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Sigma-SD Spindle 001

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0% found this document useful (0 votes)
595 views60 pages

Sigma-SD Spindle 001

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Sigma-SD Spindle

Motor Drives
Technical Supplement

yaskawa.com
Model Number Designation

Spindle Motor UA K A J - 22 C Z 1 O O E
Motor Input Voltage
AC Spindle Motor Blank: 3-Phase, 200VAC
E: 3-Phase, 400VAC
Cooling Method
K : External fan cooled
Lead Wire Orientation
Winding System Blank: Left-viewed from load side (for 200VAC input spindle motor)
A: Single winding O: Left-viewed from load side (for 400VAC input spindle motor)

Rated Output Current


See Ratings Table Shaft End
Blank: Straight w/key and tap (for 200VAC input spindle motor)
Code kW Code kW
O: Straight w/key and tap (for 400VAC input spindle motor)
04 3.7 19 18.5
06 5.5 22 22
Mounting
08 7.5 30 *1 30
1: Flange Type
11 11 37 *1
37 Design Revision Encoder Specifications
15 15 45 *1 45 C: Standard Z: Pulse encoder
*1: Available only for three-phase 200 VAC models

Sigma-SD Driver
Power Regeneration Converter
CACP-JU 22 A 3 B B
Converter Mounting
Sigma-SD Power Regeneration Converter B: Base-mounted

Code kW Design Revision


10 10 B: Standard
19 18.5
22 22 Input Voltage Regeneration Method
30*1 30 A: 3-Phase, 200VAC 3: 120-degree conduction
45*1 45 D: 3-Phase, 400VAC

*1: Available only for three-phase 200 VAC models

SERVOPACK
CACR-JU 102 A E A B 01
Converter Orientation
Sigma-SD SERVOPACK 01: Standard

Code Arms Voltage Code Arms Voltage


Mounting
028 28 014 14
B: Base-mounted
036 36 018 18
065 65 033 32.5 540 VDC Design Revision
084 84 270 VDC 042 42 A, B, C...
102 102 051 51
125 125 Interface Specifications

196 196 E: Analog speed reference expanded functions


C: EtherCAT interface
Input Voltage
A: 270 VDC
D: 540 VDC

2
Sigma-SD
AC Spindle Motor Drives with Power Regeneration

Product Lineup

200 VAC Input


200 VAC Input Power Regeneration
SERVOPACK Model AC Reactor Stock Status
Spindle Motor Converter Model
UAKAJ-04C Non-Stock
CACR-JU028A
UAKAJ-06C Non-Stock
UAKAJ-08C CACP-JU15A3 CACR-JU036A X008017 Limited Stock
Single Winding

UAKAJ-11C Limited Stock


CACR-JU066A
UAKAJ-15C Limited Stock
UAKAJ-19C CACP-JU19A3 CACR-JU084A X008018 Limited Stock
UAKAJ-22C CACP-JU22A3 CACR-JU102A X008019 Limited Stock
UAKAJ-30C CACP-JU30A3 CACR-JU126A X008020 Limited Stock
UAKAJ-37C Non-Stock
CACP-JU45A3 CACR-JU196A X008022
UAKAJ-45C Non-Stock

400 VAC Input


400 VAC Input Power Regeneration
SERVOPACK Model AC Reactor Stock Status
Spindle Motor Converter Model
UAKAJ-04C Non-Stock
CACR-JU014AD
UAKAJ-06C Non-Stock
Single Winding

UAKAJ-08C CACP-JU15D3 CACR-JU018D X008010 Limited Stock


UAKAJ-11C Limited Stock
CACR-JU033D
UAKAJ-15C Limited Stock
UAKAJ-19C CACP-JU19D3 CACR-JU042D X008011 Limited Stock
UAKAJ-22C CACP-JU22D3 CACR-JU051D X008012 Limited Stock

For details about custom-made spindle motors, converters, or SERVOPACKS, contact your Yaskawa representative.

3
4
CONTENTS
Spindle Motor
Ratings and Specifications 6
Output and Torque Characteristics 7
Tolerance Radial Loads 9
Motor Total Indicator Readings 9
Vibration Resistance 10
External Dimensions 11

Power Regeneration Converter


Basic Specifications 12
External Dimensions 14

SERVOPACK
Basic Specifications: Analog Interface Spindle Drive 18
Basic Specifications: EtherCAT Interface Spindle Drive 20
External Dimensions: Analog Interface 22
External Dimensions: EtherCAT Interface 26

Installation
Spindle Motor 30
Sigma-SD Driver (Power Regerneration Converter and SERVOPACK 34

Selecting Cables
System Configurations 38
Main Circuit Cable 40

I/O Signals for Analog Spindle Motor 41


Sigma-SD Driver for Analog 45
I/O Signals for EtherCAT 50
Sigma-SD Driver for EtherCAT 51

Peripheral Devices
AC Reactor 54

Magnetic Contactors 57

Warranty
Details on Warranty 58

5
Spindle Motor

Ratings and Specifications

Single-winding Motor
Model: UAKAJ-C (200 V), -CE (400 V)
Items
04 06 08 11 15 19 22 30*2 37*2 45*2
50% ED Rating (S3)*1 kW 3.7 5.5 7.5 11 15 18.5 22 30 37 45
Continuous Rating (S1) kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37
Continuous Rated
Nm 14 24 35 48 70 96 118 183 249 307
Torque
Base Speed min-1 1500 1150
Maximum Speed -1 10000 7000 6000 5000
min
 10 -3
Moment of Inertia 7.1 14.0 21.0 25.0 69.0 69.0 89.0 231 266 398
kgm2
Vibration V5 V10
Noise dB (A) 75 or less 80 or less
Cooling Method Totally enclosed, external fan cooled
Protection Class IP44 (IEC34-5)
Equipped with thermostat (automatic reset)
200 V class:
Cooling Fan Motor Three-phase 200 V 50/60 Hz, 220 V 50/60 Hz, 230 V 60 Hz
400 V class:
Three-phase 400 V 50/60 Hz, 440 V 50/60 Hz, 460 V 60 Hz
Encoder (Magnetic) Pulse encoder (1024 p/r)
Overheating Protection NTC thermistor
Flange type:
Installation
IM B5, IM V1 (motor shaft from horizontal to vertically down)
200% of continuous rated (S1) output for 10 s
Overload Capacity
(UAKAJ-08, -37: 180% of continuous rated (S1) output for 10 s)
Thermal Class F
200 V class: 1500 VAC for one minute
Withstand Voltage
400 V class: 1800 VAC for one minute
Insulation Resistance 500 VDC 10 M minimum
Surrounding Air Temperature
0C to 40C, 20% to 80% RH (no condensation)
and Surrounding Air Humidity
Altitude 1000 m or less
Bearing Lubrication Grease
Paint Color Munsell N1.5
Compliant Standards JIS, JEC
Applicable Three-phase
028A 028A 036A 065A 065A 084A 102A 125A 196A 196A
SERVOPACK 200 VAC
CACR- Three-phase
JU 014D 014D 018D 033D 033D 042D 051D – – –
400 VAC
*1. The 50% ED rating (S3) is for a 10 minute cycle consisting of 5 minutes of operation and 5 minutes stopped.
*2. Available only for three-phase, 200 VAC models.

6
Spindle Motor
Output and Torque Characteristics

Output and Torque Characteristics

Spindle Motor
Model
Output Characteristics Torque Characteristics
UAKAJ-

29.3 10 second rating


50% ED rating
23.6 50% ED rating
4.6 10 second rating
Output Torque
3.7 (Nm) 14.0 Continuous rating
(kW)
04C 2.2 Continuous rating 3.0
1.8

1500 6400 8000 10000 1500 6400 8000 10000


Motor speed (min-1) Motor speed (min-1)

7.4 10 second rating 47.1


10 second rating
5.5 50% ED rating 35.0
Torque 50% ED rating
Output 3.7 Continuous rating 3.7
(kW) (Nm) 23.6 Continuous rating
06C 3.3
2.2

1500 5000 6000 10000 1500 5000 6000 10000


-1
Motor speed (min ) Motor speed (min-1)

63.7 10 second rating


10 10 second rating 47.8
7.5 50% ED rating Torque 50% ED rating
Output 35.0
7.0
(kW) 5.5 Continuous rating (Nm) Continuous rating
08C 6.0
4.4

1500 7000 8000 10000


1500 7000 8000 10000
Motor speed (min-1) Motor speed (min-1)

15 10 second rating
95.5 10 second rating
50% ED rating
11 50% ED rating
Output Torque 70.0
7.5 Continuous rating (Nm) 47.8 Continuous rating
(kW) 7.5
11C 6.6
4.5

1500 5000 6000 10000 1500 5000 6000 10000


-1
Motor speed (min ) Motor speed (min-1)

22 10 second rating 140 10 second rating

15 50% ED rating 50% ED rating


15.7 95.5
Output Torque Continuous rating
11 Continuous rating 12.8
(kW) (Nm) 70.0
15C 9.4

1500 5000 6000 7000 1500 5000 6000 7000


-1
Motor speed (min ) Motor speed (min-1)

Continued on next page.


7
Spindle Motor
Output and Torque Characteristics

Continued from previous page.


