,2 18 18 hef troughen
20 19,9 to 20,2 20 20 [mm] [sec]
22 21,9 to 22,2 22 22 0 to 100 10
25 24,9 to 25,2 25 25 101 to 200 20
28 27,9 to 28,2 28 28 201 to 300 30
30 29,9 to 30,2 30 30 301 to 400 40
32 31,9 to 32,2 32 32 401 to 500 50
35 34,9 to 35,2 35 35 501 to 600 60

Hilti Roughening tool TE-YRT and wear gauge RTG

TE-YRT

RTG
Delivered with each TE-YRT

Table B6: Maximum working time and minimum curing time1)

Temperature in the base
Maximum working time Initial curing time Minimum curing time
material
twork tcure,ini tcure
T
-5 °C to -1 °C 2 hours 48 hours 168 hours
0 °C to 4 °C 2 hours 24 hours 48 hours
5 °C to 9 °C 2 hours 16 hours 24 hours
10 °C to 14 °C 1,5 hours 12 hours 16 hours
15 °C to 19 °C 1 hour 8 hours 16 hours
20 °C to 24 °C 30 min 4 hours 7 hours
25 °C to 29 °C 20 min 3,5 hours 6 hours
30 °C to 34 °C 15 min 3 hours 5 hours
35 °C to 39 °C 12 min 2 hours 4,5 hours
40 °C 10 min 2 hours 4 hours
1) The curing time data are valid for dry base material only.
In wet base material the curing times must be doubled.

Injection system Hilti HIT-RE 500 V3

Annex B7
Product description.
Dimension: Roughening tool TE-YRT
Maximum working time and minimum curing time.
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Table B7: Parameters of drilling, cleaning and setting tools, Hammer drilling and
compressed air drilling
Elements Drill and clean Installation
Rebar / Hilti Hammer Compressed Extension Extension Maximum
Brush Air nozzle Piston plug
Tension drilling air drilling for air for piston embedment
HIT-RB HIT-DL HIT-SZ
Anchor (HD) (CA) nozzle plug depth

1) -

size d0 [mm] d0 [mm] size size [-] size [-] lv,max [mm]
10 - 10 10 - 250
8 HIT-VL
12 - 12 12 12 1000
9/1,0
12 - 12 12 12 250
 10 HIT-DL
14 - 14 14 10/0,8 14 1000
14 - 14 14 or 14 250
 12 / HIT-DL
16 - 16 16 16 HIT-VL
HZA(-R) M12 V10/1 1200
- 17 18 16 16 11/1,0
18 - 18 18 18
 14 1400
- 17 18 16 16
 16 /
20 20 20 20 20 1600
HZA(-R) M16
 18 22 22 22 22 22 1800
 20 / 25 - 25 25 25
2000
HZA(-R) M20 - 26 28 25 25
 22 28 28 28 28 28 2200
30 30 30 30 30 500
 24 HIT-DL
32 32 32 32 32 2400
16/0,8
 25 / 30 30 30 30
or
30 500
HZA(-R) M24 32 32 32 32 32 HIT-VL 2500
HIT-DL B
16/0,7
 26 35 35 35 32 and/or 35 and/or 2600
 28 / HIT-VL
35 35 35 32 35 HIT-VL 16 2800
HZA M27 16/0,7
and/or HIT-
- 35 35 32 35
 30 VL 16 3000
37 37 37 32 37
 32 40 40 40 32 40 3200
- 42 42 32 42
 34 3200
45 - 45 32 45
 36 45 45 45 32 45 3200
55 - 55 32 55
 40 3200
- 57 55 32 55
1) Assemble extension HIT-VL 16/0,7 with coupler HIT-VL K for deeper boreholes.

Injection system Hilti HIT-RE 500 V3

Annex B8
Product description.
Setting tools for hammer drilling and compressed air drilling
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Table B8: Parameters of drilling, cleaning and setting tools, Hammer drilling with
hollow drill bit and Diamond coring, dry
Elements Drill and clean Installation
Hammer-
Rebar / Hilti drilling with Diamond Extension Extension Maximum
Brush Air nozzle Piston plug
Tension Hollow drill coring, dry for air for piston embedment
(PCC) HIT-RB HIT-DL HIT-SZ
Anchor bit nozzle plug depth
(HDB)

size d0 [mm] d0 [mm] size size [-] size [-] lv,max [mm]
 - - - HIT-VL -
12 - 12 9/1,0 250
 10
14 - 14 1000
 12 / 14 - 14 HIT-VL 250
HZA(-R) M12 16 - 16 11/1,0 1000
 14 18 - 18 1000
 16 /
20 - 20 1000
HZA(-R) M16
 18 22 - 22 1000
 20 /
25 - 25 1000
HZA(-R) M20
 22 28 - 28 1000
32 - No cleaning required 32 1000
 24
- 35 35 2400
 25 / 32 - 32 HIT-VL 1000
HZA(-R) M24 - 35 35 16/0,7 2500
and/or 1000 2) /
 26 35 35 32 HIT-VL 16
2600
 28 / 32 1000 2) /
35 35
HZA M27 2800
 30 - 35 32 3000
 32 - 47 32 3200
 34 - 47 32 3200
 36 - 47 32 3200
 40 - 52 32 3200
1) Assemble extension HIT-VL 16/0,7 with coupler HIT-VL K for deeper boreholes.
2) Maximum embedment depth for use with Hilti Hollow drill bit TE-CD / TE-YD

Injection system Hilti HIT-RE 500 V3

Annex B9
Product description.
Setting tools for hollow drilling and diamond drilling
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Table B9: Parameters of drilling, cleaning and setting tools, Diamond coring, wet
and Diamond coring with roughening
Elements Drill and clean Installation
Diamond
Rebar / Hilti Diamond Extension Piston Extension Maximum
coring with Brush Air nozzle
Tension coring, wet for air plug for piston embedment
roughening HIT-RB HIT-DL
Anchor (DD) nozzle HIT-SZ plug depth
(RT)

size d0 [mm] d0 [mm] size size [-] size [-] lv,max [mm]
10 - 10 10 - 250
8 HIT-VL
12 - 12 12 12 1000
HIT-DL 9/1,0
12 - 12 12 12 250
 10 10/0,8
14 - 14 14 14 1000
or
 12 / 14 - 14 14 HIT-DL 14 250
HIT-VL
HZA(-R) M12 16 - 16 16 V10/1 16 1200
11/1,0
1400 /
 14 18 18 18 18 18
900 2)
 16 / 1600 /
20 20 20 20 20
HZA(-R) M16 1000 2)
1800 /
 18 22 22 22 22 22
1200 2)
 20 / 2000 /
25 25 25 25 25
HZA(-R) M20 1300 2)
2200 /
 22 28 28 28 28 28
1400 2)
30 30 30 30 HIT-DL 30 500
 24 16/0,8 2400 /
32 32 32 32 32
or 1600 2)
HIT-VL
30 30 30 30 HIT-DL B 30 500
 25 / and/or
16/0,7
HZA(-R) M24 and/or 2500 /
32 32 32 32 HIT-VL 32
HIT-VL 16 1600 2)
16/0,7
2600 /
 26 35 35 35 32 and/or 35
1800 2)
HIT-VL 16
 28 / 2800 /
35 35 35 32 35
HZA M27 1800 2)
 30 37 - 37 32 37 3000
 32 40 - 40 32 40 3200
42 - 42 32 42
 34 3200
45 - 45 32 45
 36 47 - 47 32 47 3200
 40 52 - 52 32 52 3200
1) Assemble extension HIT-VL 16/0,7 with coupler HIT-VL K for deeper boreholes.
2) Maximum embedment depth for use with Hilti Roughening tool TE-YRT

Injection system Hilti HIT-RE 500 V3

Annex B10
Product description.
Setting tools for diamond drilling and roughening tool
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Cleaning alternatives for hammer drilling

Automatic Cleaning (AC):
Cleaning is performed during
drilling with Hilti hollow drill bit TE-
CD, TE-YD including vacuum
cleaner.
Compressed Air Cleaning (CAC):
air nozzle with an orifice opening of
minimum 3,5 mm in diameter.
+ brush HIT-RB

Manual Cleaning (MC): for cleaning of drill holes with

Hilti hand pump diameters d0 ≤ 20 mm and drill
+ brush HIT-RB hole depths h0 ≤ 10·d.

Compressed Air without for cleaning of drill holes with

brushing (C): diameters d0 ≤ 32 mm.
air nozzle with an orifice opening of
minimum 3,5 mm in diameter.

Injection system Hilti HIT-RE 500 V3

Annex B11
Product description.
Parameters of cleaning and setting tools.
Cleaning alternatives.
 European technical assessment ETA-1 6 / 0 1 4 2 Page 20 sur 29 |0 7 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Installation instruction
Before drilling remove carbonized concrete and clean contact areas
Hole drilling (see Annex B1).
In case of aborted drill hole the drill hole shall be filled with mortar.
a) Hammer drilling
Drill hole to the required embedment depth with a hammer drill set in rotation-
hammer mode or a compressed air drill using an appropriately sized carbide drill
bit.
Hammer drill (HD) Compressed air drill (CA)

b) Hammer drilling with Hilti hollow drill bit TE-CD, TE-YD

Drill hole to the required embedment depth with an appropriately sized Hilti TE-
CD or TE-YD hollow drill bit with Hilti vacuum attachment. This drilling system
removes the dust and cleans the drill hole during drilling when used in
accordance with the user’s manual. After drilling is completed, proceed to the
“injection preparation” step in the installation instruction.

c) Diamond coring

Diamond coring is permissible when suitable diamond core drilling machines and
the corresponding core bits are used.

d) Diamond coring with roughening with Hilti roughening tool TE-YRT

Diamond coring is permissible when suitable diamond core drilling machines and
the corresponding core bits are used.

For the use in combination with Hilti roughening tool TE-YRT see parameters in
Table B7.
Before roughening water needs to be removed from the borehole. Check
usability of the roughening tool with the wear gauge RTG.
Roughen the borehole over the whole length to the required hef.

Injection system Hilti HIT-RE 500 V3

Annex B12
Product description.
Installation instruction
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English translation prepared by CSTB

Splicing applications

Measure and control concrete cover c.

cdrill = c + d0/2.
Drill parallel to surface edge and to existing rebar.
Where applicable use Hilti drilling aid HIT-BH.

Drilling aid For holes lv > 20 cm use drilling aid.

Ensure that the drill hole is parallel to the existing rebar.

Three different options can be considered:
 Hilti drilling aid HIT-BH
 Lath or spirit level
 Visual check

Drill hole cleaning Just before setting the bar the drill hole must be free of dust and debris.
Inadequate hole cleaning = poor load values.
Compressed Air Cleaning
For all drill hole diameters d0 and all drill hole depths h0 ≤ 20 · ϕ.
(CAC) for hammer drilled holes

Blow 2 times from the back of the hole (if needed with nozzle extension) over the
whole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air
stream is free of noticeable dust.

Brush 2 times with the specified brush (see Table B9) by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting motion
and removing it.
The brush must produce natural resistance as it enters the drill hole
(brush Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced with
the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of
noticeable dust.

Injection system Hilti HIT-RE 500 V3

Annex B13
Product description.
Installation instruction
 European technical assessment ETA-1 6 / 0 1 4 2 Page 22 sur 29 | 0 7 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Compressed Air Cleaning For drill holes deeper than 250 mm (for ϕ 8 to ϕ 12) or deeper than
(CAC) for hammer drilled holes 20 · ϕ (for ϕ > 12 mm)
Use the appropriate air nozzle Hilti HIT-DL (see Table B9).
Blow 2 times from the back of the hole over the hole length with oil-free
compressed air until return air stream is free of noticeable dust.

Safety tip:
Do not inhale concrete dust.
Use of the dust collector Hilti HIT-DRS is recommended.
Screw the round steel brush HIT-RB in one end of the brush extension(s)
HIT-RBS, so that the overall length of the brush is sufficient to reach the base of
the drill hole. Attach the other end of the extension to the TE-C/TE-Y chuck.

Safety tip:
Start machine brushing operation slowly.
Start brushing operation once the brush is inserted in the borehole.
Use the appropriate air nozzle Hilti HIT-DL (see Table B9).
Blow 2 times from the back of the hole over the hole length with oil-free
compressed air until return air stream is free of noticeable dust.

Safety tip:
Do not inhale concrete dust.
Use of the dust collector Hilti HIT-DRS is recommended.

Manual Cleaning (MC) For drill hole diameters d0 ≤ 20 mm and all drill hole depths h0 ≤ 10 · ϕ.
for hammer drilled holes

The Hilti hand pump may be used for blowing out drill holes up to diameters d0 ≤
20 mm and drill hole depths h0 ≤ 10 · ϕ.
Blow out at least 4 times from the back of the drill hole until return air stream is
free of noticeable dust.

Brush 4 times with the specified brush (see Table B9) by inserting the steel brush
Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting motion
and removing it.
The brush must produce natural resistance as it enters the drill hole
(brush Ø ≥ drill hole Ø) - if not the brush is too small and must be replaced with
the proper brush diameter.

Blow again with the Hilti hand pump at least 4 times until return air stream is free
of noticeable dust.

Injection system Hilti HIT-RE 500 V3

Annex B14
Product description.
Installation instruction
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English translation prepared by CSTB

Compressed Air without

brushing for hammer drilled For drill hole diameters d0 ≤ 32 mm
holes

Blow 2 times from the back of the hole (if needed with nozzle extension) over the
whole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air
stream is free of noticeable dust.

Cleaning of diamond cored holes:

For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the
hole until water runs clear.

Brush 2 times with the specified brush (see Table B11) by inserting the steel
brush Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper
brush diameter.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the
hole until water runs clear.

Blow 2 times from the back of the hole (if needed with nozzle extension) over
the whole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return
air stream is free of noticeable dust and water.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air
flow of 140 m³/h.

Brush 2 times with the specified brush size (brush Ø ≥ drill hole Ø, see Table
B11) by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed
with extension) in a twisting motion and removing it.
The brush must produce natural resistance as it enters the drill hole – if not the
brush is too small and must be replaced with the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of
noticeable dust and water.

Injection system Hilti HIT-RE 500 V3

Annex B15
Product description.
Installation instruction
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English translation prepared by CSTB

Cleaning of diamond cored holes with roughening with Hilti roughening tool TE-YRT:
For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the
hole until water runs clear.

Brush 2 times with the specified brush (see Table B11) by inserting the steel
brush Hilti HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper
brush diameter.
Blow 2 times from the back of the hole (if needed with nozzle extension) over the
whole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air
stream is free of noticeable dust and water.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air
flow of 140 m³/h.

Rebar preparation

Before use, make sure the rebar is dry and free of oil or other residue.
Mark the embedment depth on the rebar (e.g. with tape) → lv.
Insert Rebar in borehole to verify hole and setting depth lv.

Injection preparation

Tightly attach Hilti mixing nozzle HIT-RE-M to foil pack manifold. Do not modify
the mixing nozzle.
Observe the instruction for use of the dispenser.
Check foil pack holder for proper function. Insert foil pack into foil pack holder
and put holder into dispenser.

The foil pack opens automatically as dispensing is initiated. Depending on the

size of the foil pack an initial amount of adhesive has to be discarded. Discarded
quantities are:
3 strokes for 330 ml foil pack,
4 strokes for 500 ml foil pack,
65 ml for 1400 ml foil pack.

Injection system Hilti HIT-RE 500 V3

Annex B16
Product description.
Installation instruction
 European technical assessment ETA-1 6 / 0 1 4 2 Page 25 sur 29 | 0 7 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Inject adhesive Inject adhesive from the back of the drill hole without forming air voids.
Injection method for drill hole depth ≤ 250 mm (without overhead applications)

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer
with each trigger pull.
Fill approximately 2/3 of the drill hole to ensure that the annular gap between the
anchor and the concrete is completely filled with adhesive along the embedment
length.

After injection is completed, depressurize the dispenser by pressing the release

trigger. This will prevent further adhesive discharge from the mixer.

Injection method for drill hole depth > 250 mm or overhead applications
Assemble mixing nozzle HIT-RE-M, extension(s) and piston plug HIT-SZ
(see Table B9, B10 or B11).
For combinations of several injection extensions use coupler HIT-VL-K.
A substitution of the injection extension for a plastic hose or a combination of
both is permitted.
The combination of HIT-SZ piston plug with HIT-VL 16 pipe and then
HIT-VL 16 tube support proper injection.
required mortar level Mark the required mortar level lm and embedment depth lv with tape or marker on
the injection extension.
estimation: lm = 1/3 · lv
precise formula for optimum mortar volume: lm = lv · (1,2 · (ϕ2 / d02) - 0,2)

For overhead installation the injection is only possible with the aid of extensions
and piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately
sized piston plug (see Table B9, B10 or B11). Insert piston plug to back of the
hole and inject adhesive. During injection the piston plug will be naturally
extruded out of the drill hole by the adhesive pressure.

After injection is completed, depressurize the dispenser by pressing the release

trigger. This will prevent further adhesive discharge from the mixer.

Injection system Hilti HIT-RE 500 V3

Annex B17
Product description.
Installation instruction
 European technical assessment ETA-1 6 / 0 1 4 2 Page 26 sur 29 | 0 7 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Setting the element Before use, verify that the element is dry and free of oil and other contaminants.

For easy installation insert the rebar into the drill hole while slowly twisting until
the embedment mark is at the concrete surface level.

For overhead application:

During insertion of the rebar mortar might flow out of the drill hole. For collection
of the flowing mortar HIT-OHC may be used.
Support the rebar and secure it from falling until mortar has started to harden,
e.g. using wedges HIT-OHW.
For overhead installation use piston plugs and fix embedded parts with e.g.
wedges.

After installing the rebar the annular gap must be completely filled with mortar.
Proper installation:
• desired anchoring embedment lv is reached: embedment mark at concrete
surface.
• excess mortar flows out of the borehole after the rebar has been fully
inserted until the embedment mark.

Observe the working time twork (see Table B8), which varies according to
temperature of base material. Minor adjustments to the rebar position may be
performed during the working time.

Full load may be applied only after the curing time tcure has elapsed
(see Table B8).

Injection system Hilti HIT-RE 500 V3

Annex B18
Product description.
Installation instruction
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English translation prepared by CSTB

Minimum anchorage length and minimum lap length

The minimum anchorage length lb,min and the minimum lap length l0,min according to
EN 1992-1-1 shall be multiplied by the relevant amplification factor αlb given in Table C1 and C2.

Table C1: Amplification factor αlb for Hammer drilling, Hammer drilling with Hilti
hollow drill bit TE-CD, TE-YD, Compressed air drilling, and Diamond
coring with roughening with Hilti roughening tool TE-YRT.
Concrete class
Bar diameter Units
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
ϕ 8 to ϕ 40 [-] 1,0

Table C2: Amplification factor αlb for Diamond coring dry and wet
Concrete class
Bar diameter Units
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
ϕ 8 to ϕ 12 [-] 1,0
ϕ 14 to ϕ 36 [-] Linear interpolation between diameter
ϕ 40 [-] 1,0 1,0 1,0 1,0 1,2 1,3 1,4 1,4 1,4

Table C3: Bond efficiency value kb for Hammer drilling, Hammer drilling with Hilti
hollow drill bit TE-CD, TE-YD, Compressed air drilling, Diamond coring
dry and Diamond coring with roughening with Hilti roughening tool
TE-YRT
Concrete class
Bar diameter Units
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
ϕ 8 to ϕ 40 [-] 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

Table C4: Design values of the ultimate bond resistance fbd1) in N/mm² for
Hammer drilling, Hammer drilling with Hilti hollow drill bit TE-CD, TE-
YD, Compressed air drilling, Diamond coring dry and Diamond coring
with roughening with Hilti roughening tool TE-YRT
Concrete class
Bar diameter Units
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
ϕ 8 to ϕ 40 [N/mm²] 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
1) According to EN 1992-1-1 for good bond conditions. For all other bond conditions multiply the values by 0,7.

Injection system Hilti HIT-RE 500 V3

Annex C1
Performance.
Minimum anchorage length and minimum lap length.
Design values of ultimate bond resistance fbd.
 European technical assessment ETA-1 6 / 0 1 4 2 Page 28 sur 29 | 0 7 / 1 1 / 2 0 1 6
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Table C5: Bond efficiency value kb for Diamond coring wet

Concrete class
Bar diameter
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,99
 10 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,98
 12 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,97
 14 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,94 0,88
 16 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,93 0,87
 20 1,00 1,00 1,00 1,00 1,00 1,00 0,99 0,91 0,86
 25 1,00 1,00 1,00 1,00 1,00 1,00 0,97 0,89 0,84
 28 1,00 1,00 1,00 1,00 1,00 1,00 0,95 0,88 0,82
 30 1,00 1,00 1,00 1,00 1,00 1,00 0,94 0,87 0,82
 32 1,00 1,00 1,00 1,00 1,00 1,00 0,93 0,86 0,81
 36 1,00 1,00 1,00 1,00 1,00 1,00 0,92 0,85 0,79
 40 1,00 1,00 1,00 1,00 1,00 0,98 0,90 0,83 0,78

Table C6: Design values of the ultimate bond resistance fbd1) in N/mm² for
Diamond coring wet
Concrete class
Bar diameter
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
 10 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
 12 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
 14 1,6 2,0 2,3 2,7 3,0 3,4 3,7 3,7 3,7
 16 1,6 2,0 2,3 2,7 3,0 3,4 3,7 3,7 3,7
 20 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 25 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 28 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 30 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 32 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 36 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
 40 1,6 2,0 2,3 2,7 3,0 3,0 3,0 3,0 3,0
1) According to EN 1992-1-1 for good bond conditions. For all other bond conditions multiply the values by 0,7.

Injection system Hilti HIT-RE 500 V3

Annex C2
Performance.
Minimum anchorage length and minimum lap length.
Design values of ultimate bond resistance fbd.
 European technical assessment ETA-1 6 / 0 1 4 2 Page 29 sur 29 | 0 7 / 1 1 / 2 0 1 6
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Figure C1: Temperature reduction factor kfi()

45 152

The analytic equation that describe the variation of kfi() with temperature is given by the following
function :
𝑓𝑏𝑚(𝜃)
If 45°C ≤ ≤152°C: 𝑘𝑓𝑖 (𝜃) = 𝑓 ≤ 1.0
𝑏𝑚,𝑟𝑞𝑑,𝑑
If < 45°C: 𝑘𝑓𝑖 (𝜃) = 1.0
If > 152°C: 𝑘𝑓𝑖 (𝜃) = 0.0

With
𝑓𝑏𝑚 (𝜃) = 1178,2. 𝜃 −1.255 𝜃 𝑖𝑛 °𝐶

Injection system Hilti HIT-RE 500 V3

Annex C3
Performance.
Temperature reduction factor kfi(θ).
 Member of

Centre Scientifique et
Technique du www.eota.eu
Bâtiment
84 avenue Jean Jaurès
CHAMPS-SUR-MARNE
F-77447 Marne-la-Vallée Cedex 2
Tél. : (33) 01 64 68 82 82
Fax : (33) 01 60 05 70 37

European Technical ETA-16/014 3

Assessment du 30/11/2016
English translation prepared by CSTB - Original version in French language

General Part

Nom commercial Injection system Hilti HIT-RE 500 V3

Trade name

Famille de produit Cheville à scellement avec tige filetée, fers à béton, douille
Product family taraudée et cheville de traction Hilti HZA pour ancrage dans le
béton fissuré.
Bonded fastener with threaded rods, rebar, internally sleeve
and Hilti tension anchor HZA for use in concrete.

Titulaire Hilti Corporation

Manufacturer Feldkircherstrasse 100
FL-9494 Schaan
Principality of Liechtenstein

Usine de fabrication Hilti Plant

Manufacturing plants

44 pages incluant 41 annexes qui font partie intégrante de

Cette evaluation contient: cette évaluation
This Assessment contains 44 pages including 41 annexes which form an integral part of
this assessment

Base de l‘ETE ETAG 001, Version April 2013, utilisée en tant que EAD
Basis of ETA ETAG 001, Edition April 2013 used as EAD

Cette évaluation remplace: ETE-16/0143 du 28/07/2016

This Assessment replaces ETA-16/0143 dated 28/07/2016
Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and should
be identified as such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full.
However, partial reproduction may be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction
has to be identified as such..
European technical assessment ETA-1 6 / 0 1 4 3 Page 2 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Specific Part

1 Technical description of the product

The Injection system Hilti HIT-RE 500 V3 is a bonded fastener consisting of a foil pack with injection
mortar Hilti HIT-RE 500 V3 and a steel element.
 a threaded rod Hilti HIT-V, Hilti meter rod AM 8.8 or a commercial threaded rod with
washer and hexagon nut in the range of M8 to M30
 a rebar in the range of 8 to 32
 a Hilti Tension Anchor HZA in the range of M12 to M27 or HZA-R in the range of M12 to
M24.
 an internal threaded sleeve HIS-(R)N in the range M8 to M20
The steel element is placed into a drilled hole filled with injection mortar and is anchored via the
bond between metal part, injection mortar and concrete.
The illustration and the description of the product are given in Annexes A.

2 Specification of the intended use

The performances given in Section 3 are only valid if the fastener is used in compliance with the
specifications and conditions given in Annexes B.
The provisions made in this European technical assessment are based on an assumed working
life of the fastener of 50 years. The indications given on the working life cannot be interpreted as a
guarantee given by the producer, but are to be regarded only as a means for choosing the right
products in relation to the expected economically reasonable working life of the works.

3 Performance of the product

3.1 Mechanical resistance and stability (BWR 1)

Essential characteristic Performance
Characteristic resistance for static and quasi static loads,
See Annex C1 to C16
Displacements
Characteristic resistance for seismic performance
See Annex C17 to C20
category C1, Displacements
Characteristic resistance for seismic performance
See Annex C21
category C2, Displacements

3.2 Safety in case of fire (BWR 2)

Essential characteristic Performance
Anchorages satisfy requirements
Reaction to fire
for Class A1
Resistance to fire No performance assessed

3.3 Hygiene, health and the environment (BWR 3)

Regarding dangerous substances contained in this European technical approval, there may be
requirements applicable to the products falling within its scope (e.g. transposed European
legislation and national laws, regulations and administrative provisions).
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3.4 Safety in use (BWR 4)

For Basic requirement Safety in use the same criteria are valid as for Basic Requirement
Mechanical resistance and stability.

