Scribd
Upload
3K views1 page

Quality Assurance Plan

This quality assurance plan outlines the testing and inspection procedures for galvanized tower structure materials supplied by Reliable Sponge Pvt. Ltd. to OPTCL. It details raw material checks, in-process tests like straightening and cropping, final inspection before and after galvanizing, and galvanizing tests to check coating thickness, uniformity and adhesion. Testing will be performed on samples by the manufacturer, witnessed by the contractor and reviewed by the client according to acceptance standards to ensure quality.

Uploaded by

Guru Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
3K views1 page

Quality Assurance Plan

This quality assurance plan outlines the testing and inspection procedures for galvanized tower structure materials supplied by Reliable Sponge Pvt. Ltd. to OPTCL. It details raw material checks, in-process tests like straightening and cropping, final inspection before and after galvanizing, and galvanizing tests to check coating thickness, uniformity and adhesion. Testing will be performed on samples by the manufacturer, witnessed by the contractor and reviewed by the client according to acceptance standards to ensure quality.

Uploaded by

Guru Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Vandor/Manufactrer Details QUALITY ASSURANCE PLAN Client:-OPTCL

QAP NO:- RSPL/QAP/OPTCL/005/20-21 Project:-

Item Description :-
REV NO:-0 , Date-27/04/2021 Contractor:-
Galvanized Tower
M/s. Reliable Sponge Pvt. Ltd
Structure Materials
, At-Sagjore , Po-Balanda, City-
Rourkela, Dist-Subdergarh ,
PO NO:-Sr.GM-CPC-Procurement-TO wer structure materials -R&B deposit work-Reliable-11/2020-21/95-3/000477
WET IC Pin-770031
Sl No Component & Operation Characteristics Type of Check Quantam of Check Reference Document Acceptance Normes Format of Records Agency Remarks
1 2 3 4 5 6 7 8 9 10
3 2 1
1) Raw Material (Angle, Plate ) :-
Chemical Composition (
1.1 Chemical test Chemical Analysis IS:2062:2011/Approved Drawing IS:2062:2011,E250 A/BR/Approved Drawing Supplier TC P W R
C,Mn,S,P & Si)

Tensile Strength , Yield Stress 1/Heat/Size


1.2 Mechanical Test Mechanical Test IS:2062:2011/Approved Drawing IS:2062:2011,E250 A/BR/Approved Drawing Supplier TC P W R
, % of Elongation & Bend Test

1.3 Surface Finish & Dimension Surface Defects, Dimensional &Visual


Make & Measure Ment IS:2062:2011/Approved Drawing IS:2062:2011,E250 A/BR/Approved Drawing Supplier TC P W R
2) ZINC :-
2.1 Chemical Composition Composition Chemical 1-Randam IS:209:1992& IS:1329:1991 IS:209:1992& IS:1329:1991 Supplier TC P R R
3) In Process test :-
A) Straighting Measurement Visual P R R
IS 802 (Part-II)-1978/IS7215-
B)Cropping (Cutting) Profile Dimensional 1st Piece and Every IS 802 (Part-II)-1978/IS7215-1974/IS:1852- P R R
3.1 1974/IS:1852-1985/Approved IR Record Review at the time of
C)Punching/Drilling Measurement Dimensional 50th Piece 1985/Approved Drawing P R R
Drawing final inspection
D)Notching Measurement Dimensional P R R
3.2 Galvanizing Protective Coating Visual & Measure Ment 1 Sample IS:209:1992& IS:2629:1985 IS:209:1992& IS:2629:1985 Supplier TC P R R
4) Inspection & Testing:-
Calibration of Measuring & Supplier TC
4.1 Review Record Review 100% Periodical Calibration NABL Approved Lab P R R
test equipment

Final inspection ( Before WorkManship & Dimensional Visual & Measure Ment
1.2 100% As per Approved Drawing As per Approved Drawing IR P W R
Galvanizing )
Surface Defects Weld Visual
5) Chemical & Mechanical Testing after Galvanizing:-
A) Tensile Strength Test 1 Samples each type
B)Yeild stress Test from randamly
5.1 Measurement , Visual Record Review IS 2062 : 2011 IS:2062:2011.E 250 BR IR P W W
C) % of Elongation Test selected from
offered lot
D) Bend Test
Final inspection ( After
5.2 WorkManship & Dimensional Visual & Measure Ment 100% As per Approved Drawing As per Approved Drawing IR P W W
Galvanizing )
6)Galvanizing Test:-
A)Coating thickness
Measurement by Elcometer
IS:2629-1985/IS:6745-
B) Mass of Zinc Coating 1Test Coupon Each IS:2629-1985/IS:6745-1972/IS:IS:4759- Coating thickness 86Micron
6.1 Measurement , Visual Physical 1972/IS:IS:4759-1996/As per IR P W W
C) Uniformity of Zinc Coating type from offer lot 1996/As per approved drawing/Specification Min./610 gsm
approved drawing/Specification
/ DP Test
D) Adhesion Test

LEGENDS
3-Manufacturere P-PERFORM RW-RANDOM WITNESS (10% Offered qty)
2-Main Contrctor R-REVIEW
1-Client/TPI W-WITNESS

You might also like