Model
Output Characteristics Torque Characteristics
UAKAJ-

50% ED rating
30 10 second rating
191 10 second rating
Torque 50% ED rating
Output 18.5 17.0 (Nm) 118
19C (kW) 15.8 Continuous rating
15 Continuous rating 12.8 95.5

1500 4000 6000 7000


1500 4000 6000 7000
Motor speed (min-1) Motor speed (min-1)

50% ED rating
37 10 second rating 236 10 second rating

140 50% ED rating


22 21.1 Torque
Output Continuous rating
22C (kW) 18.8 (Nm)
18.5 Continuous rating 118
15.8

1500 4000 6000 7000 1500 4000 6000 7000


Motor speed (min ) -1 Motor speed (min-1)

50% ED rating
44 10 second rating 365 10 second rating
50% ED rating
30 249
Torque Continuous rating
Output 27.1 (Nm) 183
22 Continuous rating
30C (kW) 22.5
16.5

1150 3700 4500 6000 1150 3700 4500 6000


Motor speed (min ) -1 Motor speed (min-1)

50% ED rating
54 10 second rating 449 10 second rating
50% ED rating
307
37 Torque
Output 30 Continuous rating 33.3 (Nm) 249 Continuous rating
37C (kW) 27.7
22.5

1150 3700 4500 6000 1150 3700 4500 6000


Motor speed (min ) -1 Motor speed (min-1)

50% ED rating
74 10 second rating 615 10 second rating

50% ED rating
45 374
Torque Continuous rating
Output 37 Continuous rating 41.4
(Nm) 307
45C (kW)
29.7
24.4

1150 2800 3300 5000 1150 2800 3300 5000


Motor speed (min-1) Motor speed (min-1)

Note: The 50% ED rating is for a 10 minute cycle, consisting of 5 minutes of operation and 5 minutes stopped.

8
Spindle Motor
Tolerance Radial Loads

Tolerance Radial Loads

Spindle Motor
Rated Output (kW) Tolerance Radial Load (N)
Model:
50%ED Rating/ Single-winding Motor
UAKAJ-,
Continuous Rating Model: UAKAJ-C
04 3.7/2.2 1180
06 5.5/3.7 1180
08 7.5/5.5 1470
11 11/7.5 1470
15 15/11 2940
19 18.5/15 2940
22 22/18.5 3530
30*1 30/22 4410
37*1 37/30 4900
*1 45/37 5200
45
*1. Available only for three-phase, 200 VAC models.

Motor Total Indicator Readings

Flange Type
Model
Item Single-winding Motor: Accuracy
UAKAJ-
Perpendicularity 04 to 22 0.04 mm
of the flange face 30, 37 0.06 mm
to the motor shaft 45 0.072 mm
04 to 11 0.04 mm
Concentricity 15 to 22 0.046 mm
of the flange mating
part to the motor shaft 30, 37 0.048 mm
45 0.070 mm
04 to 08 0.02 mm
Axial runout
11 to 22 0.022 mm
of the motor shaft
30 to 45 0.028 mm

9
Spindle Motor
Vibration Resistance

Vibration Resistance
The spindle motor will withstand the following vibration acceleration in
Vertical three directions: Vertical, side to side, and front to back.

Front to Spindle Motor Vibration Frequency


Back Vibration
Side to Acceleration Constant
Winding Constant
Side Model Acceleratio
System at Flange Amplitude
Impact Applied to the n
Spindle Motor UAKAJ-04 to -22 24.5 m/s2
Single 10 Hz to 6 Hz to
UAKAJ-30, -37 19.6 m/s2
Winding 60 Hz 2500 Hz
UAKAJ-45 4.9 m/s2

The amount of vibration the spindle motor endures will vary depending on the application. Check
the vibration acceleration being applied to your motor for each application.
Important

10
Spindle Motor
External Dimensions

External Dimensions

Spindle Motor
Single-winding Motors
 Flange type
KD
Shaft Extension

U
LH W
LC
QK

KI
LA
I

T
LL
L

D d
KL 3-m screw*,
5 LG

QR depth 10
4-Z dia. mounting holes Q S
LR
Q

* For 3.7/2.2 kW motors: 2-m screw


LB

Unit: mm
Model
L LA LB LC LG LH LL LR Z D I KD KL KI
UAKAJ-
0
04 375 185 150 -0.04 174 12 220 315 60 11 174 – 34 142 174
0
06 467 185 150 -0.04 174 12 220 407 60 11 174 – 34 142 174
0
08 496 215 180 -0.04 204 16 250 416 80 15 204 270 42.5 158 207
0
11 556 215 180 -0.04 204 16 250 446 110 15 204 270 42.5 158 207
0
15 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
19 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
22 632 265 230 -0.046 250 20 300 522 110 15 260 343 42.5 181 250
0
30 769 350 300 -0.052 320 20 385 629 140 19 320 440 61 227 320
0
37 809 350 300 -0.052 320 20 385 669 140 19 320 440 61 227 320
0
45 797 400 350 -0.057 370 22 450 657 140 24 380 504 61 315 388
Shaft End Dimensions Approx.
Model
Mass
UAKAJ- Q QK QR S T U W d m
kg
0.009
04 60 45 1 28 -0.004 7 4 8 16 M6 29
0
06 60 45 1 28 -0.013 7 4 8 22 M4 47
0
08 80 70 2 32 -0.016 8 5 10 22 M5 52
0
11 110 90 0.5 48 -0.016 9 5.5 14 40 M5 59
0
15 110 90 1 48 -0.016 9 5.5 14 40 M5 94
0
19 110 90 1 48 -0.016 9 5.5 14 40 M5 94
0.030
22 110 90 1 55 0.011 10 6 16 45 M5 120
0.030
30 140 110 2 60 0.011 11 7 18 50 M6 220
0.030
37 140 110 2 60 0.011 11 7 18 50 M6 250
0.030
45 140 110 1 70 0.011 12 7.5 20 60 M6 310
Note: 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. Actual appearance of the spindle motor may vary.

11
Power Regeneration Converter

Basic Specifications
Item Specifications
Model: CACP-JUA3,
15 19 22 30*1 45*1
CACP-JUD3
50% ED Rating kW 15 18.5 22 30 45
Continuous Rating kW 11 15 18.5 22 37
CACP-JUA3: Three-phase 200 V to 230 V (50/60 Hz)
CACP-JUD3: Three-phase 380 V to 480 V (50/60 Hz)
Main Circuits
Allowable voltage fluctuation: +10% to –15%
L1, L2, and L3
Allowable frequency fluctuation: 5%
Input Voltage unbalance (between U, V, or W phase): 5% max.
Power 24 VDC
Control Power Allowable voltage fluctuation: 15%
Output holding time: 100 ms minimum
Basic Power Supply
24 VDC
Specifications for Fan*2
Main Circuit
CACP-JUA3: 270 to 310 VDC
Power Output
Output +/– CACP-JUD3: 520 to 650 VDC
Power
Control Power
24 VDC 15% (connector pass current: 10 A)
Output
Emergency stop input signal
Input Sequence Input
Input power voltage: 24 VDC 5%
Signals Signals
Required current per channel: 3 mA
Regeneration Control
Power regeneration control (120-degree conduction)
Method
Main circuit fuse, overload, overvoltage, insufficient voltage,
Protective Functions
overcurrent, frequency error, heat sink overheating, etc.
Functions Allowable Power Loss
5 ms (at 70% load)
Time
Connections between
Local bus
SERVOPACKs
Indications CHARGE (orange), ALARM (red), and READY (green)
*1. Available only for three-phase 200 VAC models.
*2. Needed when using a base mounting unit. For details, refer to page 67.

12
Power Regeneration Converter
Basic Specifications

Panel Display
The status of power regeneration converter can be checked on the panel display.
Name LED Color Meaning
Lit when main circuit power is on.
CHARGE Orange
Not lit when main circuit power is off.
Lit when alarm occurs.
ALARM Red
Not lit when no alarm occurs.

Power Regeneration
Lit when CPU of power regeneration converter works normally.
READY Green
Not lit when CPU of power regeneration converter not working.

Converter
Panel Display

Power Regeneration Converter

13
Power Regeneration Converter
External Dimensions

External Dimensions

Converter Dimensions

 Model: CACP-JU153BB, -JU193BB, -JU223BB

.
4-M5 Screw Holes

Dia
15

12
12

2-6
Air Flow

Power Regeneration
440±0.5 (Mounting Pitch)

Converter Rear View

460
460

440

(11

Model Number

)
Input Voltage

Ground Terminal
2-M5 Screws

80±0.5
(8)

10 6 4
Air Flow
(Mounting Pitch) 10 80 (10) (200) 105
100
100 (145) 305
Mounting Hole Diagram

Cooling Fan*
Unit: mm
Approx. Mass: 11.1 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.

14
Power Regeneration Converter
External Dimensions

 Model: CACP-JU30A3BB

.
Dia
4-M5 Screw Holes 15
12

12
2 -6
Air Flow

Power
Regeneration
Converter
440±0.5 (Mounting Pitch)

Rear View

Power Regeneration
460

460
440

Converter
Model Number

(11

)
Input Voltage

Ground Terminal
2-M6 Screws

(8)
10 130±0.5 6 Air Flow
(Mounting Pitch) 10 130 (10) (200) 105
150 (145) 305
150

Mounting Hole Diagram

Cooling Fan*
Unit: mm
Approx. Mass: 14.6 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.

15
Power Regeneration Converter
External Dimensions

 Model: CACP-JU45A3BB

i a.
4-M6 Screw Holes 15

7D

12
12

2-
440±0.5 (Mounting Pitch) Air Flow

Power Regeneration
Converter Rear View

460
440
460

(11

Model Number

)
Input Voltage

Ground Terminal
2-M6 Screws
200±0.5

(8)
25 7 4
(Mounting Pitch) Air Flow
25 200 (25) (200) 105
250 250 (145) 305

Mounting Hole Diagram

Cooling Fan*

Unit: mm
Approx. Mass: 24.9 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.

