Sigma-SD Spindle 001
Sigma-SD Spindle 001
Motor Drives
Technical Supplement
yaskawa.com
Model Number Designation
Spindle Motor UA K A J - 22 C Z 1 O O E
Motor Input Voltage
AC Spindle Motor Blank: 3-Phase, 200VAC
E: 3-Phase, 400VAC
Cooling Method
K : External fan cooled
Lead Wire Orientation
Winding System Blank: Left-viewed from load side (for 200VAC input spindle motor)
A: Single winding O: Left-viewed from load side (for 400VAC input spindle motor)
Sigma-SD Driver
Power Regeneration Converter
CACP-JU 22 A 3 B B
Converter Mounting
Sigma-SD Power Regeneration Converter B: Base-mounted
SERVOPACK
CACR-JU 102 A E A B 01
Converter Orientation
Sigma-SD SERVOPACK 01: Standard
2
Sigma-SD
AC Spindle Motor Drives with Power Regeneration
Product Lineup
For details about custom-made spindle motors, converters, or SERVOPACKS, contact your Yaskawa representative.
3
4
CONTENTS
Spindle Motor
Ratings and Specifications 6
Output and Torque Characteristics 7
Tolerance Radial Loads 9
Motor Total Indicator Readings 9
Vibration Resistance 10
External Dimensions 11
SERVOPACK
Basic Specifications: Analog Interface Spindle Drive 18
Basic Specifications: EtherCAT Interface Spindle Drive 20
External Dimensions: Analog Interface 22
External Dimensions: EtherCAT Interface 26
Installation
Spindle Motor 30
Sigma-SD Driver (Power Regerneration Converter and SERVOPACK 34
Selecting Cables
System Configurations 38
Main Circuit Cable 40
Peripheral Devices
AC Reactor 54
Magnetic Contactors 57
Warranty
Details on Warranty 58
5
Spindle Motor
Single-winding Motor
Model: UAKAJ-C (200 V), -CE (400 V)
Items
04 06 08 11 15 19 22 30*2 37*2 45*2
50% ED Rating (S3)*1 kW 3.7 5.5 7.5 11 15 18.5 22 30 37 45
Continuous Rating (S1) kW 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37
Continuous Rated
Nm 14 24 35 48 70 96 118 183 249 307
Torque
Base Speed min-1 1500 1150
Maximum Speed -1 10000 7000 6000 5000
min
10 -3
Moment of Inertia 7.1 14.0 21.0 25.0 69.0 69.0 89.0 231 266 398
kgm2
Vibration V5 V10
Noise dB (A) 75 or less 80 or less
Cooling Method Totally enclosed, external fan cooled
Protection Class IP44 (IEC34-5)
Equipped with thermostat (automatic reset)
200 V class:
Cooling Fan Motor Three-phase 200 V 50/60 Hz, 220 V 50/60 Hz, 230 V 60 Hz
400 V class:
Three-phase 400 V 50/60 Hz, 440 V 50/60 Hz, 460 V 60 Hz
Encoder (Magnetic) Pulse encoder (1024 p/r)
Overheating Protection NTC thermistor
Flange type:
Installation
IM B5, IM V1 (motor shaft from horizontal to vertically down)
200% of continuous rated (S1) output for 10 s
Overload Capacity
(UAKAJ-08, -37: 180% of continuous rated (S1) output for 10 s)
Thermal Class F
200 V class: 1500 VAC for one minute
Withstand Voltage
400 V class: 1800 VAC for one minute
Insulation Resistance 500 VDC 10 M minimum
Surrounding Air Temperature
0C to 40C, 20% to 80% RH (no condensation)
and Surrounding Air Humidity
Altitude 1000 m or less
Bearing Lubrication Grease
Paint Color Munsell N1.5
Compliant Standards JIS, JEC
Applicable Three-phase
028A 028A 036A 065A 065A 084A 102A 125A 196A 196A
SERVOPACK 200 VAC
CACR- Three-phase
JU 014D 014D 018D 033D 033D 042D 051D – – –
400 VAC
*1. The 50% ED rating (S3) is for a 10 minute cycle consisting of 5 minutes of operation and 5 minutes stopped.
*2. Available only for three-phase, 200 VAC models.
6
Spindle Motor
Output and Torque Characteristics
Spindle Motor
Model
Output Characteristics Torque Characteristics
UAKAJ-
15 10 second rating
95.5 10 second rating
50% ED rating
11 50% ED rating
Output Torque 70.0
7.5 Continuous rating (Nm) 47.8 Continuous rating
(kW) 7.5
11C 6.6
4.5
50% ED rating
30 10 second rating
191 10 second rating
Torque 50% ED rating
Output 18.5 17.0 (Nm) 118
19C (kW) 15.8 Continuous rating
15 Continuous rating 12.8 95.5
50% ED rating
37 10 second rating 236 10 second rating
50% ED rating
44 10 second rating 365 10 second rating
50% ED rating
30 249
Torque Continuous rating
Output 27.1 (Nm) 183
22 Continuous rating
30C (kW) 22.5
16.5
50% ED rating
54 10 second rating 449 10 second rating
50% ED rating
307
37 Torque
Output 30 Continuous rating 33.3 (Nm) 249 Continuous rating
37C (kW) 27.7
22.5
50% ED rating
74 10 second rating 615 10 second rating
50% ED rating
45 374
Torque Continuous rating
Output 37 Continuous rating 41.4
(Nm) 307
45C (kW)
29.7
24.4
Note: The 50% ED rating is for a 10 minute cycle, consisting of 5 minutes of operation and 5 minutes stopped.