3.5 Protection against noise (BWR 5)

Not relevant.

3.6 Energy economy and heat retention (BWR 6)

Not relevant.

3.7 Sustainable use of natural resources (BWR 7)

For the sustainable use of natural resources no performance was determined for this product.

3.8 General aspects relating to fitness for use

Durability and Serviceability are only ensured if the specifications of intended use according to
Annex B1 are kept.

4 Assessment and verification of constancy of performance (AVCP)

According to the Decision 96/582/EC of the European Commission1, as amended, the system of
assessment and verification of constancy of performance (see Annex V to Regulation (EU)
No 305/2011) given in the following table apply.

Product Intended use Level or class System

For fixing and/or supporting to

Metal fasteners
concrete, structural elements
for use in ― 1
(which contributes to the stability of
concrete
the works) or heavy units

5 Technical details necessary for the implementation of the AVCP system

Technical details necessary for the implementation of the Assessment and verification of constancy
of performance (AVCP) system are laid down in the control plan deposited at Centre Scientifique
et Technique du Bâtiment.
The manufacturer shall, on the basis of a contract, involve a notified body approved in the field of
fasteners for issuing the certificate of conformity CE based on the control plan.

The original French version is signed by

Charles Baloche
Technical Director

1
Official Journal of the European Communities L 254 of 08.10.1996
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Installed condition

Figure A1:
Threaded rod, HIT-V-…, AM…8.8 …
Marking of the
embedment depth

d0

h0 = hef tfix
h

Figure A2:
Internally threaded sleeve HIS-(R)N
hs

df

d0

h0 = hef tfix

Figure A3:
Reinforcing bar (rebar)
Marking of the embedment depth

d0

h0 = hef
h

Injection system Hilti HIT-RE 500 V3

Annex A1
Product
Installed condition
 European technical assessment ETA-1 6 / 0 1 4 3 Page 5 sur 44 | 3 0 / 1 1 / 2 0 1 6
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Product description: Injection mortar and steel elements

Injection mortar Hilti HIT-RE 500 V3: epoxy resin system with aggregate
330 ml, 500 ml and 1400 ml

Marking:
HILTI HIT
Product name
Production time and line
Expiry date mm/yyyy

Product name: “Hilti HIT-RE 500 V3”

Static mixer Hilti HIT-RE-M

Steel elements

Threaded rod and HIT-V-...: M8 to M30 washer nut

Hilti meter rod AM 8.8, electroplated zinc coated M8 to M30, 1m to 3m

Commercial standard threaded rod with:

 Materials and mechanical properties according to Table A1.
 Inspection certificate 3.1 according to EN 10204:2004. The document shall be stored.
 Marking of embedment depth.
HIS...
HILTI

Internally threaded sleeve HIS-(R)N: M8 to M20

Hilti Tension Anchor HZA: M12 to M27 and HZA-R: M12 to M24

Reinforcing bar (rebar): 8 to 32

 Materials and mechanical properties according to Table A1.
 Dimensions according to Annex B6

Injection system Hilti HIT-RE 500 V3

Annex A2
Product
Injection mortar / Static mixer / Steel elements.
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Table A1: Materials

Designation Material
Reinforcing bars (rebars)
Rebar
Bars and de-coiled rods class B or C
EN 1992-1-1:2004
with fyk and k according to NDP or NCL of EN 1992-1-1/NA:2013
and AC:2010,
fuk = ftk = k ∙ fyk
Annex C
Metal parts made of zinc coated steel
Strength class 5.8, fuk = 500 N/mm², fyk = 400 N/mm²
Threaded rod,
Elongation at fracture (l0 = 5d) > 8% ductile
HIT-V-5.8(F)
Electroplated zinc coated  5 m, (F) hot dip galvanized  45 m
Strength class 8.8, fuk = 800 N/mm², fyk = 640 N/mm²
Threaded rod,
Elongation at fracture (l0 = 5d) > 12% ductile
HIT-V-8.8(F)
Electroplated zinc coated  5 m, (F) hot dip galvanized  45 m
Strength class 8.8, fuk = 800 N/mm², fyk = 640 N/mm²
Hilti Meter rod, Elongation at fracture (l0 = 5d) > 12% ductile,
AM 8.8
Electroplated zinc coated  5 m
Hilti tension anchor Round steel with threaded part: electroplated zinc coated  5 m
HZA Rebar: Bars class B according to NDP or NCL of EN 1992-1-1/NA:2013
Internally threaded
Electroplated zinc coated  5 m
sleeve HIS-N
Washer Electroplated zinc coated  5 m, hot dip galvanized  45 m
Strength class of nut adapted to strength class of threaded rod.
Nut
Electroplated zinc coated  5 m, hot dip galvanized  45 m
Metal parts made of stainless steel
For ≤ M24: strength class 70, fuk = 700 N/mm², fyk = 450 N/mm²
Threaded rod, For > M24: strength class 50, fuk = 500 N/mm², fyk = 210 N/mm²
HIT-V-R Elongation at fracture (l0 = 5d) > 8% ductile
Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
Round steel with threaded part:
Hilti tension anchor
Stainless steel 1.4404, 1.4362, 1.4571 EN 10088-1:2014
HZA-R
Rebar: Bars class B according to NDP or NCL of EN 1992-1-1/NA:2013
Internally threaded
Stainless steel 1.4401, 1.4571 EN 10088-1:2014
sleeve HIS-RN
Washer Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
Strength class of nut adapted to strength class of threaded rod.
Nut
Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
Metal parts made of high corrosion resistant steel
For ≤ M20: fuk = 800 N/mm², fyk = 640 N/mm²
Threaded rod, For > M20: fuk = 700 N/mm², fyk = 400 N/mm²,
HIT-V-HCR Elongation at fracture (l0 = 5d) > 8% ductile
High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014
Washer High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014
Strength class of nut adapted to strength class of threaded rod.
Nut
High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014

Injection system Hilti HIT-RE 500 V3

Annex A2
Product description
Materials.
 European technical assessment ETA-1 6 / 0 1 4 3 Page 7 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table A2: Materials of Hilti seismic filling set

metal part of zinc coated steel
Filling washer Electroplated zinc coated  5 m
Spherical washer Electroplated zinc coated  5 m
Lock nut Electroplated zinc coated  5 m

Hilti seismic filling set

Injection system Hilti HIT-RE 500 V3

Annex A3
Product description
Materials.
 European technical assessment ETA-1 6 / 0 1 4 3 Page 8 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Specifications of intended use

Anchorages subject to:
 Static and quasi static loading.
 Seismic performance category C1
 Seismic performance category C2 (only threaded rod HIT-V and AM grade 8.8 with hammer drilling and
hammer drilling with Hilti hollow drill bit TE-CD, TE-YD).

Base material:
 Reinforced or unreinforced normal weight concrete according to EN 206:2013.
 Strength classes C20/25 to C50/60 according to EN 206:2013.
 Cracked and non-cracked concrete.
 Flooded holes for non cracked concrete only

Temperature in the base material:

 At installation
-5 °C to +40 °C
 In-service
Temperature range I: -40 °C to +40 °C
(max. long term temperature +24 °C and max. short term temperature +40 °C)
Temperature range II: -40 °C to +70 °C
(max. long term temperature +43 °C and max. short term temperature +70 °C)

Use conditions (Environmental conditions):

 Structures subject to dry internal conditions
(zinc coated steel, stainless steel or high corrosion resistant steel).
 Structures subject to external atmospheric exposure (including industrial and marine environment) and
to permanently damp internal conditions, if no particular aggressive conditions exist
(stainless steel or high corrosion resistant steel).
 Structures subject to external atmospheric exposure and to permanently damp internal conditions, if
other particular aggressive conditions exist
(high corrosion resistant steel).
Note: Particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the
splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme
chemical pollution
(e.g. in desulphurization plants or road tunnels where de-icing products are used).

Design:
 Anchorages are designed under the responsibility of an engineer experienced in anchorages and
concrete work.
 Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored. The
position of the anchor is indicated on the design drawings (e. g. position of the anchor relative to
reinforcement or to supports, etc.).
 Anchorages under static or quasi-static loading are designed in accordance with:
“EOTA Technical Report TR 029, 09/2010”
“CEN/TS 1992-4:2009”
 Anchorages under seismic actions (cracked concrete) are designed in accordance with:
“EOTA Technical Report TR 045, 02/2013”
Anchorages shall be positioned outside of critical regions (e.g. plastic hinges) of the concrete structure.
Fastenings in stand-off installation or with a grout layer under seismic action are not covered in this
European technical assessment (ETA).

Injection system Hilti HIT-RE 500 V3

Annex B1
Intended use
Specifications.
 European technical assessment ETA-1 6 / 0 1 4 3 Page 9 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Installation:
 Use category:
 dry or wet concrete (not in flooded holes): for all drilling techniques
 dry or wet concrete or installation in flooded holes: for hammer drilling only, for non-cracked
concrete only
 Drilling technique:
 hammer drilling,
 hammer drilling with Hilti hollow drill bit TE-CD, TE-YD,
 diamond coring,
 diamond coring with roughening with Hilti roughening tool TE-YRT.
 Overhead installation is admissible.
 Anchor installation carried out by appropriately qualified personnel and under the supervision of the
person responsible for technical matters of the site.

Injection system Hilti HIT-RE 500 V3

Annex B2
Intended use
Specifications.
 European technical assessment ETA-1 6 / 0 1 4 3 Page 10 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table B1: Installation parameters of threaded rod and HIT-V and AM

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30

Diameter of element d1) = dnom2) [mm] 8 10 12 16 20 24 27 30

Nominal diameter of drill bit d0 [mm] 10 12 14 18 22 28 30 35

Threaded rod, HIT-V-...: 60 60 70 80 90 96 108 120

Effective embedment depth and hef = h0 [mm] to to to to to to to to
drill hole depth 160 200 240 320 400 480 540 600

Maximum diameter of clearance

df [mm] 9 12 14 18 22 26 30 33
hole in the fixture 3)

Minimum thickness of concrete hef + 30

hmin [mm] hef + 2d0
member ≥ 100 mm

Maximum torque moment Tmax [Nm] 10 20 40 80 150 200 270 300

Minimum spacing smin [mm] 40 50 60 75 90 115 120 140

Minimum edge distance cmin [mm] 40 45 45 50 55 60 75 80

1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to “CEN/TS 1992-4:2009”.
3) For larger clearance hole see “TR 029 section 1.1”.

HIT-V-…
l
d

Marking:
5.8 - l = HIT-V-5.8 M…x l
5.8F - l = HIT-V-5.8F M…x l
8.8 - l = HIT-V-8.8 M…x l
8.8F - l = HIT-V-8.8F M…x l
R-l = HIT-V-R M ...x l
HCR - l = HIT-V-HCR M ...x l

AM…8.8

Injection system Hilti HIT-RE 500 V3

Annex B3
Intended Use
Installation parameters.
 European technical assessment ETA-1 6 / 0 1 4 3 Page 11 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table B2: Installation parameters of internally threaded sleeve HIS-(R)N

Internally threaded sleeve HIS-(R)N M8 M10 M12 M16 M20

Outer diameter of sleeve d1) = dnom2) [mm] 12,5 16,5 20,5 25,4 27,6
Nominal diameter of drill bit d0 [mm] 14 18 22 28 32
Effective embedment depth
hef = h0 [mm] 90 110 125 170 205
and drill hole depth
Maximum diameter of clearance
df [mm] 9 12 14 18 22
hole in the fixture 3)
Minimum thickness of
hmin [mm] 120 150 170 230 270
concrete member
Maximum torque moment Tmax [Nm] 10 20 40 80 150
Thread engagement length
hs [mm] 8-20 10-25 12-30 16-40 20-50
min-max
Minimum spacing smin [mm] 60 75 90 115 130
Minimum edge distance cmin [mm] 40 45 55 65 90
1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to “CEN/TS 1992-4:2009”.
3)
For larger clearance hole see “TR 029 section 1.1”.

Internally threaded sleeve HIS-(R)N…

hef
HILTI
HIS...
d

Marking:
Identifying mark - HILTI and
embossing “HIS-N” (for zinc coated steel)
embossing “HIS-RN” (for stainless steel)

Injection system Hilti HIT-RE 500 V3

Annex B4
Intended Use
Installation parameters.
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English translation prepared by CSTB

Table B3: Installation parameters of Hilti tension anchor HZA-R

Hilti tension anchor HZA-R M12 M16 M20 M24

Rebar diameter  [mm] 12 16 20 25

170 to 180 to 190 to 200 to
Nominal embedment depth and drill hole depth hnom = h0 [mm]
240 320 400 500
Effective embedment depth (hef = hnom – le) hef [mm] hnom – 100
Length of smooth shaft le [mm] 100
Nominal diameter of drill bit d0 [mm] 16 20 25 32
Maximum diameter of clearance hole in the
df [mm] 14 18 22 26
fixture 1)
Maximum torque moment Tmax [Nm] 40 80 150 200
Minimum thickness of concrete member hmin [mm] hnom + 2·d0
Minimum spacing smin [mm] 65 80 100 130
Minimum edge distance cmin [mm] 45 50 55 60
1) For larger clearance hole see “TR 029 section 1.1”.

Hilti Tension Anchor HZA-R

Marking:
embossing “HZA-R” M .. / tfix

HZA-R M

hef le tfix

hnom

Injection system Hilti HIT-RE 500 V3

Annex B5
Intended Use
Installation parameters.
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English translation prepared by CSTB

Table B4: Installation parameters of Hilti tension anchor HZA

Hilti tension anchor HZA M12 M16 M20 M24 M27

Rebar diameter  [mm] 12 16 20 25 28
Nominal embedment depth and drill
hnom = h0 [mm] 90 to 240 100 to 320 110 to 400 120 to 500 140 to 560
hole depth
Effective embedment depth
hef [mm] hnom – 20
(hef = hnom – le)
Length of smooth shaft le [mm] 20
Nominal diameter of drill bit d0 [mm] 16 20 25 32 35
Maximum diameter of clearance
df [mm] 14 18 22 26 30
hole in the fixture 1)
Maximum torque moment Tmax [Nm] 40 80 150 200 270
Minimum thickness of concrete
hmin [mm] hnom + 2·d0
member
Minimum spacing smin [mm] 65 80 100 130 140

Minimum edge distance cmin [mm] 45 50 55 60 75

1) For larger clearance hole see “TR 029 section 1.1”.

Injection system Hilti HIT-RE 500 V3

Annex B6
Intended Use.
Installation parameters.
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English translation prepared by CSTB

Table B5: Installation parameters of reinforcing bar (rebar)

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Diameter  [mm] 8 10 12 14 16 20 25 28 30 32
60 60 70 75 80 90 100 112 120 128
Effective embedment depth hef =
[mm] to to to to to to to to to to
and drill hole depth h0
160 200 240 280 320 400 500 560 600 640
Nominal diameter of 101) 121) 301)
d0 [mm] 141) 161) 18 20 25 35 37 40
drill bit 121) 141) 321)

Minimum thickness of hef + 30

hmin [mm] hef + 2·d0
concrete member ≥ 100 mm
Minimum spacing smin [mm] 40 50 60 70 80 100 125 140 150 160
Minimum edge distance cmin [mm] 40 45 45 50 50 65 70 75 80 80
1) Each of the two given values can be used.

Reinforcing bar (rebar)

For Rebar bolt

 Minimum value of related rib area fR,min according to EN 1992-1-1:2004+AC:2010.
 Rib height of the bar hrib shall be in the range 0,05· ≤ hrib ≤ 0,07·
(: Nominal diameter of the bar; hrib: Rib height of the bar).

Injection system Hilti HIT-RE 500 V3

Annex B7
Intended Use.
Installation parameters
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English translation prepared by CSTB

Table B6: Minimum curing time1)

Temperature in the base material Maximum working time Minimum curing time
T twork tcure1)
-5 °C to -1 °C 2 hours 168 hours
0 °C to 4 °C 2 hours 48 hours
5 °C to 9 °C 2 hours 24 hours
10 °C to 14 °C 1,5 hours 16 hours
15 °C to 19 °C 1 hours 16 hours
20 °C to 24 °C 30 min 7 hours
25 °C to 29 °C 20 min 6 hours
30 °C to 34 °C 15 min 5 hours
35 °C to 39 °C 12 min 4,5 hours
40 °C 10 min 4 hours
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

Injection system Hilti HIT-RE 500 V3

Annex B8
Intended Use.
Maximum working time and minimum curing time
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English translation prepared by CSTB

Table B7: Parameters of cleaning and setting tools

Installa-
Elements Drill and clean
tion
Threaded Hammer drilling Diamond coring
rod, Hollow drill Roughen-
HIS-(R)N Rebar HZA(-R) Brush Piston plug
HIT-V-… bit TE-CD, ing tool
AM…8.8 TE-YD TE-YRT

Size Name Size Size d0 [mm] d0 [mm] d0 [mm] d0 [mm] HIT-RB HIT-SZ
M8 - 8 - 10 - 10 - 10 -
M10 -  8,  10 - 12 - 12 - 12 12
M12 M8  10,  12 - 14 14 14 - 14 14
- -  12 M12 16 16 16 - 16 16
M16 M10  14 - 18 18 18 18 18 18
- -  16 M16 20 20 20 20 20 20
M20 M12 - - 22 22 22 22 22 22
- -  20 M20 25 25 25 25 25 25
M24 M16 - - 28 28 28 28 28 28
M27 - - - 30 - 30 30 30 30
- M20  25 M24 32 32 32 32 32 32
M30 -  28 M27 35 35 35 35 35 35
- -  30 - 37 - 37 - 37 37
40 - - - 40 40
- -  32 -
- - 42 - 42 42

Cleaning alternatives

Compressed Air Cleaning (CAC):

air nozzle with an orifice opening of
minimum 3,5 mm in diameter.

Automatic Cleaning (AC):

Cleaning is performed during
drilling with Hilti TE-CD and TE-
YD drilling system including
vacuum cleaner.

Injection system Hilti HIT-RE 500 V3

Annex B9
Intended use.
Cleaning and setting tools
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English translation prepared by CSTB

Table B8: Parameters for use of the Hilti roughening tool TE-YRT

Associated components Installation

Roughening tool Wear gauge
Diamond coring Minimum roughening time
TE-YRT RTG…
troughen

d0 [mm]
d0 [mm] size troughen [sec] = hef [mm] / 10
nominal measured
18 17,9 to 18,2 18 18
hef [mm] troughen [sec]
20 19,9 to 20,2 20 20
0 to 100 10
22 21,9 to 22,2 22 22
101 to 200 20
25 24,9 to 25,2 25 25
201 to 300 30
28 27,9 to 28,2 28 28
301 to 400 40
30 29,9 to 30,2 30 30
401 to 500 50
32 31,9 to 32,2 32 32
501 to 600 60
35 34,9 to 35,2 35 35

Hilti roughening tool TE-YRT and wear gauge RTG

TE-YRT

RTG

Injection system Hilti HIT-RE 500 V3

Annex B10
Intended use.
Parameters for use of the Hilti Roughening tool TE-YRT
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English translation prepared by CSTB

Installation instruction
Hole drilling
a) Hammer drilling: For dry or wet concrete and installation in flooded holes (no sea water).

Drill hole to the required embedment depth with a hammer drill set in rotation-hammer
mode using an appropriately sized carbide drill bit.

b) Hammer drilling with Hilti hollow drill bit TE-CD, TE-YD: For dry and wet concrete only.

Drill hole to the required embedment depth with an appropriately sized Hilti TE-CD or
TE-YD hollow drill bit with Hilti vacuum attachment. This drilling system removes the
dust and cleans the drill hole during drilling when used in accordance with the user’s
manual. After drilling is completed, proceed to the “injection preparation” step in the
installation instruction.

c) Diamond coring: For dry and wet concrete only.

Diamond coring is permissible when suitable diamond core drilling machines and the
corresponding core bits are used.

d) Diamond coring with roughening with Hilti roughening tool TE-YRT: For dry and wet concrete only.

Diamond coring is permissible when suitable diamond core drilling machines and the
corresponding core bits are used.

For the use in combination with Hilti roughening tool TE-YRT see parameters in Table
B8.
Before roughening water needs to be removed from the borehole. Check usability of the
roughening tool with the wear gauge RTG.
Roughen the borehole over the whole length to the required hef.

Injection system Hilti HIT-RE 500 V3

Annex B11
Intended use.
Installation instructions
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English translation prepared by CSTB

Drill hole cleaning: Just before setting an anchor, the drill hole must be free of dust and debris.
Inadequate hole cleaning = poor load values.
Compressed Air Cleaning (CAC): For all drill hole diameters d0 and all drill hole depths h0.
Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air flow of
140 m³/h.

Brush 2 times with the specified brush (see Table B7) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Blow again with compressed air 2 times until return air stream is free of noticeable dust.

Injection system Hilti HIT-RE 500 V3

Annex B12
Intended use.
Installation instructions
 European technical assessment ETA-1 6 / 0 1 4 3 Page 20 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Cleaning of hammer drilled flooded holes and diamond cored holes:

For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Brush 2 times with the specified brush (see Table B7) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust and water.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air flow of
140 m³/h.

Brush 2 times with the specified brush size (brush Ø ≥ drill hole Ø, see Table B7) by
inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with extension)
in a twisting motion and removing it.
The brush must produce natural resistance as it enters the drill hole – if not the brush is
too small and must be replaced with the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of noticeable dust
and water.

Injection system Hilti HIT-RE 500 V3

Annex B13
Intended use.
Installation instructions
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English translation prepared by CSTB

Cleaning of diamond cored holes with roughening with Hilti roughening tool TE-YRT:
For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Brush 2 times with the specified brush (see Table B7) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust and water.
For drill hole diameters ≥ 32 mm the compressor has to supply a minimum air flow of
140 m³/h.

Injection system Hilti HIT-RE 500 V3

Annex B14
Intended use.
Installation instructions
 European technical assessment ETA-1 6 / 0 1 4 3 Page 22 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Injection preparation
Tightly attach Hilti mixing nozzle HIT-RE-M to foil pack manifold. Do not modify the
mixing nozzle.
Observe the instruction for use of the dispenser.
Check foil pack holder for proper function. Insert foil pack into foil pack holder and put
holder into dispenser.

The foil pack opens automatically as dispensing is initiated. Depending on the size of
the foil pack an initial amount of adhesive has to be discarded.
Discarded quantities are: 3 strokes for 330 ml foil pack,
4 strokes for 500 ml foil pack,
65 ml for 1400 ml foil pack.

Inject adhesive from the back of the drill hole without forming air voids.

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer with
each trigger pull.
Fill approximately 2/3 of the drill hole to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment length.

After injection is completed, depressurize the dispenser by pressing the release trigger.
This will prevent further adhesive discharge from the mixer.

Overhead installation and/or installation with embedment depth h ef > 250 mm.
For overhead installation the injection is only possible with the aid of extensions and
piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately sized piston
plug (see Table B7). Insert piston plug to back of the hole and inject adhesive. During
injection the piston plug will be naturally extruded out of the drill hole by the adhesive
pressure.
Setting the element
Just before setting an anchor, the drill hole must be free of dust and debris.

Before use, verify that the element is dry and free of oil and other contaminants.
Mark and set element to the required embedment depth before working time twork has
elapsed. The working time twork is given in Table B6.

For overhead installation use piston plugs and fix embedded parts with e.g. wedges.

Loading the anchor: After required curing time tcure (see Table B6) the anchor can be
loaded.
The applied installation torque shall not exceed the values T max given in Tables B1, B2,
B3 and B4.

Injection system Hilti HIT-RE 500 V3

Annex B15
Intended use.
Installation instructions
 European technical assessment ETA-1 6 / 0 1 4 3 Page 23 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Installation with Seismic filling set (HIT-V and AM 8.8)

Injection system Hilti HIT-RE 500 V3

Annex B16
Intended use.
Installation instructions
 European technical assessment ETA-1 6 / 0 1 4 3 Page 24 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C1: Characteristic resistance for threaded rods under tension load in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Installation safety factor

Hammer drilling 21) = inst2) [-] 1,0

Hammer drilling with
21) = inst2) [-] - 1,0
Hilti hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,2 1,4
Diamond coring with roughening
21) = inst2) [-] - 1,0
with Hilti roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure threaded rods

Characteristic resistance NRk,s [kN] As · fuk

Partial safety factor Grade 5.8 Ms,N [-] 1,5
Partial safety factor Grade 8.8 Ms,N [-] 1,5
Partial safety factor HIT-V-R Ms,N [-] 1,87 2,86
Partial safety factor HIT-V-HCR Ms,N [-] 1,5 2,1
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 18 18 17 16 15 15 14 13
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 14 13 13 12 12 11 10 10
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 12 12 12 12 12 11 11 11
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 9,5 9 9 9 9 8,5 8,5 8,5
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 15 15 15 14 13 12 12 11
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 12 11 11 10 10 9,5 9 8,5
Factor acc. to section 6.2.2.3
k82) [-] 10,1
of CEN/TS 1992-4:2009 part 5
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,cr [N/mm2] 6,5 7,5 8 8 8 8 8 8
Temperature range II: 70°C / 43°C Rk,cr [N/mm2] 5,5 6 6 6 6 6 6 6
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5

Injection system Hilti HIT-RE 500 V3

Annex C1
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 25 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C1: continued

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30

Combined pullout and concrete cone failure (continued)

in hammer drilled holes and C30/37 1,04
hammer drilled holes with
Hilti hollow drill bit TE-CD or c C40/50 1,07
Increasing
factors for TE-YD and diamond cored
holes C50/60 1,09
Rk in
concrete in diamond cored holes with
roughening with Hilti c C50/60 - 1,0
roughening tool TE-YRT
Concrete cone failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr2) [-] 7,2
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C2
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 26 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C2: Characteristic resistance for internally threaded sleeve HIS-(R)N under tension load
in concrete

HIS-(R)N M8 M10 M12 M16 M20

Outer diameter of sleeve d1) = dnom2) [mm] 12,5 16,5 20,5 25,4 27,6
Installation safety factor

Hammer drilling 21) = inst2) [-] 1,0

Hammer drilling
21) = inst2) [-] 1,0
with Hilti hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,2 1,4
Diamond coring with roughening
21) = inst2) [-] - 1,0
with Hilti roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure
Characteristic resistance HIS-N with with
NRk,s [kN] 25 46 67 125 116
screw grade 8.8
Partial safety factor Ms,N [-] 1,5
Characteristic resistance HIS-RN with with
NRk,s [kN] 26 41 59 110 166
screw grade 70
Partial safety factor Ms,N [-] 1,87 2,4
Combined pullout and concrete cone failure3)
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 13 13 13 13 13
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 10 10 10 10 10
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 8,5 8,5 9 9 9,5
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 6,5 6,5 6,5 7 7
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 11 11 11 11 11
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 8,5 8,5 8,5 8,5 8,5
Factor acc. to section 6.2.2.3
k83) [-] 10,1
of CEN/TS 1992-4:2009 part 5

Injection system Hilti HIT-RE 500 V3

Annex C3
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 27 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C2: continued

HIS-(R)N M8 M10 M12 M16 M20

Combined pullout and concrete cone failure3) (continued)
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,cr [N/mm2] 8,5 8,5 8,5 8,5 8,5
Temperature range II: 70°C / 43°C Rk,cr [N/mm2] 7 7 7 7 7
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5

in hammer drilled holes and C30/37 1,04

hammer drilled holes with Hilti
Increasing c C40/50 1,07
hollow drill bit TE-CD or TE-YD
factors for and diamond cored holes C50/60 1,09
Rk in
concrete in diamond cored holes with
roughening with Hilti roughening c C50/60 - 1,0
tool TE-YRT
Concrete cone failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.
3) For design according to CEN/TS 1992-1:2009, the characteristic tension load values bond resistance may be

calculated from the characteristic bond resistance for combined pull-out and concrete cone failure according to:
NRk = Rk · (hef · d1 · ).