16
Power Regeneration Converter
External Dimensions

Power Regeneration
Converter

17
SERVOPACK

Basic Specifications: Analog Interface Spindle Drive

Item Specifications
Main Circuits CACR-JU   AE  : 270 V to 310 VDC
+/- CACR-JU   DE  : 520 V to 650 VDC
24 VDC
Input Power Control Power Supply Allowable voltage fluctuation: 15%
Output holding time: 100 ms minimum
Power Supply for Fan 24 VDC
*1
*2 Pulse encoder (phases A, B, and Z)
Feedback
Main circuit power: Not available (built into power
Fuses regeneration converter)
Control power: Built in
Number of Channels 2 for each axis
Analog Monitor
Output Power Range 10 V (linear range: 8 V)
(Built-in)*3
Response Frequency 1 kHz
Personal computer
Basic Specifications

Connected Device (application: SigmaWin+ version 5.70 or later,


-V-SD component version 1.00 or later)
USB Communications Communication
USB 1.1 compliant, 12 Mbps (full speed support)
Standard
Status displays, parameter setting, and adjustment
Functions
function
External Input Power Voltage 24 VDC 5%
Input Current Required per
Power 4 mA
Channel
Input
Number of Channels 14 for each axis (isolated)
Signals
Number of Channels 14 for each axis (isolated)
Maximum Output
50 mA
Sequence Output Current
Signal Signals Maximum Applicable
30 V
Voltage
Delay Depends on relay circuit.
Number of Channels 1 channel (SPDT contacts)
Error Maximum Load
1A
Signals Current
(Relays) Maximum Applicable
30 V
Voltage
Continued on next page.

18
SERVOPACK
Basic Specifications: Analog Interface Spindle Drive

Continued from previous page.


Item Specifications
External Input Power Voltage 24 VDC 5%
Input Current Required per
Power 4 mA
Channel
Input
Number of Channels 2 for each axis (isolated)
Signals
HWBB Number of Channels 1 for each axis (isolated)
Signal Maximum Output
50 mA
Current
Output
Signal Maximum Applicable
30 V
Voltage
When an HWBB signal
Basic Specifications (cont’d)

Output ON when inputs of two channels are OFF.


is input

SERVOPACK
Load Factor Meter Output Voltage Range 0 V to 10 V
Output, Speed Meter Maximum Output
Output 2 mA
Current
Maximum Input
12 V
Analog Speed Voltage
Reference Input Input Impedance 60 k
Internal Power Supply +15 VDC 5%
Input Power Voltage 24 VDC 5%
12-bit Digital Reference
Input Current Required per
4 mA
Channel
Motor Winding Number of Channels 1 for each axis
Temperature Detection Temperature Sensor NTC thermistor
Number of Channels 1ch
Output Voltage +24 V
Motor Winding
Selection Allowable Output
50 mA
Current
Answerback Function Supported
Speed Control Range 40 min-1 to Maximum motor speed
Drive Method Sine-wave current drive with PWM control of IGBT
Applicable Motor Model UAKJ
Overcurrent, overload, main circuit voltage error,
Protective Functions heat sink overheating, overspeed, encoder error, CPU
error, etc.
Control Speed Loop PI control (proportional control), torque limit
Functions

• Standard: Orientation control with a motor encoder


• Orientation control with an external encoder:
Orientation Orientation with an external encoder
• Orientation control with a magnetic sensor:
Orientation with a magnetic sensor
Speed Control Range 40 min-1 to motor peak speed
Connections between Power Regeneration
Local bus
Converters
CHARGE (orange), RDY (green), ALM (red),
Indications
one 7-segment LED
*1. Needed when using a base mounting unit. For details, refer to page 67.
*2. Not available for serial encoder.
*3. Do not use an analog monitor signal for system control. Use an analog monitor signal only for adjusting the motor or
obtaining data for maintenance purpose.

19
SERVOPACK
Basic Specifications: EtherCAT Interface Spindle Drive

Basic Specifications: EtherCAT Interface Spindle Drive

Item Specifications
Main Circuits CACR-JU   AC  : 270 V to 310 VDC
Input Power
+/- CACR-JU   DC  : 520 V to 650 VDC
Control Method Sine-wave current drive with PWM control of IGBT
Applicable Motor Models UAKAJ
Feedback Motor Pulse encoder (phases A, B, and Z), serial encoder: 17 bits
Indications CHARGE (orange), RDY (green), and ALM (red)
Main circuit power: Not available (built into power
Fuses regeneration converter)
Control power: Built in
Overcurrent, overload, main circuit voltage error, heat sink
Protective Functions overheating, overspeed, encoder error, CPU error, PG
disconnection detected, parameter error, etc.
Compensation Functions Quadrant projection compensation and predictive control
Position Loop Proportional control
Fuses
Speed Loop Integral-proportional control and torque control
Standard feature (A motor encoder-external encoder
Fully-Closed Loop Control
branch conversion unit is required)
Number of Channels 2 for each axis
Analog Monitor
Output Power Range 10 V (linear range: 8 V)
(Built-in)*1
Response Frequency 1kHz
Personal computer (application: SigmaWin for Sigma-SD
Connected Device
(MT) compatible)
USB
Communication
Communications USB 1.1 compliant, 12 Mbps (full speed support)
Standard
Functions Status displays, parameter setting, and adjustment function
External Input Power Voltage 24 VDC 5%
Functions

Input Current Required per


Power 3 mA for normal input, 10 mA for latch input
Channel
Normal inputs: 2 for each asix (isolated).
Input
Number of Channels Latch inputs: 3 for SERVOPACK for 1 axis (isolated), 4 for
Signals
Sequence SERVOPACK for 2 axes (isolated)
Input Maximum Output
Signal 1 for each axis (isolated)
Current
Output Maximum Output
50mA
Signals Current
(Brake) Maximum Output
30 V
Voltage
Delay Depends on brake or relay circuit
External Input Power Voltage 24 VDC 5%
Input Current Required per
Power 3 mA
Channel
Input
Number of Channels 2 for each axis (isolated)
Signals
HWBB Number of Channels 1 for each axis (isolated)
Signal
Maximum Output
50mA
Current
Output
Signal Maximum Applicable
30 V
Voltage
When HWBB signal is
Output ON when inputs of two channels are OFF
input
Motor Winding Number of channels 1 for each axis
Temperature
Detection Temperature Sensor NTC thermistor

20
SERVOPACK
Basic Specifications: EtherCAT Interface Spindle Drive

Continued from previous page.


Item Specifications
Number of Channels 1 channel
Functions (cont’d)

Output Voltage 24 V
Motor Winding
Selection Allowable Output
50 mA
Current
Answerback Function Supported
Speed Control Range 40 RPM to motor maximum speed
Applicable Communication Standards IEC 61158 Type12, IEC 61800-7 CiA402 Drive Profile
Physical Layer 100BASE-TX (IEEE802.3)
CN9A (RJ45): EtherCAT Signal IN
Connector
CN9B (RJ45): EtherCAT Signal OUT
CAT5 STP 4 pair
Cable Note: Cables are automatically recognized by the AUTO

SERVOPACK
MDIX function
SM0: Mailbox output, SM1: Mailbox input
SyncManager
SM2: Process data outputs, SM3: Process data inputs
EtherCAT Communication

FMMU0: Mapped to the process data output (RxPDO) area.


FMMU FMMU1: Mapped to the process data input (TxPDO) area.
FMMU2: Mapped to the mailbox status
APRD, FPRD, BRD, LRD, APWR, FPWR, BWR, LWR,
ARMW, FRMW
EtherCAT Commands (Data Link Layer)
Note: APRW, FPRW, BRW, LRW Commands are not
supported
Process Data Configurations can be changed with PDO mapping
Emergency Message, SDO Request, SDO Response, SDO
information
Mailbox (CoE)
Note: TxPDO/RxPDO and Remote TxPDO/RxPDO are not
supported
Free-run, DC mode (Can be selected.)
Distributed Clocks
Supported DC cycle: 250 ìs to 4 ms (every 250-ìs cycle)
Slave Information IF 256 bytes (For reading only)
EtherCAT Link/Activity indicator (L/A) × 2
LED Indicator EtherCAT RUN indicator (RUN) × 1
EtherCAT ERR indicator (ERR) × 1
• Homing mode
• Profile position mode
• Interpolated position mode
• Profile velocity mode
• Profile torque mode
CiA402 Drive Profile
• Cyclic synchronous position mode
• Cyclic synchronous velocity mode
• Cyclic synchronous torque mode
• Touch probe function
• Torque limit function
*1. Do not use an analog monitor signal for system control. Use an analog monitor signal only for adjusting the motor or
obtaining data for maintenence purpose.External Dimensions

21
SERVOPACK
External Dimensions

External Dimensions

Analog Interface

 Model: CACR-JU028AEAB01, -JU014DEAB01


70.4
2- 50 (20.4)
6
Di 15
a.

12
12

Air Flow

60
4-M5 Screw Holes
440±0.5 (Mounting Pitch)

Power Regeneration
Converter Rear View
160
460

Model Number
440
460

(13
5° )
Input Voltage (11
5° )

Ground
Terminal
10 30 ± 0.5 M4 Screws
50 (Mounting Pitch)
Mounting Hole Diagram 6 Air Flow
(8)

10 30 (10) 4.6
50 (200) 105
(145) 305

Cooling Fan*
Unit: mm
Approx. Mass: 7.1 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

22
SERVOPACK
External Dimensions

 Model: CACR-JU036AEAB01, -JU018DEAB01


70.4
2- 50 (20.4)
6
Di
a.

12
12

15
Air Flow
4-M5 Screw Holes
400±0.5 (Mounting Pitch)

160
Power Regeneration Model
Converter Rear View Number
460

440
460


Input Voltage

13 5°)


11


240
4-6

SERVOPACK
Dia
.