8
Spindle Motor
Tolerance Radial Loads
Spindle Motor
Rated Output (kW) Tolerance Radial Load (N)
Model:
50%ED Rating/ Single-winding Motor
UAKAJ-,
Continuous Rating Model: UAKAJ-C
04 3.7/2.2 1180
06 5.5/3.7 1180
08 7.5/5.5 1470
11 11/7.5 1470
15 15/11 2940
19 18.5/15 2940
22 22/18.5 3530
30*1 30/22 4410
37*1 37/30 4900
*1 45/37 5200
45
*1. Available only for three-phase, 200 VAC models.
Flange Type
Model
Item Single-winding Motor: Accuracy
UAKAJ-
Perpendicularity 04 to 22 0.04 mm
of the flange face 30, 37 0.06 mm
to the motor shaft 45 0.072 mm
04 to 11 0.04 mm
Concentricity 15 to 22 0.046 mm
of the flange mating
part to the motor shaft 30, 37 0.048 mm
45 0.070 mm
04 to 08 0.02 mm
Axial runout
11 to 22 0.022 mm
of the motor shaft
30 to 45 0.028 mm
9
Spindle Motor
Vibration Resistance
Vibration Resistance
The spindle motor will withstand the following vibration acceleration in
Vertical three directions: Vertical, side to side, and front to back.
The amount of vibration the spindle motor endures will vary depending on the application. Check
the vibration acceleration being applied to your motor for each application.
Important
10
Spindle Motor
External Dimensions
External Dimensions
Spindle Motor
Single-winding Motors
Flange type
KD
Shaft Extension
U
LH W
LC
QK
KI
LA
I
T
LL
L
D d
KL 3-m screw*,
5 LG
QR depth 10
4-Z dia. mounting holes Q S
LR
Q
Unit: mm
Model
L LA LB LC LG LH LL LR Z D I KD KL KI
UAKAJ-
0
04 375 185 150 -0.04 174 12 220 315 60 11 174 – 34 142 174
0
06 467 185 150 -0.04 174 12 220 407 60 11 174 – 34 142 174
0
08 496 215 180 -0.04 204 16 250 416 80 15 204 270 42.5 158 207
0
11 556 215 180 -0.04 204 16 250 446 110 15 204 270 42.5 158 207
0
15 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
19 568 265 230 -0.046 250 20 300 458 110 15 260 343 42.5 181 250
0
22 632 265 230 -0.046 250 20 300 522 110 15 260 343 42.5 181 250
0
30 769 350 300 -0.052 320 20 385 629 140 19 320 440 61 227 320
0
37 809 350 300 -0.052 320 20 385 669 140 19 320 440 61 227 320
0
45 797 400 350 -0.057 370 22 450 657 140 24 380 504 61 315 388
Shaft End Dimensions Approx.
Model
Mass
UAKAJ- Q QK QR S T U W d m
kg
0.009
04 60 45 1 28 -0.004 7 4 8 16 M6 29
0
06 60 45 1 28 -0.013 7 4 8 22 M4 47
0
08 80 70 2 32 -0.016 8 5 10 22 M5 52
0
11 110 90 0.5 48 -0.016 9 5.5 14 40 M5 59
0
15 110 90 1 48 -0.016 9 5.5 14 40 M5 94
0
19 110 90 1 48 -0.016 9 5.5 14 40 M5 94
0.030
22 110 90 1 55 0.011 10 6 16 45 M5 120
0.030
30 140 110 2 60 0.011 11 7 18 50 M6 220
0.030
37 140 110 2 60 0.011 11 7 18 50 M6 250
0.030
45 140 110 1 70 0.011 12 7.5 20 60 M6 310
Note: 1. The shaft key and the keyway are standard JIS B 1301-1996 models.
2. The figures are provided only to explain the dimensions. Actual appearance of the spindle motor may vary.
11
Power Regeneration Converter
Basic Specifications
Item Specifications
Model: CACP-JUA3,
15 19 22 30*1 45*1
CACP-JUD3
50% ED Rating kW 15 18.5 22 30 45
Continuous Rating kW 11 15 18.5 22 37
CACP-JUA3: Three-phase 200 V to 230 V (50/60 Hz)
CACP-JUD3: Three-phase 380 V to 480 V (50/60 Hz)
Main Circuits
Allowable voltage fluctuation: +10% to –15%
L1, L2, and L3
Allowable frequency fluctuation: 5%
Input Voltage unbalance (between U, V, or W phase): 5% max.
Power 24 VDC
Control Power Allowable voltage fluctuation: 15%
Output holding time: 100 ms minimum
Basic Power Supply
24 VDC
Specifications for Fan*2
Main Circuit
CACP-JUA3: 270 to 310 VDC
Power Output
Output +/– CACP-JUD3: 520 to 650 VDC
Power
Control Power
24 VDC 15% (connector pass current: 10 A)
Output
Emergency stop input signal
Input Sequence Input
Input power voltage: 24 VDC 5%
Signals Signals
Required current per channel: 3 mA
Regeneration Control
Power regeneration control (120-degree conduction)
Method
Main circuit fuse, overload, overvoltage, insufficient voltage,
Protective Functions
overcurrent, frequency error, heat sink overheating, etc.
Functions Allowable Power Loss
5 ms (at 70% load)
Time
Connections between
Local bus
SERVOPACKs
Indications CHARGE (orange), ALARM (red), and READY (green)
*1. Available only for three-phase 200 VAC models.
*2. Needed when using a base mounting unit. For details, refer to page 67.
12
Power Regeneration Converter
Basic Specifications
Panel Display
The status of power regeneration converter can be checked on the panel display.
Name LED Color Meaning
Lit when main circuit power is on.
CHARGE Orange
Not lit when main circuit power is off.
Lit when alarm occurs.
ALARM Red
Not lit when no alarm occurs.
Power Regeneration
Lit when CPU of power regeneration converter works normally.
READY Green
Not lit when CPU of power regeneration converter not working.
Converter
Panel Display
13
Power Regeneration Converter
External Dimensions
External Dimensions
Converter Dimensions
.