Injection system Hilti HIT-RE 500 V3

Annex C4
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 28 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C3: Characteristic resistance for Hilti tension anchor HZA / HZA-R under tension load in
concrete

HZA / HZA-R M12 M16 M20 M24 M27

Rebar diameter  [mm] 12 16 20 25 28

Installation safety factor

Hammer drilling 21) = inst2) [-] 1,0

Hammer drilling
21) = inst2) [-] 1,0
with Hilti hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,2 1,4
Diamond coring with roughening
21) = inst2) [-] - 1,0
with Hilti roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure

Characteristic resistance HZA NRk,s [kN] 46 86 135 194 252

Characteristic resistance HZA-R NRk,s [kN] 62 111 173 249 -

Partial safety factor Ms,N [-] 1,4
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 14 14 14 13 13
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 11 10 10 10 9,5
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 9 9 9 9 9,5
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 6,5 6,5 7 7 7
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 12 12 12 11 11
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 9 9 8,5 8,5 8,5
Factor acc. to section 6.2.2.3
k83) [-] 10,1
of CEN/TS 1992-4:2009 part 5

Injection system Hilti HIT-RE 500 V3

Annex C5
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 29 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C3: continued

HZA / HZA-R M12 M16 M20 M24 M27

Rebar diameter  [mm] 12 16 20 25 28

Combined pullout and concrete cone failure (continued)
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,cr [N/mm2] 9,5 9,5 10 10 11
Temperature range II: 70°C / 43°C Rk,cr [N/mm2] 8 8 8 8 8
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5
in hammer drilled holes and C30/37 1,04
hammer drilled holes with
Hilti hollow drill bit TE-CD or c C40/50 1,07
Increasing
TE-YD and diamond cored
factors for Rk C50/60 1,09
holes
in concrete
in diamond cored holes with
roughening with Hilti c C50/60 1,0
roughening tool TE-YRT
Embedment depth for HZA hef [mm] hnom -20
calculation of N0Rk,p acc. eq.
5.2a (TR 029 §5.2.2.4 ) HZA-R hef [mm] hnom -100 -

Concrete cone failure

Embedment depth for calculation of N0Rk,c
hef [mm] hnom
acc. eq. 5.3a (TR 029 §5.2.2.4 )

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr2) [-] 7,2
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C6
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 30 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C4: Characteristic resistance for reinforcing bars (rebars) under tension load in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Installation safety factor
Hammer drilling 21) = inst2) [-] 1,0
Hammer drilling
21) = inst2) [-] - 1,0 -
with Hilti hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,2 1,4
Diamond coring with roughening
21) = inst2) [-] - 1,0 -
with Hilti roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure rebars
Characteristic resistance for rebar B500B
NRk,s [kN] 28 43 62 85 111 173 270 339 388 442
acc. to DIN 488:2009-08 1)
Partial safety factor for rebar B500B acc.
Ms,N [-] 1,4
to DIN 488:2009-08 1)
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 9,5 14 14 14 14 14 13 13 13 13
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 7 11 11 11 10 10 10 9,5 9,5 9,5
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 9 9 9 9 9 9 9 9,5 9,5 9,5
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 6,5 6,5 6,5 6,5 6,5 7 7 7 7 7
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
Temperature range I: 40°C / 24°C Rk,ucr [N/mm2] 8 12 12 12 12 12 11 11 11 11
Temperature range II: 70°C / 43°C Rk,ucr [N/mm2] 5,5 9 9 9 9 8,5 8,5 8,5 8 8
Factor acc. to section 6.2.2.3
k8 [-] 10,1
of CEN/TS 1992-4:2009 part 5
1) Values need to be calculated acc. EOTA Technical Report TR 029, Eq. 3.3a and Eq. 5.1, if rebars do not fulfil the
requirements acc. DIN 488.

Injection system Hilti HIT-RE 500 V3

Annex C7
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 31 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C4: continued

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Combined pullout and concrete cone failure (continued)
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,cr [N/mm2] 4,5 8,5 9,5 9,5 9,5 10 10 11 11 11
Temperature range II: 70°C / 43°C Rk,cr [N/mm2] 4 7 8 8 8 8 8 8 8 8
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5
in hammer drilled holes C30/37 1,04
and hammer drilled
holes with Hilti hollow C40/50 1,07
c
Increasing drill bit TE-CD or TE-YD
factors for Rk and diamond cored C50/60 1,09
in concrete holes
in diamond cored holes
with roughening with Hilti c C50/60 1,0
roughening tool TE-YRT
Concrete cone failure
Combined pullout and concrete cone failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr2) [-] 7,2
Edge distance ccr,N [mm] 1,5  hef
Spacing scr,N [mm] 3,0  hef
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr2) [-] 7,2

1,0  hef
h/hef
h / hef ≥ 2,0
2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

Spacing scr,sp [mm] 2  ccr,sp

1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C8
Performances
Characteristic resistance under tension load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 32 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C5: Characteristic resistance for threaded rods under shear load in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Partial safety factor

Steel failure grade 5.8 Ms,v [-] 1,25

Steel failure grade 8.8 Ms,v [-] 1,25
Steel failure HIT-V-R Ms,v [-] 1,56 2,38
Steel failure HIT-V-HCR Ms,v [-] 1,25 1,75
Steel failure without lever arm for threaded rod, HIT-V
Factor according to section
6.3.2.1 of CEN/TS 1992-4 :2009 k22) [-] 1,0
part 5
Characteristic resistance VRk,s [kN] 0,5 · As · fuk
Steel failure with lever arm for threaded rod, HIT-V

Characteristic resistance M0Rk,s [Nm] 1,2 · W el · fuk

Concrete pry-out failure
Factor in equation (5.7) of TR
029 or acc. to equation (27) of k1) = k32) [-] 2,0
CEN/TS 1992-4 :2009 part 5
Concrete edge failure

See section 5.2.3.4 of TR 029 « Design of bonded anchors »

1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C9
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 33 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C6: Characteristic resistance for for internally threaded sleeve HIS-(R)N under shear load
in concrete

HIS-(R)N M8 M10 M12 M16 M20

Steel failure without lever arm
Factor according to section 6.3.2.1 of
k22) [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance HIS-N
VRk,s [kN] 13 23 34 63 58
screw class 8.8
Partial safety factor Ms,v [-] 1,25
Characteristic resistance HIS-RN
VRk,s [kN] 13 20 30 55 83
screw class 70
Partial safety factor Ms,v [-] 1,56 2,0
Steel failure with lever arm
Characteristic resistance HIS-N
M0Rk,s [Nm] 30 60 105 266 519
screw class 8.8
Partial safety factor Ms,v [-] 1,25
Characteristic resistance HIS-RN
M0Rk,s [Nm] 26 52 92 233 454
screw class 70
Partial safety factor Ms,v [-] 1,56
Concrete pryout failure
Factor in equation (5.7) of TR 029 or
acc. to equation (27) of CEN/TS 1992- k1) = k32) [-] 2,0
4 :2009 part 5
Concrete edge failure see TR 029

See section 5.2.3.4 of TR 029 « Design of bonded anchors »

1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C10
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 34 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C7: Characteristic resistance for Hilti tension anchor HZA / HZA-R under shear load in
concrete

HZA / HZA-R M12 M16 M20 M24 M27

Rebar diameter  [mm] 12 16 20 25 28

Steel failure without lever arm
Factor according to section 6.3.2.1 of
k22) [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance HZA VRk,s [kN] 23 43 67 97 126
Characteristic resistance HZA-R VRk,s [kN] 31 55 86 124 -
Partial safety factor Ms,v [-] 1,5
Steel failure with lever arm

Characteristic resistance HZA M0Rk,s [Nm] 72 183 357 617 915

Characteristic resistance HZA-R M0 Rk,s [Nm] 97 234 458 790 -
Partial safety factor Ms,v [-] 1,5
Concrete pryout failure
Factor in equation (5.7) of TR 029 or acc. to
equation (27) of CEN/TS 1992-4 :2009 part k1) = k32) [-] 2.0
5
Concrete edge failure see TR 029

See section 5.2.3.4 of TR 029 « Design of bonded anchors »

1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C11
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 35 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C8: Characteristic resistance for reinforcing bars (rebars) under shear load in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Steel failure without lever arm
Factor according to section 6.3.2.1 of
k22) [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance for rebar B500B
VRk,s [kN] 14 22 31 42 55 86 135 169 194 221
acc. to DIN 488:2009-08 3)
Partial safety factor for rebar B500B acc.
Ms,v [-] 1,5
to DIN 488:2009-08 3)
Steel failure with lever arm

Characteristic resistance M0Rk,s [Nm] 33 65 112 178 265 518 1012 1422 1749 2123
Partial safety factor Ms,v [-] 1,5
Concrete pryout failure
Factor in equation (5.7) of TR 029 or acc.
to equation (27) of CEN/TS 1992-4 :2009 k1) = k32) [-] 2,0
part 5
Concrete edge failure see TR 029

See section 5.2.3.4 of TR 029 « Design of bonded anchors »

1) Parameter for design according to “EOTA Technical Report TR 029”.
2) Parameter for design according to CEN/TS 1992-4:2009.
3) Values need to be calculated acc. EOTA Technical Report TR 029, Eq. 3.3b, Eq. 3.3c, Eq. 5.5 and Eq. 5.6b, if rebars

do not fulfil the requirements acc. DIN 488.

Injection system Hilti HIT-RE 500 V3

Annex C12
Performances
Characteristic resistance under shear load in concrete
Design according to “EOTA Technical Report TR 029, 09/2010” or “CEN/TS 1992-4:2009”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 36 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C9: Displacements for threaded rod under tension load

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,04 0,05 0,05 0,06 0,06 0,07 0,08 0,08
Displacement N [mm/(N/mm²)] 0,10 0,11 0,12 0,13 0,15 0,17 0,18 0,19
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,05 0,05 0,06 0,07 0,07 0,08 0,09 0,10
Displacement N [mm/(N/mm²)] 0,12 0,13 0,14 0,16 0,18 0,20 0,21 0,23
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,02 0,03 0,05 0,08 0,10 0,13 0,15 0,18
Displacement N [mm/(N/mm²)] 0,12 0,19 0,14 0,19 0,16 0,16 0,15 0,18
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,02 0,04 0,06 0,09 0,12 0,16 0,18 0,21
Displacement N [mm/(N/mm²)] 0,15 0,23 0,17 0,23 0,19 0,19 0,18 0,21

Table C10: Displacements for threaded rod under shear load

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30

Displacement V0 [mm/kN] 0,06 0,06 0,05 0,04 0,04 0,03 0,03 0,03
Displacement V [mm/kN] 0,09 0,08 0,08 0,06 0,06 0,05 0,05 0,05

Injection system Hilti HIT-RE 500 V3

Annex C13
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 4 3 Page 37 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C11: Displacements for HIS-N under tension load

HIS-(R)N M8 M10 M12 M16 M20

Non-cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,05 0,06 0,06 0,07 0,08
Displacement N [mm/(N/mm²)] 0,12 0,13 0,15 0,17 0,18
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,06 0,07 0,07 0,08 0,09
Displacement N [mm/(N/mm²)] 0,14 0,16 0,18 0,20 0,21
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,05 0,08 0,10 0,13 0,15
Displacement N [mm/(N/mm²)] 0,14 0,19 0,16 0,16 0,15
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,06 0,09 0,12 0,16 0,18
Displacement N [mm/(N/mm²)] 0,17 0,23 0,19 0,19 0,18

Table C12: Displacements for HIS-N under shear load

HIS-(R)N M8 M10 M12 M16 M20

Displacement V0 [mm/kN] 0,06 0,06 0,05 0,04 0,04

Displacement V [mm/kN] 0,09 0,08 0,08 0,06 0,06

Injection system Hilti HIT-RE 500 V3

Annex C14
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 4 3 Page 38 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C13: Displacements for Hilti tension anchor HZA / HZA-R under tension load

HZA / HZA-R M12 M16 M20 M24 M27

Non-cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,05 0,06 0,06 0,07 0,08
Displacement N [mm/(N/mm²)] 0,12 0,13 0,15 0,17 0,18
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,06 0,07 0,07 0,08 0,09
Displacement N [mm/(N/mm²)] 0,14 0,16 0,18 0,20 0,21
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,05 0,08 0,10 0,13 0,15
Displacement N [mm/(N/mm²)] 0,14 0,19 0,16 0,16 0,15
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,06 0,09 0,12 0,16 0,18
Displacement N [mm/(N/mm²)] 0,17 0,23 0,19 0,19 0,18

Table C14: Displacements for Hilti tension anchor HZA / HZA-R under shear load

HZA / HZA-R M12 M16 M20 M24 M27

Displacement V0 [mm/kN] 0,05 0,04 0,04 0,03 0,03
Displacement V [mm/kN] 0,08 0,06 0,06 0,05 0,05

Injection system Hilti HIT-RE 500 V3

Annex C15
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 4 3 Page 39 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C15: Displacements for rebar under tension load

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Non-cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,05 0,05 0,05 0,06 0,06 0,07 0,07 0,08 0,08 0,08
Displacement N [mm/(N/mm²)] 0,11 0,11 0,00 0,13 0,15 0,17 0,18 0,19 0,19 0,20
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,05 0,05 0,06 0,07 0,07 0,09 0,09 0,09 0,10 0,10
Displacement N [mm/(N/mm²)] 0,13 0,13 0,00 0,16 0,18 0,20 0,21 0,22 0,23 0,24
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,03 0,03 0,06 0,08 0,10 0,14 0,15 0,16 0,18 0,19
Displacement N [mm/(N/mm²)] 0,19 0,19 0,06 0,19 0,16 0,16 0,15 0,16 0,18 0,19
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,04 0,04 0,07 0,09 0,12 0,17 0,17 0,19 0,21 0,22
Displacement N [mm/(N/mm²)] 0,23 0,23 0,07 0,23 0,19 0,19 0,18 0,19 0,21 0,22

Table C16: Displacements for rebar under shear load

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Displacement V0 [mm/kN] 0,05 0,05 0,05 0,04 0,04 0,04 0,03 0,03 0,03 0,03
Displacement V [mm/kN] 0,08 0,08 0,07 0,06 0,06 0,05 0,05 0,05 0,04 0,04

Injection system Hilti HIT-RE 500 V3

Annex C16
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 4 3 Page 40 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Seismic design shall be carried out according TR 045 “Design of Metal Anchors Under
Seismic Action”

Table C17: Characteristic resistance for threaded rods under tension loads for seismic category
C1 in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Steel failure threaded rods

Characteristic resistance NRk,s,seis [kN] As · fuk

Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,seis [N/mm2] 6,0 7,0 7,9 7,9 8,0 8,2 8,3 8,1
Temperature range II: 70°C / 43°C Rk,seis [N/mm2] 4,8 5,7 6,4 6,4 6,5 6,6 6,4 6,1

Table C18: Characteristic resistance for threaded rods under shear loads for seismic category C1
in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Steel failure without lever arm
Characteristic resistance HIT-V, AM…8.8 VRk,s,seis [kN] 0,5 · As · fuk
Characteristic resistance Commercial
VRk,s,seis [kN] 0,35 · As · fuk
standard threaded rod

Table C19: Displacement for threaded rods under tension loads for seismic category C1 in
concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Displacement1) N,seis [mm] 2,7 3,0 3,3 3,9 4,5 5,1 5,6 6,0
1) Maximum displacement during cycling (seismic event).

Table C20: Displacement for threaded rods under shear loads for seismic category C1 in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Displacement1) V,seis [mm] 3,2 3,5 3,8 4,4 5,0 5,6 6,1 6,5
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C17
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to “EOTA Technical Report TR 045, 02/2013”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 41 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C21: Characteristic resistance for internally threaded sleeve HIS-(R)N under tension load
for seismic category C1 in concrete

HIS-(R)N M8 M10 M12 M16 M20

Steel failure
Characteristic resistance HIS-N with with
NRk,s,seis [kN] 25 46 67 125 116
screw grade 8.8
Characteristic resistance HIS-RN with with
NRk,s,seis [kN] 26 41 59 110 166
screw grade 70
Partial safety factor HIS-N with with screw
Ms,N,seis [-] 1,5
grade 8.8
Partial safety factor HIS-RN with with screw
Ms,N,seis [-] 1,87 2,4
grade 70
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,seis [N/mm2] 8,0 8,0 8,0 8,5 8,5
Temperature range II: 70°C / 43°C Rk,seis [N/mm2] 6,5 6,5 6,5 7,0 7,0

Table C22: Characteristic resistance for internally threaded sleeve HIS-(R)N under shear load for
seismic category C1 in concrete

HIS-(R)N M8 M10 M12 M16 M20

Steel failure without lever arm
Characteristic resistance HIS-N with with
VRk,s,seis [kN] 9 16 27 41 39
screw grade 8.8
Characteristic resistance HIS-RN with with
VRk,s,seis [kN] 9 14 21 39 58
screw grade 70

Table C23: Displacement for internally threaded sleeve HIS-(R)N under tension loads for seismic
category C1 in concrete

HIS-(R)N M8 M10 M12 M16 M20

Displacement1) N,seis [mm] 3,4 4,0 4,6 5,3 5,6
1) Maximum displacement during cycling (seismic event).

Table C24: Displacement for internally threaded sleeve HIS-(R)N under shear loads for seismic
category C1 in concrete

HIS-(R)N M8 M10 M12 M16 M20

Displacement1) V,seis [mm] 3,9 4,5 5,1 5,8 6,1
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C18
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to “EOTA Technical Report TR 045, 02/2013”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 42 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C25: Characteristic resistance for Hilti tension anchor HZA / HZA-R under tension load for
seismic category C1 in concrete
HZA / HZA-R M12 M16 M20 M24 M27
Steel failure
Characteristic resistance HZA NRk,s,seis [kN] 46 86 135 194 252
Characteristic resistance HZA-R NRk,s,seis [kN] 62 111 173 249 -
Partial safety factor Ms,N,seis [-] 1,4
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,seis [N/mm2] 9,0 9,5 9,5 10,0 11,0
Temperature range II: 70°C / 43°C Rk,seis [N/mm2] 7,5 7,5 8,0 8,0 8,0

Table C26: Characteristic resistance for Hilti tension anchor HZA / HZA-R under shear load for
seismic category C1 in concrete
HZA / HZA-R M12 M16 M20 M24 M27
Steel failure without lever arm
Characteristic resistance HZA VRk,s,seis [kN] 23 43 67 97 126
Characteristic resistance HZA-R VRk,s,seis [kN] 31 55 86 124 -

Table C27: Displacement for Hilti tension anchor HZA / HZA-R under tension loads for seismic
category C1 in concrete

HZA / HZA-R M12 M16 M20 M24 M27

Displacement1) N,seis [mm] 3,3 3,9 4,5 5,3 5,7
1) Maximum displacement during cycling (seismic event).

Table C28: Displacement for Hilti tension anchor HZA / HZA-R under shear loads for seismic
category C1 in concrete

HZA / HZA-R M12 M16 M20 M24 M27

Displacement1) V,seis [mm] 3,8 4,4 5,0 5,8 6,2
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C19
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to “EOTA Technical Report TR 045, 02/2013”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 43 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C29: Characteristic resistance for reinforcing bars (rebars) under tension load for seismic
category C1 in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Steel failure rebars
Characteristic resistance for rebar B500B
NRk,seis [kN] - 43 62 85 111 173 270 339 388 442
acc. to DIN 488:2009-08 1)
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / 24°C Rk,seis [N/mm2] - 8,0 9,0 9,0 9,5 9,5 10,0 11,0 11,0 11,0
Temperature range II: 70°C / 43°C Rk,seis [N/mm2] - 6,5 7,5 7,0 7,5 8,0 8,0 8,0 8,0 8,0
1) Values need to be calculated acc. EOTA Technical Report TR 029, Eq. 5.1, if rebars do not fulfil the requirements
acc. DIN 488.

Table C30: Characteristic resistance for reinforcing bars (rebars) under shear loads for seismic
category C1 in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Steel failure without lever arm
Characteristic resistance for rebar B500B
VRk,seis [kN] - 15 22 29 39 60 95 118 135 155
acc. to DIN 488:2009-08 1)
1) Values need to be calculated acc. EOTA Technical Report TR 029, Eq. 5.5 with V Rk,seis = 0,7 ∙ VRk,s, if rebars do not
fulfil the requirements acc. DIN 488.

Table C31: Displacement for reinforcing bars (rebars) under tension loads for seismic category
C1 in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Displacement1) N,seis [mm] - 3,0 3,3 3,6 3,9 4,5 5,3 5,7 6,0 6,3
1) Maximum displacement during cycling (seismic event).

Table C32: Displacement for reinforcing bars (rebars) under shear loads for seismic category C1
in concrete

Reinforcing bar (rebar) 8 10 12 14 16 20 25 28 30 32
Displacement1) V,seis [mm] - 3,5 3,8 4,1 4,4 5,0 5,8 6,2 6,5 6,8
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C20
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to “EOTA Technical Report TR 045, 02/2013”
 European technical assessment ETA-1 6 / 0 1 4 3 Page 44 sur 44 | 3 0 / 1 1 / 2 0 1 6
English translation prepared by CSTB

Table C33: Characteristic resistance for threaded rod under tension load for seismic category C2
in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Steel failure threaded rods
Characteristic resistance NRk,s,seis [kN] As · fuk
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
Temperature range I: 40°C / 24°C Rk,seis [N/mm2] - - - 5,5 5,4 5,1 - -
Temperature range II: 70°C / 43°C Rk,seis [N/mm2] - - - 4,1 4,1 3,9 - -

Table C34: Characteristic resistance for threaded rods under shear loads for seismic category C2
in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30

Steel failure without lever arm, using Hilti seismic filling set
Characteristic resistance HIT-V 8.8 / AM 8.8 VRk,s,seis [kN] - - - 46 77 103 - -
Steel failure without lever arm, without using Hilti seismic filling set
Characteristic resistance HIT-V 8.8 / AM 8.8 VRk,s,seis [kN] - - - 40 71 90 - -
Characteristic resistance Commercial
VRk,s,seis [kN] - - - 28 50 63 - -
standard threaded rod

Table C35: Displacement for threaded rods under tension loads for seismic category C2 in
concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Displacement DLS N,seis(DLS) [mm] - - - 0,5 0,5 0,4 - -
Displacement ULS N,seis(ULS) [mm] - - - 1,2 0,9 0,8 - -

Table C36: Displacement for threaded rods under shear loads for seismic category C2 in concrete

Threaded rod, HIT-V-…, AM…8.8 M8 M10 M12 M16 M20 M24 M27 M30
Installation with seismic filling set
Displacement DLS, HIT-V 8.8 / AM 8.8 V,seis(DLS) [mm] - - - 1,2 1,4 1,1 - -
Displacement ULS, HIT-V 8.8 / AM 8.8 V,seis(ULS) [mm] - - - 3,2 3,7 1,1 - -
Installation without seismic filling set
Displacement ULS, HIT-V 8.8 / AM 8.8 V,seis(DLS) [mm] - - - 3,2 2,5 2,6 - -
Displacement ULS, HIT-V 8.8 / AM 8.8 V,seis(ULS) [mm] - - - 9,2 7,1 10,2 - -

Injection system Hilti HIT-RE 500 V3

Annex C21
Performances
Characteristic values for seismic performance category C2 and displacements
Design according to “EOTA Technical Report TR 045, 02/2013”
 Member of

Centre Scientifique et
Technique du www.eota.eu
Bâtiment
84 avenue Jean Jaurès
CHAMPS-SUR-MARNE
F-77447 Marne-la-Vallée Cedex 2
Tél. : (33) 01 64 68 82 82
Fax : (33) 01 60 05 70 37

European Technical ETA-16/018 0

Assessment du 04/10/2016
English translation prepared by CSTB - Original version in French language

General Part

Nom commercial Injection system Hilti HIT-RE 500 V3

Trade name

Famille de produit Cheville à scellement avec tige filetée fractionnelle et douille

Product family taraudée fractionnelle pour ancrage dans le béton fissuré.
Bonded fastener with fractional threaded rods and fractional
internally threaded sleeve for use in concrete.