Ground Terminal
M4 Screws
10 30±0.5 4.6
(8)

6 (200) 105
50 (Mounting Pitch) (145) 305
10 30 (10)
Mounting Hole Diagram
Air Flow

Cooling Fan*
Unit: mm
Approx. Mass: 7.8 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

 Model: CACR-JU065AEAB01, -JU033DEAB01


95.4
2- 75 (20.4)
6D
ia. 15
12

12

4-M5 Screw Holes


Air Flow
60
160
440±0.5 (Mounting Pitch)

Power Regeneration
Converter Rear View
460

440
460

Model
13

Number

11



Input Voltage

Ground Terminal
M4 Screws
(8)

55±0.5 10 6 Air Flow


(Mounting Pitch) 10 55 (10) 4
75
75 (200) 105
Mounting Hole Diagram
(145) 305
Cooling Fan*

Unit: mm
Approx. Mass: 9.2 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

23
SERVOPACK
External Dimensions

 Model: CACR-JU084AEAB01, -JU102AEAB01, -JU042DEAB01, -


JU051DEAB01
170
4-M5 Screw Holes (20)
12

12
. Air Flow
2 -6 Dia

60
Power Regeneration
Converter Rear View

160
440±0.5 (Mounting Pitch)

460
440
460


13


11
Model Number




Input Voltage

Ground Terminal
M5 Screws

(8)
6
10 130±0.5
10 130 (10)
(Mounting Pitch) Air Flow 4
150 150
(200) 105
Mounting Hole Diagram (145) 305

Cooling Fan*

Unit: mm
Approx. Mass: 15.4 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

 Model: CACR-JU125AEAB01
170
4-M5 Screw Holes 150 20
15
12

12

2-6 Dia. Air Flow


60
440±0.5 (Mounting Pitch)

160

Power Regeneration
Converter Rear View
460
460

440


13


11

Model Number

Input Voltage

Ground Terminal
2-M6 Screws
(8)

10 130±0.5 6 4
(Mounting Pitch) Air Flow
10 130 (10) (200) 105
150
Mounting Hole Diagram (145) 305

Cooling Fan*

Unit: mm
Approx. Mass: 15.6 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
24
SERVOPACK
External Dimensions

 Model: CACR-JU196AEAB
270
250 (20)

4-M6 Screw Holes 2-7 Dia. 15

12
12

Air Flow
440±0.5 (Mounting Pitch)

Power Regeneration

160
Converter Rear View
460


460
Model Number

13 °)
440


11


5
Input Voltage

240
Ground Terminal

SERVOPACK
M6 Screws

(8)
25 200±0.5 7
Air Flow 4
(Mounting Pitch) 25 200 (25)
(200) 105
250 (140) 305

Mounting Hole Diagram

Cooling Fan*

Unit: mm
Approx. Mass: 25.0 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

25
SERVOPACK
External Dimensions

EtherCAT Interface

 Model: CACR-JU028ACAB, -JU014DCAB


2- 50
6
Di
a. 15

12
12

Air Flow
4-M5 Screw Holes

Power Regeneration
Converter Rear View
440±0.5 (Mounting Pitch)
460

Model Number

440
460

(13

(11
Input Voltage

)

)
Ground
Terminal
10 30 ± 0.5 M4 Screws
50 (Mounting Pitch)
Mounting Hole Diagram 6 Air Flow
(8)

10 30 (10) 4.6
50 (200) 105
(145) 305

Cooling Fan*
Unit: mm
Approx. Mass: 7.1 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

26
SERVOPACK
External Dimensions

 Model: CACR-JU036ACAB, -JU018DCAB


2- 50
6
Di
a.

12
12
15
Air Flow
4-M5 Screw Holes
400±0.5 (Mounting Pitch)

Power Regeneration Model


Converter Rear View Number
460

440
460

(1
Input Voltage

35
(1

°)
15
°)
4-6
Dia
.

SERVOPACK
Ground Terminal
M4 Screws
10 30±0.5 4.6
6 (200) 105
(Mounting Pitch)
(8)

50 (145) 305
10 30 (10)
Mounting Hole Diagram
Air Flow

Cooling Fan*
Unit: mm
Approx. Mass: 7.8 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

 Model: CACR-JU065ACAB, -JU033DCAB


2- 75
6D
ia. 15
12

12

4-M5 Screw Holes


Air Flow
440±0.5 (Mounting Pitch)

Power Regeneration
Converter Rear View
460

440
460

(13

Model

(11

Number
)

)

Input Voltage

Ground Terminal
M4 Screws
6
(8)

10 55±0.5 Air Flow


(Mounting Pitch) 10 55 (10) 4
75
75 )002( 105
Mounting Hole Diagram
(145) 305

Cooling Fan*

Unit: mm
Approx. Mass: 9.2 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

27
SERVOPACK
External Dimensions

 Model: CACR-JU084ACAB, -JU102ACAB, -JU042DCAB, -JU051DCAB


150
4-M5 Screw Holes
12

12
ia. Air Flow
2-6 D

Power Regeneration
Converter Rear View
440±0.5 (Mounting Pitch)

460
440
460

( 13

(11

)
Model Number


)
Input Voltage

Ground Terminal
M5 Screws

(8)
10 130±0.5
10 130 (10)
(Mounting Pitch) Air Flow 4
150 150
(200) 105
Mounting Hole Diagram (145) 305

Cooling Fan*

Unit: mm
Approx. Mass: 15.4 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

 Model: CACR-JU125ACAB
4-M5 Screw Holes 150
15
12

12

2-6 Dia. Air Flow

Power Regeneration
440±0.5 (Mounting Pitch)

Converter Rear View


460
460

440

(13

(11

Model Number

)

Input Voltage

Ground Terminal
2-M6 Screws

10 6
(8)

130±0.5 4
Air Flow
(Mounting Pitch) 10 130 (10) (200) 105
150
Mounting Hole Diagram (145) 305

Cooling Fan*

Unit: mm
Approx. Mass: 15.6 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

28
SERVOPACK
External Dimensions

 Model: CACR-JU196ACAB
250

4-M6 Screw Holes 2-7 Dia. 15

12
12

Air Flow
440±0.5 (Mounting Pitch)

Power Regeneration
Converter Rear View
460

460

(13
Model Number

440


(11

)

)
Input Voltage

Ground Terminal
M6 Screws

SERVOPACK
25 200±0.5 7

(8)
Air Flow 4
(Mounting Pitch) 25 200 (25)
(200) 105
250 (140) 305

Mounting Hole Diagram

Cooling Fan*

Unit: mm
Approx. Mass: 25.0 kg

* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.

29
Installation

Spindle Motor
The service life of the spindle motor will be shortened or unexpected problems will occur if the
spindle motor is installed incorrectly or in an inappropriate location. Always observe the following
installation instructions.

Installation Environment
Item Condition
Surrounding Air
0 C to 40 C (no freezing)
Temperature
Surrounding Air
20% to 80%RH (no condensation)
Humidity
• Indoor, free of corrosive or explosive gases
• Elevation:1,000 m max.
• Well-ventilated and free of dust and
Installation Site • Free of high magnetic field
moisture
• Free of oil
• Facilitates inspection and cleaning.
Store the motor in the following environment if it is stored with the power cable
Storage disconnected.
Environment Ambient temperature during storage: –20 C to 60 C (no freezing)
Ambient humidity during storage: 20% to 80%RH (no condensation)

CAUTION
 Provide sufficient space so that cooling air will be provided to the cooling fan. Keep a
space of at least 100 mm between the machine and the ventilation outlet of the motor.
If ventilation is not proper, the motor temperature fault protective function will work regardless of
whether or not the load is at the rated value or not.
 Install the motor in a clean location free from oil mist and water drops. If the motor is
likely to come in contact with water or oil, protect the motor with a cover.
The intrusion of water or dirty oil into the interior of the motor will decrease the insulation
resistance, which may result in a ground fault.
 Check that the mounting bed, base, or stand of the motor is of robust construction
because the weight of the motor as well as the dynamic load of the motor in operation
will be imposed on it, possibly causing vibration.
 Use seal connectors, conduits, or similar devices to seal the cable openings of the motor
terminal box.
Failure to observe this caution may result in cuttings, cutting oil mist, or other foreign matter
entering the motor through the cable opening, possibly causing malfunction.
 When vertically mounting the motor with the shaft on the bottom, the motor shaft must
not touch the stand, the ground, or other surfaces.
If the shaft touches these surfaces, the shaft is pushed into the motor and the bearing may be
damaged.

30
Installation
Spindle Motor

Enclosure
The protective structure of the spindle motor when the special cable is used provides IP44
protection.
However, this does not apply to the shaft opening. (Refer to the following figure.)
If you need to use the motor in a location where oil will come into contact with the shaft opening,
contact a Yaskawa sales representative.

Flange
Shaft opening
This refers to the gap where the shaft protrudes from
the end of the motor.

Shaft

Installation Orientation

 Flange type

Installation
• Mount the motor with the motor shaft on the load side at any angle between horizontal and the
downward vertical direction. If the motor shaft is facing up, excessive force will be imposed on the
motor shaft.
As a result, the service life of the motor will be adversely affected.
• Use the spindle motor UAKAJ-45 or UAKBJ-30 (outer diameter 380) with the terminal box
facing upward and the motor shaft facing horizontal. If the terminal box is in the horizontal or
downward direction, dust may intrude from the ventilation mouth on the bottom of the load-side
bracket.
As a result, the motor may fail to operate or unexpected accidents may occur.

31
Installation
Spindle Motor

Coupling Motor and Machinery


Consider the following conditions when coupling the spindle motor with the machinery.

 Direct Coupling
Couple the motor with the machinery so that the center of the motor shaft and that of the machinery
shaft are on a straight line. Insert a liner for adjustment, if necessary.

• Install the motor so that alignment accuracy falls within the following range. Vibration that
will damage the bearings and encoders if the shafts are not properly aligned.

Important
* Level
B * : Alignment Accuracy
Coupling Measurement
Method Allowable Value
Tolerance A 0.03 mm max.
Surface irregularity B 0.03 mm max.

*
Note: Turn together with coupling.
A

• Do not allow any direct impact to the shafts when installing the couplings. Do not hit the
area near encoders with a hammer etc., as impacts may damage the encoders.

• Before installation, thoroughly remove the anticorrosive paint from the flange surface and
the end of the motor shaft. Only after removing the paint can motors be installed on the
machines.

Anticorrosive paint is coated here.