4-M5 Screw Holes
Dia
15
12
12
2-6
Air Flow
Power Regeneration
440±0.5 (Mounting Pitch)
460
460
440
(11
5°
Model Number
)
Input Voltage
Ground Terminal
2-M5 Screws
80±0.5
(8)
10 6 4
Air Flow
(Mounting Pitch) 10 80 (10) (200) 105
100
100 (145) 305
Mounting Hole Diagram
Cooling Fan*
Unit: mm
Approx. Mass: 11.1 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.
14
Power Regeneration Converter
External Dimensions
Model: CACP-JU30A3BB
.
Dia
4-M5 Screw Holes 15
12
12
2 -6
Air Flow
Power
Regeneration
Converter
440±0.5 (Mounting Pitch)
Rear View
Power Regeneration
460
460
440
Converter
Model Number
(11
5°
)
Input Voltage
Ground Terminal
2-M6 Screws
(8)
10 130±0.5 6 Air Flow
(Mounting Pitch) 10 130 (10) (200) 105
150 (145) 305
150
Cooling Fan*
Unit: mm
Approx. Mass: 14.6 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.
15
Power Regeneration Converter
External Dimensions
Model: CACP-JU45A3BB
i a.
4-M6 Screw Holes 15
7D
12
12
2-
440±0.5 (Mounting Pitch) Air Flow
Power Regeneration
Converter Rear View
460
440
460
(11
5°
Model Number
)
Input Voltage
Ground Terminal
2-M6 Screws
200±0.5
(8)
25 7 4
(Mounting Pitch) Air Flow
25 200 (25) (200) 105
250 250 (145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 24.9 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Note: Available only for three-phase 200 VAC models.
16
Power Regeneration Converter
External Dimensions
Power Regeneration
Converter
17
SERVOPACK
Item Specifications
Main Circuits CACR-JU AE : 270 V to 310 VDC
+/- CACR-JU DE : 520 V to 650 VDC
24 VDC
Input Power Control Power Supply Allowable voltage fluctuation: 15%
Output holding time: 100 ms minimum
Power Supply for Fan 24 VDC
*1
*2 Pulse encoder (phases A, B, and Z)
Feedback
Main circuit power: Not available (built into power
Fuses regeneration converter)
Control power: Built in
Number of Channels 2 for each axis
Analog Monitor
Output Power Range 10 V (linear range: 8 V)
(Built-in)*3
Response Frequency 1 kHz
Personal computer
Basic Specifications
18
SERVOPACK
Basic Specifications: Analog Interface Spindle Drive
SERVOPACK
Load Factor Meter Output Voltage Range 0 V to 10 V
Output, Speed Meter Maximum Output
Output 2 mA
Current
Maximum Input
12 V
Analog Speed Voltage
Reference Input Input Impedance 60 k
Internal Power Supply +15 VDC 5%
Input Power Voltage 24 VDC 5%
12-bit Digital Reference
Input Current Required per
4 mA
Channel
Motor Winding Number of Channels 1 for each axis
Temperature Detection Temperature Sensor NTC thermistor
Number of Channels 1ch
Output Voltage +24 V
Motor Winding
Selection Allowable Output
50 mA
Current
Answerback Function Supported
Speed Control Range 40 min-1 to Maximum motor speed
Drive Method Sine-wave current drive with PWM control of IGBT
Applicable Motor Model UAKJ
Overcurrent, overload, main circuit voltage error,
Protective Functions heat sink overheating, overspeed, encoder error, CPU
error, etc.
Control Speed Loop PI control (proportional control), torque limit
Functions
19
SERVOPACK
Basic Specifications: EtherCAT Interface Spindle Drive
Item Specifications
Main Circuits CACR-JU AC : 270 V to 310 VDC
Input Power
+/- CACR-JU DC : 520 V to 650 VDC
Control Method Sine-wave current drive with PWM control of IGBT
Applicable Motor Models UAKAJ
Feedback Motor Pulse encoder (phases A, B, and Z), serial encoder: 17 bits
Indications CHARGE (orange), RDY (green), and ALM (red)
Main circuit power: Not available (built into power
Fuses regeneration converter)
Control power: Built in
Overcurrent, overload, main circuit voltage error, heat sink
Protective Functions overheating, overspeed, encoder error, CPU error, PG
disconnection detected, parameter error, etc.
Compensation Functions Quadrant projection compensation and predictive control
Position Loop Proportional control
Fuses
Speed Loop Integral-proportional control and torque control
Standard feature (A motor encoder-external encoder
Fully-Closed Loop Control
branch conversion unit is required)
Number of Channels 2 for each axis
Analog Monitor
Output Power Range 10 V (linear range: 8 V)
(Built-in)*1
Response Frequency 1kHz
Personal computer (application: SigmaWin for Sigma-SD
Connected Device
(MT) compatible)
USB
Communication
Communications USB 1.1 compliant, 12 Mbps (full speed support)
Standard
Functions Status displays, parameter setting, and adjustment function
External Input Power Voltage 24 VDC 5%
Functions
20
SERVOPACK
Basic Specifications: EtherCAT Interface Spindle Drive
Output Voltage 24 V
Motor Winding
Selection Allowable Output
50 mA
Current
Answerback Function Supported
Speed Control Range 40 RPM to motor maximum speed
Applicable Communication Standards IEC 61158 Type12, IEC 61800-7 CiA402 Drive Profile
Physical Layer 100BASE-TX (IEEE802.3)
CN9A (RJ45): EtherCAT Signal IN
Connector
CN9B (RJ45): EtherCAT Signal OUT
CAT5 STP 4 pair
Cable Note: Cables are automatically recognized by the AUTO
SERVOPACK
MDIX function
SM0: Mailbox output, SM1: Mailbox input
SyncManager
SM2: Process data outputs, SM3: Process data inputs
EtherCAT Communication
21
SERVOPACK
External Dimensions
External Dimensions
Analog Interface
12
12
Air Flow
60
4-M5 Screw Holes
440±0.5 (Mounting Pitch)
Power Regeneration
Converter Rear View
160
460
Model Number
440
460
(13
5° )
Input Voltage (11
5° )
Ground
Terminal
10 30 ± 0.5 M4 Screws
50 (Mounting Pitch)
Mounting Hole Diagram 6 Air Flow
(8)
10 30 (10) 4.6
50 (200) 105
(145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 7.1 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
22
SERVOPACK
External Dimensions
12
12
15
Air Flow
4-M5 Screw Holes
400±0.5 (Mounting Pitch)
160
Power Regeneration Model
Converter Rear View Number
460
440
460
(
Input Voltage
13 5°)
(
5°
11
)
240
4-6
SERVOPACK
Dia
.