Titulaire Hilti Corporation

Manufacturer Feldkircherstrasse 100
FL-9494 Schaan
Principality of Liechtenstein

Usine de fabrication Hilti Plant

Manufacturing plants

31 pages incluant 28 annexes qui font partie intégrante de

Cette evaluation contient: cette évaluation
This Assessment contains 31 pages including 28 annexes which form an integral part of
this assessment

Base de l‘ETE ETAG 001, Version April 2013, utilisée en tant que EAD
Basis of ETA ETAG 001, Edition April 2013 used as EAD

Cette évaluation remplace:

This Assessment replaces
Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and should be identified as
such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may
be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction has to be identified as such..
European technical assessment ETA-1 6 / 0 1 8 0 Page 2 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Specific Part

1 Technical description of the product

The Injection system Hilti HIT-RE 500 V3 is a bonded fastener consisting of a foil pack with injection
mortar Hilti HIT-RE 500 V3 and a steel element.
 a threaded rod Hilti HAS- or HIT-V or a commercial threaded rod with washer and
hexagon nut in the range of 3/8 in. to 1 1/4 in.
 an internally threaded sleeve HIS-(R)N in the range 3/8 in. to 3/4 in.
The steel element is placed into a drilled hole filled with injection mortar and is anchored via the
bond between metal part, injection mortar and concrete.
The illustration and the description of the product are given in Annexes A.

2 Specification of the intended use

The performances given in Section 3 are only valid if the fastener is used in compliance with the
specifications and conditions given in Annexes B.
The provisions made in this European technical assessment are based on an assumed working
life of the fastener of 50 years. The indications given on the working life cannot be interpreted as a
guarantee given by the producer, but are to be regarded only as a means for choosing the right
products in relation to the expected economically reasonable working life of the works.

3 Performance of the product

3.1 Mechanical resistance and stability (BWR 1)

Essential characteristic Performance
Characteristic resistance for static and quasi static loads,
See Annex C1 to C9
Displacements
Characteristic resistance for seismic performance
See Annex C10 to C12
category C1, Displacements

3.2 Safety in case of fire (BWR 2)

Essential characteristic Performance
Anchorages satisfy requirements
Reaction to fire
for Class A1
Resistance to fire No performance assessed

3.3 Hygiene, health and the environment (BWR 3)

Regarding dangerous substances contained in this European technical approval, there may be
requirements applicable to the products falling within its scope (e.g. transposed European
legislation and national laws, regulations and administrative provisions). In order to meet the
provisions of the Construction Products Directive, these requirements need also to be complied
with, when and where they apply.

3.4 Safety in use (BWR 4)

For Basic requirement Safety in use the same criteria are valid as for Basic Requirement
Mechanical resistance and stability.
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English translation prepared by CSTB

3.5 Protection against noise (BWR 5)

Not relevant.

3.6 Energy economy and heat retention (BWR 6)

Not relevant.

3.7 Sustainable use of natural resources (BWR 7)

For the sustainable use of natural resources no performance was determined for this product.

3.8 General aspects relating to fitness for use

Durability and Serviceability are only ensured if the specifications of intended use according to
Annex B1 are kept.

4 Assessment and verification of constancy of performance (AVCP)

According to the Decision 96/582/EC of the European Commission1, as amended, the system of
assessment and verification of constancy of performance (see Annex V to Regulation (EU)
No 305/2011) given in the following table apply.

Product Intended use Level or class System

For fixing and/or supporting to

Metal fasteners
concrete, structural elements
for use in ― 1
(which contributes to the stability of
concrete
the works) or heavy units

5 Technical details necessary for the implementation of the AVCP system

Technical details necessary for the implementation of the Assessment and verification of constancy
of performance (AVCP) system are laid down in the control plan deposited at Centre Scientifique
et Technique du Bâtiment.
The manufacturer shall, on the basis of a contract, involve a notified body approved in the field of
fasteners for issuing the certificate of conformity CE based on the control plan.

The original French version is signed by

Charles Baloche
Technical Director

1
Official Journal of the European Communities L 254 of 08.10.1996
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English translation prepared by CSTB

Installed condition

Figure A1:
Threaded rod, HAS-… and HIT-V-…
Marking of the
embedment depth

d0

h0 = hef tfix
h

Figure A2:
Internally threaded sleeve HIS-(R)N
hs

df

d0

h0 = hef tfix

Injection system Hilti HIT-RE 500 V3

Annex A1
Product
Installed condition
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English translation prepared by CSTB

Product description: Injection mortar and steel elements

Injection mortar Hilti HIT-RE 500 V3: epoxy resin system with aggregate
330 ml, 500 ml and 1400 ml

Marking:
HILTI HIT
Product name
Production time and line
Expiry date mm/yyyy

Product name: “Hilti HIT-RE 500 V3”

Static mixer Hilti HIT-RE-M

Steel elements

HAS-... 3/8 inch (9,5 mm) to 1 1/4 inch (31,8 mm) washer nut

Threaded rod and HIT-V-...: 3/8 in. (9,5 mm) to 1 1/4 in. (31,8 mm)washer nut

Commercial standard threaded rod with:

 Materials and mechanical properties according to Table A1.
 Inspection certificate 3.1 according to EN 10204:2004. The document shall be stored.
 Marking of embedment depth.
 Continuously threaded rods (all-thread) with characteristics comparable to ANSI B1.1 UNC coarse
thread series.
HIS...
HILTI

Internally threaded sleeve HIS-(R)N: 3/8 in. (9,5 mm) to 3/4 in. (19,1 mm)

Injection system Hilti HIT-RE 500 V3

Annex A2
Product
Injection mortar / Static mixer / Steel elements.
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Table A1: Materials

Designation Material
Metal parts made of zinc coated steel
Strength class 5.8, fuk = 500 N/mm² (72 500 psi), fyk = 400 N/mm² (37 500 psi)
Threaded rod,
Elongation at fracture (l0 = 5d) > 8% ductile
HAS-E
Electroplated zinc coated  5 m
ASTM A 307 Grade A, fuk = 414 N/mm² (60 000 psi), fyk = 259 N/mm² (37 500 psi)
Threaded rod,
Elongation at fracture (l0 = 5d) > 8% ductile
HIT-V
Electroplated zinc coated  5 m
ASTM A 193 Grade B7, fuk = 862 N/mm² (125 000 psi), fyk = 724 N/mm² (105 000
Threaded rod, psi)
HAS-E-B Elongation at fracture (l0 = 5d) > 8% ductile
Electroplated zinc coated  5 m
Internally threaded
Electroplated zinc coated  5 m
sleeve HIS-N
Washer Electroplated zinc coated  5 m
Strength class of nut adapted to strength class of threaded rod.
Nut
Electroplated zinc coated  5 m
Metal parts made of stainless steel 304
Size 3/8 in. to 5/8 in.:
ASTM F 593 CW1, fuk = 690 N/mm² (100 000 psi), fyk = 448 N/mm² (65 000 psi)
Threaded rod,
Size 3/4 in. to 1 1/4 in.:
HAS-R 304
ASTM F 593 CW2, fuk = 586 N/mm² (85 000 psi), fyk = 310 N/mm² (45 000 psi)
Elongation at fracture (l0 = 5d) > 8% ductile
Washer ASTM A 240 and ANSI B18.22.1 Type A Plain
Strength class of nut adapted to strength class of threaded rod.
Nut
ASTM F 594, Alloy group 1,2 or 3
Metal parts made of stainless steel 316
Size 3/8 in. to 5/8 in.:
ASTM F 593 CW1, fuk = 690 N/mm² (100 000 psi), fyk = 448 N/mm² (65 000 psi)
Threaded rod,
Size 3/4 in. to 1 1/4 in.:
HAS-R 316
ASTM F 593 CW2, fuk = 586 N/mm² (85 000 psi), fyk = 310 N/mm² (45 000 psi)
Elongation at fracture (l0 = 5d) > 8% ductile
Internally threaded
Stainless steel 1.4401, 1.4571 EN 10088-1:2014
sleeve HIS-RN
Washer High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014
Strength class of nut adapted to strength class of threaded rod.
Nut
High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014

Injection system Hilti HIT-RE 500 V3

Annex A3
Product description
Materials.
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Specifications of intended use

Anchorages subject to:
 Static and quasi static loading.
 Seismic performance category C1.

Base material:
 Reinforced or unreinforced normal weight concrete according to EN 206:2013.
 Strength classes C20/25 to C50/60 according to EN 206:2013.
 Cracked and non-cracked concrete.
 Flooded holes for non cracked concrete only.

Temperature in the base material:

 At installation
-5 °C to +40 °C
 In-service
Temperature range I: -40 °C to +40 °C
(max. long term temperature +24 °C and max. short term temperature +40 °C)
Temperature range II: -40 °C to +70 °C
(max. long term temperature +43 °C and max. short term temperature +70 °C)

Use conditions (Environmental conditions):

 Structures subject to dry internal conditions
(zinc coated steel, stainless steel 304 or 316).
 Structures subject to external atmospheric exposure (including industrial and marine environment) and
to permanently damp internal conditions, if no particular aggressive conditions exist
(stainless steel 316).
Note: Particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the
splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme
chemical pollution
(e.g. in desulphurization plants or road tunnels where de-icing products are used).

Design:
 Anchorages are designed under the responsibility of an engineer experienced in anchorages and
concrete work.
 Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored. The
position of the anchor is indicated on the design drawings (e. g. position of the anchor relative to
reinforcement or to supports, etc.).
 Anchorages under static or quasi-static loading are designed in accordance with:
EOTA Technical Report TR 029, 09/2010
CEN/TS 1992-4:2009
 Anchorages under seismic actions (cracked concrete) are designed in accordance with:
EOTA Technical Report TR 045, 02/2013
Anchorages shall be positioned outside of critical regions (e.g. plastic hinges) of the concrete structure.
Fastenings in stand-off installation or with a grout layer under seismic action are not covered in this
European technical assessment (ETA).

Injection system Hilti HIT-RE 500 V3

Annex B1
Intended use
Specifications.
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Installation:
 Use category:
 dry or wet concrete (not in flooded holes): for all drilling techniques
 dry or wet concrete or installation in flooded holes: for hammer drilling only, for non-cracked
concrete only
 Drilling technique:
 hammer drilling,
 hammer drilling with Hilti hollow drill bit TE-CD, TE-YD,
 diamond coring,
 diamond coring with roughening with Hilti roughening tool TE-YRT.
 Overhead installation is admissible.
 Anchor installation carried out by appropriately qualified personnel and under the supervision of the
person responsible for technical matters of the site.

Injection system Hilti HIT-RE 500 V3

Annex B2
Intended use
Specifications.
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Table B1: Installation parameters of threaded rod, HAS-… and HIT-V-…

Threaded rod, HAS-…, HIT-V-… size [in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4
Diameter of element d1) = dnom2) [mm] 9,5 12,7 15,9 19,1 22,2 25,4 31,8
[mm2] 50 92 146 216 298 391 625
Effective cross sectional area As4)
([in.2]) (0,0775) (0,1419) (0,2260) (0,3345) (0,4617) (0,6057) (0,9691)
[in.] 7/16 9/16 3/4 7/8 1 1 1/8 1 3/8
Nominal diameter of drill bit d0
([mm]) (11,1) (14,3) (19,1) (22,2) (25,4) (28,6) (34,9)
60 to 70 to 79 to 89 to 89 to 102 to 127 to
[mm]
Threaded rod, HAS-…, HIT-V-...: 191 254 318 381 445 508 635
Effective embedment depth and hef = h0
drill hole depth (2 3/8 to (2 3/4 to (3 1/8 to (3 1/2 to (3 1/2 to (4 to (5 to
([in.])
7 1/2) 10) 12 1/2) 15) 17 1/2) 20) 25)
Maximum diameter of clearance [in.] 7/16 9/16 11/16 13/16 15/16 1 1/8 1 3/8
df
hole in the fixture 3) ([mm]) (11,1) (14,3) (17,5) (20,6) (23,8) (28,6) (34,9)
hef + 30
[mm]
≥ 100 mm
Minimum thickness of concrete
hmin hef + 2d0
member
(hef + 1 1/4)
([in.])
(≥ 4 in.)
[Nm] 20 41 81 136 169 203 271
Maximum torque moment Tmax
([ft-lb]) (15) (30) (60) (100) (125) (150) (200)
[mm] 45 60 80 90 105 115 140
Minimum spacing smin
([in.]) (1 ¾) (2 ¼) (3) (3 ½) (4) (4 ½) (5 ½)
[mm] 45 45 50 55 60 70 80
Minimum edge distance cmin
([in.]) (1 ¾) (1 ¾) (2) (2 ⅛) (2 ¼) (2 ¾) (3 ⅛)
1)
Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.
3) For larger clearance hole see TR 029 section 1.1.
4) Effectice cross sectional area for calculation of characteristic steel resistance
d

Marking:
embossing “E” HAS-E, element length [in]
embossing “B” HAS-E-B, element length [in]
embossing “R1” HAS-R 304, element length [in]
embossing “R2” HAS-R 316, element length [in]

E B R1 R2
6 1/2 6 1/2 6 1/2 6 1/2

Injection system Hilti HIT-RE 500 V3

Annex B3
Intended use
Installation parameters.
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HIT-V-…

l
d

Marking: V
embossing “V” HIT-V, element length [in] 6 1/2

Injection system Hilti HIT-RE 500 V3

Annex B4
Intended use
Installation parameters.
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Table B2: Installation parameters of internally threaded sleeve HIS-(R)N

Internally threaded sleeve [in.] 3/8 1/2 5/8 3/4

size
HIS-(R)N ([mm]) (9,5) (12,7) (15,9) (19,1)
[mm] 16,5 20,5 25,4 27,6
Outer diameter of sleeve d1) = dnom2)
([in.]) (0,65) (0,81) (1) (1,09)
[in.] 11/16 7/8 1 1/8 1
Nominal diameter of drill bit d0
([mm]) (17,5) (22,2) (28,6) (31,8)
Effective embedment depth [mm] 110 125 170 205
hef = h0
and drill hole depth ([in.]) (4 3/8) (5) (6 3/4) (8 1/8)
Maximum diameter of clearance [in.] 7/16 9/16 11/16 13/16
df
hole in the fixture 3) ([mm]) (11,1) (14,3) (17,5) (20,6)
Minimum thickness of [mm] 150 170 230 270
hmin
concrete member ([in.]) (5,9) (6,7) (9,1) (10,6)
[Nm] 20 41 81 136
Maximum torque moment Tmax
([ft-lb]) (15) (30) (60) (100)
Thread engagement length [mm] 10 to 25 12 to 30 16 to 40 20 to 50
hs
min to max ([in.]) (3/8 to 15/16) (1/2 to 1 3/16) (5/8 to 1 1/2) (6/8 to 1 7/8)
[mm] 70 90 115 130
Minimum spacing smin
([in.]) (2 3/4) (3 1/2) (4 1/2) (5)
[mm] 45 55 65 90
Minimum edge distance cmin
([in.]) (1 3/4) (2 1/8) (2 1/2) (3 1/2)
1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.
3) For larger clearance hole see TR 029 section 1.1.

Internally threaded sleeve HIS-(R)N…

hef
HILTI
HIS...
d

Marking:
Identifying mark - HILTI and
embossing “HIS-N” (for zinc coated steel)
embossing “HIS-RN” (for stainless steel)

Injection system Hilti HIT-RE 500 V3

Annex B5
Intended use
Installation parameters.
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Table B3: Maximum working time and minimum curing time1)

Temperature in the base material Maximum working time Minimum curing time
T twork tcure1)
-5 °C to -1 °C 2 hours 168 hours
0 °C to 4 °C 2 hours 48 hours
5 °C to 9 °C 2 hours 24 hours
10 °C to 14 °C 1,5 hours 16 hours
15 °C to 19 °C 1 hours 16 hours
20 °C to 24 °C 30 min 7 hours
25 °C to 29 °C 20 min 6 hours
30 °C to 34 °C 15 min 5 hours
35 °C to 39 °C 12 min 4,5 hours
40 °C 10 min 4 hours
1) The curing time data are valid for dry base material only.
In wet base material the curing times must be doubled.

Injection system Hilti HIT-RE 500 V3

Annex B6
Intended use
Maximum working time and minimum curing time
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Table B4: Parameters of cleaning and setting tools

Elements Drill and clean Installation

Hammer drilling Diamond coring
Threaded rod,
HAS-…, HIS-(R)N Hollow drill bit Roughening Brush Piston plug
HIT-V-… TE-CD, tool
TE-YD TE-YRT

Size [in.] Name [in.] d0 [in.] d0 [in.] d0 [in.] d0 [in.]

HIT-RB HIT-SZ
([mm]) ([mm]) ([mm]) ([mm]) ([mm]) ([mm])
3/8 7/16 7/16
- - - 7/16 7/16
(9,5) (11,1) (11,1)
1/2 9/16 9/16 9/16
- - 9/16 9/16
(12,7) (14,3) (14,3) (14,3)
3/8 11/16 11/16
- - - 11/16 11/16
(9,5) (17,5) (17,5)
5/8 3/4 3/4 3/4
3/4 3/4 3/4
(15,9) (19,1) (19,1) (19,1)
3/4 1/2 7/8 7/8 7/8
7/8 7/8 7/8
(19,1) (12,7) (22,2) (22,2) (22,2)
7/8 1 1 1
1 1 1
(22,2) (25,4) (25,4) (25,4)
1 5/8 1 1/8 1 1/8 1 1/8
1 1/8 1 1/8 1 1/8
(25,4) (15,9) (28,6) (28,6) (28,6)
3/4 1 1/4 1 1/4
- - - 1 1/4 1 1/4
(19,1) (31,8) (31,8)
1 1/4 1 3/8 1 3/8
- 1 3/8 1 3/8 1 3/8
(31,8) (34,9) (34,9)

Cleaning alternatives

Compressed Air Cleaning (CAC):

air nozzle with an orifice opening of
minimum 1/7 in. (3,5 mm) in
diameter.

Automatic Cleaning (AC):

Cleaning is performed during
drilling with Hilti TE-CD and TE-
YD drilling system including
vacuum cleaner.

Injection system Hilti HIT-RE 500 V3

Annex B7
Intended use
Cleaning and setting tools
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Table B5: Parameters for use of the Hilti roughening tool TE-YRT

Associated components Installation

Hilti roughening Wear gauge
Diamond coring Minimum roughening time
tool TE-YRT RTG…
troughen

d0
Measured d0 troughen [sec] = hef [mm] / 10
Nominal size
[mm] [in.] troughen [sec] = hef [in.] · 2,5
[in.]
([in.])

3/4 17,9 to 18,2 3/4 3/4 hef

troughen
[mm]
[sec]
([in.])
0 to 100
7/8 19,9 to 20,2 7/8 7/8 10
(0 to 4)
101 to 200
20
(4,01 to 8)
1 21,9 to 22,2 1 1 201 to 300
30
(8,01 to 12)
301 to 400
40
(12,01 to 16)
1 1/8 24,9 to 25,2 1 1/8 1 1/8
401 to 500
50
(16,01 to 20)
501 to 600
1 3/8 27,9 to 28,2 1 3/8 1 3/8 60
(20,01 to 25)

Hilti roughening tool TE-YRT and wear gauge RTG

TE-YRT

RTG

Injection system Hilti HIT-RE 500 V3

Annex B8
Intended use
Parameters for use of the Hilti roughening tool TE-YRT
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Installation instruction
Hole drilling
a) Hammer drilling: For dry or wet concrete and installation in flooded holes (no sea water).

Drill hole to the required embedment depth with a hammer drill set in rotation-hammer
mode using an appropriately sized carbide drill bit.

b) Hammer drilling with Hilti hollow drill bit TE-CD, TE-YD: For dry and wet concrete only.

Drill hole to the required embedment depth with an appropriately sized Hilti TE-CD or
TE-YD hollow drill bit with Hilti vacuum attachment. This drilling system removes the
dust and cleans the drill hole during drilling when used in accordance with the user’s
manual. After drilling is completed, proceed to the “injection preparation” step in the
installation instruction.

c) Diamond coring: For dry and wet concrete only.

Diamond coring is permissible when suitable diamond core drilling machines and the
corresponding core bits are used.

d) Diamond coring with roughening with Hilti roughening tool TE-YRT: For dry and wet concrete only.

Diamond coring is permissible when suitable diamond core drilling machines and the
corresponding core bits are used.

For the use in combination with Hilti roughening tool TE-YRT see parameters in Table
B5.
Before roughening water needs to be removed from the drill hole. Check usability of the
roughening tool with the wear gauge RTG.
Roughen the borehole over the whole length to the required hef.

Injection system Hilti HIT-RE 500 V3

Annex B9
Intended use
Installation instructions
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Drill hole cleaning: Just before setting an anchor, the drill hole must be free of dust and debris.
Inadequate hole cleaning = poor load values.
Compressed Air Cleaning (CAC): For all drill hole diameters d0 and all drill hole depths h0.
Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust.
For drill hole diameters ≥ 1 1/4 in. (32 mm) the compressor has to supply a minimum air
flow of 140 m³/h.

Brush 2 times with the specified brush (see Table B4) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Blow again with compressed air 2 times until return air stream is free of noticeable dust.

Injection system Hilti HIT-RE 500 V3

Annex B10
Intended use
Installation instructions
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Cleaning of hammer drilled flooded holes and diamond cored holes:

For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Brush 2 times with the specified brush (see Table B4) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust and water.
For drill hole diameters ≥ 1 1/4 in. (32 mm) the compressor has to supply a minimum air
flow of 140 m³/h.

Brush 2 times with the specified brush size (brush Ø ≥ drill hole Ø, see Table B4) by
inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with extension)
in a twisting motion and removing it.
The brush must produce natural resistance as it enters the drill hole – if not the brush is
too small and must be replaced with the proper brush diameter.

Blow again with compressed air 2 times until return air stream is free of noticeable dust
and water.

Injection system Hilti HIT-RE 500 V3

Annex B11
Intended use
Installation instructions
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Cleaning of diamond cored holes with roughening with Hilti roughening tool TE-YRT:
For all drill hole diameters d0 and all drill hole depths h0.

Flush 2 times by inserting a water hose (water-line pressure) to the back of the hole
until water runs clear.

Brush 2 times with the specified brush (see Table B4) by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting motion and
removing it.
The brush must produce natural resistance as it enters the drill hole (brush Ø ≥
drill hole Ø) - if not the brush is too small and must be replaced with the proper brush
diameter.

Blow 2 times from the back of the hole (if needed with nozzle extension) over the whole
length with oil-free compressed air (min. 6 bar at 6 m³/h) until return air stream is free of
noticeable dust and water.
For drill hole diameters ≥ 1 1/4 in. (32 mm) the compressor has to supply a minimum air
flow of 140 m³/h.

Injection system Hilti HIT-RE 500 V3

Annex B12
Intended use
Installation instructions
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Injection preparation
Tightly attach Hilti mixing nozzle HIT-RE-M to foil pack manifold. Do not modify the
mixing nozzle.
Observe the instruction for use of the dispenser.
Check foil pack holder for proper function. Insert foil pack into foil pack holder and put
holder into dispenser.

The foil pack opens automatically as dispensing is initiated. Depending on the size of
the foil pack an initial amount of adhesive has to be discarded.
Discarded quantities are: 3 strokes for 330 ml foil pack,
4 strokes for 500 ml foil pack,
65 ml for 1400 ml foil pack.

Inject adhesive from the back of the drill hole without forming air voids.

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer with
each trigger pull.
Fill approximately 2/3 of the drill hole to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment length.

After injection is completed, depressurize the dispenser by pressing the release trigger.
This will prevent further adhesive discharge from the mixer.

Overhead installation and/or installation with embedment depth h ef > 250 mm (9 5/6 in.).
For overhead installation the injection is only possible with the aid of extensions and
piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately sized piston
plug (see Table B4). Insert piston plug to back of the hole and inject adhesive. During
injection the piston plug will be naturally extruded out of the drill hole by the adhesive
pressure.

Setting the element

Just before setting an anchor, the drill hole must be free of dust and debris.

Before use, verify that the element is dry and free of oil and other contaminants.
Mark and set element to the required embedment depth before working time twork has
elapsed. The working time twork is given in Table B3.

For overhead installation use piston plugs and fix embedded parts with e.g. wedges.

Loading the anchor: After required curing time tcure (see Table B3) the anchor can be
loaded.
The applied installation torque shall not exceed the values T max given in Tables B1 and
B2.

