Maintenace Platform For Decanter
Maintenace Platform For Decanter
Bradley Ladewig
Muayad Nadhim Zemam Al-Shaeli
Fundamentals
of Membrane
Bioreactors
Materials, Systems and Membrane
Fouling
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Fundamentals of Membrane
Bioreactors
Materials, Systems and Membrane Fouling
123
Bradley Ladewig Muayad Nadhim Zemam Al-Shaeli
Department of Chemical Engineering Department of Chemical Engineering
Imperial College London Monash University
London Melbourne, VIC
UK Australia
First, I would like to thank God for blessing me with faith, strength and helping me
understand myself by looking at his manifestations.
Second, it is my genuine pleasure to express my deep sense of thanks to my
main supervisor Prof. Bradley Ladewig for guiding me through my writing this
book. This book would never have been completed without his virtuous guidance.
His timely recommendation, meticulous scrutiny, scholarly advice and scientific
approach have helped me significantly to accomplish this book. I really appreciate
his support, recommendation and encouragement.
I would like to acknowledge the financial support from Iraqi Government/
Ministry of Higher Education and Scientific Research in Iraq for their support by
granting me a Ph.D. scholarship.
I would like to extend my sincerest thanks and appreciation to my parents, my
brothers and my sisters for giving me encouragement and support.
Lastly and most importantly, my deepest appreciation to my wife (Soorah) for
her endless love without expecting any gifts and providing me with her constant
support and recommendation by standing shoulder to shoulder with me to get
though all the difficulties I faced as an international student. This work is dedicated
to her and our lovely daughter (Mariam).
v
Contents
vii
viii Contents
This chapter gives a general introduction to membrane science and technology, and
begins with the definition of terms and provides a description of membrane pro-
cesses currently implemented in different fields. Specifically, the Membrane
Bioreactor (MBR) technology is introduced and followed by a short overview of
the historical development and different configuration of MBRs. Finally, the
advantages and disadvantages of membrane bioreactors are discussed. To sum up,
MBR acts an efficient, reliable and cost-effective technology that deals excellently
with the growing demands for treating wastewater, which can then be returned to
the hydrological cycle without any adverse effects.
1.1 Introduction
Considering the categorization based on the pore size or size of retained mate-
rial, membranes can be classified as ultrafiltration (UF), microfiltration (MF),
nanofiltration (NF) and reverse osmosis (RO) membranes, dialysis, electrodialysis
(ED), where the first four processes produce permeate and concentrate (Radjenović
et al. 2008). As illustrated in Table 1.1, UF and MF are low pressure-driven pro-
cesses in which feed water is driven through a synthetic micro-porous membrane
and then divided into permeate (which passes through the membranes) and retentate
(which includes nonpermeating species). These membrane processes are known to
be more efficient in removing microorganisms and particles from wastewater. In
comparison to UF and MF, RO is a high pressure-driven process used to remove
dissolved constituents such as salts, low molecular organic and inorganic pollutants
from waste water remaining after advanced treatment with MF. NF operates at a
pressure range between RO and UF, targeting removal of divalent ion impurities
(Visvanathan et al. 2000).
Table 1.1 Characteristics of membrane processes (Nath 2008; Perry and Green 1997; Koros et al.