Ground Terminal
M4 Screws
10 30±0.5 4.6
(8)
6 (200) 105
50 (Mounting Pitch) (145) 305
10 30 (10)
Mounting Hole Diagram
Air Flow
Cooling Fan*
Unit: mm
Approx. Mass: 7.8 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
12
Power Regeneration
Converter Rear View
460
440
460
Model
13
(
Number
5°
11
)
5°
)
Input Voltage
Ground Terminal
M4 Screws
(8)
Unit: mm
Approx. Mass: 9.2 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
23
SERVOPACK
External Dimensions
12
. Air Flow
2 -6 Dia
60
Power Regeneration
Converter Rear View
160
440±0.5 (Mounting Pitch)
460
440
460
(
13
(
5°
11
Model Number
)
5°
)
Input Voltage
Ground Terminal
M5 Screws
(8)
6
10 130±0.5
10 130 (10)
(Mounting Pitch) Air Flow 4
150 150
(200) 105
Mounting Hole Diagram (145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 15.4 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Model: CACR-JU125AEAB01
170
4-M5 Screw Holes 150 20
15
12
12
160
Power Regeneration
Converter Rear View
460
460
440
(
13
(
5°
11
Model Number
5°
)
Input Voltage
Ground Terminal
2-M6 Screws
(8)
10 130±0.5 6 4
(Mounting Pitch) Air Flow
10 130 (10) (200) 105
150
Mounting Hole Diagram (145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 15.6 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
24
SERVOPACK
External Dimensions
Model: CACR-JU196AEAB
270
250 (20)
12
12
Air Flow
440±0.5 (Mounting Pitch)
Power Regeneration
160
Converter Rear View
460
(
460
Model Number
13 °)
440
5°
11
)
5
Input Voltage
240
Ground Terminal
SERVOPACK
M6 Screws
(8)
25 200±0.5 7
Air Flow 4
(Mounting Pitch) 25 200 (25)
(200) 105
250 (140) 305
Cooling Fan*
Unit: mm
Approx. Mass: 25.0 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
25
SERVOPACK
External Dimensions
EtherCAT Interface
12
12
Air Flow
4-M5 Screw Holes
Power Regeneration
Converter Rear View
440±0.5 (Mounting Pitch)
460
Model Number
440
460
(13
5°
(11
Input Voltage
)
5°
)
Ground
Terminal
10 30 ± 0.5 M4 Screws
50 (Mounting Pitch)
Mounting Hole Diagram 6 Air Flow
(8)
10 30 (10) 4.6
50 (200) 105
(145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 7.1 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
26
SERVOPACK
External Dimensions
12
12
15
Air Flow
4-M5 Screw Holes
400±0.5 (Mounting Pitch)
440
460
(1
Input Voltage
35
(1
°)
15
°)
4-6
Dia
.
SERVOPACK
Ground Terminal
M4 Screws
10 30±0.5 4.6
6 (200) 105
(Mounting Pitch)
(8)
50 (145) 305
10 30 (10)
Mounting Hole Diagram
Air Flow
Cooling Fan*
Unit: mm
Approx. Mass: 7.8 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
12
Power Regeneration
Converter Rear View
460
440
460
(13
Model
5°
(11
Number
)
5°
)
Input Voltage
Ground Terminal
M4 Screws
6
(8)
Cooling Fan*
Unit: mm
Approx. Mass: 9.2 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
27
SERVOPACK
External Dimensions
12
ia. Air Flow
2-6 D
Power Regeneration
Converter Rear View
440±0.5 (Mounting Pitch)
460
440
460
( 13
5°
(11
)
Model Number
5°
)
Input Voltage
Ground Terminal
M5 Screws
(8)
10 130±0.5
10 130 (10)
(Mounting Pitch) Air Flow 4
150 150
(200) 105
Mounting Hole Diagram (145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 15.4 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
Model: CACR-JU125ACAB
4-M5 Screw Holes 150
15
12
12
Power Regeneration
440±0.5 (Mounting Pitch)
440
(13
5°
(11
Model Number
5°
)
Input Voltage
Ground Terminal
2-M6 Screws
10 6
(8)
130±0.5 4
Air Flow
(Mounting Pitch) 10 130 (10) (200) 105
150
Mounting Hole Diagram (145) 305
Cooling Fan*
Unit: mm
Approx. Mass: 15.6 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
28
SERVOPACK
External Dimensions
Model: CACR-JU196ACAB
250
12
12
Air Flow
440±0.5 (Mounting Pitch)
Power Regeneration
Converter Rear View
460
460
(13
Model Number
440
5°
(11
)
5°
)
Input Voltage
Ground Terminal
M6 Screws
SERVOPACK
25 200±0.5 7
(8)
Air Flow 4
(Mounting Pitch) 25 200 (25)
(200) 105
250 (140) 305
Cooling Fan*
Unit: mm
Approx. Mass: 25.0 kg
* The power supply for a cooling fan (24 VDC) is not provided by Yaskawa.
29
Installation
Spindle Motor
The service life of the spindle motor will be shortened or unexpected problems will occur if the
spindle motor is installed incorrectly or in an inappropriate location. Always observe the following
installation instructions.
