BAG FILTER UNIT
GLOBAL POLUTION CONTROL
Filtration is the most efficient method to entrap fine dust from off – gasses and aspiration
emissions from various processes and equipment. Fabric filters are widely used in iron and
steel and non – ferrous production, chemical and petroleum industry, building materials
production and other field.
Global pulse jet Bag filter dust collector provides an easy and dependable operation for high
volume dust collection application. We are ready to consider any wishes of our customers
regarding the change of equipment design and its application in no – standard processes.
Once we obtain your questionnaire, we will offer you an optimum gas cleaning
systemutilizing the given or alternative equipment.
STANDARD FEATURES
Clean Air Plenum with top – Bag removal
Heavy duty ribbed housing construction
High collection efficiency
Optimal air to cloth ratio
Long bag life
Low differential pressure
Low consumption of compressed air
Low maintenance cost
Online cleaning cycle
Stainless steel option available
Antistatic filters available
Explosion proof option available
The Filtration Process
Global pulse Jet Fabric Filter contains an array of cylindrical filter bags suspended from a tube
sheet separating the dirty and clean gas stream within a fabric filter compartment. Each bag
has an internal wire cage supporting the filter bag preventing collapse of the filter media. Dust
laden flue gas enters the filter inlet manifold through the process ductwork. Dust is collected on
the outer surface of the filtration media allowing only clean gases to pass through and into the
top section above the tube sheet and then on to the outlet ducting and stack. The dust is
removed from the filter bags by pulses of compressed air. The cleaning is initiated by a
differential by a differential pressure measurement when a predetermined level of resistance
across the filter is obtained. During cleaning the dust falls into the hoppers to be taken away via
the dust discharge system.
CONSTRUCTION FEATURES
Casing & Hopper
The filter unit including the casing, bag support, cell plate and
hopper is constructed from steel plate, stiffened and sealed to
withstand up to ±25 Inches WC.
Pyramid or slotted hoppers make up the bottom part of the
housing. The hoppers end with flanges to receive rotary
feeders or screw conveyors.
The inlet and outlet are integrally designed with the gas
distribution system.
The final configuration for a project’s inlet and outlet is often
time site specific.
Filter Bags
The essential component of a bag filter unit
is the filter Bags.
Fabric selection considerations:
Bag House operation temperature
Abrasion resistance needed
Resistance to cleaning energy
Gas stream chemistry
Air – to Cloth Ratio
The bag will be sewn into a tubular form. The top cuff will be sewn as a separate piece
using fabric material with a snap – band configuration for simple installation. The bottom
cuff is also sewn from fibre and uses a double layered disc with a three inch wear strip
for additional support.
Filter Bag Cages & Venturi
A carbon steel wire case is required to support the fabric
of the filter bag. Bags are mounted on wire cage to
prevent collapse while the dusty gas flows from outside
the bag to the inside during filtration.
Each cage consists of 16 vertical wires evenly spaced
about its circumference which are in turn, attached to
horizontal bracing rings placed at appropriate interval
along its length.
Venturis are accelerator metallic tubes that change the
energy from injected compresses air into pressure energy.
The compressed air pressure is established as a function of the geometry or
configuration of the venturi ejector, as well as the permeability of the bag tube cleaned.
Tube Sheet
This is a plate where the sets of bags/cages are
distributed and attached.
Perforating need to be strictly in accordance with
the project sizing to make possible the appropriate
alignment of the blowing tubes and appropriate
sealing on the bags attachment.
Compressed Air Header
The compressed air manifold will be fitted
with one pressure switch to monitor the
correct performance of the diaphragm valve.
The diaphragm valve are activated the
pressure in the compressed air manifold is
detected to indentify that the valve open and
closed correctly.
Diaphragm Valve with Solenoid
The pulse of compressed air is controlled by series of
pulse solenoid valve that are placed on air header.
These in turn are connected to compartment manifold
pipe, which open above the venturi of each bag in the
row.
The diaphragm pulse valve construction of the 2-way
based on the proven fact that fast opening and closing
of the valve is of great importance for effective cleaning
of the filter fabric and economical air consumption.
The diaphragm of the pulse valve is closed as the compressed air is trapped between
diaphragm and solenoid valve orifice. When the solenoid valve is energized through an
input signal from the sequential controller, the trapped air flows from the top of the
diaphragm through the orifice of the solenoid valve.
The inflowing compressed air lifts up the diaphragm and flows through the outlet of the
pulse valve. Again when the solenoid valve is de –energized the air gets trapped closing
the diaphragm as a result of pressure equalization.
The next solenoid valve gets energized and the entire process is repeated sequentially
in cycle.
Sequential Controller
The sequential controller has been designed to
operate the valves used on bag filter unit.
Light emitting diodes (LED) provide visual indication
of which valve is being energized well as “Power
on” indication.
The number of sequenced steps is adjustable from
2 through 10.
Pulse frequency 2 to 6o seconds adjustable and
pulse duration 20 to 200 milliseconds.
Working
Gala No.3, R.C. Loyalka Lane, Opp. Crescent
Industrial Premises, Near Rahat Hotel, Kherani
Road, Sakinaka, Mumbai – 400072
Cont. +91 8104564959 / 8424811636
E – Mail: [Link]@[Link]