32
Installation
Spindle Motor

 Belt Coupling
• Check that the motor shaft is parallel to the machinery shaft and that the line connecting the
centers of the pulleys and the shafts are at right angles to each other. If the angularity of the belt is
improper, the belt will vibrate or slip.
• The radial load imposed on the motor shaft edge must not exceed the permissible value. If an
excessive radial load is imposed on the motor shaft, the motor bearings will be adversely affected
and the service life of the bearings will be decreased.
For details, refer to Tolerance Radial Loads (page 14).
• Be sure that no axial load is imposed on the motor shaft.
• Make sure that the contact angle of the belt with the pulley is 140 or more. If not, the belt may
slip.
d
 If C is 1,000 mm or less, d < 1 mm.
 If C is more than 1,000 mm, d/C < 1/1000.
 β < 1/3°
 Contact angle φ > 140°
Belt
C

Installation
C

Motor shaft
Machinery shaft

Belt Installation

 Gear Coupling
Check that the motor shaft is parallel to the machinery shaft and that the centers of the gears are
engaged properly. Refer to Tolerance Radial Loads (page 14) for the precision of the peripheral parts
connecting to the motor shaft. The gears may grate if they do not engage properly.
Be sure that no axial load is imposed on the motor shaft.

 Mounting a Pulley or Gear to the Motor Shaft


When mounting a pulley or gear to the motor shaft, consider the mounting balance of the motor.
The dynamic balance of the motor is kept with a half key (for motors with a keyway), which is a half
as thick as the key (T) specified in the motor shaft dimensional drawing. The motor rotates at high
speed and a little imbalance in the mechanism may cause the motor to vibrate.

33
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)

-SD Driver
(Power Regeneration Converter and SERVOPACK)

Installation Requirements
Item Specifications
Surrounding Air 0 C to 40 C: at 100% load
Temperature 0 C to 55 C: at 70% load
Storage
–20 C to 85 C
Temperature
Surrounding Air
Humidity and 90%RH or less (with no freezing or condensation)
Storage Humidity
Vibration
4.9 m/s2
Resistance
Shock
19.6 m/s2
Resistance

Protection Class IP10 An environment that satisfies the following conditions.


• Free of corrosive or flammable gases
• Free of exposure to water, oil, or chemicals
Pollution Degree 2 • Free of dust, salts, or iron dust
Altitude 1000 m or less
Free of static electricity, strong electromagnetic fields, magnetic fields or
Others
exposure to radioactivity

Thermal Design of Control Panel


Install the -SD drivers, host controllers, and other units in a control panel.
Use a control panel with an enclosed structure that provides protection against corrosive gases,
water, and oil. Also, design the system so that the temperature rise in the control panel does not
cause the temperature to exceed the surrounding air temperature.

 Calorific Value

 Power Regeneration Converter


Calorific Value at Continuous Rated Operation
Model Loss of Control Loss of Power Block (W)
Total (W)
Block (W) Total Inside Duct
CACP-JU15A3 116.4 13.1 103.3 10.3 93.0
CACP-JU19A3 154.3 13.1 141.2 14.1 127.1
CACP-JU22A3 183.8 13.1 170.7 17.1 153.6
CACP-JU30A3 247.2 14.7 232.5 23.2 209.3
CACP-JU45A3B 394.7 14.7 380 38.0 342.0
CACP-JU15D3 66.8 13.1 53.7 5.4 48.4
CACP-JU19D3 90.5 13.1 77.4 7.7 69.7
CACP-JU22D3 104.8 13.1 91.7 9.1 82.6

34
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)

 SERVOPACK
Calorific Value at Continuous Rated Operation
Model Loss of Control Loss of Power Block (W)
Total (W)
Block (W) Total Inside Duct
CACR-JU028  154.1 19.0 135.1 27.0 108.1
CACR-JU036  181.0 19.0 162.0 32.4 129.6
CACR-JU065  324.2 18.9 305.3 30.5 274.8
CACR-JU084  424.6 21.6 403.0 40.3 362.7
CACR-JU102  478.8 21.6 457.2 45.7 411.5
CACR-JU125  614.5 28.6 585.9 58.6 527.3
CACR-JU196  1322.4 29.8 1292.6 129.3 1163.3
CACR-JU014  142.1 19.6 122.5 24.5 98.0
CACR-JU018  168.6 19.6 149.0 29.8 119.2
CACR-JU033  308.4 19.0 289.4 28.9 260.5
CACR-JU042  368.5 21.6 346.9 34.7 312.2
CACR-JU051  424.9 21.6 403.3 40.3 363.0

Installation
Installation Precautions
Precautions for installing the -V-SD driver are given below.
• Always secure the -V-SD driver on a vertical surface using screws or bolts.
• Provide the specified space on the left, right, top, and bottom of the driver to enable maintenance
and ventilation. For details, refer to Installation Orientation and Space (page 36).

 Base-mounted Type
Since the duct is inside in the control panel, refer to the column containing total values for the Loss
of Power Block in the Power Regeneration Converter and SERVOPACK tables on pages 34-35.

35
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)

Installation Orientation and Space


Precautions for the mounting the -V-SD driver, including the mounting orientation and mounting
space, are given below.
Note: The figure is an example of a duct-ventilated type driver. Dimensions for base-mounted type drivers are the
same (ventilation duct is not required).

Max: 5 mm

Max: 5 mm Max: 5 mm

Min: 5 mm Min: 5 mm

Min: Air Ventilation


Σ-V-SD Driver Flow Duct
120 mm

Fan

Heat
Sink

Min: 120 mm
Min: 5 mm

Cooling Air
Min: 2.5 m/s

Installation Orientation and Space for Σ-V-SD Driver

• Always install the power regeneration converter on the left side of the SERVOPACK.
• Refer to the external dimension diagrams for external dimensions and mounting dimensions of the
products.
• Make sure that the ambient air temperature of the -V-SD driver is 0C to 55C near the heat sink
and inside the control panel at a 70% load, and 0C to 40C near the heat sink and inside the
control panel at a 100% load.
• To prevent oil penetration, seal the mounting screw sections of the power regeneration converter
and the SERVOPACK.
• Always install the -V-SD driver with the fan at the top to ensure efficient cooling.
• When mounting the -V-SD driver, allow space above and below it to prevent heat buildup.
• When stirring the air inside the control panel, do not allow the airflow to fall directly on the -V-SD
driver to prevent dirt from collecting on the -V-SD driver.
• Provide the following spaces between the units.

36
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)

Unit: mm

20.5 ± 0.3
(0.5)
10 10

Mounting hole Mounting hole

Unit Unit

Installation

37
Selecting Cables

System Configurations

Analog Interface
Power supply
Three-phase 200/400 VAC Standard
(Orientation Control with a Motor Encoder)
RST
Host controller

I/O
Molded-case CN12
circuit breaker Power regeneration CN 1 SERVOPACK
Door sensor converter Local bus CN2
CN 5 CN 5A

Machine Emergency
stop CN 4
CN1
Noise filter Control Personal
Open power supply 24 VDC CN 3 computer
CN7A CN7B CN7A
(24 VDC) PN bus bar
Safety door (built-in)
P/ +
(Example) CN3 N/ -
Digital
operator Main circuit
power supply
Magnetic L1 L2 L3 U V W
contactor

AC reactor

1 2 3 4 5 6

7 9 11
8 10 12
Motor
encoder

Magnetic
contactor
for winding
selection

Spindle motor

For the other orientation control, see the


connection examples on the next page.

38
Selecting Cables
System Configurations

EtherCAT Interface

Power supply
Three-phase 200/400 VAC
R S T EtherCAT (CoE) EtherCAT (CoE)
Host CN
controller Sensors 1 and 2
Sensors 1 and 2
CN 9A CN 9B CN 9A

Molded-case Power regeneration


CN 1 SERVOPACK CN 1
circuit breaker converter Local bus
CN 5 CN 5A
for one axis CN 5B Local bus CN 5A
or
Ground fault
detector
Magnetic contactor CN 4
CN1
Noise filter for emergency stop Personal
CN 8 Battery
Safety Open
(ĺSVM) CN 3 computer
door Control power supply 24 VDC
CN7A CN7B CN7A

Machine (24 VDC) PN bus bar


P/ +
N/ -
Main circuit
SVM power supply U V W
Magnetic L1 L2 L3
contactor
AC reactor

Encoder
Magnetic contactor
for winding selection

Spindle motor

Selecting Cables

39
Selecting Cables
Spindle Motor

Spindle Motor

Main Circuit Cable


The main circuit cable for the spindle motor must be assembled by the customer. The following
SERVOPACKs are connected to spindle motors with cable-end connectors. Other SERVOPACKs
use screw terminals.
For details, refer to the User's Manual (manual no. SIEPS80000139).

 Specifications for Cable-end Connectors to SERVOPACKs


Connector Electrical Contact Wire
SERVOPACK Model Manufacturer
Housing Model Model Size
Tyco Electronics Japan
CACR-JU028AEA 1-917807-2 1318697-6 AWG8
G.K.
CACR-JU036AEA DK-5200S-04R DK-5RECLLP1 (D3) AWG8 DDK Ltd.
Tyco Electronics Japan
CACR-JU014DEA 1-917807-2 316041-6 AWG12
G.K.
CACR-JU018DEA DK-5200S-04R DK-5RECMLP1-100 AWG10 DDK Ltd.

Pulse Encoder Cable


Lengt
Name Order No. External Appearance
h
2m JZSP-CJP00-02-E
Pulse Encoder Cable 3m JZSP-CJP00-03-E
for Spindle Motor 5m JZSP-CJP00-05-E
(CN3) Amplifier or 10 m JZSP-CJP00-10-E
SERVOPACK 15 m JZSP-CJP00-15-E To SERVOPACK To spindle motor

20 m JZSP-CJP00-20-E
Refer to the User's Manual (manual no. SIEPS80000139) if the pulse encoder cable will be
assembled by the customer.

40
Selecting Cables
I/O Signals for Analog Amplifier

I/O Signals for Analog Amplifier


CN1
1 26
2 27
3 28
CN12 4 29
5 30
7 8 6 31
7 32
5 6 8 33
9 34
CN11 3 4 10 35
11 36
Not used 1 2 12 37
13 38
14 39
15 40
CN2 16 41
17 42
CN1 36 18 18 43
35 17 19 44
1 8 34 16 20 45
2 9 33 15 21 46
3 10 32 14 22 47
4 11 31 13 23 48
5 12 30 12 24 49
6 13 29 11 25 50
7 14 28 10
27 9
26 8
25 7
24 6
23 5
22 4
21 3
20 2
19 1

CN3
1 11
2 12
3 13
4 14
5 15
6 16
7 17

Selecting Cables
8 18
9 19
10 20
.