Installation Environment
Item Condition
Surrounding Air
0 C to 40 C (no freezing)
Temperature
Surrounding Air
20% to 80%RH (no condensation)
Humidity
• Indoor, free of corrosive or explosive gases
• Elevation:1,000 m max.
• Well-ventilated and free of dust and
Installation Site • Free of high magnetic field
moisture
• Free of oil
• Facilitates inspection and cleaning.
Store the motor in the following environment if it is stored with the power cable
Storage disconnected.
Environment Ambient temperature during storage: –20 C to 60 C (no freezing)
Ambient humidity during storage: 20% to 80%RH (no condensation)
CAUTION
Provide sufficient space so that cooling air will be provided to the cooling fan. Keep a
space of at least 100 mm between the machine and the ventilation outlet of the motor.
If ventilation is not proper, the motor temperature fault protective function will work regardless of
whether or not the load is at the rated value or not.
Install the motor in a clean location free from oil mist and water drops. If the motor is
likely to come in contact with water or oil, protect the motor with a cover.
The intrusion of water or dirty oil into the interior of the motor will decrease the insulation
resistance, which may result in a ground fault.
Check that the mounting bed, base, or stand of the motor is of robust construction
because the weight of the motor as well as the dynamic load of the motor in operation
will be imposed on it, possibly causing vibration.
Use seal connectors, conduits, or similar devices to seal the cable openings of the motor
terminal box.
Failure to observe this caution may result in cuttings, cutting oil mist, or other foreign matter
entering the motor through the cable opening, possibly causing malfunction.
When vertically mounting the motor with the shaft on the bottom, the motor shaft must
not touch the stand, the ground, or other surfaces.
If the shaft touches these surfaces, the shaft is pushed into the motor and the bearing may be
damaged.
30
Installation
Spindle Motor
Enclosure
The protective structure of the spindle motor when the special cable is used provides IP44
protection.
However, this does not apply to the shaft opening. (Refer to the following figure.)
If you need to use the motor in a location where oil will come into contact with the shaft opening,
contact a Yaskawa sales representative.
Flange
Shaft opening
This refers to the gap where the shaft protrudes from
the end of the motor.
Shaft
Installation Orientation
Flange type
Installation
• Mount the motor with the motor shaft on the load side at any angle between horizontal and the
downward vertical direction. If the motor shaft is facing up, excessive force will be imposed on the
motor shaft.
As a result, the service life of the motor will be adversely affected.
• Use the spindle motor UAKAJ-45 or UAKBJ-30 (outer diameter 380) with the terminal box
facing upward and the motor shaft facing horizontal. If the terminal box is in the horizontal or
downward direction, dust may intrude from the ventilation mouth on the bottom of the load-side
bracket.
As a result, the motor may fail to operate or unexpected accidents may occur.
31
Installation
Spindle Motor
Direct Coupling
Couple the motor with the machinery so that the center of the motor shaft and that of the machinery
shaft are on a straight line. Insert a liner for adjustment, if necessary.
• Install the motor so that alignment accuracy falls within the following range. Vibration that
will damage the bearings and encoders if the shafts are not properly aligned.
Important
* Level
B * : Alignment Accuracy
Coupling Measurement
Method Allowable Value
Tolerance A 0.03 mm max.
Surface irregularity B 0.03 mm max.
*
Note: Turn together with coupling.
A
• Do not allow any direct impact to the shafts when installing the couplings. Do not hit the
area near encoders with a hammer etc., as impacts may damage the encoders.
• Before installation, thoroughly remove the anticorrosive paint from the flange surface and
the end of the motor shaft. Only after removing the paint can motors be installed on the
machines.
32
Installation
Spindle Motor
Belt Coupling
• Check that the motor shaft is parallel to the machinery shaft and that the line connecting the
centers of the pulleys and the shafts are at right angles to each other. If the angularity of the belt is
improper, the belt will vibrate or slip.
• The radial load imposed on the motor shaft edge must not exceed the permissible value. If an
excessive radial load is imposed on the motor shaft, the motor bearings will be adversely affected
and the service life of the bearings will be decreased.
For details, refer to Tolerance Radial Loads (page 14).
• Be sure that no axial load is imposed on the motor shaft.
• Make sure that the contact angle of the belt with the pulley is 140 or more. If not, the belt may
slip.
d
If C is 1,000 mm or less, d < 1 mm.
If C is more than 1,000 mm, d/C < 1/1000.
β < 1/3°
Contact angle φ > 140°
Belt
C
Installation
C
Motor shaft
Machinery shaft
Belt Installation
Gear Coupling
Check that the motor shaft is parallel to the machinery shaft and that the centers of the gears are
engaged properly. Refer to Tolerance Radial Loads (page 14) for the precision of the peripheral parts
connecting to the motor shaft. The gears may grate if they do not engage properly.
Be sure that no axial load is imposed on the motor shaft.
33
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)
-SD Driver
(Power Regeneration Converter and SERVOPACK)
Installation Requirements
Item Specifications
Surrounding Air 0 C to 40 C: at 100% load
Temperature 0 C to 55 C: at 70% load
Storage
–20 C to 85 C
Temperature
Surrounding Air
Humidity and 90%RH or less (with no freezing or condensation)
Storage Humidity
Vibration
4.9 m/s2
Resistance
Shock
19.6 m/s2
Resistance
Calorific Value
34
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)
SERVOPACK
Calorific Value at Continuous Rated Operation
Model Loss of Control Loss of Power Block (W)
Total (W)
Block (W) Total Inside Duct
CACR-JU028 154.1 19.0 135.1 27.0 108.1
CACR-JU036 181.0 19.0 162.0 32.4 129.6
CACR-JU065 324.2 18.9 305.3 30.5 274.8
CACR-JU084 424.6 21.6 403.0 40.3 362.7
CACR-JU102 478.8 21.6 457.2 45.7 411.5
CACR-JU125 614.5 28.6 585.9 58.6 527.3
CACR-JU196 1322.4 29.8 1292.6 129.3 1163.3
CACR-JU014 142.1 19.6 122.5 24.5 98.0
CACR-JU018 168.6 19.6 149.0 29.8 119.2
CACR-JU033 308.4 19.0 289.4 28.9 260.5
CACR-JU042 368.5 21.6 346.9 34.7 312.2
CACR-JU051 424.9 21.6 403.3 40.3 363.0
Installation
Installation Precautions
Precautions for installing the -V-SD driver are given below.