Injection system Hilti HIT-RE 500 V3

Annex B13
Intended use
Installation instructions
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Table C1: Characteristic resistance for threaded rods under tension load in concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Installation safety factor

Hammer drilling 21) = inst2) [-] 1,0

Hammer drilling with Hilti
21) = inst2) [-] - 1,0
hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,2 1,4
Diamond coring with roughening
21) = inst2) [-] - 1,0
with Hilti roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure threaded rods
[kN]
Characteristic resistance NRk,s As · fuk
([lb])
Partial safety factor HAS-E Ms,N [-] 1,50
Partial safety factor HIT-V Ms,N [-] 1,92
Partial safety factor HAS-E-B Ms,N [-] 1,40
Partial safety factor HAS-R 304 Ms,N [-] 1,85 2,27
Partial safety factor HAS-R 316 Ms,N [-] 1,85 2,27
Combined pullout and concrete cone failure
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
[N/mm2] 18 17 16 16 15 14 13
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (2610) (2465) (2320) (2320) (2175) (2030) (1885)
[N/mm2] 13 13 12 12 11 11 9,5
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (1885) (1885) (1740) (1740) (1595) (1595) (1377)
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
[N/mm2] 12 12 12 12 12 11 11
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (1740) (1740) (1740) (1740) (1740) (1595) (1595)
[N/mm2] 9 9 9 9 8,5 8,5 8,5
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (1305) (1305) (1305) (1305) (1232) (1232) (1232)
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
[N/mm2] 15 14 14 13 13 12 11
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (2175) (2030) (2030) (1885) (1885) (1740) (1595)
[N/mm2] 11 11 10 10 9,5 9 8,5
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (1595) (1595) (1450) (1450) (1377) (1305) (1232)
Factor acc. to section 6.2.2.3
k82) [-] 10,1
of CEN/TS 1992-4:2009 part 5

Injection system Hilti HIT-RE 500 V3

Annex C1
Performances
Characteristic resistance under tension load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 21 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C1: continued

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Combined pullout and concrete cone failure (continued)
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
[N/mm2] 7,5 8 8 8 8 8 8
Temperature range I: 40°C / 24°C Rk,cr
([psi]) (1087) (1160) (1160) (1160) (1160) (1160) (1160)
[N/mm2] 6 6 6 6 6 6 6
Temperature range II: 70°C / 43°C Rk,cr
([psi]) (870) (870) (870) (870) (870) (870) (870)
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5
in hammer drilled C30/37 1,04
holes and hammer
drilled holes with
Hilti hollow drill bit c C40/50 1,07
Increasing TE-CD or TE-YD
factors for and diamond cored
C50/60 1,09
Rk in holes
concrete in diamond cored
holes with
roughening with c C50/60 - 1,0
Hilti roughening tool
TE-YRT
Concrete cone failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr2) [-] 7,2
[mm]
Edge distance ccr,N 1,5  hef
([in.])
[mm]
Spacing scr,N 3,0  hef
([in.])
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] ([in.]) for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

[mm]
Spacing scr,sp 2  ccr,sp
([in.])
1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C2
Performances
Characteristic resistance under tension load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 22 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C2: Characteristic resistance for internally threaded sleeve HIS-(R)N under tension load
in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
d1) = [mm] 16,5 20,5 25,4 27,6
Outer diameter of sleeve
dnom2) ([in.]) (0,65) (0,81) (1) (1,09)
Installation safety factor

Hammer drilling 21) = inst2) [-] 1,0

Hammer drilling with
21) = inst2) [-] 1,0
Hilti hollow drill bit TE-CD or TE-YD
Diamond coring 21) = inst2) [-] 1,4
Diamond coring with roughening with Hilti
21) = inst2) [-] 1,0
roughening tool TE-YRT
Hammer drilling in flooded holes 21) = inst2) [-] 1,4
Steel failure
Characteristic resistance HIS-N
[kN] 41 76 121 130
Screw acc. to SAE J429 Grade 5 or ASTM NRk,s
([lb]) (9300) (17030) (27120) (29145)
A325 (1/2 in. to 3/4 in.)
Partial safety factor Ms,N [-] 1,57 1,50
Characteristic resistance HIS-N [kN] 43 77 128 130
NRk,s
Screw acc. to ASTM A193 Grade B7 ([lb]) (9690) (17250) (28680) (29145)
Partial safety factor Ms,N [-] 1,43 1,50
Characteristic resistance HIS-RN
[kN] 38 110 182 185
Screw acc. to ASTM A193 Grade B8M NRk,s
([lb]) (8525) (24645) (40970) (41635)
(AISI 316)
Partial safety factor Ms,N [-] 1,40 2,40
Characteristic resistance HIS-RN
[kN] 43 110 182 185
Screw acc. to ASTM A193 Grade B8T NRk,s
([lb]) (9690) (24645) (40970) (41635)
(AISI 321)
Partial safety factor Ms,N [-] 1,50 2,40

Injection system Hilti HIT-RE 500 V3

Annex C3
Performances
Characteristic resistance under tension load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 23 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C2: continued (1)

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Combined pullout and concrete cone failure3)
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
[N/mm2] 13 13 13 13
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (1885) (1885) (1885) (1885)
[N/mm2] 10 10 10 10
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (1450) (1450) (1450) (1450)
Characteristic bond resistance in non-cracked concrete C20/25
in diamond cored holes.
[N/mm2] 8,5 9 9 9,5
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (1232) (1305) (1305) (1377)
[N/mm2] 6,5 6,5 7 7
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (942) (942) (1015) (1015)
Characteristic bond resistance in non-cracked concrete C20/25
in hammer drilled holes and installation in water-filled holes
[N/mm2] 11 11 11 11
Temperature range I: 40°C / 24°C Rk,ucr
([psi]) (1595) (1595) (1595) (1595)
[N/mm2] 8,5 8,5 8,5 8,5
Temperature range II: 70°C / 43°C Rk,ucr
([psi]) (1232) (1232) (1232) (1232)
Factor acc. to section 6.2.2.3
k83) [-] 10,1
of CEN/TS 1992-4:2009 part 5
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
[N/mm2] 8,5 8,5 8,5 8,5
Temperature range I: 40°C / 24°C Rk,cr
([psi]) (1232) (1232) (1232) (1232)
[N/mm2] 7 7 7 7
Temperature range II: 70°C / 43°C Rk,cr
([psi]) (1015) (1015) (1015) (1015)
Factor acc. to section 6.2.2.3
k82) [-] 7,2
of CEN/TS 1992-4:2009 part 5

in hammer drilled holes and C30/37 1,04

hammer drilled holes with
Increasing Hilti hollow drill bit TE-CD or c C40/50 1,07
factors for TE-YD and diamond cored
Rk in holes
C50/60 1,09
concrete
in diamond cored holes with
roughening with Hilti c C50/60 1,0
roughening tool TE-YRT

Injection system Hilti HIT-RE 500 V3

Annex C4
Performances
Characteristic resistance under tension load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 24 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C2: continued (2)

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Concrete cone failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
[mm]
Edge distance ccr,N 1,5  hef
([in.])
[mm]
Spacing scr,N 3,0  hef
([in.])
Splitting failure

Factor acc. to section 6.2.3 kucr2) [-] 10,1

of CEN/TS 1992-4:2009 part 5 kcr 2) [-] 7,2
h / hef ≥ 2,0 1,0  hef h/hef

2,0
Edge distance 2,0 > h / hef > 1,3 4,6  hef - 1,8  h
1,3
ccr,sp [mm] ([in.]) for
h / hef ≤ 1,3 2,26  hef
1,0 hef 2,26 hef ccr,sp

[mm]
Spacing scr,sp 2  ccr,sp
([in.])
1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.
3) For design according to CEN/TS 1992-1:2009, the characteristic tension load values bond resistance may be

calculated from the characteristic bond resistance for combined pull-out and concrete cone failure according to:
NRk = Rk · (hef · d1 · ).

Injection system Hilti HIT-RE 500 V3

Annex C5
Performances
Characteristic resistance under tension load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 25 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C3: Characteristic resistance for threaded rods under shear load in concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Partial safety factor

Steel failure HAS-E Ms,v [-] 1,25

Steel failure HIT-V Ms,v [-] 1,60
Steel failure HAS-E-B Ms,v [-] 1,50
Steel failure HAS-R 304 Ms,v [-] 1,54 1,89
Steel failure HAS-R 316 Ms,v [-] 1,54 1,89
Steel failure without lever arm for threaded rod, HIT-V
Factor according to section
6.3.2.1 of CEN/TS 1992-4 :2009 k22) [-] 1,0
part 5
[kN]
Characteristic resistance VRk,s 0,5 · As · fuk
([lb])
Steel failure with lever arm for threaded rod, HIT-V
[Nm]
Characteristic resistance M0Rk,s 1,2 · W el · fuk
([ft-lb])
Concrete pry-out failure
Factor in equation (5.7) of TR 029
or acc. to equation (27) of k1) = k32) [-] 2,0
CEN/TS 1992-4 :2009 part 5
Concrete edge failure
See section 5.2.3.4 of TR 029 Design of bonded anchors
1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C6
Performances
Characteristic resistance under shear load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 26 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C4: Characteristic resistance for for internally threaded sleeve HIS-(R)N under shear load
in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Steel failure without lever arm
Factor according to section 6.3.2.1 of
k22) [-] 1,0
CEN/TS 1992-4 :2009 part 5
Characteristic resistance HIS-N
[kN] 21 38 60 65
Screw acc. to SAE J429 Grade 5 or ASTM VRk,s
([lb]) (4650) (8515) (13560) (14575)
A325 (1/2 in. to 3/4 in.)
Partial safety factor Ms,v [-] 1,50 1,25
Characteristic resistance HIS-N [kN] 22 40 63 65
VRk,s
Screw acc. to ASTM A193 Grade B7 ([lb]) (4845) (8870) (14125) (14575)
Partial safety factor Ms,v [-] 1,50 1,25
Characteristic resistance HIS-RN
[kN] 19 35 55 93
Screw acc. to ASTM A193 Grade B8M VRk,s
([lb]) (4265) (7805) (12430) (20820)
(AISI 316)
Partial safety factor Ms,v [-] 1,50 2,00
Characteristic resistance HIS-RN
[kN] 22 40 63 93
Screw acc. to ASTM A193 Grade B8T VRk,s
([lb]) (4845) (8870) (14125) (20820)
(AISI 321)
Partial safety factor Ms,v [-] 1,50 2,00
Steel failure with lever arm
Characteristic resistance HIS-N
[Nm] 50 123 247 444
Screw acc. to SAE J429 Grade 5 or ASTM M0Rk,s
([ft-lb]) (37) (91) (182) (327)
A325 (1/2 in. to 3/4 in.)
Characteristic resistance HIS-N [Nm] 52 128 257 463
M0Rk,s
Screw acc. to ASTM A193 Grade B7 ([ft-lb]) (38) (94) (189) (341)
Characteristic resistance HIS-RN
[Nm] 45 113 226 407
Screw acc. to ASTM A193 Grade B8M M0Rk,s
([ft-lb]) (34) (83) (167) (300)
(AISI 316)
Characteristic resistance HIS-RN
[Nm] 52 128 257 463
Screw acc. to ASTM A193 Grade B8T M0Rk,s
([ft-lb]) (38) (94) (189) (341)
(AISI 321)
Partial safety factor Ms,v [-] 1,50
Concrete pryout failure
Factor in equation (5.7) of TR 029 or acc.
to equation (27) of CEN/TS 1992-4 :2009 k1) = k32) [-] 2,0
part 5
Concrete edge failure see TR 029
See section 5.2.3.4 of TR 029 Design of bonded anchors
1) Parameter for design according to EOTA Technical Report TR 029.
2) Parameter for design according to CEN/TS 1992-4:2009.

Injection system Hilti HIT-RE 500 V3

Annex C7
Performances
Characteristic resistance under shear load in concrete
Design according to EOTA Technical Report TR 029, 09/2010 or CEN/TS 1992-4:2009
 European technical assessment ETA-1 6 / 0 1 8 0 Page 27 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C5: Displacements for threaded rod under tension load

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Non-cracked concrete
Temperature range I: 40°C / 24°C
Displacement N0 [mm/(N/mm²)] 0,05 0,05 0,06 0,06 0,07 0,08 0,08
Displacement N [mm/(N/mm²)] 0,11 0,12 0,13 0,15 0,17 0,18 0,19
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,05 0,06 0,07 0,07 0,08 0,09 0,10
Displacement N [mm/(N/mm²)] 0,13 0,14 0,16 0,18 0,20 0,21 0,23
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,03 0,05 0,08 0,10 0,13 0,15 0,18
Displacement N [mm/(N/mm²)] 0,19 0,14 0,19 0,16 0,16 0,15 0,18
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,04 0,06 0,09 0,12 0,16 0,18 0,21
Displacement N [mm/(N/mm²)] 0,23 0,17 0,23 0,19 0,19 0,18 0,21

Table C6: Displacements for threaded rod under shear load

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Displacement V0 [mm/kN] 0,06 0,05 0,04 0,04 0,03 0,03 0,03
Displacement V [mm/kN] 0,08 0,08 0,06 0,06 0,05 0,05 0,05

Injection system Hilti HIT-RE 500 V3

Annex C8
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 8 0 Page 28 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C7: Displacements for HIS-N under tension load

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Non-cracked concrete
Temperature range I: 40°C / 24°C
Displacement N0 [mm/(N/mm²)] 0,06 0,06 0,07 0,08
Displacement N [mm/(N/mm²)] 0,13 0,15 0,17 0,18
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,07 0,07 0,08 0,09
Displacement N [mm/(N/mm²)] 0,16 0,18 0,20 0,21
Cracked concrete

Temperature range I: 40°C / 24°C

Displacement N0 [mm/(N/mm²)] 0,08 0,10 0,13 0,15
Displacement N [mm/(N/mm²)] 0,19 0,16 0,16 0,15
Temperature range II: 70°C / 43°C
Displacement N0 [mm/(N/mm²)] 0,09 0,12 0,16 0,18
Displacement N [mm/(N/mm²)] 0,23 0,19 0,19 0,18

Table C8: Displacements for HIS-N under shear load

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Displacement V0 [mm/kN] 0,06 0,05 0,04 0,04
Displacement V [mm/kN] 0,08 0,08 0,06 0,06

Injection system Hilti HIT-RE 500 V3

Annex C9
Performances
Displacements
 European technical assessment ETA-1 6 / 0 1 8 0 Page 29 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Seismic design shall be carried out according TR 045 Design of Metal Anchors Under
Seismic Action

Table C9: Characteristic resistance for threaded rods under tension loads for seismic category
C1 in concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Steel failure threaded rods
[kN]
Characteristic resistance NRk,s,seis As · fuk
([lb])
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
Temperature range I: 40°C / [N/mm2] 7,1 7,8 8 8,1 8,4 8,5 7,9
Rk,seis
24°C ([psi]) (1029) (1131) (1160) (1174) (1218) (1232,5) (1145)
Temperature range II: 70°C / [N/mm2] 5,3 5,9 6 6,1 6,3 6,4 5,9
Rk,seis
43°C ([psi]) (768) (855) (870) (884) (913) (928) (855)

Table C10: Characteristic resistance for threaded rods under shear loads for seismic category
C1 in concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Steel failure without lever arm
Characteristic resistance HAS-…, [kN]
VRk,s,seis 0,5 · As · fuk
HIT-V… ([lb])
Characteristic resistance
[kN]
Commercial standard threaded VRk,s,seis 0,35 · As · fuk
([lb])
rod

Table C11: Displacement for threaded rods under tension loads for seismic category C1 in
concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Displacement1) N,seis [mm] 2,9 3,4 3,9 4,4 4,8 5,3 6,3
1)
Maximum displacement during cycling (seismic event).

Table C12: Displacement for threaded rods under shear loads for seismic category C1 in concrete

[in.] 3/8 1/2 5/8 3/4 7/8 1 1 1/4

Threaded rod, HAS-…, HIT-V-… size
([mm]) (9,5) (12,7) (15,9) (19,1) (22,2) (25,4) (31,8)
Displacement1) V,seis [mm] 3,4 3,9 4,4 4,9 5,3 5,8 6,8
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C10
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to EOTA Technical Report TR 045, 02/2013
 European technical assessment ETA-1 6 / 0 1 8 0 Page 30 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C13: Characteristic resistance for internally threaded sleeve HIS-(R)N under tension load
for seismic category C1 in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Steel failure
Characteristic resistance HIS-N
[kN] 41 76 121 130
Screw acc. to SAE J429 Grade 5 or ASTM NRk,s,seis
([lb]) (9300) (17030) (27120) (29145)
A325 (1/2 in. to 3/4 in.)
Characteristic resistance HIS-N [kN] 43 77 128 130
NRk,s,seis
Screw acc. to ASTM A193 Grade B7 ([lb]) (9690) (17250) (28680) (29145)
Characteristic resistance HIS-RN
[kN] 38 110 182 185
Screw acc. to ASTM A193 Grade B8M NRk,s,seis
([lb]) (8525) (24645) (40970) (41635)
(AISI 316)
Characteristic resistance HIS-RN
[kN] 43 110 182 185
Screw acc. to ASTM A193 Grade B8T NRk,s,seis
([lb]) (9690) (24645) (40970) (41635)
(AISI 321)
Combined pullout and concrete cone failure
Characteristic bond resistance in cracked concrete C20/25
in hammer drilled holes and hammer drilled holes with Hilti hollow drill bit TE-CD or TE-YD
and diamond cored holes with roughening with Hilti roughening tool TE-YRT
[N/mm2] 8 8 8,5 8,5
Temperature range I: 40°C / 24°C Rk,seis
([psi]) (1160) (1160) (1232) (1232)
[N/mm2] 6,5 6,5 7 7
Temperature range II: 70°C / 43°C Rk,seis
([psi]) (942) (942) (1015) (1015)

Table C14: Characteristic resistance for internally threaded sleeve HIS-(R)N under shear load for
seismic category C1 in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Steel failure without lever arm
Characteristic resistance HIS-N
[kN] 14 27 42 45
Screw acc. to SAE J429 Grade 5 or ASTM VRk,s,seis
([lb]) (3147) (6069) (9441) (10116)
A325 (1/2 in. to 3/4 in.)
Characteristic resistance HIS-N [kN] 15 28 44 45
VRk,s,seis
Screw acc. to ASTM A193 Grade B7 ([lb]) (3372) (6294) (9891) (10116)
Characteristic resistance HIS-RN
[kN] 13 24 39 65
Screw acc. to ASTM A193 Grade B8M VRk,s,seis
([lb]) (2922) (5395) (8767) (14612)
(AISI 316)
Characteristic resistance HIS-RN
[kN] 15 28 44 65
Screw acc. to ASTM A193 Grade B8T VRk,s,seis
([lb]) (3372) (6294) (9891) (14612)
(AISI 321)

Injection system Hilti HIT-RE 500 V3

Annex C11
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to EOTA Technical Report TR 045, 02/2013
 European technical assessment ETA-1 6 / 0 1 8 0 Page 31 sur 31 | 0 4 / 1 0 / 2 0 1 6
English translation prepared by CSTB

Table C15: Displacement for internally threaded sleeve HIS-(R)N under tension loads for seismic
category C1 in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Displacement1) N,seis [mm] 4,0 4,6 5,3 5,6
1) Maximum displacement during cycling (seismic event).

Table C16: Displacement for internally threaded sleeve HIS-(R)N under shear loads for seismic
category C1 in concrete

[in.] 3/8 1/2 5/8 3/4

HIS-(R)N size
([mm]) (9,5) (12,7) (15,9) (19,1)
Displacement1) V,seis [mm] 4,5 5,1 5,8 6,1
1) Maximum displacement during cycling (seismic event).

Injection system Hilti HIT-RE 500 V3

Annex C12
Performances
Characteristic values for seismic performance category C1 and displacements
Design according to EOTA Technical Report TR 045, 02/2013
DEPARTEMENT SAFETY STRUCTURES FIRE

Mechanical and Fire Resistance Division

REPORT No MRF 1526054277/B

On
Fire Evaluation of
Post installed rebar connections
With HILTI HIT-RE 500 V3 injection system

REQUESTED BY:

HILTI
Feldkircher Strasse 100
FL - 9494 SCHAAN
Principality of Liechtenstein

It comprises 75 pages numbered from 1/75 to 75/75

 TABLE OF CONTENTS

1. TOPIC........................................................................................................................... 2

2. REFERENCES ................................................................................................................. 2

3. AUTHORS ..................................................................................................................... 2

4. BACKROUND ................................................................................................................. 3

4.1 Evaluation method .................................................................................................... 3

4.2 Application scope ...................................................................................................... 4

5. TEMPERATURE REDUCTION FACTOR................................................................................. 6

6. OVERLAP JOINT APPLICATION (SLAB-SLAB CONNECTION) .................................................. 9

6.1 Temperature fields .................................................................................................... 9

6.2 Design bond resistances........................................................................................... 10

7. ANCHOR APPLICATION (BEAM-WALL CONNECTION) ......................................................... 11

7.1 Temperature fields .................................................................................................. 11

7.2 Design load resistances ............................................................................................ 13

8. LIST OF APPENDICES ................................................................................................... 14

 REPORT N° MRF 1526054277/B 2/23
HILTI – RE 500 V3

1. TOPIC
When subjected to fire exposure, construction elements performances are reduced by the effect of the
temperature increase. At the HILTI company request, CSTB has performed a study aimed at the evaluation of
the fire behaviour of the HILTI – RE 500 V3 injection resin system used in conjunction with concrete reinforcing
rebar (d 8 to 32 mm).

The present study is aimed at supplying data for the design of the injection anchoring system when exposed to
fire. This report presents values of bond capacities and load capacities respectively an for overlap joint
application and for an anchorage application using the mortar product HILTI – RE 500 V3.

WARNING

This report does not deal with the mechanical design at ambient temperature; neither does it deal with the
design according to other accidental solicitations. Design at ambient temperature shall be carried out before
fire design.

2. REFERENCES
[1] EAD 330087-00-0601, SYSTEMS FOR POST-INSTALLED REBAR CONNECTIONS WITH MORTAR,
Draft April 2015

[2] TEST REPORT No MRF 1526054277, Fire Testing of Post installed rebar connections with HILTI – RE 500
V3 injection mortar, 2015, Centre Scientifique et Technique du Bâtiment

[3] CEN. EN 1991-1-2. Eurocode 1, Part 1-2: Actions on structures: general actions – actions on the
structures exposed to fire. CEN, Bruxelles, Belgique; 2002.

[4] CEN. EN 1992-1-1. Eurocode 2, Part 1-1: Design of concrete structures - General rules and rules for
buildings. CEN, Bruxelles, Belgique; 2005.

[5] CEN. EN 1992-1-2. Eurocode 2, Part 1-2: Design of concrete structures – General rules and structural
fire design. CEN, Bruxelles, Belgique; 2005.

3. AUTHORS
Marne-la-Vallée, FRANCE,
on 12th of April 2016

Project Manager,
Research Engineer

Dr. Nicolas PINOTEAU

 REPORT N° MRF 1526054277/B 3/23
HILTI – RE 500 V3

4. BACKROUND

4.1 Evaluation method

The fire evaluation is performed with three steps.

1) First, an experimental program of pullout tests at high temperatures is carried out in order to determine
a relationship between bond resistance and temperature [2]. This relationship is then expressed by a
temperature reduction factor 0<k(𝜃)<1 which describes the decrease of resistance of the bond system
(see PART 5).

2) Secondly, a thermal calculation using the method described in EN 1991-1-2, section 3 [3] is performed
in order to determine the temperature distribution along the bonded rebar for each fire duration and for
a given structural configuration.

3) Finally, at each time during the fire, the bond resistances are determined along the bonded rebar. For
the anchor application the load resistance is calculated by integrating the bond resistances along the
embedded depth.

Figure 1 presents the steps of the method used in this evaluation and the corresponding parts of the report.

Ambient temperature High temperature Temperature calculations along the bond

evaluation evaluation

f k(𝜃) OVERLAP JOINT ANCHOR

bd(20°C)
20°C design bond Temperature reduction (Slab-Slab connection) (Beam-Wall connection)
resistance factor PART 6.1 PART 7.1
PART 5

f at R30 to R240 N at R30 to R240

RESULTS

bd,fire Rd,fire
Bond resistances during Load resistance during
fire duration fire duration
PART 6.2 PART 7.2
Appendix 1 Appendix 2

Figure 1 : Method used for fire evaluation of bonded rebars

 REPORT N° MRF 1526054277/B 4/23
HILTI – RE 500 V3

The evaluation covers two structural uses of post-installed rebars in concrete (Figure 2): i) the overlap joint
application and ii) the anchor application.

i) In the overlap joint application for a slab-slab configuration where the lower surface is exposed to
fire, the temperature is uniform. The bond resistance is uniform along the bond and depends on the
concrete cover and the duration of the fire (PART 6.2).

ii) In the anchor application for a beam-wall configuration where at least one side of the wall is
exposed to fire, the temperature along the bond (inside the wall) is not uniform. This leads to
different bond resistances and the load resistance is calculated by integration of the bond
resistances along the lateral surface of the rebar (PART 7.2).

OVERLAP JOINT ANCHOR

(Slab-Slab connection) (Beam-Wall connection)
Concrete wall
Concrete slab
Sealing injected resin
Concrete slab

F
-

Steel bar Concrete covering Select injected

thickness resin

Steel bar

Figure 2 : Sketches of a Slab-Slab connection left and of a Beam-Wall connection

4.2 Application scope

The values of load resistances presented in this report are applicable for given parameters: Concrete class,
structural configuration, fire duration, bar diameter, bond length, concrete cover and maximal temperatures.
The result tables are provided in appendices 1 and 2.

i) Concrete class
The fire evaluation is applicable for C20/25 and higher resistance classes of concrete. According to
the EAD [1], the ultimate bond resistance in C20/25 concrete is equal to fbd=2,30 N/mm² for bar
diameters between 8 and 32 mm.

ii) Structural configurations

The fire evaluation covers slab-slab and beam-wall configurations for beams with a width higher
than 40 cm. Load resistances of the beam-wall configuration may be conservatively applied to a
slab-slab configuration. The bond resistances of the slab-slab configuration SHALL NOT be applied
to a beam-beam configuration.

iii) Fire durations

The bond resistances and load resistances are provided at 30, 60, 90, 120, 180 and 240 min under
a standardized ISO 834-1 fire. Thermal loading is calculated using the method described in EN
1991-1-2, section 3 [3].

iv) Bar diameters

The fire evaluation covers steel rebars with diameters of 8, 10, 12, 14, 16, 20, 25, 28 and 32 mm
with a yield strength of 500 N/mm².
 REPORT N° MRF 1526054277/B 5/23
HILTI – RE 500 V3

v) Bond lengths
For the slab-slab configuration, the bond resistances are provided. The calculation of the bond
length shall be carried out in accordance with EN 1992-1-1, section 8 [4].

For the beam-wall connection, the load capacities are calculated for lengths between the minimal
length lb,min and the maximal anchorage length conditioned by the yielding of steel. The minimal
embedment length lb,min is calculated in accordance with EN 1992-1-1, section 8 [4] (see equation
below). The evaluation is applicable for steel reinforcement bars presenting a tensile resistance
equal or higher than 500 N/mm².

lfire,min = lb,min = max{0,3.lb,rqd ; 10.d ; 100 mm}

Where lb,rqd is the required basic anchorage length

Where:
𝜎s, yield = 500 N/mm² is the yield stress of steel
𝛾M = 1,5 is the material coefficient
fbd = 2.3 N/mm² is the design bond strength in C20/25 concrete.
d is the diameter of the bar

Where:
𝜎s, yield = 500 N/mm² is the yield stress of steel
Nrebar yield is the design yielding load of the rebar
𝛾M = 1,5 is the material coefficient
d is the diameter of the bar

Table 1 presents the minimal embedment lengths and yielding loads.

Table 1 : Minimal embedment lengths and yielding loads

Rebar diameter (mm) 8 10 12 14 16 20 25 28 32
Required anchorage length lb,rqd (mm) 290 362 435 507 580 725 906 1014 1159
Minimum anchorage length lb,min (mm) 100 109 130 152 174 217 272 304 348
Design Yielding load of the rebar (kN) 16.8 26.2 37.7 51.3 67.0 104.7 163.6 205.3 268.1

vi) Concrete cover

Choice of the concrete cover shall be carried out in accordance with EN 1992-1-1, section 4 [4]. In
this evaluation, concrete cover is only considered for the thermal protection it brings to the rebar.