1996)
Type of Size of Driving Type of Application
process materials force membrane
retained
Ultrafiltration 1–100 nm (ΔP) Micro-porous – Separation of proteins
macromolecules (1–10 bar) and virus
– Concentration of oil in
water emulsions
Microfiltration 0.1–10 µm (ΔP) Porous Separation of bacteria
microparticles (0.5–2 bar) and cells from solutions
Nanofiltration 0.5–5 nm (ΔP) Micro-porous – Separation of dye
molecules (10–70 bar) and sugar
– Water softening
Reverse <1 nm (ΔP) Nanoporous – Desalination of sea
osmosis molecules (10–100 bar) and brackish water
– Process of water
purification
Dialysis <1 nm (ΔC) Micro-porous – Purification of blood
molecules or nanoporous
Electrodialysis <1 nm (ΔE) Micro-porous Separation of electrolytes
molecules or nanoporous from nonelectrolyates
Pervaporation – (ΔC) Nanoporous Dehydration of ethanol
and organic solvents
Gas separation – Partial Nanoporous Hydrogen recovery from
pressure process gas streams,
difference dehydration and
(1–100 bar) separation of air
Membrane – (ΔT) Micro-porous Water purification
distillation and desalination
1.1 Introduction 3
Fig. 1.1 a Typical process schematic for conventional activated sludge processes (CAS) and
b membrane bioreactor processes in wastewater treatment. Adapted from Leiknes (2010)
4 1 Introduction to Membrane Bioreactors
(Le-Clech et al. 2006; Li and Chu 2003). As a result, the total coliform bacteria
reduction can reach an average of log 7 (Hirani et al. 2010). Due to its advantages,
MBR has been demonstrated to be highly effective for the treatment of polluted
surface water supplies to produce potable water (Smith et al. 1969). Thus, in
comparison to other membrane processes, MBR has the potential for the treatment
of many types of wastewater; this does not solely lie in its application to biological
degradation and nitrification, but also because it could replace other conventional
treatment units such as flocculation, sedimentation, filtration and disinfection. In
industry, MBR is used as secondary treatment in order to reduce biodegradable and
non-biodegradable matter in the end product (because the presence of oxygen) or as
MBR can be used as an advanced treatment to remove residual nutrients which are
not fully removed during secondary treatment (Tchobanoglous et al. 2004).
Membrane bioreactors were initially developed in the 1960s when commercial scale
UF and MF membranes became available. The original process was introduced by
Dorr-Olivier Inc. (Milford, Connecticut) and combined a crossflow membrane fil-
tration loop with an activated sludge bioreactor (Enegess et al. 2003). Polymeric flat
sheet (FS) membranes with pore sizes ranging from 0.003 to 0.01 µm were used in
this process (Yamamoto et al. 1989). Replacing the settling tank of the conventional
activated sludge process seemed to be appealing. However it was difficult to val-
idate the use of such process due to the associated high costs of the membranes. The
low economic value of the product (tertiary effluent) and potential rapid loss of
performance due to fouling also impaired the process of membrane bioreactors.
And as such the focus was on attaining high fluxes. Nevertheless it was important to
deliver the mixed liquor suspended solids (MLSS) at a high cross flow velocity,
incurring a significant energy consumption (of the order 10 kWh/m3 product) to
reduce membrane fouling.
This first generation of MBRs suffered from a substandard economic perfor-
mance and as such their suitability was limited to a narrow range of applications
such as ski resorts, hotels or isolated trailers parks. The major breakthrough for
MBRs came in 1989 with the research conducted by Yamamoto et al. They
demonstrated for the first time the use of submerged membranes in bioreactor,
which was a major innovation, compared to the prior approach with the separation
device located externally to the reactor. Yamamoto et al. (1989) investigated the
feasibility of direct membrane separation using hollow fibre in an activated sludge
aeration tank, and identified the key parameters, which give a stable operation and
effective organic stabilisation and nitrogen removal. As a result, the number of
membrane bioreactors used to treat municipal wastewater increased significantly. In
2005, the market value of MBRs reached $217 million and continued to increase
reaching $360 million in the year 2010 (Judd 2006).
1.2 History of Membrane Bioreactors 5
The acceptance of modest fluxes (25 % or less of those in the first generation)
and the idea to use two-phase bubbly follow to limit membrane fouling has been
another aspect of recent development of MBR systems. Bubbling or air scouring is
used to deter clogging of the membrane modules from solid concentrations and as a
technique to control membrane fouling. According to Zhang et al. (2011b), two
types of bubbling can be used to control membrane fouling. The first one is a slug
bubble and the second one is a free bubble. They concluded that using slug bubbles
showed better antifouling performance than free bubbles in FS MBR under both
short-term and long-term operation. In short-term operation, a high flux operation
was achieved at 36 h with 40 L m−2 h−1. In contrast, moderate flux operation of
14 days was possible a flux of 24 L m−2 h−1.
From the mid-1990s there was an exponential increase in MBR plant installa-
tions as a result of lower operating cost with the submerged configuration and a
continual decrease in membrane cost. Further enhancement in the designs and
operation of MBRs has been achieved and these have been assimilated into larger
plants. Early MBRs operated at solid retention times (SRT) as high as 100 days
with MLSS up to 30 g L−1. Recently, the trend is to apply a lower SRT (around
10–20 days). This leads to more manageable MLSS levels (10–15 g L−1). Due to
these new operating conditions, the membrane-fouling tendency in MBR has begun
to decrease and overall maintenance has been simplified, as less frequent membrane
cleaning is necessary (Le-Clech et al. 2006). Currently a variety of MBR systems
are commercially available, mostly using submerged membranes. Although some
external modules are available, these external systems also use two-bubbly phase
flow for fouling mitigation.