• Always secure the -V-SD driver on a vertical surface using screws or bolts.
• Provide the specified space on the left, right, top, and bottom of the driver to enable maintenance
and ventilation. For details, refer to Installation Orientation and Space (page 36).
Base-mounted Type
Since the duct is inside in the control panel, refer to the column containing total values for the Loss
of Power Block in the Power Regeneration Converter and SERVOPACK tables on pages 34-35.
35
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)
Max: 5 mm
Max: 5 mm Max: 5 mm
Min: 5 mm Min: 5 mm
Fan
Heat
Sink
Min: 120 mm
Min: 5 mm
Cooling Air
Min: 2.5 m/s
• Always install the power regeneration converter on the left side of the SERVOPACK.
• Refer to the external dimension diagrams for external dimensions and mounting dimensions of the
products.
• Make sure that the ambient air temperature of the -V-SD driver is 0C to 55C near the heat sink
and inside the control panel at a 70% load, and 0C to 40C near the heat sink and inside the
control panel at a 100% load.
• To prevent oil penetration, seal the mounting screw sections of the power regeneration converter
and the SERVOPACK.
• Always install the -V-SD driver with the fan at the top to ensure efficient cooling.
• When mounting the -V-SD driver, allow space above and below it to prevent heat buildup.
• When stirring the air inside the control panel, do not allow the airflow to fall directly on the -V-SD
driver to prevent dirt from collecting on the -V-SD driver.
• Provide the following spaces between the units.
36
Installation
-SD Driver (Power Regeneration Converter and SERVOPACK)
Unit: mm
20.5 ± 0.3
(0.5)
10 10
Unit Unit
Installation
37
Selecting Cables
System Configurations
Analog Interface
Power supply
Three-phase 200/400 VAC Standard
(Orientation Control with a Motor Encoder)
RST
Host controller
I/O
Molded-case CN12
circuit breaker Power regeneration CN 1 SERVOPACK
Door sensor converter Local bus CN2
CN 5 CN 5A
Machine Emergency
stop CN 4
CN1
Noise filter Control Personal
Open power supply 24 VDC CN 3 computer
CN7A CN7B CN7A
(24 VDC) PN bus bar
Safety door (built-in)
P/ +
(Example) CN3 N/ -
Digital
operator Main circuit
power supply
Magnetic L1 L2 L3 U V W
contactor
AC reactor
1 2 3 4 5 6
7 9 11
8 10 12
Motor
encoder
Magnetic
contactor
for winding
selection
Spindle motor
38
Selecting Cables
System Configurations
EtherCAT Interface
Power supply
Three-phase 200/400 VAC
R S T EtherCAT (CoE) EtherCAT (CoE)
Host CN
controller Sensors 1 and 2
Sensors 1 and 2
CN 9A CN 9B CN 9A
Encoder
Magnetic contactor
for winding selection
Spindle motor
Selecting Cables
39
Selecting Cables
Spindle Motor
Spindle Motor
20 m JZSP-CJP00-20-E
Refer to the User's Manual (manual no. SIEPS80000139) if the pulse encoder cable will be
assembled by the customer.
40
Selecting Cables
I/O Signals for Analog Amplifier
CN3
1 11
2 12
3 13
4 14
5 15
6 16
7 17
Selecting Cables
8 18
9 19
10 20
.
Standard
The connector numbers and connector pin arrangement are shown below.
41
Selecting Cables
I/O Signals for Analog Amplifier
42
Selecting Cables
I/O Signals for Analog Amplifier
Selecting Cables
12-bit digital
8 (NC) – – 26 D8 I
reference 8
12-bit digital
9 (NC) – – 27 D9 I
reference 9
12-bit digital
10 (NC) – – 28 D10 I
reference 10
12-bit digital
11 PCO O Motor encoder 29 D11 I
reference 11
phase C signal
output 12-bit digital
12 /PCO O 30 D12 I
reference 12
12-bit digital
13 PAO O 31 EXTCOM –
Motor encoder reference common
phase A signal Power supply for
14 /PAO O output 32 24VCOM – 12-bit digital
reference +24 V
Power supply for
15 PBO O Motor encoder 33 0VCOM – 12-bit digital
phase B signal reference 0 V
output
16 /PBO O 34 (NC) – –
17 (NC) – – 35 (NC) – –
18 GND – Control ground 36 (NC) – –
43
Selecting Cables
I/O Signals for Analog Amplifier
44
Selecting Cables
-SD Driver for Analog
Lengt
Name Order No. External Appearance CN#
h
Cable for 24-volt control
1m JZSP-CNG00-01-E
power supply
• With loose leads on one To Σ-V-SD driver
end 2m JZSP-CNG00-02-E CN7A
• Connects one -V-SD
driver to 24-volt control 3m JZSP-CNG00-03-E
power supply
Cable for 24-volt control
power supply 0.2 m JZSP-CNG01-A2-E
• With connectors on CN7B to
both ends CN7A
• Connects two -V-SD 0.3 m JZSP-CNG01-A3-E
drivers
Cables for local bus CN5 to
0.5 m JUPIT-W6004-A5
communications CN5A
1m JZSP-CJI01-1-E To converter
CN1
Selecting Cables
Cable for converter I/O 2m JZSP-CJI01-2-E
Converter
3m JZSP-CJI01-3-E
1m JZSP-CJI103-1-E To SERVOPACK
CN1
Cable for SERVOPACK
2m JZSP-CJI103-2-E SERVOP
CN1 I/O
ACK
3m JZSP-CJI103-3-E
1m JZSP-CJI203-1-E To SERVOPACK
CN2
Cable for SERVOPACK
2m JZSP-CJI203-2-E SERVOP
CN2 I/O
ACK
3m JZSP-CJI203-3-E
To SERVOPACK To measuring device CN8
Cable for analog monitor 1m JZSP-CA01-E
Converter
To computer To SERVOPACK
Cable for personal CN4
2.5 m JZSP-CVS06-02-E
computer connection JZSP-CVS06-02-E
Amplifier
45
Selecting Cables
-SD Driver for Analog
Cable Specifications for 24-V Control Power Supply (With loose leads
at one end and connects a -V-SD driver to a 24-V control power
supply)
Items Specifications
Order No. * JZSP-CNG00--E
Cable Length 1 m, 2 m, 3 m
Cable
Cable and : UL1015 AWG14
Connector Cable-end connector to driver
: 175362-1 (PIN : 353717-2)
* Specify the cable length in of the order number.