For the slab-slab configuration, bond resistances are provided for different concrete covers starting
at 40 mm.
For the beam-wall connection, the concrete cover in the beam influences the temperature
distribution along the rebar in the thickness of the wall. The load resistances are provided for
concrete covers inside the beam of 10, 20, 30 and 40 mm. Results are only provided for concrete
covers superior to the diameter of the bar in accordance with EN 1992-1-1, section 4 [4].

vii) Maximal temperatures

In accordance to EN 1992-1-2, section 5 [5] steel resistance remains constant between 20°C and
350°C for bar laminated at high temperature. Therefore resistances are only considered along the
parts of the bond below 350°C. Furthermore, the resistance is considered equal to zero above the
temperature 𝜃max (described in PART 5.1) linked to the mortar behavior.
 REPORT N° MRF 1526054277/B 6/23
HILTI – RE 500 V3

5. TEMPERATURE REDUCTION FACTOR

From the pull-out tests [2] a power trend curve is used to describe the bond resistance-temperature
relationship analytically between 20°C and 152°C using the fallowing equation.

Where:
fbm(θ) is the mean bond resistance at the temperature θ (in N/mm²)
θ is the temperature of the bond material
a and b are the fitting curve constants

The maximal temperature reached during the tests is identified as 𝜃max.

For the HILTI – RE 500 V3 injection system, the a, b and 𝜃max parameters are presented in Table 3.

Table 3 : Injection system parameters

Mortar parameters

a= 1178.2 N/mm²
b= 1.255 /°C
𝜃 max= 152 °C
𝜃1= 45 °C

The temperature reduction factor k(θ) is determined from the fitted curve fbm(𝜃) to describe the variation of
resistance of the injection system with temperature. It is calculated using the fallowing equations.

Where:
k(θ) temperature reduction factor
fbm(θ) is the mean bond resistance at the temperature θ
fbm,req,d =min{10 N/mm² ; fbm(𝜃)} is the required bond resistance at cold state
θ is the temperature of the bond
θmax maximal temperature measured during the tests

Figure 4 presents the variation of the temperature reduction factor vs. temperature for the HILTI – RE 500 V3
injection system.
No extrapolation beyond test temperatures is allowed. For temperatures higher than the maximal measured
temperature during the tests (θmax), the reduction factor k(θ) is equal to zero.
 REPORT N° MRF 1526054277/B 7/23
HILTI – RE 500 V3

Figure 4 : Temperature reduction factor k(𝜃) vs. temperature

 REPORT N° MRF 1526054277/B 8/23
HILTI – RE 500 V3

6. OVERLAP JOINT APPLICATION (SLAB-SLAB CONNECTION)

6.1 Temperature fields

The knowledge of the fire behaviour of traditional concrete structures to assess the temperature distribution for
every fire duration by modeling the thermal exchanges inside concrete elements. The temperature profile
depends on the connection configuration: slab-slab or beam-wall. These temperatures are calculated using the
finite elements method in accordance with EN 1991-1-2, section 3 [3] with the CAST3M software.

At the initial time (t=0) every element temperature is supposed equal to 20°C.

The fire is modeled by a heat flux on the exposed faces of the structure. This heat flux is a function of the gas
temperature 𝜃g for which the evolution is given by the conventional ISO 834-1 time-temperature relationship
(EN 1991-1-2, section 3 [3]).

Where:
𝜃g is the gas temperature
𝜃0=20°C is the initial temperature
t is the time in minutes

The entering flux in a heated element is the sum of the convective and the radiation parts:

 convective flux density: (W/m2),

 radiation flux density: ( ) (W/m2).

Where:
 is the Stefan-Boltzmann parameter
𝜃s is the surface temperature of the heated element
 is the resulting emissive coefficient
h is the exchange coefficient for convection

The exchange coefficients, presented in Table 4, are given by EN 1992-1-2, appendix A [5].

Table 4 : Values for the exchange coefficients

h(W/m²K) 
Fire exposed side 25 0.7

In this study, only concrete is considered in the thermal calculation (EN 1992-1-2, section 4 [5]). The concrete
thermal properties are provided by EN 1992-1-2, section 3 [5]. The variations of thermal conductivity, mass
density and specific heat are represented in Figure 5. The peak of the specific heat corresponds to a concrete
having a water percentage of 1,5% in accordance with EN 1992-1-2, appendix A [5].

2.5 2350 1600

Concrete thermal conductivity Concrete density Concrete specific heat
Thermal conductivity (W/m/K)

2300 1400
2
Specific heat (J/kg/K)

1200
2250
Density (kg/m 3)

1.5 1000
2200
800
1 2150
600
2100
400
0.5
2050 200

0 2000 0
0 200 400 600 800 1000 0 200 400 600 800 1000 0 200 400 600 800 1000
Temperature (°C) Temperature (°C) Températures (°C)

Figure 5 : Variations of thermal conductivity, density and specific heat of concrete

according to EN 1992-1-2
 REPORT N° MRF 1526054277/B 9/23
HILTI – RE 500 V3

For a slab-slab connection (Figure 2), the thermal calculation is carried out on a two dimensional mesh by
applying the fire heat flux as boundary condition on the lower surface. No boundary condition at 20°C is applied
on the upper surface to be conservative.

The isotherms are horizontal implying that the temperature is uniform along the bonding interface and equal to
the temperature in a slab at a depth equivalent to the concrete cover. Figure 6 presents the temperature versus
concrete cover at 0, 30, 60, 90, 120, 180 and 240 min during an ISO 834-1 fire. The same temperature curves
are provided in EN 1992-1-2, appendix A [5].

Figure 6 : Temperature vs. concrete cover temperature at 0, 30, 60, 90, 120, 180 and 240
min during an ISO 834-1 fire

6.2 Design bond resistances

From the temperature curves (Part 6.1, Figure 6) and the temperature reduction factor k(𝜃) (Part 5.2, Figure
4), the values of the design bond resistances fbd,fire are determined using the fallowing equation.

Where:
fbd,fire(𝜃) is the design bond resistance that depends on temperature
fbd,20°C=2,3 for C20/25 concrete is the design bond strength at 20°C
𝛾M,20°C=1,5 is the material coefficient at ambient temperature
𝛾M,fire=1 is the material coefficient in a fire situation
k(𝜃) is the temperature reduction factor

Appendix 1 presents values of the design bond resistance for different concrete covers at 30, 60, 90, 120, 180
and 240 min during an ISO 834-1 fire.

The material safety factor applicable for the accidental situation of fire is equal to 1 according to EN 1992-1-2,
section 2 [5], while it is equal to 1,5 at ambient temperature. This leads to obtaining higher values of load
resistances at the beginning of a fire in fire design in comparison to ambient temperature design for the same
rebar geometry. Design at ambient temperature shall be carried out before fire design.
 REPORT N° MRF 1526054277/B 10/23
HILTI – RE 500 V3

7. ANCHOR APPLICATION (BEAM-WALL CONNECTION)

7.1 Temperature fields

For a beam-wall connection (Figure 2) where the rebar is bonded inside the wall, there is a temperature
gradient in the thickness of the wall. The temperature along the bonding interface is not uniform and depends
on the fire duration, the anchoring length and the concrete cover of the rebar inside the beam (which acts as a
protection against thermal exposure). Therefore, the temperature profiles along the bond are determined for
each fire duration, for each bonded length and for the concrete covers inside the beam of 10, 20, 30 and 40
mm.

A three dimensional mesh was used. Due to symmetry considerations only half of the structure is meshed
(Figure 7). The same calculation parameters (material thermal properties, time-temperature curve, convective
and radiation exchange coefficients) as the ones described in PART 6.1 are applied.

The boundary conditions are:

 On the lower and lateral sides of the beam fire heat fluxes are applied to the elements.
 On the side of the wall where the beam is connected, the fire heat fluxes are applied to the elements.
 No heat exchange condition is applied on the other sides.

Figure 7 : Mesh used for thermal calculations for the beam-wall connection
 REPORT N° MRF 1526054277/B 11/23
HILTI – RE 500 V3

Figure 8 presents the calculated thermal fields at 30, 90 and 240 min. The geometry of the mesh of the beam
used for calculations is taken large enough so that the isotherms at 240 min of heating are parallel to the
concrete surfaces (Figure 8). This implies that the same temperature profiles along the rebar would be obtained
for larger and higher beams. The beam height was equal to 300 mm and the beam width was equal to 400 mm.

30 min

Temperature scale

90 min

240 min

Figure 8 : Temperature fields at 30, 90 and 240 min during an ISO 834-1 fire for the
beam-wall connection
 REPORT N° MRF 1526054277/B 12/23
HILTI – RE 500 V3

7.2 Design load resistances

From the calculated temperature profiles and from the temperature reduction factor k(𝜃) (Part 5.2, Figure 4),
the values of design load capacities NRd,fire are determined by integration of the design bond resistances.

∫ ( ) ∫ ( )

Where:
NRd,fire is the design load resistance at a given time during the fire
fbd,20°C=2,3 for C20/25 concrete is the design bond strength at 20°C
𝛾M,20°C=1,5 is the material coefficient at ambient temperature
𝛾M,fire=1 is the material coefficient in a fire situation
k(𝜃) is the temperature reduction factor
lv is the embedment depth of the bonded rebar

The integration is performed by finite differences using the following equation.

For the calculation, the value of 𝛥x was taken equal to 10 mm and the maximal temperature reduction factor
k(𝜃i) on the length of 𝛥x was taken into account.

Figure 9 presents a general example (not from the HILTI – RE 500 V3 mortar) of the calculation of the design
load resistance by integration of fbd on a bond length of 250 mm by using the temperature profile along the
bond at 120 min during an ISO 834-1 fire with a concrete cover of 20 mm in the beam.

Figure 9 : General example of the calculation of the design load resistance by integration
of fbd

Appendices 2.1, 2.2, 2.3 and 2.4 present the values of N Rd,fire at different fire durations for different bond
lengths respectively for concrete covers of 10 mm, 20 mm, 30 mm and 40 mm. The minimal and maximal
values of bond lengths are in accordance with PART 4.2.
 REPORT N° MRF 1526054277/B 13/23
HILTI – RE 500 V3

8. LIST OF APPENDICES

Appendix 1: Design bond resistances for an overlap joint application (slab-slab connection)

Appendix 2.1: Design load resistances for an anchoring application (beam-wall connection) with a concrete
cover of 10 mm for diameters 8 and 10 mm

Appendix 2.2: Design load resistances for an anchoring application (beam-wall connection) with a concrete
cover of 20 mm for diameters 8, 10, 12, 14, 16 and 20 mm

Appendix 2.3: Design load resistances for an anchoring application (beam-wall connection) with a concrete
cover of 30 mm for diameters 8, 10, 12, 14, 16, 20, 25 and 28 mm

Appendix 2.4: Design load resistances for an anchoring application (beam-wall connection) with a concrete
cover of 40 mm for diameters 8, 10, 12, 14, 16, 20, 25, 28 and 32 mm
 REPORT N° MRF 1526054277/B 14/23
HILTI – RE 500 V3

Appendix 1:
Maximum applicable bond stress for an overlap joint application

The table presents design bond resistances (fbd)

for a Slab-Slab connection using C20/25
concrete and rebars with a yield strength
fy=500 N/mm² in an ISO 834-1 fire (at 30,
60, 90, 120, 180 and 240 min) for concrete
covers between 30 and 230 mm.

The bond resistance values shall not be applied

for beam-beam connections. Post-installed
rebars shall be designed in ambient temperature
conditions before being designed in fire
conditions.

Fire Design Bond Resistance fbd,FIRE (N/mm²)

Concrete
R30 R60 R90 R120 R180 R240
Cover (mm)
30
40 0.8
50 1.1
60 1.5
70 2.1 0.9
80 2.9 1.2
90 3.5 1.5 0.9
100 1.8 1.1 0.8
110 2.3 1.4 1.0
120 2.8 1.6 1.2
130 3.4 2.0 1.4 0.9
140 3.5 2.3 1.6 1.0
150 2.8 1.9 1.1 0.8
160 3.3 2.2 1.3 0.9
170 3.5 2.5 1.5 1.1
180 2.9 1.7 1.2
190 3.4 1.9 1.4
200 3.5 2.2 1.5
210 2.5 1.7
220 2.8 1.9
230 3.1 2.1
240 3.5 2.3
250 2.6
260 2.9
270 3.2
280 3.5
290

The present table is aimed at supplying data for the design of the injection anchoring system when exposed to fire. This
study does not deal with the mechanical design at ambient temperature, neither does it deal with the design according to
other accidental solicitations, these shall be done in addition.
 REPORT N° MRF 1526054277/B 15/23
HILTI – RE 500 V3

Appendix 2.1:
Maximum applicable loads for an anchoring application (beam-wall
connection) with a concrete cover of 10 mm for diameters 8 and 10 mm

The table presents design load resistances for a Beam-

Wall connection using C20/25 concrete and rebars
with a yield strength fy=500 N/mm² in an ISO 834-1
fire (at 30, 60, 90, 120, 180 and 240 min) for a
concrete cover of 10 mm and for diameters 8 and 10
mm.

The design load values may be used safely for a slab-

wall connection. Post-installed rebars shall be designed
in ambient temperature conditions before being
designed in fire conditions.

Concrete Cover = 10 mm Fire Design Load Resistance N Rd,Fire (kN)

Diameter Length lv
(mm)
R30 R60 R90 R120 R180 R240
(mm)
8 100 3.4 1.2 0.5 0.2 0.0 0.0
140 6.9 4.1 2.2 1.4 0.5 0.0
180 10.3 7.6 5.4 3.8 1.9 1.0
220 13.8 11.1 8.9 7.2 4.3 2.7
260 16.8 14.5 12.4 10.7 7.6 5.2
290 16.8 15.0 13.3 10.3 7.8
320 16.8 15.9 12.9 10.4
330 16.8 13.7 11.3
370 16.8 14.7
400 16.8
10 110 5.3 2.2 1.0 0.5 0.0 0.0
150 9.6 6.2 3.6 2.4 0.9 0.3
190 14.0 10.6 7.9 5.8 3.0 1.7
230 18.3 14.9 12.2 10.1 6.3 4.0
270 22.7 19.2 16.5 14.4 10.6 7.6
310 26.2 23.6 20.9 18.8 15.0 11.9
340 26.2 24.1 22.0 18.2 15.2
360 26.2 24.2 20.4 17.3
380 26.2 22.6 19.5
420 26.2 23.8
450 26.2

Calculations are carried out taking the minimal concrete cover . Intermediate values may be interpolated linearly.
Extrapolation is not possible. The present table is aimed at supplying data for the design of the injection anchoring system
when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with
the design according to other accidental solicitations, these shall be done in addition.
 REPORT N° MRF 1526054277/B 16/23
HILTI – RE 500 V3

Appendix 2.2:
Maximum applicable loads for an anchoring application (beam-wall
connection) with a concrete cover of 20 mm for diameters 8, 10, 12, 14, 16
and 20 mm

The table presents design load resistances for a Beam-

Wall connection using C20/25 concrete and rebars
with a yield strength fy=500 N/mm² in an ISO 834-1
fire (at 30, 60, 90, 120, 180 and 240 min) for a
concrete cover of 20 mm and for diameters 8, 10, 12,
14, 16 and 20 mm

The design load values may be used safely for a slab-

wall connection. Post-installed rebars shall be designed
in ambient temperature conditions before being
designed in fire conditions.

Concrete Cover = 20 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
8 100 3.8 1.3 0.5 0.2 0.0 0.0
140 7.2 4.3 2.3 1.5 0.7 0.2
180 10.7 7.8 5.6 3.9 2.1 1.3
220 14.2 11.2 9.1 7.4 4.6 2.9
250 16.8 13.8 11.7 10.0 7.1 4.8
290 16.8 15.1 13.5 10.6 8.1
310 16.8 15.2 12.3 9.8
330 16.8 14.0 11.6
370 16.8 15.0
390 16.8
10 110 5.8 2.4 1.1 0.6 0.0 0.0
150 10.1 6.5 3.8 2.5 1.2 0.5
190 14.5 10.8 8.1 6.0 3.3 2.0
230 18.8 15.1 12.4 10.3 6.7 4.4
300 26.2 22.7 20.0 17.9 14.3 11.2
340 26.2 24.3 22.2 18.6 15.6
360 26.2 24.4 20.8 17.7
380 26.2 23.0 19.9
410 26.2 23.1
440 26.2

The table continues on the next page.

 REPORT N° MRF 1526054277/B 17/23
HILTI – RE 500 V3

Concrete Cover = 20 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
12 140 10.9 6.5 3.5 2.3 1.0 0.3
200 18.7 14.3 11.0 8.5 4.8 3.0
260 26.5 22.1 18.8 16.3 12.0 8.3
320 34.3 29.9 26.6 24.1 19.8 16.1
350 37.7 33.8 30.5 28.0 23.7 20.0
390 37.7 35.7 33.2 28.9 25.2
410 37.7 35.8 31.5 27.8
430 37.7 34.1 30.4
460 37.7 34.3
490 37.7
14 160 15.7 10.6 6.7 4.4 2.3 1.1
220 24.8 19.7 15.8 12.9 8.0 5.1
280 33.9 28.8 24.9 22.0 17.0 12.7
340 43.0 37.9 34.1 31.1 26.1 21.8
400 51.3 47.0 43.2 40.2 35.2 30.9
430 51.3 47.7 44.8 39.7 35.4
460 51.3 49.3 44.3 40.0
480 51.3 47.3 43.0
510 51.3 47.6
540 51.3
16 180 21.4 15.5 11.2 7.8 4.3 2.5
240 31.8 25.9 21.6 18.2 12.5 8.2
300 42.2 36.3 32.0 28.6 22.9 18.0
360 52.6 46.8 42.4 39.0 33.3 28.4
450 67.0 62.4 58.0 54.6 48.9 44.0
480 67.0 63.2 59.8 54.1 49.2
510 67.0 65.1 59.3 54.4
530 67.0 62.8 57.8
560 67.0 63.0
590 67.0
20 220 35.5 28.1 22.6 18.5 11.4 7.3
280 48.5 41.1 35.6 31.5 24.3 18.1
340 61.5 54.1 48.6 44.5 37.3 31.1
400 74.5 67.1 61.7 57.5 50.3 44.1
460 87.5 80.1 74.7 70.5 63.3 57.1
540 104.7 97.5 92.0 87.8 80.6 74.5
580 104.7 100.7 96.5 89.3 83.1
600 104.7 100.8 93.6 87.5
620 104.7 98.0 91.8
660 104.7 100.5
680 104.7

Calculations are carried out taking the minimal concrete cover. Intermediate values may be interpolated linearly.
Extrapolation is not possible. The present table is aimed at supplying data for the design of the injection anchoring system
when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with
the design according to other accidental solicitations, these shall be done in addition.
 REPORT N° MRF 1526054277/B 18/23
HILTI – RE 500 V3

Appendix 2.3:
Maximum applicable loads for an anchoring application (beam-wall
connection) with a concrete cover of 30 mm for diameters 8, 10, 12, 14,
16, 20, 25 and 28 mm

The table presents design load resistances for a Beam-

Wall connection using C20/25 concrete and rebars
with a yield strength fy=500 N/mm² in an ISO 834-1
fire (at 30, 60, 90, 120, 180 and 240 min) for a
concrete cover of 30 mm and for diameters 8, 10, 12,
14, 16, 20, 25 and 28 mm

The design load values may be used safely for a slab-

wall connection. Post-installed rebars shall be designed
in ambient temperature conditions before being
designed in fire conditions.

Concrete Cover = 30 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
8 100 4.1 1.6 0.8 0.2 0.0 0.0
140 7.5 4.7 2.7 1.6 0.7 0.2
180 11.0 8.2 6.0 4.1 2.2 1.3
220 14.5 11.7 9.5 7.6 4.7 3.0
250 16.8 14.3 12.1 10.2 7.3 4.9
280 16.8 14.7 12.8 9.9 7.4
310 16.8 15.4 12.5 10.0
330 16.8 14.2 11.7
360 16.8 14.3
390 16.8
10 110 6.2 2.8 1.4 0.6 0.0 0.0
150 10.5 7.0 4.3 2.6 1.3 0.5
190 14.9 11.3 8.6 6.2 3.4 2.1
230 19.2 15.7 12.9 10.5 6.9 4.5
300 26.2 23.2 20.5 18.1 14.5 11.4
330 26.2 23.7 21.4 17.8 14.7
360 26.2 24.6 21.0 17.9
380 26.2 23.2 20.1
410 26.2 23.3
440 26.2

The table continues on the next page.

 REPORT N° MRF 1526054277/B 19/23
HILTI – RE 500 V3

Concrete Cover = 30 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
12 140 11.3 7.1 4.0 2.4 1.1 0.3
200 19.1 14.9 11.6 8.7 5.0 3.1
260 26.9 22.7 19.4 16.5 12.2 8.5
320 34.7 30.5 27.2 24.3 20.0 16.3
350 37.7 34.4 31.1 28.2 23.9 20.2
380 37.7 35.0 32.2 27.8 24.1
410 37.7 36.1 31.7 28.0
430 37.7 34.3 30.6
460 37.7 34.5
490 37.7
14 160 16.2 11.3 7.4 4.6 2.4 1.2
220 25.3 20.4 16.5 13.2 8.2 5.3
280 34.5 29.5 25.6 22.3 17.3 12.9
340 43.6 38.6 34.8 31.4 26.4 22.0
400 51.3 47.7 43.9 40.5 35.5 31.2
430 51.3 48.4 45.1 40.0 35.7
450 51.3 48.1 43.1 38.7
480 51.3 47.6 43.3
510 51.3 47.8
540 51.3
16 180 22.0 16.4 12.0 8.2 4.4 2.6
240 32.4 26.8 22.4 18.6 12.8 8.4
300 42.8 37.2 32.8 29.0 23.2 18.3
360 53.2 47.6 43.2 39.4 33.6 28.7
440 67.0 61.5 57.1 53.3 47.5 42.5
480 67.0 64.0 60.2 54.4 49.5
500 67.0 63.7 57.9 52.9
520 67.0 61.4 56.4
560 67.0 63.3
590 67.0
20 220 36.2 29.1 23.6 18.9 11.8 7.6
280 49.2 42.1 36.6 31.9 24.7 18.5
340 62.2 55.1 49.6 44.9 37.7 31.5
400 75.2 68.2 62.7 57.9 50.7 44.5
460 88.2 81.2 75.7 70.9 63.7 57.5
540 104.7 98.5 93.0 88.3 81.0 74.9
570 104.7 99.5 94.8 87.5 81.4
600 104.7 101.3 94.0 87.9
620 104.7 98.4 92.2
650 104.7 98.7
680 104.7

The table continues on the next page.

 REPORT N° MRF 1526054277/B 20/23
HILTI – RE 500 V3

Concrete Cover = 30 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
25 280 61.5 52.7 45.8 39.9 30.8 23.1
340 77.8 68.9 62.1 56.1 47.1 39.4
400 94.0 85.2 78.3 72.4 63.4 55.6
460 110.3 101.4 94.6 88.7 79.6 71.9
520 126.6 117.7 110.8 104.9 95.9 88.1
580 142.8 134.0 127.1 121.2 112.1 104.4
660 163.6 155.6 148.8 142.9 133.8 126.1
690 163.6 156.9 151.0 141.9 134.2
720 163.6 159.1 150.1 142.3
740 163.6 155.5 147.8
780 163.6 158.6
800 163.6
28 310 78.0 68.1 60.4 53.8 43.6 35.0
370 96.2 86.3 78.6 72.0 61.9 53.2
430 114.4 104.5 96.8 90.2 80.1 71.4
490 132.6 122.7 115.0 108.4 98.3 89.6
550 150.8 140.9 133.2 126.6 116.5 107.8
610 169.1 159.1 151.4 144.8 134.7 126.0
670 187.3 177.4 169.7 163.0 152.9 144.2
730 205.3 195.6 187.9 181.2 171.1 162.5
770 205.3 200.0 193.4 183.2 174.6
790 205.3 199.4 189.3 180.7
810 205.3 195.4 186.7
850 205.3 198.9
880 205.3

Calculations are carried out taking the minimal concrete cover. Intermediate values may be interpolated linearly.
Extrapolation is not possible. The present table is aimed at supplying data for the design of the injection anchoring system
when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with
the design according to other accidental solicitations, these shall be done in addition.
 REPORT N° MRF 1526054277/B 21/23
HILTI – RE 500 V3

Appendix 2.4:
Maximum applicable loads for an anchoring application (beam-wall
connection) with a concrete cover of 40 mm for diameters 8, 10, 12, 14,
16, 20, 25, 28 and 32 mm

The table presents design load resistances for a Beam-

Wall connection using C20/25 concrete and rebars
with a yield strength fy=500 N/mm² in an ISO 834-1
fire (at 30, 60, 90, 120, 180 and 240 min) for a
concrete cover of 40 mm and for diameters 8, 10, 12,
14, 16, 20, 25, 28 and 32 mm

The design load values may be used safely for a slab-

wall connection. Post-installed rebars shall be designed
in ambient temperature conditions before being
designed in fire conditions.

Concrete Cover = 40 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
8 100 4.9 1.8 0.8 0.4 0.0 0.0
140 8.4 5.0 2.9 1.9 0.7 0.2
180 11.9 8.5 6.2 4.5 2.3 1.3
220 15.4 11.9 9.7 8.0 4.9 3.1
240 16.8 13.7 11.4 9.7 6.6 4.3
280 16.8 14.9 13.2 10.1 7.6
310 16.8 15.8 12.7 10.2
330 16.8 14.4 11.9
360 16.8 14.5
390 16.8
10 110 7.3 3.1 1.5 0.9 0.0 0.0
150 11.6 7.3 4.5 3.0 1.3 0.6
190 15.9 11.7 8.9 6.7 3.5 2.1
230 20.3 16.0 13.2 11.0 7.2 4.6
290 26.2 22.5 19.7 17.5 13.7 10.5
330 26.2 24.0 21.9 18.0 14.9
350 26.2 24.0 20.2 17.0
370 26.2 22.3 19.2
410 26.2 23.6
440 26.2

The table continues on the next page.

