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Q-Chem Ethylene Project Welding Specs

This document provides the welding procedure specification for fillet joints using gas tungsten arc welding. It specifies the joint design, base metal, pipe dimensions, welding process, filler metal, shielding gas, polarity, welding direction, parameters for two weld passes including amperage, voltage, wire feed speed and heat input. It also notes that post weld heat treatment and leak pressure testing will be conducted. This procedure is applicable for welding skin pad to coils made of specific alloys.

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85 views1 page

Q-Chem Ethylene Project Welding Specs

This document provides the welding procedure specification for fillet joints using gas tungsten arc welding. It specifies the joint design, base metal, pipe dimensions, welding process, filler metal, shielding gas, polarity, welding direction, parameters for two weld passes including amperage, voltage, wire feed speed and heat input. It also notes that post weld heat treatment and leak pressure testing will be conducted. This procedure is applicable for welding skin pad to coils made of specific alloys.

Uploaded by

S Gouda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Dodsal Pte Ltd

Q-Chem Ethylene Project


Doha, Qatar
Job No : 7979
1 7979/WPS/PP/42 Rev.0 Date:14.08.01 Supporting PQR : DOD/Q-CHEM/PQR/09 Dated : 01.04.01
2 Joint Design Fillet Joint Design
3 Backing None
4 Joint Prep. Grinding
5 Base Metal Spec. P8 G2 to MANUARITE 900
6 Base Metal SA240 TP 310S to MANUARITE 900

7 Pipe Dia Range All


8 Thickness Range All
9 Process GTAW
10 Type Manual
11 F.No 43
12 A.No -
13 S.F.A No. 5.14
14 AWS No. ERNiCrCoMo - 1

15 Flux N.A
16 Insert N.A.
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C minimum 20 Interpass Temp. N.A.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% purity 24 Flow Rate - 20-35CFH 20-35 CFH
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging N.A.
39 Pre Heat Maintenance N.A. 40 Electrode Storage and Baking as per Manufactures
41 Weave width not to exceed 8mm Instructions
Pass Process Polarity Weld Filler Metal Amps Volts Speed Heat Input
No. Direction AWS No/TR.NAME. Dia mm/min (Kj/MM)
1 GTAW DCEN UPHILL ERNiCrCoMo - 1 1.6 60-80 9-12 35-60 0.96
2 GTAW DCEN UPHILL ERNiCrCoMo - 1 2.4 65-90 9-12 35-60 1.08

Notes 1. LPE shall be carried on finished weld joints and reported.


2. This WPS is applicable for welding of Skin pad to Coil (21Cr - 33Ni) only.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


SIGNATURE
NAME Shrikant Ajgaonkar.
DATE 14.08.01

Format No : DOD/Q-Chem/F082 Rev 0


c:\DIR00001\wps\pp42

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