Example: JZSP-CNG00-01-E (1 m)
46
Selecting Cables
-SD Driver for Analog
: AWG24 25P 4
5
5
6
White
White
Black
Red
-
-
5
6
(shielded) 6
7
7
8
Yellow
Yellow
Black
Red
-
-
7
8
8
Cable and Shell 9
9
10
Pink
Pink
Black
Red
-
-
9
10
10
connector : 10350-52A0-008 11
12
P
Gray/Red
Gray/Red
11
12
11
12
Orange
Orange
Black
Red
--
--
11
12
Plug 13
14
13
14
Gray
Gray
Black
Red
--
--
13
14
: 10150-3000PE 15
16
White
White
Black
Red
--
--
15
16
Shield
(soldered type)
Selecting Cables
17 Yellow Black -- 17
18 Yellow Red -- 18
19 Pink Black -- 19
20 Pink Red -- 20
21 Orange Black --- 21
22 Orange Red --- 22
23 Gray Black --- 23
24 Gray Red --- 24
25 White Black --- 25
26 White Red --- 26
27 Yellow Black --- 27
28 Yellow Red --- 28
29 Pink Black --- 29
30 Pink Red --- 30
31
32
33 Orange Black ---- 33
34 Orange Red ---- 34
35 Gray Black ---- 35
Remarks Used for I/O signals 36 Gray Red ---- 36
37 White Black ---- 37
38 White Red ---- 38
39 Yellow Black ---- 39
40 Yellow Red ---- 40
41 Pink Black ---- 41
42 Pink Red ---- 42
43 Orange Black ----- 43
44 Orange Red ----- 44
45 Gray Black ----- 45
46 Gray Red ----- 46
47 White Black ----- 47
48 White Red ----- 48
49 Yellow Black ----- 49
50 Yellow Red ----- 50
Shield Shield
47
Selecting Cables
-SD Driver for Analog
Cable Length 1 m, 2 m, 3 m 1
2
Orange
Orange
Black
Red
-
-
1
2
3 Gray Black - 3
Cable 4
48
Selecting Cables
-SD Driver for Analog
(11)
Connector kit: 2013595-1
(Tyco Electronics Japan G.K.)
Pin Layout • Specifications Unit:mm
Lead Making
Pin No. Signal
8 7 Color Color
6 5 1 Not used – –
4 3 2 Not used – –
2 1 3 /HWBB1- White Black
4 /HWBB1+ White Red
5 /HWBB2- Gray Black
6 /HWBB2+ Gray Red
7 EDM1- Orange Black
8 EDM1+ Orange Red
Selecting Cables
Note: A jumper for CN12 ships with the product. Spare safety jumper part number is JZSP-CVH05-E
49
Selecting Cables
I/O Signals for EtherCAT Amplifier
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
Main circuit connec-
1 /MCON+ O
tor ON output 8* (NC) – –
Connector Pin Arrangement (CN1) for I/O Signals of the SERVOPACK for One Axis
Signal Signal
Pin No. I/O Function Pin No. I/O Function
Name Name
+24V external power
1 COM24V I
supply input 14*1 (NC) – –
50
Selecting Cables
-SD Driver for EtherCAT
Selecting Cables
3m JZSP-CJI01-3-E
1m JZSP-CSI02-1-E To SERVOPACK
CN1
Cable for SERVOPACK
2m JZSP-CSI02-2-E SERVOP
CN1 I/O
ACK
3m JZSP-CSI02-3-E
To SERVOPACK To measuring device CN8
Cable for analog monitor 1m JZSP-CA01-E
Converter
To computer To SERVOPACK
Cable for personal CN4
2.5 m JZSP-CVS06-02-E
computer connection JZSP-CVS06-02-E
Amplifier
51
Selecting Cables
-SD Driver for EtherCAT
Use the following connector and cable to assemble the cable. The ∙ Dimensional Drawings of Case
CN1 connector kit includes one case and one connector. 12.0
10.0
Connector Kit Case Connector
25.8 14.0
Model Model Qty Model Qty 31.3
10126-3000PE*
JZSP-CSI9-2-E 10326-52A0-008* 1 set 1
39.0
(Soldered)
23.8
* : Manufactured by Sumitomo 3M Ltd.
(5.2)
37.2 12.7
∙ Cable Size
Item Specifications
Cable
Use twisted-pair or twisted-pair shielded ∙ Dimensional Drawings of Connector
wire.