 REPORT N° MRF 1526054277/B 22/23
HILTI – RE 500 V3

Concrete Cover = 40 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
12 140 12.6 7.5 4.3 2.8 1.1 0.3
200 20.4 15.3 11.9 9.3 5.2 3.2
260 28.2 23.1 19.7 17.1 12.5 8.8
320 36.0 30.9 27.6 25.0 20.3 16.6
340 37.7 33.5 30.2 27.6 22.9 19.2
380 37.7 35.4 32.8 28.1 24.4
400 37.7 35.4 30.7 27.0
420 37.7 33.3 29.6
460 37.7 34.8
490 37.7
14 160 17.8 11.8 7.9 5.2 2.5 1.2
220 26.9 20.9 17.0 13.9 8.5 5.5
280 36.0 30.0 26.1 23.0 17.6 13.2
340 45.1 39.1 35.2 32.1 26.7 22.4
390 51.3 46.7 42.8 39.7 34.3 29.9
430 51.3 48.8 45.8 40.4 36.0
450 51.3 48.8 43.4 39.0
470 51.3 46.4 42.1
510 51.3 48.1
540 51.3
16 180 23.8 16.9 12.5 9.0 4.6 2.7
240 34.2 27.3 22.9 19.4 13.2 8.7
300 44.6 37.7 33.3 29.8 23.6 18.6
360 55.0 48.2 43.7 40.2 34.0 29.0
430 67.0 60.3 55.8 52.3 46.1 41.2
470 67.0 62.7 59.3 53.1 48.1
500 67.0 64.5 58.3 53.3
520 67.0 61.7 56.8
560 67.0 63.7
580 67.0
20 220 38.4 29.8 24.2 19.9 12.2 7.8
300 55.7 47.2 41.6 37.3 29.5 23.3
380 73.1 64.5 58.9 54.6 46.8 40.6
460 90.4 81.9 76.3 71.9 64.2 57.9
530 104.7 97.0 91.4 87.1 79.3 73.1
570 104.7 100.1 95.8 88.0 81.8
600 104.7 102.3 94.5 88.3
620 104.7 98.9 92.6
650 104.7 99.1
680 104.7

The table continues on the next page.

 REPORT N° MRF 1526054277/B 23/23
HILTI – RE 500 V3

Concrete Cover = 40 mm Fire Design Load Resistance NRd,fire (kN)

Diameter Length lv
R30 R60 R90 R120 R180 R240
(mm) (mm)
25 280 64.2 53.6 46.6 41.1 31.4 23.7
370 88.6 77.9 70.9 65.5 55.8 48.0
460 113.0 102.3 95.3 89.9 80.2 72.4
550 137.4 126.7 119.7 114.3 104.6 96.8
650 163.6 153.8 146.8 141.4 131.7 123.9
690 163.6 157.7 152.2 142.5 134.7
720 163.6 160.4 150.7 142.9
740 163.6 156.1 148.3
770 163.6 156.4
800 163.6
28 310 81.1 69.1 61.3 55.2 44.3 35.6
370 99.3 87.3 79.5 73.4 62.5 53.8
430 117.5 105.5 97.7 91.6 80.7 72.0
490 135.7 123.7 115.9 109.8 98.9 90.2
550 153.9 141.9 134.1 128.0 117.2 108.4
610 172.1 160.1 152.3 146.2 135.4 126.6
670 190.3 178.3 170.5 164.4 153.6 144.8
720 205.3 193.5 185.7 179.6 168.7 160.0
760 205.3 197.8 191.8 180.9 172.2
790 205.3 200.9 190.0 181.3
810 205.3 196.1 187.3
850 205.3 199.5
870 205.3
32 350 106.5 92.8 83.9 76.9 64.5 54.6
410 127.3 113.6 104.7 97.8 85.3 75.4
470 148.1 134.5 125.5 118.6 106.1 96.2
530 168.9 155.3 146.3 139.4 127.0 117.0
590 189.7 176.1 167.1 160.2 147.8 137.8
650 210.6 196.9 187.9 181.0 168.6 158.6
710 231.4 217.7 208.7 201.8 189.4 179.4
820 268.1 255.8 246.9 240.0 227.5 217.6
860 268.1 260.8 253.8 241.4 231.4
890 268.1 264.2 251.8 241.8
910 268.1 258.7 248.8
940 268.1 259.2
970 268.1

Calculations are carried out taking the minimal concrete cover. Intermediate values may be interpolated linearly.
Extrapolation is not possible. The present table is aimed at supplying data for the design of the injection anchoring system
when exposed to fire. This study does not deal with the mechanical design at ambient temperature, neither does it deal with
the design according to other accidental solicitations, these shall be done in addition.
 Hilti Technical Support
And Complimentary Services

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
Hilti Technical Support and Complimentary Services

1. Engineering advice, calculation and proposal

2. Technical seminar and presentation

3. Certified installer training

4. Health & safety induction

5. Pull-out testing service

6. Recommendation of HILTI compatible tools

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
 Hilti. Outperform. Outlast.

Total System Solution Provider

Hilti tools with the corresponding cutting tools, consumables, accessories form systems that offer contractors and
tradesmen cost efficient advantages.

Scanning and control of reinforcement

Ferroscan PS 200

For the rapid detection, localization, and documentation of reinforcement for the purpose of avoiding cutting through
statically relevant rebars. Also allows verification of reinforcement where plans no longer exists.

Cordless drilling with lithium ion battery technology

Cordless rotary hammer and TE-C3X hammer drill bits

A powerful and reliable Hilti cordless rotary hammer that provides the mobility required in today's jobsites. Fitted
with Hilti high performance drill bits that take rebar hits in their stride, this superb system brings you all the benefits
of the Hilti power effect.

1+1=3
The Hilti Power Eflecl

Hilti tools plus Hilti consumables.

Total performance.

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
Material Safety Datasheet

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
HIT-RE 500 V3
Safety information for 2-Component-products
Date of issue: 13/11/2015 Revision date: 12/11/2015 Version: 1.0

SECTION 1: Kit identification

1.1 Product identifier

Name HIT-RE 500 V3

Product code BU Anchor

1.2 Details of the supplier of the Safety information for 2-Component-products

Hilti, Inc.
Legacy Tower, Suite 1000
75024 Plano - USA
T +1 9724035800
1-800-879-8000 toll free - F +1 918 254 0522

SECTION 2: General information

A SDS for each of these components is included. Please do not separate any component SDS from this cover page.

This Kit should be handled in accordance with good laboratory practices and appropriate personal protective equipment should be used.

SECTION 3: Kit contents

Classification of the Product

GHS-US classification
Skin Corr. 1A H314
Skin Sens. 1 H317
STOT SE 3 H335
Aquatic Chronic 2 H411

Label elements

GHS-US labelling
Hazard pictograms (GHS-US)

GHS05 GHS07 GHS09

Signal word (GHS-US) Danger
Hazardous ingredients Epoxy resin, Amines
Hazard statements (GHS-US) H314 - Causes severe skin burns and eye damage
H317 - May cause an allergic skin reaction
H335 - May cause respiratory irritation
H411 - Toxic to aquatic life with long lasting effects
Precautionary statements (GHS-US) P280 - Wear eye protection, protective clothing, protective gloves
P262 - Do not get in eyes, on skin, or on clothing
P305+P351+P338 - IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing
P333+P313 - If skin irritation or rash occurs: Get medical advice/attention
P337+P313 - If eye irritation persists: Get medical advice/attention

13/11/2015 EN (English) 1/24

HIT-RE 500 V3
Kit Safety Information Sheet

P302+P352 - IF ON SKIN: Wash with plenty of water

Additional information
2-component-foilpack, contains:
Component A: Epoxy resin, Reactive diluent, inorganic filler
Component B: Amine hardener, inorganic filler

Name General description Quantity Unit GHS-US classification

HIT-RE 500 V3, A 1 pcs (pieces) Skin Irrit. 2, H315

Eye Dam. 1, H318
Skin Sens. 1, H317
Aquatic Chronic 2, H411
HIT-RE 500 V3, B 1 pcs (pieces) Skin Corr. 1A, H314
Eye Dam. 1, H318
Skin Sens. 1, H317
STOT SE 3, H335
Aquatic Chronic 3, H412

SECTION 4: General advice

General advice For professional users only

SECTION 5: Safe handling advice

Environmental precautions Prevent entry to sewers and public waters
Notify authorities if liquid enters sewers or public waters
Avoid release to the environment
Storage conditions Protect from sunlight. Store in a well-ventilated place
Technical measures Comply with applicable regulations
Precautions for safe handling Wear personal protective equipment
Avoid contact with skin and eyes
Wash hands and other exposed areas with mild soap and water before eating, drinking or
smoking and when leaving work
Avoid contact during pregnancy/while nursing
Methods for cleaning up This material and its container must be disposed of in a safe way, and as per local legislation
Recover mechanically the product
On land, sweep or shovel into suitable containers
Store away from other materials
For containment Collect spillage
Incompatible materials Sources of ignition
Direct sunlight
Incompatible products Strong bases
Strong acids

SECTION 6: First aid measures

First-aid measures after eye contact Get immediate medical advice/attention
Immediately rinse with water for a prolonged period while holding the eyelids wide open
Remove contact lenses, if present and easy to do. Continue rinsing
Consult an eye specialist
First-aid measures after ingestion Drink plenty of water
Do not induce vomiting
Rinse mouth
Immediately call a POISON CENTER or doctor/physician
First-aid measures after inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing

13/11/2015 EN (English) 2/24

HIT-RE 500 V3
Kit Safety Information Sheet

First-aid measures after skin contact Wash with plenty of soap and water
Remove/Take off immediately all contaminated clothing
Wash contaminated clothing before reuse
If skin irritation or rash occurs: Get immediate medical advice/attention
First-aid measures general Never give anything by mouth to an unconscious person
If you feel unwell, seek medical advice (show the label where possible)
Symptoms/injuries Causes severe skin burns and eye damage
Symptoms/injuries after eye contact Causes serious eye damage
Symptoms/injuries after inhalation May cause an allergic skin reaction

SECTION 7: Fire fighting measures

Firefighting instructions Use water spray or fog for cooling exposed containers
Exercise caution when fighting any chemical fire
Prevent fire-fighting water from entering environment
Protection during firefighting Self-contained breathing apparatus
Do not enter fire area without proper protective equipment, including respiratory protection
Hazardous decomposition products in case of Thermal decomposition generates :
fire Carbon dioxide
Carbon monoxide

SECTION 8: Other information

No data available

13/11/2015 EN (English) 3/24

HIT-RE 500 V3, B
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations
Date of issue: 11/13/2015 Revision date: 11/12/2015 Version: 1.0

SECTION 1: Identification
1.1. Identification
Product form Mixture
Name HIT-RE 500 V3, B
Product code BU Anchor

1.2. Relevant identified uses of the substance or mixture and uses advised against
No additional information available

1.3. Details of the supplier of the safety data sheet

Supplier Department issuing data specification sheet
Hilti, Inc. Hilti Entwicklungsgesellschaft mbH
Legacy Tower, Suite 1000 Hiltistrasse 6
75024 Plano - USA 86916 Kaufering - Deutschland
T +1 9724035800 T +49 8191 906310 - F +49 8191 90176310
1-800-879-8000 toll free - F +1 918 254 0522 [email protected]

1.4. Emergency telephone number

Emergency number Chem-Trec

Tel.: 1 800 424 9300 (USA, PR, Virgin Islands, Canada)
Tel.: 703 527 3887 (Other countries)
+1 918 8723000
1-800-879-8000 toll free

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
GHS-US classification
Skin Corr. 1A H314 - Causes severe skin burns and eye damage
Skin Sens. 1 H317 - May cause an allergic skin reaction
STOT SE 3 H335 - May cause respiratory irritation
Aquatic Chronic 3 H412 - Harmful to aquatic life with long lasting effects
Full text of H-statements: see section 16

2.2. Label elements

GHS-US labelling
Hazard pictograms (GHS-US)

GHS05 GHS07
Signal word (GHS-US) Danger
Hazard statements (GHS-US) H314 - Causes severe skin burns and eye damage
H317 - May cause an allergic skin reaction
H335 - May cause respiratory irritation
H412 - Harmful to aquatic life with long lasting effects
Precautionary statements (GHS-US) P280 - Wear eye protection, protective clothing, protective gloves
P262 - Do not get in eyes, on skin, or on clothing
P303+P361+P353 - If on skin (or hair): Take off immediately all contaminated clothing. Rinse
skin with water/shower
P305+P351+P338 - If in eyes: Rinse cautiously with water for several minutes. Remove contact
lenses, if present and easy to do. Continue rinsing
13/11/2015 EN (English) 4/24
HIT-RE 500 V3, B
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

P333+P313 - If skin irritation or rash occurs: Get medical advice/attention

P337+P313 - If eye irritation persists: Get medical advice/attention

2.3. Other hazards

No additional information available

2.4. Unknown acute toxicity (GHS US)

Not applicable

SECTION 3: Composition/information on ingredients

3.1. Substance
Not applicable
3.2. Mixture
Name Product identifier % GHS-US classification
2-methyl-1,5-pentanediamine (CAS No) 15520-10-2 25-40 Flam. Liq. 4, H227
Acute Tox. 4 (Oral), H302
Acute Tox. 4 (Dermal), H312
Acute Tox. 4 (Inhalation), H332
Acute Tox. 4 (Inhalation:dust,mist),
H332
Skin Corr. 1A, H314
Eye Dam. 1, H318
STOT SE 3, H335
Quartz (CAS No) 14808-60-7 10 - 25 Carc. 1A, H350
Phenol, styrenated (CAS No) 61788-44-1 5-10 Skin Irrit. 2, H315
Eye Irrit. 2A, H319
Skin Sens. 1, H317
m-Xylylenediamine (CAS No) 1477-55-0 5-<8 Acute Tox. 4 (Oral), H302
Acute Tox. 4 (Dermal), H312
Acute Tox. 4 (Inhalation:dust,mist),
H332
Skin Corr. 1B, H314
Skin Sens. 1B, H317
Aquatic Chronic 3, H412
2,4,6-tris(dimethylaminomethyl)phenol (CAS No) 90-72-2 1-2,5 Skin Corr. 1B, H314
Skin Sens. 1B, H317
Aquatic Chronic 3, H412
3-Aminopropyltriethoxysilan (CAS No) 919-30-2 1-2,5 Acute Tox. 4 (Oral), H302
Skin Corr. 1B, H314
Full text of H-statements: see section 16

SECTION 4: First aid measures

4.1. Description of first aid measures
First-aid measures general Never give anything by mouth to an unconscious person. If you feel unwell, seek medical
advice (show the label where possible).
First-aid measures after inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing.
First-aid measures after skin contact Wash with plenty of soap and water. Remove/Take off immediately all contaminated clothing.
Wash contaminated clothing before reuse. If skin irritation or rash occurs: Get immediate
medical advice/attention.
First-aid measures after eye contact Get immediate medical advice/attention. Immediately rinse with water for a prolonged period
while holding the eyelids wide open. Remove contact lenses, if present and easy to do.
Continue rinsing. Consult an eye specialist.
First-aid measures after ingestion Drink plenty of water. Do not induce vomiting. Rinse mouth. Immediately call a POISON
CENTER or doctor/physician.

4.2. Most important symptoms and effects, both acute and delayed
Symptoms/injuries Causes severe skin burns and eye damage.
Symptoms/injuries after inhalation May cause an allergic skin reaction.
Symptoms/injuries after eye contact Causes serious eye damage.

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4.3. Indication of any immediate medical attention and special treatment needed
No additional information available

SECTION 5: Firefighting measures

5.1. Extinguishing media
Suitable extinguishing media Foam. Dry powder. Carbon dioxide. Water spray. Sand.
Unsuitable extinguishing media Do not use a heavy water stream.

5.2. Special hazards arising from the substance or mixture

Reactivity Corrosive vapours.

5.3. Advice for firefighters

Firefighting instructions Use water spray or fog for cooling exposed containers. Exercise caution when fighting any
chemical fire. Prevent fire-fighting water from entering environment.
Protection during firefighting Self-contained breathing apparatus. Do not enter fire area without proper protective equipment,
including respiratory protection.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
6.1.1. For non-emergency personnel
Emergency procedures Evacuate unnecessary personnel.

6.1.2. For emergency responders

Protective equipment Use personal protective equipment as required. Equip cleanup crew with proper protection.
Emergency procedures Ventilate area.

6.2. Environmental precautions

Prevent entry to sewers and public waters. Notify authorities if liquid enters sewers or public waters. Avoid release to the environment.

6.3. Methods and material for containment and cleaning up

For containment Collect spillage.
Methods for cleaning up This material and its container must be disposed of in a safe way, and as per local legislation.
Recover mechanically the product. On land, sweep or shovel into suitable containers. Store
away from other materials.
Other information Dispose of materials or solid residues at an authorized site.

6.4. Reference to other sections

For further information refer to section 8: "Exposure controls/personal protection". For further information refer to section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling
Precautions for safe handling Wear personal protective equipment. Avoid contact with skin and eyes. Wash hands and other
exposed areas with mild soap and water before eating, drinking or smoking and when leaving
work. Avoid contact during pregnancy/while nursing.
Hygiene measures Do not eat, drink or smoke when using this product. Always wash hands after handling the
product. Contaminated work clothing should not be allowed out of the workplace. Wash
contaminated clothing before reuse.

7.2. Conditions for safe storage, including any incompatibilities

Technical measures Comply with applicable regulations.

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Storage conditions Protect from sunlight. Store in a well-ventilated place.

Incompatible products Strong bases. Strong acids.
Incompatible materials Sources of ignition. Direct sunlight.
Storage temperature 5 - 25 °C

SECTION 8: Exposure controls/personal protection

8.1. Control parameters

Additional information The product has a pasty consistency. Exposure limit values for respirable dusts ar not relevant
for this product.

8.2. Exposure controls

Personal protective equipment Avoid all unnecessary exposure. Safety glasses. Gloves. Protective clothing.

Hand protection Wear protective gloves.

Eye protection Chemical goggles or face shield.
Skin and body protection Wear suitable protective clothing.
Environmental exposure controls Avoid release to the environment.
Consumer exposure controls Avoid contact during pregnancy/while nursing.
Other information Do not eat, drink or smoke during use.

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties
Physical state Solid
Appearance Thixotropic paste.
Colour red
Odour Amine-like
Odour threshold No data available
pH 11.5
Melting point No data available
Freezing point No data available
Boiling point No data available
Flash point No data available
Relative evaporation rate (butylacetate=1) No data available
Flammability (solid, gas) No data available
Explosive limits No data available
Explosive properties No data available
Oxidising properties No data available
Vapour pressure No data available
Relative density No data available
Relative vapour density at 20 °C No data available
Density 1.31 g/cm³
Solubility insoluble in water.

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Log Pow No data available

Auto-ignition temperature No data available
Decomposition temperature No data available
Viscosity No data available
Viscosity, kinematic No data available
Viscosity, dynamic 50 - 70 Pa.s HN-0333

9.2. Other information

No additional information available

SECTION 10: Stability and reactivity

10.1. Reactivity
Corrosive vapours.

10.2. Chemical stability

Stable under normal conditions.

10.3. Possibility of hazardous reactions

No additional information available.

10.4. Conditions to avoid

Direct sunlight. Extremely high or low temperatures.

10.5. Incompatible materials

Strong acids. Strong bases.

10.6. Hazardous decomposition products

Under normal conditions of storage and use, hazardous decomposition products should not be produced. Thermal decomposition generates : fume.
Carbon monoxide. Carbon dioxide. Corrosive vapours.

SECTION 11: Toxicological information

11.1. Information on toxicological effects

Acute toxicity Not classified

2-methyl-1,5-pentanediamine (15520-10-2)
LD50 oral rat 1690 mg/kg (Rat)
LD50 dermal rat 1870 mg/kg
LC50 inhalation rat (mg/l) 4.9 mg/l
ATE US (oral) 1690.000 mg/kg bodyweight
ATE US (dermal) 1870.000 mg/kg bodyweight
ATE US (gases) 4500.000 ppmv/4h
ATE US (vapours) 4.900 mg/l/4h
ATE US (dust,mist) 4.900 mg/l/4h
Phenol, styrenated (61788-44-1)
LD50 oral rat > 2500 mg/kg
LD50 dermal rat > 2000 mg/kg
LC50 inhalation rat (mg/l) 158.31 mg/l/4h
ATE US (vapours) 158.310 mg/l/4h
ATE US (dust,mist) 158.310 mg/l/4h

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m-Xylylenediamine (1477-55-0)
LD50 oral rat 1090 mg/kg
LD50 dermal rat > 3100 mg/kg
ATE US (oral) 660.000 mg/kg bodyweight
ATE US (dermal) 2000.000 mg/kg bodyweight
ATE US (dust,mist) 1.340 mg/l/4h
3-Aminopropyltriethoxysilan (919-30-2)
ATE US (oral) 500.000 mg/kg bodyweight
2,4,6-tris(dimethylaminomethyl)phenol (90-72-2)
LD50 oral rat 2169 mg/kg (Rat; Equivalent or similar to OECD 401; Literature study; 2169 mg/kg bodyweight;
Rat; Experimental value)
LD50 dermal rat > 2000 mg/kg (Rat; Literature study; Other; >1 ml/kg; Rat; Experimental value)
ATE US (oral) 2169.000 mg/kg bodyweight
Skin corrosion/irritation Causes severe skin burns and eye damage.
pH: 11.5
Serious eye damage/irritation Not classified
pH: 11.5
Respiratory or skin sensitisation May cause an allergic skin reaction.
Germ cell mutagenicity Not classified
Based on available data, the classification criteria are not met
Carcinogenicity Not classified

Quartz (14808-60-7)
IARC group 1 - Carcinogenic to humans
Reproductive toxicity Not classified
Based on available data, the classification criteria are not met
Specific target organ toxicity (single exposure) May cause respiratory irritation.

Specific target organ toxicity (repeated Not classified

exposure)

Aspiration hazard Not classified

Potential adverse human health effects and Based on available data, the classification criteria are not met.
symptoms
Symptoms/injuries after inhalation May cause an allergic skin reaction.
Symptoms/injuries after eye contact Causes serious eye damage.

SECTION 12: Ecological information

12.1. Toxicity
Ecology - water Harmful to aquatic life with long lasting effects.

2-methyl-1,5-pentanediamine (15520-10-2)
LC50 fish 1 130 mg/l (LC50; 48 h)
LOEC (acute) 1800 mg/l
NOEC (acute) 1000 mg/l
Phenol, styrenated (61788-44-1)
LC50 fish 1 5.6 mg/l
LC50 other aquatic organisms 1 9.7 mg/l
EC50 Daphnia 1 1.44 mg/l
NOEC (acute) 3.2 mg/l

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Phenol, styrenated (61788-44-1)

Threshold limit algae 1 0.326 mg/l (72 h; Algae)
Threshold limit algae 2 0.140 mg/l (72 h; Algae)
m-Xylylenediamine (1477-55-0)
LC50 fish 1 75 mg/l
LC50 other aquatic organisms 1 20.3 ppb
EC50 Daphnia 1 15 mg/l
LOEC (chronic) 15 mg/l
NOEC (acute) 10.5 mg/kg
NOEC (chronic) 4.7 mg/l
NOEC chronic crustacea 4.7 mg/l

2,4,6-tris(dimethylaminomethyl)phenol (90-72-2)
LC50 fish 1 > 100 mg/l (96 h; Pisces; Nominal concentration)
EC50 Daphnia 1 10 - 100 mg/l (Invertebrata; Estimated value)
EC50 other aquatic organisms 1 84 mg/l (72 h; Desmodesmus subspicatus; growth rate; ECHA)
LC50 fish 2 70.9 mg/l (96 h; Pisces)
NOEC (chronic) 2 mg/l (28 d; activated sludge, domestic; respiration rate; ECHA)
Threshold limit algae 1 10 - 100,Algae
Threshold limit algae 2 84 mg/l (72 h; Scenedesmus subspicatus; Growth rate)

12.2. Persistence and degradability

HIT-RE 500 V3, B
Persistence and degradability May cause long-term adverse effects in the environment.
2-methyl-1,5-pentanediamine (15520-10-2)
Persistence and degradability Biodegradability in water: no data available.
Phenol, styrenated (61788-44-1)
Persistence and degradability Not readily biodegradable in water. Biodegradability in soil: no data available. No (test)data on
mobility of the substance available.
Biochemical oxygen demand (BOD) 0.000231 g O₂/g substance
Chemical oxygen demand (COD) 0.004827 g O₂/g substance

2,4,6-tris(dimethylaminomethyl)phenol (90-72-2)
Persistence and degradability Not readily biodegradable in water. Highly mobile in soil. Low potential for adsorption in soil.

12.3. Bioaccumulative potential

HIT-RE 500 V3, B
Bioaccumulative potential Not established.
2-methyl-1,5-pentanediamine (15520-10-2)
Log Pow 0.27 (Estimated value)
Bioaccumulative potential Low potential for bioaccumulation (Log Kow < 4).
Phenol, styrenated (61788-44-1)
BCF fish 2 3246 mg/l
Log Pow 6.24 - 7.77 (Experimental value; OECD 123: Partition Coefficient (1-Octanol/Water): Slow-
Stirring Method)
Bioaccumulative potential High potential for bioaccumulation (Log Kow > 5).

2,4,6-tris(dimethylaminomethyl)phenol (90-72-2)
Log Pow 0.77 (Literature; 0.219; Experimental value; Equivalent or similar to OECD 107; 21.5 °C)
Bioaccumulative potential Low potential for bioaccumulation (Log Kow < 4).

12.4. Mobility in soil

No additional information available

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12.5. Other adverse effects

Effect on the global warming No known ecological damage caused by this product.

Other information Avoid release to the environment.

SECTION 13: Disposal considerations

13.1. Waste treatment methods
Regional legislation (waste) Disposal must be done according to official regulations.
Waste disposal recommendations Dispose in a safe manner in accordance with local/national regulations. Dispose of
contents/container to Avoid release to the environment, Refer to manufacturer/supplier for
information on recovery/recycling.
Ecology - waste materials Avoid release to the environment.