Standard
The connector numbers and connector pin arrangement are shown below.

 Connector Pin Arrangement (CN1) for I/O Signals of the Power


Regeneration Converter
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
1 (NC) – – 8 (NC) – –
2 (NC) – – 9 (NC) – –
3 (NC) – – 10 (NC) – –
4 (NC) – – 11 ESP+ I Emergency stop input
5 (NC) – – 12 ESP– I Emergency stop input
6 (NC) – – 13 (NC) – –
7 (NC) – – 14 (NC) – –

 Connector Pin Arrangement (CN1) for I/O Signals of the SERVOPACK


Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
1 +15V – +15 V output 26 FC0 O Error code signal 0
2 (NC) – – 27 FC1 O Error code signal 1
Analog speed
3 SCOM I 28 FC2 O Error code signal 2
reference input

41
Selecting Cables
I/O Signals for Analog Amplifier

Continued from previous page.


Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Analog speed
4 0V – 29 FC3 O Error code signal 3
reference 0 V
Speed reference
Common for error
5 /DAS I digital/analog 30 COM2 –
code signal
selection
Operation ready
/RDY
signal
6 I 31 (NC) – –
Emergency stop
EMG2
signal 2
Emergency stop
7 EMG I 32 (NC) – –
signal
8 /FWD I Forward signal 33 /ZSPD O Zero speed signal
Speed coincidence
9 /REV I Reverse signal 34 /AGR O
signal
Speed detection
10 /TLH I Torque limit signal H 35 /SDET O
signal
/TLL I Torque limit signal L Torque detection
11 36 /TDET O
/INC I Incremental signal signal
Soft start cancel
/SSC I
12 signal 37 /TLE O Torque limit signal
/SV I Servo mode signal
Load shaft origin
13 /RST I Error reset signal 38 /ORG O
signal
Winding selection Orientation
14 /CHW I 39 /ORE O
signal completed signal
P control / PI signal
/PPI I
selection signal Winding selection
15 40 /CHWE O
Load ratio meter 10 completed signal
/LM10 I
times change signal
Error signal
16 /ORT I Orientation signal 41 FLTL O
(OFF for error)
L gear selection Sequence output
17 /LGR I 42 COM1 –
signal signal common
M gear selection Error contact output
18 /MGR I 43 FLTNO O
signal (ON for error)
Common for power
EXTCOM Error contact output
19 – supply for sequence 44 FLTNC O
0 (OFF for error)
input signal
Common for power
EXTCOM Error contact output
20 – supply for sequence 45 FLTCOM –
0 common
input signal
Common for power
EXTCOM
21 – supply for sequence 46 /TALM O Minor failure signal
0
input signal
Power supply for
Speed meter signal
22 24VCOM – sequence input 47 SM O
output
signal 24 V
Power supply for
Speed meter signal
23 24VCOM – sequence input 48 0V –
0V
signal 24 V
Power supply for
Load ratio meter
24 0VCOM – sequence input 49 0V –
signal 0 V
signal 0 V

42
Selecting Cables
I/O Signals for Analog Amplifier

Continued from previous page.


Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Power supply for
Load ratio meter
25 0VCOM – sequence input 50 LM O
signal output
signal 0 V

 Connector Pin Arrangement (CN2) for I/O Signals of the SERVOPACK


Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
12-bit digital
1 (NC) – – 19 D1 I
reference 1
12-bit digital
2 (NC) – – 20 D2 I
reference 2
12-bit digital
3 (NC) – – 21 D3 I
reference 3
12-bit digital
4 (NC) – – 22 D4 I
reference 4
12-bit digital
5 (NC) – – 23 D5 I
reference 5
12-bit digital
6 (NC) – – 24 D6 I
reference 6
12-bit digital
7 (NC) – – 25 D7 I
reference 7

Selecting Cables
12-bit digital
8 (NC) – – 26 D8 I
reference 8
12-bit digital
9 (NC) – – 27 D9 I
reference 9
12-bit digital
10 (NC) – – 28 D10 I
reference 10
12-bit digital
11 PCO O Motor encoder 29 D11 I
reference 11
phase C signal
output 12-bit digital
12 /PCO O 30 D12 I
reference 12
12-bit digital
13 PAO O 31 EXTCOM –
Motor encoder reference common
phase A signal Power supply for
14 /PAO O output 32 24VCOM – 12-bit digital
reference +24 V
Power supply for
15 PBO O Motor encoder 33 0VCOM – 12-bit digital
phase B signal reference 0 V
output
16 /PBO O 34 (NC) – –
17 (NC) – – 35 (NC) – –
18 GND – Control ground 36 (NC) – –

43
Selecting Cables
I/O Signals for Analog Amplifier

 Connector Pin Arrangement (CN3) for Encoder Feedback to the


SERVOPACK
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Power supply for Winding selection
1 PG0V – 11 CC O
encoder 0 V signal 0 V
Power supply for
2 PG0V – 12 CA1 I
encoder 0 V Winding selection
Power supply for status signal
3 PG0V – 13 CA2 I
encoder 0 V
Power supply for
4 PG5V – 14 PC I
encoder +5 V Motor encoder phase
Power supply for C signal input
5 PG5V – 15 /PC I
encoder +5 V
Power supply for
6 PG5V – 16 PA I Motor encoder phase
encoder +5 V
A signal input
7 (NC) – – 17 /PA I
8 THSA I Motor winding 18 PB I Motor encoder phase
9 THSB I temperature detection 19 /PB I B signal input
Winding selection
10 C24V O 20 (NC) – –
signal +24 V

 Connector Pin Arrangement (CN12) for I/O Signals of the


SERVOPACK
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
1 (NC) – – 2 (NC) – –
HWBB signal input HWBB signal input
3 /HWBB1- I 4 /HWBB1+ I
1 1
HWBB signal input HWBB signal input
5 /HWBB2- I 6 /HWBB2+ I
2 2
HWBB circuit status HWBB circuit status
7 EDM1- O 8 EDM1+ O
output output
Note: If you do not use the HWBB function, attach the enclosed safety jumper connector to CN12.

44
Selecting Cables
-SD Driver for Analog

-SD Driver for Analog

Cables for -V-SD Drivers

Lengt
Name Order No. External Appearance CN#
h
Cable for 24-volt control
1m JZSP-CNG00-01-E
power supply
• With loose leads on one To Σ-V-SD driver
end 2m JZSP-CNG00-02-E CN7A
• Connects one -V-SD
driver to 24-volt control 3m JZSP-CNG00-03-E
power supply
Cable for 24-volt control
power supply 0.2 m JZSP-CNG01-A2-E
• With connectors on CN7B to
both ends CN7A
• Connects two -V-SD 0.3 m JZSP-CNG01-A3-E
drivers
Cables for local bus CN5 to
0.5 m JUPIT-W6004-A5
communications CN5A
1m JZSP-CJI01-1-E To converter
CN1

Selecting Cables
Cable for converter I/O 2m JZSP-CJI01-2-E
Converter
3m JZSP-CJI01-3-E

1m JZSP-CJI103-1-E To SERVOPACK
CN1
Cable for SERVOPACK
2m JZSP-CJI103-2-E SERVOP
CN1 I/O
ACK
3m JZSP-CJI103-3-E

1m JZSP-CJI203-1-E To SERVOPACK
CN2
Cable for SERVOPACK
2m JZSP-CJI203-2-E SERVOP
CN2 I/O
ACK
3m JZSP-CJI203-3-E
To SERVOPACK To measuring device CN8
Cable for analog monitor 1m JZSP-CA01-E
Converter

To computer To SERVOPACK
Cable for personal CN4
2.5 m JZSP-CVS06-02-E
computer connection JZSP-CVS06-02-E
Amplifier

Cable with 1m JZSP-CVH03-01-E To SERVOPACK CN12


connector 3m JZSP-CVH03-03-E Amplifier
HWBB
Contact Tyco Electronics Japan G.K.
cable
Product name: INDUSTRIAL MINI I/O D-SHAPE TYPE1
Connector kit –
PLUG CONNECTOR KIT
Model: 2013595-1

With connector CN3


Digital operator JUSP-OP05A-1-E
cable (1 m) Converter

45
Selecting Cables
-SD Driver for Analog

Connector Kits for SERVOPACK cable assembling


Connecto SERVOPACK Manufacture Connector Kit
Purpose Connector*
r No. -side Model r Model
10250- Plug: 10150-3000PE Sumitomo 3M
CN1 I/O JZSP-CSI9-1-E
52A2PL Shell: 10350-52A0-008 Ltd.
10236- Plug: 10136-3000PE Sumitomo 3M
CN2 I/O JZSP-VAI09-E
52A2PL Shell: 10336-52A0-008 Ltd.
External encoder 10220- Plug: 10120-3000PE Sumitomo 3M
CN9 JZSP-VEP02-E
input signal 52A2PL Shell: 10320-52A0-008 Ltd.
Magnetic sensor Plug: 10114-3000PE
signal output and 10214- Sumitomo 3M
CN10 JZSP-CHI9-1
external encoder 52A2PL Shell: 10314-52A0-008 Ltd.
pulse output
* Soldered type

 Cable Specifications for 24-V Control Power Supply (With loose leads
at one end and connects a -V-SD driver to a 24-V control power
supply)
Items Specifications
Order No. * JZSP-CNG00--E
Cable Length 1 m, 2 m, 3 m
Cable
Cable and : UL1015 AWG14
Connector Cable-end connector to driver
: 175362-1 (PIN : 353717-2)
* Specify the cable length in  of the order number.
Example: JZSP-CNG00-01-E (1 m)

 Cable Specifications for 24-V Control Power Supply (With connectors


on both ends and connects two -V-SD drivers)
Items Specifications
Order No. JZSP-CNG01-A2-E JZSP-CNG01-A3-E
Cable Length* 0.2 m 0.3 m
175362-1
Cable
Red
: UL1015 AWG14 A1

Cable and Connector Black


B1
Connector : 175362-1 (PIN : 353717-2)
Connector manufacturer
: Tyco Electronics Japan G.K.
* When using CACP-JU45A3B converter, use 0.3 m-cable.

