JOB NO.
BRANCH
PRO PUB. NO
ENG MODEL PUB. DATE
DISASSEMBLING CHECK SHEET
QA 6 ENG S/N
MACH S/N
REVISION NO
PAGE
SCANIA DC16
SECTION DISASSEMBLY
CUST NAME
START
PROCESS DISASSEMBLY BY
FINISH
NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM
Warning :
When carrying out steam cleaning always use
protective clothing, safety glasses and face shield.
1 PREE WASHING
Caution :
Install plug at the all hole of engine
Protect all wiring harness connector
~ Drain oil & all fluids
~ Remove pan and check for dents and cracks.
~ Check drain plug for pulled threads
~ Check strainer suction tube condition
2 OIL PAN AND STRAINER
~ Check screen for damage.
!!! Set the engine on disassy stand carefuly.
~ Remove air compressor tubes and inspect for
damage.
AIR COMPRESSOR LINES
3 ~ Remove fuel lines & inspect for damage
AND FUEL LINES
~ Remove alternator
~ Remove starting motor
STARTING MOTOR !!! Be Carrefully when release automatic belt
4
ALTERNATOR tention spring
SEND TO SUB ASSY 3
~ Remove EDC
~ Remove wiring harness assembly with plate
5 WIRING HARNESS AND EDC
SEND TO SUB ASSY 3
~ Remove tube lubricating inlet & outlet
turbocharger
6 TURBOCHARGER
SEND TO SUB ASSY 3
~ Remove air compressor
7 AIR COMPRESSOR
SEND TO SUB ASSY 3
~ Remove fuel filter
!!! Check condition of fuel filter
FUEL FILTER AND FUEL
8
MANIFOLD ~ Remove fuel manifold
!!! Check condition of fuel manifold
~ Remove exhaust manifold
~ Remove turbomanifold
!!! Check condition of turbo manifold condition
EXHAUST MANIFOLD AND
9
TURBOMANIFOLD
NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM
~ Remove rocker arm cover
10 ROCKER ARM COVER
~ Loosen rocker arm adjusting screw for release
spring pressure
~ Remove rocker arm
11 ROCKER ARM
~ Put all push rod
SEND TO SUB ASSY 2
~ Remove injector
12 INJECTOR SEND TO FIP CALIBRATION ROOM
~ Remove rocker arm housing
!!! Check condition of rocker arm housing
13 ROCKER ARM HOUSING
~ Remove cylinder head
!!! Loosen mounting bolt with crossing methode
14 CYLINDER HEAD
SEND TO SUB ASSY 1
~ Remove fly wheel
!!! Check condition of fly wheel surface , gear
and thread.
FLY WHEEL AND
15
FLY WHEEL HOUSING ~ Remove fly wheel housing
!!! Check condition of fly wheel housing
~ Measure end play of each gear
Timing gear
End play
Item Standard Actual
Cam Gear RH
0.23 - 0.53
Cam Gear LH
CAM GEAR , IDLER GEAR Intermediate 1 0.095 - 0.115
16
AND TIMING GEAR PLATE
~ Remove all gear >>> SEND TO SUB ASSY 2
~ Remove oil pump >>> SEND TO SUB ASSY 1
~ Remove timing gear plate
~ Remove polly V Belt
!!! Be Carrefully when release automatic belt
tention spring
~ Remove fan drive
~ Remove coolant pump
17 TRANSMISSION BELT GROUP SEND TO SUB ASSY 1
~ Remove automatic belt tentioner
~ Remove idler roller
!!! Check condition of all component
~ Remove crank shaft pulley
!!! Check condition of pulley groove & sealing
surface
18 CRANKSHAFT PULLEY
~ Remove cover plate
!!! Check condition of cover & related parts
HOUSING , COVER PLATE
19
(CRANK CASE VENTILATION)
NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM
~ Remove coolant pump
SEND TO SUB ASSY 1
20 WATER PUMP
~ Remove fuel filter
~ Remove EDC mounting bracket
~ Remove oil cleaner
~ Remove oil cooler
FUEL FILTER , EDC
SEND TO SUB ASSY 1
21 MOUNTING BRACKET ,OIL
COOLER
~ Remove roller tappet cover compartment
~ Remove roller tappet
SEND TO SUB ASSY 2
22 ROLLER TAPPET
~ Remove cam shaft gear
~ Remove cam shaft from cylinder block
!!! Be carrefully when remove cam shaft from
cylinder block
23 CAM SHAFT
SEND TO SUB ASSY 2
~ Turn cylinder block position
!!! Place to stand with carrefuly
~ Remove piston cooling nozle
~ Measure side clearance of connecting rod
STD: 0.14 ~ 0.425
Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 Cyl 7 Cyl 8
24 PISTON GROUP
~ Remove piston
!!! Don't mix cap & connecting rod position
SEND TO SUB ASSY 2
~ Measure end play of crank shaft
Standard Actual
0.135 ~ 0.385
25 CRANKSHAFT
~ Remove crank shaft
SEND TO SUB ASSY 2
26 ~ Measure liner protution
Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 Cyl 7 Cyl 8
CYLINDER LINER
~ Remove cylinder liner
SEND TO SUB ASSY 2
~ Visual check condition of cylinder block
SEND TO SUB ASSY 2
EXECUTED BY MECHANIC APPROVED BY SUPERVISOR VALIDATION BY QUALITY OFFICER
Name
Name : Name : :
Date :
Date : Date :
Signature : Signature : Signature :