SECTION 14: Transport information

In accordance with ADR / RID / IMDG / IATA / ADN

ADR IMDG IATA RID

14.1. UN number
3259 3259 3259 3259

14.2. UN proper shipping name

AMINES, SOLID, CORROSIVE, AMINES, SOLID, CORROSIVE, Amines, solid, corrosive, n.o.s. AMINES, SOLID, CORROSIVE,
N.O.S. N.O.S. N.O.S.

Transport document description

UN 3259 AMINES, SOLID, UN 3259 AMINES, SOLID,
CORROSIVE, N.O.S. (2-methyl- CORROSIVE, N.O.S. (2-methyl-
1,5-pentanediamine, m- 1,5-pentanediamine, m-
Xylylendiamin), 8, II, (E) Xylylendiamin), 8, II

14.3. Transport hazard class(es)

8 8 8 8

14.4. Packing group

II II II II

14.5. Environmental hazards

Dangerous for the environment : Dangerous for the environment : Dangerous for the environment : Dangerous for the environment :
No No No No
Marine pollutant : No
No supplementary information available

14.6. Special precautions for user

- Overland transport

Classification code (ADR) C8

Special provisions (ADR) 274

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Limited quantities (ADR) 1kg

Packing instructions (ADR) P002, IBC08
Mixed packing provisions (ADR) MP10
Orange plates

Tunnel restriction code (ADR) E

- Transport by sea
Special provisions (IMDG) 274
Limited quantities (IMDG) 1 kg
Packing instructions (IMDG) P002
EmS-No. (Fire) F-A
EmS-No. (Spillage) S-B
Stowage category (IMDG) A
Stowage and segregation (IMDG) 'Separated from' acids.
MFAG-No 154

- Air transport
PCA packing instructions (IATA) 859
PCA max net quantity (IATA) 15kg
Special provisions (IATA) A3

- Rail transport
Special provisions (RID) 274
Limited quantities (RID) 1kg
Packing instructions (RID) P002, IBC08
Carriage prohibited (RID) No

14.7. Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code

SECTION 15: Regulatory information

15.1. US Federal regulations
All components of this product are listed, or excluded from listing, on the United States Environmental Protection Agency Toxic Substances
Control Act (TSCA) inventory
Chemical(s) subject to the reporting requirements of Section 313 or Title III of the Superfund Amendments and Reauthorization Act (SARA) of
1986 and 40 CFR Part 372.
Aluminium oxide CAS No 1344-28-1 5 - 10%

15.2. International regulations

CANADA
HIT-RE 500 V3, B
WHMIS Classification Class E - Corrosive Material
Class D Division 2 Subdivision B - Toxic material causing other toxic effects

EU-Regulations
No additional information available

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Classification according to Regulation (EC) No. 1272/2008 [CLP]

Skin Corr. 1A H314
Eye Dam. 1 H318
Skin Sens. 1 H317
STOT SE 3 H335
Aquatic Chronic 3 H412
Full text of hazard classes and H-statements : see section 16

National regulations

Quartz (14808-60-7)
Listed on IARC (International Agency for Research on Cancer)

15.3. US State regulations

California Proposition 65 - This product does not contain any substances known to the state of California to cause
cancer, developmental and/or reproductive harm

SECTION 16: Other information

Revision date 11/12/2015
Other information None.

Full text of H-statements:

------ Acute Tox. 4 (Dermal) Acute toxicity (dermal), Category 4
------ Acute Tox. 4 (Inhalation) Acute toxicity (inhal.), Category 4
------ Acute Tox. 4 (Inhalation:dust,mist) Acute toxicity (inhalation:dust,mist) Category 4
------ Acute Tox. 4 (Oral) Acute toxicity (oral), Category 4
------ Aquatic Chronic 3 Hazardous to the aquatic environment — Chronic Hazard, Category
3
------ Carc. 1A Carcinogenicity, Category 1A
------ Eye Dam. 1 Serious eye damage/eye irritation, Category 1
------ Eye Irrit. 2A Serious eye damage/eye irritation, Category 2A
------ Flam. Liq. 4 Flammable liquids, Category 4
------ Skin Corr. 1A Skin corrosion/irritation, Category 1A
------ Skin Corr. 1B Skin corrosion/irritation, Category 1B
------ Skin Irrit. 2 Skin corrosion/irritation, Category 2
------ Skin Sens. 1 Sensitisation — Skin, Category 1
------ Skin Sens. 1B Sensitisation — Skin, category 1B
------ STOT SE 3 Specific target organ toxicity — Single exposure, Category 3,
Respiratory tract irritation
------ H227 Combustible liquid
------ H302 Harmful if swallowed
------ H312 Harmful in contact with skin
------ H314 Causes severe skin burns and eye damage
------ H315 Causes skin irritation
------ H317 May cause an allergic skin reaction
------ H318 Causes serious eye damage
------ H319 Causes serious eye irritation
------ H332 Harmful if inhaled
------ H335 May cause respiratory irritation
------ H350 May cause cancer
------ H412 Harmful to aquatic life with long lasting effects

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NFPA health hazard 3 - Short exposure could cause serious temporary or

residual injury even though prompt medical attention was
given.
NFPA fire hazard 1 - Must be preheated before ignition can occur.
NFPA reactivity 0 - Normally stable, even under fire exposure conditions,
and are not reactive with water.

HMIS III Rating

Health 3 Serious Hazard - Major injury likely unless prompt action is taken and medical treatment is
given
Flammability 1 Slight Hazard - Materials that must be preheated before ignition will occur. Includes liquids,
solids and semi solids having a flash point above 200 F. (Class IIIB)
Physical 0 Minimal Hazard - Materials that are normally stable, even under fire conditions, and will NOT
react with water, polymerize, decompose, condense, or self-react. Non-Explosives.
Personal Protection B
B - Safety glasses, Gloves

SDS_US_Hilti

This information is based on our current knowledge and is intended to describe the product for the purposes of health, safety and
environmental requirements only. It should not therefore be construed as guaranteeing any specific property of the product

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Date of issue: 11/13/2015 Revision date: 11/12/2015 Version: 1.0

SECTION 1: Identification
1.1. Identification
Product form Mixture
Name HIT-RE 500 V3, A
Product code BU Anchor

1.2. Relevant identified uses of the substance or mixture and uses advised against
No additional information available

1.3. Details of the supplier of the safety data sheet

Supplier Department issuing data specification sheet
Hilti, Inc. Hilti Entwicklungsgesellschaft mbH
Legacy Tower, Suite 1000 Hiltistrasse 6
75024 Plano - USA 86916 Kaufering - Deutschland
T +1 9724035800 T +49 8191 906310 - F +49 8191 90176310
1-800-879-8000 toll free - F +1 918 254 0522 [email protected]

1.4. Emergency telephone number

Emergency number Chem-Trec

Tel.: 1 800 424 9300 (USA, PR, Virgin Islands, Canada)
Tel.: 703 527 3887 (Other countries)
+1 918 8723000
1-800-879-8000 toll free

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
GHS-US classification
Skin Irrit. 2 H315 - Causes skin irritation
Eye Dam. 1 H318 - Causes serious eye damage
Skin Sens. 1 H317 - May cause an allergic skin reaction
Aquatic Chronic 2 H411 - Toxic to aquatic life with long lasting effects
Full text of H-statements: see section 16

2.2. Label elements

GHS-US labelling
Hazard pictograms (GHS-US)

GHS05 GHS07 GHS09

Signal word (GHS-US) Danger
Hazard statements (GHS-US) H315 - Causes skin irritation
H317 - May cause an allergic skin reaction
H318 - Causes serious eye damage
H411 - Toxic to aquatic life with long lasting effects
Precautionary statements (GHS-US) P260 - Do not breathe fume
P280 - Wear eye protection, protective clothing, protective gloves
P303+P361+P353 - If on skin (or hair): Take off immediately all contaminated clothing. Rinse
skin with water/shower
P305+P351+P338 - If in eyes: Rinse cautiously with water for several minutes. Remove contact
lenses, if present and easy to do. Continue rinsing
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P333+P313 - If skin irritation or rash occurs: Get medical advice/attention

P337+P313 - If eye irritation persists: Get medical advice/attention

2.3. Other hazards

No additional information available

2.4. Unknown acute toxicity (GHS US)

Not applicable

SECTION 3: Composition/information on ingredients

3.1. Substance
Not applicable
3.2. Mixture
Name Product identifier % GHS-US classification
Quartz (CAS No) 14808-60-7 25 - 40 Carc. 1A, H350
Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (CAS No) 25068-38-6 25 - 40 Skin Irrit. 2, H315
Eye Irrit. 2A, H319
Skin Sens. 1, H317
Aquatic Chronic 2, H411
Formaldehyde, oligomeric reaction products with 1-chloro-2,3- (CAS No) 9003-36-5 10 - 25 Skin Irrit. 2, H315
epoxypropane and phenol Eye Irrit. 2A, H319
Skin Sens. 1, H317
Aquatic Chronic 2, H411
butanedioldiglycidyl ether (CAS No) 2425-79-8 5 - 10 Acute Tox. 4 (Oral), H302
Acute Tox. 4 (Dermal), H312
Acute Tox. 4 (Inhalation:dust,mist),
H332
Skin Irrit. 2, H315
Eye Dam. 1, H318
Skin Sens. 1, H317
Aquatic Chronic 3, H412
1,3 Propanediol, 2 ethyl-2-(hydroxymethyl)-, polymer with 2- (CAS No) 30499-70-8 5 - 10 Skin Irrit. 2, H315
(chloromethyl)oxirane Eye Irrit. 2A, H319
Skin Sens. 1, H317
Aquatic Chronic 3, H412
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (CAS No) 2530-83-8 2.5 - 5 Eye Dam. 1, H318
Full text of H-statements: see section 16

SECTION 4: First aid measures

4.1. Description of first aid measures
First-aid measures general Never give anything by mouth to an unconscious person. If you feel unwell, seek medical
advice (show the label where possible).
First-aid measures after inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing. Allow
breathing of fresh air. Allow the victim to rest.
First-aid measures after skin contact Gently wash with plenty of soap and water. Wash contaminated clothing before reuse. If skin
irritation occurs: Get immediate medical advice/attention.
First-aid measures after eye contact Rinse immediately with plenty of water. Remove contact lenses, if present and easy to do.
Continue rinsing. Obtain medical attention if pain, blinking or redness persist.
First-aid measures after ingestion Rinse mouth. Drink plenty of water. Get medical advice/attention. Do not induce vomiting.
Obtain emergency medical attention.

4.2. Most important symptoms and effects, both acute and delayed
Symptoms/injuries after inhalation May cause an allergic skin reaction.
Symptoms/injuries after skin contact Causes skin irritation.
Symptoms/injuries after eye contact Causes serious eye irritation.

4.3. Indication of any immediate medical attention and special treatment needed
No additional information available

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SECTION 5: Firefighting measures

5.1. Extinguishing media
Suitable extinguishing media Water spray. Carbon dioxide. Dry powder. Foam. Sand.
Unsuitable extinguishing media Do not use a heavy water stream.

5.2. Special hazards arising from the substance or mixture

No additional information available

5.3. Advice for firefighters

Firefighting instructions Use water spray or fog for cooling exposed containers. Exercise caution when fighting any
chemical fire. Prevent fire-fighting water from entering environment.
Protection during firefighting Self-contained breathing apparatus. Do not enter fire area without proper protective equipment,
including respiratory protection.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
6.1.1. For non-emergency personnel
Emergency procedures Evacuate unnecessary personnel.

6.1.2. For emergency responders

Protective equipment Use personal protective equipment as required. Equip cleanup crew with proper protection.
Emergency procedures Ventilate area.

6.2. Environmental precautions

Prevent entry to sewers and public waters. Notify authorities if liquid enters sewers or public waters. Avoid release to the environment.

6.3. Methods and material for containment and cleaning up

For containment Collect spillage.
Methods for cleaning up This material and its container must be disposed of in a safe way, and as per local legislation.
Recover mechanically the product. On land, sweep or shovel into suitable containers. Store
away from other materials.
Other information Dispose of materials or solid residues at an authorized site.

6.4. Reference to other sections

For further information refer to section 8: "Exposure controls/personal protection". For further information refer to section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling
Precautions for safe handling Wear personal protective equipment. Avoid contact with skin and eyes. Wash hands and other
exposed areas with mild soap and water before eating, drinking or smoking and when leaving
work.
Hygiene measures Do not eat, drink or smoke when using this product. Always wash hands after handling the
product. Contaminated work clothing should not be allowed out of the workplace. Wash
contaminated clothing before reuse.

7.2. Conditions for safe storage, including any incompatibilities

Storage conditions Protect from sunlight.
Incompatible products Strong bases. Strong acids.
Incompatible materials Sources of ignition. Direct sunlight.
Storage temperature 5 - 25 °C

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

SECTION 8: Exposure controls/personal protection

8.1. Control parameters

Additional information The product has a pasty consistency. Exposure limit values for respirable dusts ar not relevant
for this product.

8.2. Exposure controls

Personal protective equipment Avoid all unnecessary exposure. Safety glasses. Gloves. Protective clothing.

Hand protection Wear protective gloves.

Eye protection Chemical goggles or safety glasses.
Skin and body protection Wear suitable protective clothing.
Environmental exposure controls Avoid release to the environment.
Consumer exposure controls Avoid contact during pregnancy/while nursing.
Other information Do not eat, drink or smoke during use.

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties
Physical state Solid
Appearance Thixotropic paste.
Colour Light grey
Odour characteristic
Odour threshold No data available
pH No data available
Melting point No data available
Freezing point No data available
Boiling point No data available
Flash point No data available
Relative evaporation rate (butylacetate=1) No data available
Flammability (solid, gas) No data available
Explosive limits No data available
Explosive properties No data available
Oxidising properties No data available
Vapour pressure No data available
Relative density No data available
Relative vapour density at 20 °C No data available
Density 1.45 g/cm³
Solubility insoluble in water.
Log Pow No data available
Auto-ignition temperature No data available
Decomposition temperature No data available
Viscosity No data available

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

Viscosity, kinematic No data available

Viscosity, dynamic 45 - 59 Pa.s 23 °C

9.2. Other information

No additional information available

SECTION 10: Stability and reactivity

10.1. Reactivity
No additional information available

10.2. Chemical stability

Stable under normal conditions.

10.3. Possibility of hazardous reactions

No additional information available.

10.4. Conditions to avoid

Direct sunlight. Extremely high or low temperatures.

10.5. Incompatible materials

Strong acids. Strong bases.

10.6. Hazardous decomposition products

Under normal conditions of storage and use, hazardous decomposition products should not be produced. Thermal decomposition generates : fume.
Carbon monoxide. Carbon dioxide.

SECTION 11: Toxicological information

11.1. Information on toxicological effects

Acute toxicity Not classified

Formaldehyde, oligomeric reaction products with 1-chloro-2,3-epoxypropane and phenol (9003-36-5)

LD50 oral rat > 5000 mg/kg bodyweight (Rat; ECHA)
LD50 dermal rat > 2000 mg/kg bodyweight (Rat; ECHA)
butanedioldiglycidyl ether (2425-79-8)
LD50 oral rat 2980 mg/kg (Rat)
LD50 dermal rabbit 1130 mg/kg (Rabbit)
ATE US (oral) 1163.000 mg/kg bodyweight
ATE US (dermal) 1130.000 mg/kg bodyweight
ATE US (dust,mist) 1.500 mg/l/4h

Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)

LD50 oral rat > 2000 mg/kg (Rat; OECD 420: Acute Oral toxicity – Acute Toxic Class Method; Experimental
value)
LD50 dermal rat > 2000 mg/kg (Rat; Experimental value; OECD 402: Acute Dermal Toxicity)
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (2530-83-8)
LD50 oral rat 8025 mg/kg bodyweight (Rat; Equivalent or similar to OECD 401; Experimental value)
LD50 dermal rabbit 4250 mg/kg bodyweight (Rabbit; Experimental value; Equivalent or similar to OECD 402)
ATE US (oral) 8025.000 mg/kg bodyweight
ATE US (dermal) 4250.000 mg/kg bodyweight
Skin corrosion/irritation Causes skin irritation.
Serious eye damage/irritation Causes serious eye damage.

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

Respiratory or skin sensitisation May cause an allergic skin reaction.

Germ cell mutagenicity Not classified
Based on available data, the classification criteria are not met
Carcinogenicity Not classified

Quartz (14808-60-7)
IARC group 1 - Carcinogenic to humans
Reproductive toxicity Not classified
Based on available data, the classification criteria are not met
Specific target organ toxicity (single exposure) Not classified

Specific target organ toxicity (repeated Not classified

exposure)

Aspiration hazard Not classified

Potential adverse human health effects and Based on available data, the classification criteria are not met.
symptoms
Symptoms/injuries after inhalation May cause an allergic skin reaction.
Symptoms/injuries after skin contact Causes skin irritation.
Symptoms/injuries after eye contact Causes serious eye irritation.

SECTION 12: Ecological information

12.1. Toxicity
Ecology - water Toxic to aquatic life with long lasting effects.

butanedioldiglycidyl ether (2425-79-8)

LC50 fish 1 24 mg/l (96 h; Pisces) ECHA
LC50 other aquatic organisms 1 > 160 mg/l
NOEC (acute) 40 mg/l
Threshold limit algae 1 88930 mg/l (96 h; Algae)

Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)

LC50 fish 1 1.2 mg/l (96 h; Oncorhynchus mykiss; Lethal)
EC50 Daphnia 1 1.1 - 2.8 mg/l (48 h; Daphnia magna; Locomotor effect)
LC50 fish 2 2.3 mg/l (96 h; Oncorhynchus mykiss; Nominal concentration)
Threshold limit algae 1 > 11 mg/l (72 h; Scenedesmus sp.)
Threshold limit algae 2 4.2 mg/l (72 h; Scenedesmus sp.)
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (2530-83-8)
LC50 fish 1 55 mg/l (96 h; Cyprinus carpio; Young)
EC50 Daphnia 1 473 - 710 mg/l (48 h; Daphnia magna)
LC50 fish 2 237 mg/l 96 h; Salmo gairdneri (Oncorhynchus mykiss)
Threshold limit algae 1 119 mg/l (7 days; Anabaena flosaquae)
Threshold limit algae 2 250 mg/l (72 h; Selenastrum capricornutum)

12.2. Persistence and degradability

HIT-RE 500 V3, A
Persistence and degradability May cause long-term adverse effects in the environment.

butanedioldiglycidyl ether (2425-79-8)

Persistence and degradability Not readily biodegradable in water.
Biochemical oxygen demand (BOD) 0.01982 g O₂/g substance

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)

Persistence and degradability Not readily biodegradable in water. Hydrolysis in water. Low potential for adsorption in soil.
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (2530-83-8)
Persistence and degradability Not readily biodegradable in water. Hydrolysis in water. No (test)data on mobility of the
substance available.

12.3. Bioaccumulative potential

HIT-RE 500 V3, A
Bioaccumulative potential Not established.

butanedioldiglycidyl ether (2425-79-8)

Log Pow -0.15
Bioaccumulative potential Bioaccumulation: not applicable.

Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)

BCF other aquatic organisms 1 3 - 31
Log Pow >= 2.918 (Experimental value; EU Method A.8: Partition Coefficient; 25 °C)
Bioaccumulative potential Low potential for bioaccumulation (BCF < 500).
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (2530-83-8)
Log Pow -0.92 (Estimated value)
Bioaccumulative potential Not bioaccumulative.

12.4. Mobility in soil

Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)

Surface tension 0.0 587-0.0589,20 °C

12.5. Other adverse effects

Effect on the global warming No known ecological damage caused by this product.

Other information Avoid release to the environment.

SECTION 13: Disposal considerations

13.1. Waste treatment methods
Regional legislation (waste) Disposal must be done according to official regulations.
Waste disposal recommendations Dispose in a safe manner in accordance with local/national regulations. Dispose of
contents/container to Avoid release to the environment, Refer to manufacturer/supplier for
information on recovery/ recycling.
Ecology - waste materials Avoid release to the environment.

SECTION 14: Transport information

In accordance with ADR / RID / IMDG / IATA / ADN

ADR IMDG IATA RID

14.1. UN number
Not regulated for transport

14.2. UN proper shipping name

Not applicable Not applicable Not applicable Not applicable

14.3. Transport hazard class(es)

Not applicable Not applicable Not applicable Not applicable

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HIT-RE 500 V3, A
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according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

ADR IMDG IATA RID

Not applicable Not applicable Not applicable Not applicable

14.4. Packing group

Not applicable Not applicable Not applicable Not applicable

14.5. Environmental hazards

Dangerous for the environment : Dangerous for the environment : Dangerous for the environment : Dangerous for the environment :
Yes Yes Yes Yes
Marine pollutant : Yes
ADR 5.2.1.8.1 derogation applies (quantity of liquids ≤ 5 litres or net mass of solids ≤ 5 kg)
not restricted according ADR Special Provision SP375, IATA-DGR Special Provision A197 and IMDG-Code 2.10.2.7

14.6. Special precautions for user

- Overland transport

Special provisions (ADR) 375

- Transport by sea
No data available

- Air transport
Special provisions (IATA) A197

- Rail transport
Carriage prohibited (RID) No

14.7. Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code

SECTION 15: Regulatory information

15.1. US Federal regulations
All components of this product are listed, or excluded from listing, on the United States Environmental Protection Agency Toxic Substances
Control Act (TSCA) inventory
This product or mixture does not contain a toxic chemical or chemicals in excess of the applicable de minimis concentration as specified in 40 CFR
§372.38(a) subject to the reporting requirements of section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 and 40
CFR Part 372.
Formaldehyde, oligomeric reaction products with 1-chloro-2,3-epoxypropane and phenol (9003-36-5)
EPA TSCA Regulatory Flag XU - XU - indicates a substance exempt from reporting under the Inventory Update Reporting
Rule, i.e., Partial Updating of the TSCA Inventory Data Base Production and Site Reports (40
CFR 710(C)).
butanedioldiglycidyl ether (2425-79-8)
EPA TSCA Regulatory Flag T - T - indicates a substance that is the subject of a Section 4 test rule under TSCA.
1,3 Propanediol, 2 ethyl-2-(hydroxymethyl)-, polymer with 2-(chloromethyl)oxirane (30499-70-8)
EPA TSCA Regulatory Flag XU - XU - indicates a substance exempt from reporting under the Inventory Update Reporting
Rule, i.e., Partial Updating of the TSCA Inventory Data Base Production and Site Reports (40
CFR 710(C)).
Bisphenol-A-Epichlorhydrin Epoxy resin Average MW < 700 (25068-38-6)
EPA TSCA Regulatory Flag XU - XU - indicates a substance exempt from reporting under the Inventory Update Reporting
Rule, i.e., Partial Updating of the TSCA Inventory Data Base Production and Site Reports (40
CFR 710(C)).
[3-(2,3-epoxypropoxy)propyl]trimethoxysilane (2530-83-8)
EPA TSCA Regulatory Flag T - T - indicates a substance that is the subject of a Section 4 test rule under TSCA.

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

15.2. International regulations

CANADA
No additional information available

EU-Regulations
No additional information available

Classification according to Regulation (EC) No. 1272/2008 [CLP]

Skin Irrit. 2 H315
Eye Dam. 1 H318
Skin Sens. 1 H317
Aquatic Chronic 2 H411
Full text of hazard classes and H-statements : see section 16

National regulations

Quartz (14808-60-7)
Listed on IARC (International Agency for Research on Cancer)

15.3. US State regulations

California Proposition 65 - This product does not contain any substances known to the state of California to cause
cancer, developmental and/or reproductive harm

SECTION 16: Other information

Revision date 11/12/2015
Other information None.

Full text of H-statements:

------ Acute Tox. 4 (Dermal) Acute toxicity (dermal), Category 4
------ Acute Tox. 4 (Inhalation:dust,mist) Acute toxicity (inhalation:dust,mist) Category 4
------ Acute Tox. 4 (Oral) Acute toxicity (oral), Category 4
------ Aquatic Chronic 2 Hazardous to the aquatic environment — Chronic Hazard, Category
2
------ Aquatic Chronic 3 Hazardous to the aquatic environment — Chronic Hazard, Category
3
------ Carc. 1A Carcinogenicity, Category 1A
------ Eye Dam. 1 Serious eye damage/eye irritation, Category 1
------ Eye Irrit. 2A Serious eye damage/eye irritation, Category 2A
------ Skin Irrit. 2 Skin corrosion/irritation, Category 2
------ Skin Sens. 1 Sensitisation — Skin, Category 1
------ H302 Harmful if swallowed
------ H312 Harmful in contact with skin
------ H315 Causes skin irritation
------ H317 May cause an allergic skin reaction
------ H318 Causes serious eye damage
------ H319 Causes serious eye irritation
------ H332 Harmful if inhaled
------ H350 May cause cancer
------ H411 Toxic to aquatic life with long lasting effects
------ H412 Harmful to aquatic life with long lasting effects

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HIT-RE 500 V3, A
Safety Data Sheet
according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

NFPA health hazard 3 - Short exposure could cause serious temporary or

residual injury even though prompt medical attention was
given.
NFPA fire hazard 1 - Must be preheated before ignition can occur.
NFPA reactivity 0 - Normally stable, even under fire exposure conditions,
and are not reactive with water.

HMIS III Rating

Health 3 Serious Hazard - Major injury likely unless prompt action is taken and medical treatment is
given
Flammability 1 Slight Hazard - Materials that must be preheated before ignition will occur. Includes liquids,
solids and semi solids having a flash point above 200 F. (Class IIIB)
Physical 1 Slight Hazard - Materials that are normally stable but can become unstable (self-react) at high
temperatures and pressures. Materials may react non-violently with water or undergo
hazardous polymerization in the absence of inhibitors.
Personal Protection B
B - Safety glasses, Gloves

SDS_US_Hilti

This information is based on our current knowledge and is intended to describe the product for the purposes of health, safety and
environmental requirements only. It should not therefore be construed as guaranteeing any specific property of the product

13/11/2015 EN (English) 24/24

 Project Reference

Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg
RE500 V3 Project Reference Contractor
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Hilti Far East Private Limited

20 Harbour Drive #06-06 PSA Vista Singapore 117612
Tel: +65 6777 7887 Fax: +65 6777 3057 Hilti online: www.hilti.com.sg