 Cable Specifications for Local Bus Communications


Items Specifications
Order No. JUPIT-W6004-A5
Cable Length 0.5 m
Cable HRZFVV-ESB (20276)
Used for communication between the Converter and
Remarks
the SERVOPACK.

46
Selecting Cables
-SD Driver for Analog

 Cable Specifications for Converter I/O Signals


Items Specifications
Order No. * JZSP-CJI01--E
Cable Length 1 m, 2 m, 3 m
Cable
Cable and : HP-SB/20276SR AWG28  7P
Connector Cable-end connector
: 10114-6000EL (crimping type)
Remarks Used for emergency stop.
* Specify the cable length in  of the order number.
Example: JZSP-CJI01-1-E (1 m)

 I/O Cable Specifications (SERVOPACK CN1)


Items Specifications
Order No. * JZSP-CJI103--E JZSP-CJI103- -E
10114-3000PE Pin No. Wire Color Dot Mark Color Dot Mark Mark Tube Print No.
Cable Length 1 m, 2 m, 3 m 1
2
Orange Black - 1
Orange/Red 1
1
Cable 2
3
P Orange/Red 2 3
4
Gray
Gray
Black
Red
-
-
3
4

: AWG24  25P 4
5
5
6
White
White
Black
Red
-
-
5
6
(shielded) 6
7
7
8
Yellow
Yellow
Black
Red
-
-
7
8
8
Cable and Shell 9
9
10
Pink
Pink
Black
Red
-
-
9
10
10
connector : 10350-52A0-008 11
12
P
Gray/Red
Gray/Red
11
12
11
12
Orange
Orange
Black
Red
--
--
11
12
Plug 13
14
13
14
Gray
Gray
Black
Red
--
--
13
14
: 10150-3000PE 15
16
White
White
Black
Red
--
--
15
16
Shield
(soldered type)

Selecting Cables
17 Yellow Black -- 17
18 Yellow Red -- 18
19 Pink Black -- 19
20 Pink Red -- 20
21 Orange Black --- 21
22 Orange Red --- 22
23 Gray Black --- 23
24 Gray Red --- 24
25 White Black --- 25
26 White Red --- 26
27 Yellow Black --- 27
28 Yellow Red --- 28
29 Pink Black --- 29
30 Pink Red --- 30
31
32
33 Orange Black ---- 33
34 Orange Red ---- 34
35 Gray Black ---- 35
Remarks Used for I/O signals 36 Gray Red ---- 36
37 White Black ---- 37
38 White Red ---- 38
39 Yellow Black ---- 39
40 Yellow Red ---- 40
41 Pink Black ---- 41
42 Pink Red ---- 42
43 Orange Black ----- 43
44 Orange Red ----- 44
45 Gray Black ----- 45
46 Gray Red ----- 46
47 White Black ----- 47
48 White Red ----- 48
49 Yellow Black ----- 49
50 Yellow Red ----- 50
Shield Shield

* Specify the cable length in  of the order number.


Example: JZSP-CJI103-1-E (1 m)

47
Selecting Cables
-SD Driver for Analog

 I/O Cable Specifications (SERVOPACK CN2)


Items Specifications
Order No. * JZSP-CJI203--E JZSP-CJI203- -E
Pin No. Wire Color Dot Mark Color Dot Mark Mark Tube Print No.

Cable Length 1 m, 2 m, 3 m 1
2
Orange
Orange
Black
Red
-
-
1
2
3 Gray Black - 3
Cable 4

: AWG24 to AWG30  18P (shielded)


5
6
7
Cable and Shell 8
9
connector : 10336-52A0-008 10
11 White Black - 11
Plug 12 White Red - 12
13 Yellow Black - 13
: 10136-3000PE (soldered type) 14 Yellow Red - 14
15 Pink Black - 15
16 Pink Red - 16
17
18 Orange Black -- 18
19 Gray Black -- 19
20 Gray Red -- 20
21 White Black -- 21
22 White Red -- 22
23 Yellow Black -- 23
24 Yellow Red -- 24
25 Pink Black -- 25
Remarks Used for I/O signals 26
27
Pink
Orange
Red
Black
--
---
26
27
28 Orange Red --- 28
29 Gray Black --- 29
30 Gray Red --- 30
31 White Black --- 31
32 White Red --- 32
33 Yellow Black --- 33
34
35
36

* Specify the cable length in  of the order number.


Example: JZSP-CJI203-1-E (1 m)

 Cable Specifications for Use with an Analog Monitor


Items Specifications
Order No. JZSP-CA01-E
Cable length 1m
Cable
: STYLE 1007 AWM E74037
Connectors AWG24 VW-1
Connector
: DF11-4DS-2C
Used for analog output signals, such as speed
Remarks
reference and torque reference.

 Cable Specifications for Use with a Computer


Items Specifications
Order No. JZSP-CVS06-02-E
Cable length 2.5 m
Cable-end connector to SERVOPACK
: USB Type miniB
Connectors
Cable-end connector to computer
: USB Type A
Used to connect a SERVOPACK with a personal
Remarks
computer in which SigmaWin+ is installed.

48
Selecting Cables
-SD Driver for Analog

 HWBB Cable (Model JZSP-CVH03- -E)


When using the HWBB function, connect this cable to the safety devices.
Even when not using the HWBB function, use SERVOPACKs with the Safe Jumper Connector.
• External Dimensions
(33) L
(20) (8) Model Cable Length (L)
JZSP-CVH03-01-E 1m
JZSP-CVH03-03-E 3m

(11)
Connector kit: 2013595-1
(Tyco Electronics Japan G.K.)
Pin Layout • Specifications Unit:mm

Lead Making
Pin No. Signal
8 7 Color Color
6 5 1 Not used – –
4 3 2 Not used – –
2 1 3 /HWBB1- White Black
4 /HWBB1+ White Red
5 /HWBB2- Gray Black
6 /HWBB2+ Gray Red
7 EDM1- Orange Black
8 EDM1+ Orange Red

Selecting Cables
Note: A jumper for CN12 ships with the product. Spare safety jumper part number is JZSP-CVH05-E

49
Selecting Cables
I/O Signals for EtherCAT Amplifier

I/O Signals for EtherCAT Amplifier


Connector Pin Arrangement (CN1) for I/O Signals of the Power Regeneration Converter

Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Main circuit connec-
1 /MCON+ O
tor ON output 8* (NC) – –

Main circuit connec-


2 /MCON– O
tor ON output 9* (NC) – –

3* (NC) – – 10* (NC) – –


Emergency stop
4* (NC) – – 11 /ESP+ I
input
Emergency stop
5* (NC) – – 12 /ESP– I
input
6* (NC) – – 13* (NC) – –
* (NC) – – * (NC) – –
7 14

* Do not use NC signal.


Note: Connect the shielded wires to the CN1 connector shell.

Connector Pin Arrangement (CN1) for I/O Signals of the SERVOPACK for One Axis

Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
+24V external power
1 COM24V I
supply input 14*1 (NC) – –

Probe 1 latch signal


2 /Probe1 I
input 15*3 (NC) – –

Probe 2 latch signal


3 /Probe2 I
input 16*3 (NC) – –

4 /Home I Home switch input 17 /HWBB1– I Baseblock input 1


*1 (NC) – – 18 /HWBB1+ I Baseblock input 1
5
6 P-OT1 I Forward overtravel 19 /HWBB2– I Baseblock input 2
7 N-OT1 I Reverse overtravel 20 /HWBB2+ I Baseblock input 2
Baseblock monitoring
8*1 (NC) – – 21 EDM1– O
signal
Baseblock monitoring
9 /BK1+ O Brake 22 EDM1+ O
signal
External dynamic
10 /BK1– O Brake 23 DBA1 I
brake answer signal
Motor winding tem- External dynamic
11*2 THM1+ I
perature detection
24 DBA2 I
brake answer signal
Motor winding tem- External dynamic
12*2 THM1– I
perature detection
25 DBON O
brake
External dynamic
13*1 (NC) – – 26 DB24V O
brake

*1. Do not use NC signal.


*2. Use CN1 or CN3 for motor winding temperature detection.
*3. Do not normally connect these terminals. However, you can connect CN1-15 and CN1-16 when you do not use
the HWBB.
Note: Connect the shielded wires to the CN1 connector shell.

50
Selecting Cables
-SD Driver for EtherCAT

-SD Driver for EtherCAT

Cables for -V-SD Drivers


Lengt
Name Order No. External Appearance CN#
h
Cable for 24-volt control
1m JZSP-CNG00-01-E
power supply
• With loose leads on one To Σ-V-SD driver
2m JZSP-CNG00-02-E CN7A
end
Converter
• Connects one -V-SD
driver to 24-volt control 3m JZSP-CNG00-03-E
power supply
Cable for 24-volt control
power supply 0.2 m JZSP-CNG01-A2-E
• With connectors on CN7B to
both ends CN7A
• Connects two -V-SD 0.3 m JZSP-CNG01-A3-E
drivers
Cables for local bus CN5 to
0.5 m JUPIT-W6004-A5
communications CN5A
1m JZSP-CJI01-1-E To converter
CN1
Cable for converter I/O 2m JZSP-CJI01-2-E
Converter

Selecting Cables
3m JZSP-CJI01-3-E

1m JZSP-CSI02-1-E To SERVOPACK
CN1
Cable for SERVOPACK
2m JZSP-CSI02-2-E SERVOP
CN1 I/O
ACK
3m JZSP-CSI02-3-E
To SERVOPACK To measuring device CN8
Cable for analog monitor 1m JZSP-CA01-E
Converter

To computer To SERVOPACK
Cable for personal CN4
2.5 m JZSP-CVS06-02-E
computer connection JZSP-CVS06-02-E
Amplifier

With connector CN3


Digital operator JUSP-OP05A-1-E
cable (1 m) Converter

51
Selecting Cables
-SD Driver for EtherCAT

 Connector Kit for CN1

Use the following connector and cable to assemble the cable. The ∙ Dimensional Drawings of Case
CN1 connector kit includes one case and one connector. 12.0

10.0
Connector Kit Case Connector
25.8 14.0
Model Model Qty Model Qty 31.3
10126-3000PE*
JZSP-CSI9-2-E 10326-52A0-008* 1 set 1

39.0
(Soldered)

23.8
* : Manufactured by Sumitomo 3M Ltd.