21.5
Applicable Wires AWG24, 26, 28, 30 15.24
1.27 15
Cable Finished Diameter 16 dia. max. ˚
9.1
7 .5
25.8
12.7
19.5
21.9
6.8
Cable with Loose Wires at One End for CN1
Dimensional Drawings of Cable Cable with Loose Wires at One End for CN1
Connection Diagram of JZSP-CSI02-¡-E Cable
Host
SERVOPACK End SERVOPACK End Controller End
Connector 10126-6000EL ( by Sumitomo 3M Ltd.) Wire Marking Lead
Shell 10326-52A 0-008 Pin No. Signal Color Color Dots Marker
1 COM24V Blue Red 1 1
Cable ( Ivory )
2 /Probe1 Blue Black 1 2
SSRFPV V-SB AWG# 28 × 13P
UL 20276 VW- 1SC 3 /Probe2 Pink Red 1 3
4 /Home Pink Black 1 4
5 – Green Red 1 5
3 Dia. Wire Markers
6 P-OT1 Green Black 1 6
7 N-OT1 Orange Red 1 7
37.2
8 – Orange Black 1 8
9 /BK1+ Gray Red 1 9
( 6.3 Dia. )
52
Selecting Cables
-SD Driver for EtherCAT
Selecting Cables
53
Peripheral Devices
AC Reactor
Specifications
Power
Watt Surroundin
Regeneration Rated Rated Inductanc Insulation Approx.
AC Reactor Frequency Data g Air Storage
Converter Voltage Current e Class Mass
Model (Hz) Loss Temperatur Temperature
Model: (V) (A) (mH) (class) (kg)
(W) e
CACP-
JU15A3 X008017 230 50/60 56 0.21 H 55 8
JU19A3 X008018 230 50/60 73 0.17 H 70 8
JU22A3 X008019 230 50/60 90 0.14 H 80 12
JU30A3 X008020 230 50/60 107 0.1 H 85 12
-10 C to -20 C to
JU45A3B X008022 230 50/60 179 0.07 H 130 25
55 C 85 C
X008010*1
JU15D3 480 50/60 27 0.82 H 70 7.3
X008023*2
JU19D3 X008011 480 50/60 36 0.67 H 80 7.3
JU22D3 X008012 480 50/60 45 0.56 H 120 11.2
*1. Not compliant with UL standards
*2. Compliant with UL standards
External Dimensions
Model: X008017 Model: X008018
6-terminals for 6-terminals for
M6 screws M6 screws
40
45
Nameplate Nameplate
150 ± 5
150 ± 5
2.3
2.3
25 25
75 80 75 80
180 100 180 100
180 max. 80 max. 50 180 max. 80 max. 50
4-mounting holes 4-mounting holes
for M6 bolts Unit:mm for M6 bolts Unit:mm
54
Peripheral Devices
AC Reactor
47
45
Nameplate Nameplate
170 ± 5
170 ± 5
3.2
3.2
25 25
75 80 75 80
205 102 205 102
210 max. 90 max. 51 210 max. 95 max. 51
4-mounting holes 4-mounting holes
for M6 bolts Unit:mm for M6 bolts Unit:mm
150 ± 5
3.2 205 ± 5
125 ± 5
U V W
X Y Z
2.3
25
75 4-mounting holes 70
25 160 89
150 110 for M6 bolts
240 126 7 65 max. 45
13.5
75 Unit:mm
Peripheral Devices
Model: X008023 Model: X008011
6-terminals Nameplate 6-terminals
for M4 bolts for M6 bolts Nameplate
2.3 125 ± 5
U V W
125±5
U V W
X Y Z X Y Z
2.3
75 25
160 85
75 25 160 max. 105
4-mounting 70 4-mounting holes
160 89 90 max. 52
holes for M6 for M6 screws
7 bolts 85 max. 45 7
13.5
13.5
85
70
75 Unit:mm 75 Unit:mm
55
Peripheral Devices
AC Reactor
Model: X008012
6-terminals
for M6 bolts Nameplate
150 ± 5
U V W
X Y Z
25
75 4-mounting 95
180 holes for M6 114
bolts 105 max. 57
Unit:mm
56
Peripheral Devices
AC Reactor
Magnetic Contactors
The magnetic contactor for the control circuit power supply turns the control circuit power supply ON
and OFF. The magnetic contactor for the main circuit power supply turns the main circuit power
supply ON and OFF. Use a magnetic contactor (MC) to turn OFF the control power supply or main
circuit power supply sequence.
Note: If the magnetic contactor on the main circuit power supply input is turned ON and OFF frequently, the -V-SD
servo driver may be damaged. Do not turn the power supply ON and OFF with the magnetic contactor more than
one time every 30 minutes.
Select the magnetic contactor based on the information of power supply capacity per power
regeneration converter, input current (50%ED, continuous ratings), and inrush current in Converter
Input Current and Inrush Current (page 57).
Peripheral Devices
57
Warranty
Details of Warranty
Warranty Period
The warranty period for a product that was purchased (hereinafter called "delivered product") is one year from the
time of delivery to the location specified by the customer or 18 months from the time of shipment from the Yaskawa
factory, whichever is sooner.
Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during
the above warranty period. This warranty does not cover defects caused by the delivered product reaching the end of
its service life and replacement of parts that require replacement or that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or
manuals, or in any separately agreed-upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Use of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from
Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made disasters
Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to
failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program
execution of the programs provided by the user or by a third party for use with programmable Yaskawa products.
• The information described in product catalogs or manuals is provided for the purpose of the customer purchasing
the appropriate product for the intended application. The use thereof does not guarantee that there are no
infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it
construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other
proprietary rights of third parties as a result of using the information described in catalogs or manuals.
Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be
changed at any time based on improvements and other reasons. The next editions of the revised catalogs or manuals
will be published with updated code numbers. Consult with your Yaskawa representative to confirm the actual
specifications before purchasing a product.
58
SYSTEM
Yaskawa is the leading global manufacturer of low and medium voltage variable
frequency drives, servo systems, machine controllers and industrial robots. Our
standard products, as well as tailor-made solutions, are well known and have a
high reputation for outstanding quality and reliability.