(5.2)
37.2 12.7
∙ Cable Size

Item Specifications

Cable
Use twisted-pair or twisted-pair shielded ∙ Dimensional Drawings of Connector
wire.
21.5
Applicable Wires AWG24, 26, 28, 30 15.24
1.27 15
Cable Finished Diameter 16 dia. max. ˚

9.1
7 .5
25.8

12.7

19.5
21.9
6.8
 Cable with Loose Wires at One End for CN1

Dimensional Drawings of Cable Cable with Loose Wires at One End for CN1
Connection Diagram of JZSP-CSI02-¡-E Cable
Host
SERVOPACK End SERVOPACK End Controller End
Connector 10126-6000EL ( by Sumitomo 3M Ltd.) Wire Marking Lead
Shell 10326-52A 0-008 Pin No. Signal Color Color Dots Marker
1 COM24V Blue Red 1 1
Cable ( Ivory )
2 /Probe1 Blue Black 1 2
SSRFPV V-SB AWG# 28 × 13P
UL 20276 VW- 1SC 3 /Probe2 Pink Red 1 3
4 /Home Pink Black 1 4
5 – Green Red 1 5
3 Dia. Wire Markers
6 P-OT1 Green Black 1 6
7 N-OT1 Orange Red 1 7
37.2

8 – Orange Black 1 8
9 /BK1+ Gray Red 1 9
( 6.3 Dia. )

10 /BK1– Gray Black 1 10


11 THM1+ Blue Red 2 11
14 L 100 +-10
0 12 THM1– Blue Black 2 12
13 – Pink Red 2 13
14 – Green Red 2 14
15 – Green Black 2 15
Model Cable Length 16 – Pink Black 2 16
JZSP-CSI02-1-E 1m 17 /HWBB1– Orange Red 2 17
18 /HWBB1+ Orange Black 2 18
JZSP-CSI02-2-E 2m
19 /HWBB2– Gray Red 2 19
JZSP-CSI02-3-E 3m 20 Gray Black 2 20
/HWBB2+
21 EDM1– Blue Red 3 21
22 EDM1+ Blue Black 3 22
23 DBA1 Pink Red 3 23
24 DBA2 Pink Black 3 24
25 DBON Green Red 3 25
26 DB24V Green Black 3 26
Represents
twisted-pair
wires.

52
Selecting Cables
-SD Driver for EtherCAT

Selecting Cables

53
Peripheral Devices

AC Reactor

Specifications
Power
Watt Surroundin
Regeneration Rated Rated Inductanc Insulation Approx.
AC Reactor Frequency Data g Air Storage
Converter Voltage Current e Class Mass
Model (Hz) Loss Temperatur Temperature
Model: (V) (A) (mH) (class) (kg)
(W) e
CACP-
JU15A3 X008017 230 50/60 56 0.21 H 55 8
JU19A3 X008018 230 50/60 73 0.17 H 70 8
JU22A3 X008019 230 50/60 90 0.14 H 80 12
JU30A3 X008020 230 50/60 107 0.1 H 85 12
-10 C to -20 C to
JU45A3B X008022 230 50/60 179 0.07 H 130 25
55 C 85 C
X008010*1
JU15D3 480 50/60 27 0.82 H 70 7.3
X008023*2
JU19D3 X008011 480 50/60 36 0.67 H 80 7.3
JU22D3 X008012 480 50/60 45 0.56 H 120 11.2
*1. Not compliant with UL standards
*2. Compliant with UL standards

External Dimensions
 Model: X008017  Model: X008018
6-terminals for 6-terminals for
M6 screws M6 screws
40

45

Nameplate Nameplate
150 ± 5

150 ± 5
2.3

2.3

25 25
75 80 75 80
180 100 180 100
180 max. 80 max. 50 180 max. 80 max. 50
4-mounting holes 4-mounting holes
for M6 bolts Unit:mm for M6 bolts Unit:mm

54
Peripheral Devices
AC Reactor

 Model: X008019  Model: X008020


6-terminals for 6-terminals for
M6 screws M8 screws

47
45
Nameplate Nameplate

170 ± 5
170 ± 5

3.2
3.2

25 25
75 80 75 80
205 102 205 102
210 max. 90 max. 51 210 max. 95 max. 51
4-mounting holes 4-mounting holes
for M6 bolts Unit:mm for M6 bolts Unit:mm

 Model: X008022  Model: X008010


6-terminals for Nameplate 6-terminals for
M10 bolts U X V YWZ M4 bolts
Nameplate

150 ± 5
3.2 205 ± 5

125 ± 5
U V W

X Y Z

2.3
25
75 4-mounting holes 70
25 160 89
150 110 for M6 bolts
240 126 7 65 max. 45
13.5

135 max. (63)


4-Mounting holes
for M8 bolts Unit:mm
70

75 Unit:mm

Peripheral Devices
 Model: X008023  Model: X008011
6-terminals Nameplate 6-terminals
for M4 bolts for M6 bolts Nameplate
2.3 125 ± 5

U V W
125±5

U V W
X Y Z X Y Z
2.3

75 25
160 85
75 25 160 max. 105
4-mounting 70 4-mounting holes
160 89 90 max. 52
holes for M6 for M6 screws
7 bolts 85 max. 45 7
13.5
13.5

85
70

75 Unit:mm 75 Unit:mm

55
Peripheral Devices
AC Reactor

 Model: X008012
6-terminals
for M6 bolts Nameplate

150 ± 5
U V W

X Y Z

25
75 4-mounting 95
180 holes for M6 114
bolts 105 max. 57
Unit:mm

56
Peripheral Devices
AC Reactor

Magnetic Contactors
The magnetic contactor for the control circuit power supply turns the control circuit power supply ON
and OFF. The magnetic contactor for the main circuit power supply turns the main circuit power
supply ON and OFF. Use a magnetic contactor (MC) to turn OFF the control power supply or main
circuit power supply sequence.
Note: If the magnetic contactor on the main circuit power supply input is turned ON and OFF frequently, the -V-SD
servo driver may be damaged. Do not turn the power supply ON and OFF with the magnetic contactor more than
one time every 30 minutes.
Select the magnetic contactor based on the information of power supply capacity per power
regeneration converter, input current (50%ED, continuous ratings), and inrush current in Converter
Input Current and Inrush Current (page 57).

Converter Input Current and Inrush Current


Power
Capacit Supply Input Inrush
Capacity Power Input
y Capacity per Current Current
(Continuou Regeneration Current
Voltage (50%ED Power (Continuou (Main
s Ratings) Converter (50%ED)
) Regeneratio s Ratings) Circuit)
(kW) Model (Arms)
(kW) n Converter (Arms) (A0-P)
(kVA)
15 11 CACP-JU15A3 22.5 73 54 83
18.5 15 CACP-JU19A3 30.5 90 73 83
200 V 22 18.5 CACP-JU22A3 37.5 107 90 83
30 22 CACP-JU30A3 45.0 145 107 178
45 37 CACP-JU45A3B 75.0 218 179 178
15 11 CACP-JU15D3 22.5 36 27 173
400 V 18.5 15 CACP-JU19D3 30.5 45 36 173
22 18.5 CACP-JU22D3 37.5 53 45 173

Peripheral Devices

57
Warranty

 Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called "delivered product") is one year from the
time of delivery to the location specified by the customer or 18 months from the time of shipment from the Yaskawa
factory, whichever is sooner.

 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during
the above warranty period. This warranty does not cover defects caused by the delivered product reaching the end of
its service life and replacement of parts that require replacement or that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or
manuals, or in any separately agreed-upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Use of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from
Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made disasters

 Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to
failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program
execution of the programs provided by the user or by a third party for use with programmable Yaskawa products.
• The information described in product catalogs or manuals is provided for the purpose of the customer purchasing
the appropriate product for the intended application. The use thereof does not guarantee that there are no
infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it
construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other
proprietary rights of third parties as a result of using the information described in catalogs or manuals.

 Suitability for Use


• It is the customer's responsibility to confirm conformity with any standards, codes, or regulations that apply if the
Yaskawa product is used in combination with any other products.
• The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used
by the customer.
• Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the application
is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to
minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use in conditions or
environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems,
medical equipment, amusement machines, and installations subject to separate industry or government
regulations
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or systems
that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
• Never use the product for an application involving serious risk to life or property without first ensuring that the
system is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa
product is properly rated and installed.
• The circuit examples and other application examples described in product catalogs and manuals are for reference.
Check the functionality and safety of the actual devices and equipment to be used before using the product.
• Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to prevent
accidental harm to third parties.

 Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be
changed at any time based on improvements and other reasons. The next editions of the revised catalogs or manuals
will be published with updated code numbers. Consult with your Yaskawa representative to confirm the actual
specifications before purchasing a product.

58
SYSTEM

Yaskawa is the leading global manufacturer of low and medium voltage variable
frequency drives, servo systems, machine controllers and industrial robots. Our
standard products, as well as tailor-made solutions, are well known and have a
high reputation for outstanding quality and reliability.

Yaskawa America, Inc. Document No: YAI-KAEPS80000141


Drives & Motion Division 1-800-YASKAWA ©2018 Yaskawa America, Inc.
yaskawa.com Email: [email protected] Revision Date: 1/16/2018

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