Generally, for membrane configuration, hollow fibre and FS membrane sheets
are used in the applications of MBRs (Stephenson et al. 2000). The economic
feasibility of current generation MBRs depends on an attainable permeate flux,
predominantly controlled by appropriate fouling control strategy with a modest
energy input (usually 1 kWh/m3 product).
Effective fouling alleviation methods can be executed only when the phenomena
appearing at the membrane surface are fully understood. The plethora of publica-
tions dealing with membrane fouling and published within the last 5 years is
overwhelming and can confuse many readers. To simplify the situation, a com-
prehensive yet concise overview of MBR foulants parameters and fouling will be
presented in this book.
Basically, there are two membrane configurations used in the membrane system.
The first configuration is side-stream (external) membrane bioreactors (see Fig. 1.2)
and the second one is submerged MBR (the membrane is immersed directly into
bioreactor) (see Fig. 1.3). The second one is more applicable in wastewater treat-
ment than the first one because it has many advantages such as lower energy
6 1 Introduction to Membrane Bioreactors
Fig. 1.2 Side-stream membrane bioreactor with external pressure-driven membrane unit. Adapted
from Radjenović et al. (2008)
The first three membrane configurations are widely used in MBRs. In the first
membrane module, the large amounts of these membranes make a bundle and the
ends of the fibre are sealed properly in an epoxy block connected with the outside of
the housing. The water can flow from inside to outside of the membrane or vice
versa. These membranes operate under both pressure and vacuum. Due to the lower
energy cost and back-flushing capability, hollow fibre membranes are most popular
in MBRs.
Spiral-wound membrane configuration are mostly used for RO and NF pro-
cesses. The Spiral-wound membrane configuration are coiled through the perforated
tube in which permeate (effluent) goes out. The standard manufacturing of the
spiral-wound membrane configuration make their installation easier with less cost
in membrane production. The installation of these membrane configuration can be
performed in series or parallel in plants with higher capacity.
Currently, plate-and-frame membrane modules are widely used in water and
wastewater treatment industry. They are composed of FS membranes with sepa-
rators and/or support membranes. The pieces of these sheets are fastened onto a
plate. The water flows across the membrane and the permeate is extracted through
pipes which emerge from the interior of the membrane module in a process that
operates under vacuum (Radjenović et al. 2008).
The last two membrane configurations are pleated filter cartridge and tubular.
These membranes are not widely used in industrial scale. Obviously, tubular
membranes are wrapped in a pressure vessel (tube) and then mixed liquor is
pumped through them. They used specifically for side-stream MBR configurations.
Fig. 1.4 Publications on MBR fouling (as reported in Scopus using the search term “membrane
AND bioreactor AND fouling” for title-abstract-keyword on 25 August 2015)
1.4 Advantages and Limitations of Membrane Bioreactors 9
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membrane microfiltration. Water Sci 38(4–5):421–428
Drews A (2010) Membrane fouling in membrane bioreactors-characterisation, contradictions,
causes and cures. J Membr Sci 368:1–28
Enegess D, Togna A, Sutton P (2003) Membrane separation applications to biosystems for waste
water treatment. Filtr Sep 40:14–17
Gunder B, Krauth K (1998) Replacement of secondary clarification by membrane separation—
Results with plate and hollow fiber modules. Water Sci 38(4–5):383–393
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187220810790069505
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Chapter 2
Fundamentals of Membrane Processes
Synthetic membranes display a broad range in their physical structure and the
material they are made from (Strathmann 2011). They can be classified according to
their morphology, as shown in Fig. 2.1.
The first group is dense homogeneous polymer membranes. Usually they are
prepared (i) from solution by solvent evaporation only or (ii) by extrusion of the
melted polymer (Nunes and Peinemann 2006). However, dense homogeneous
membranes only have a practical usefulness when they are made from a highly
permeable polymer such as silicone. Commonly, the permeate flow across the
membrane is quite low, since a minimal thickness is required to grant the membrane
mechanical stability. The majority of membranes currently are porous or consist of
a dense top layer on a porous structure (Mulder 1984, 1997; Nunes and Peinemann
2001; Strathmann et al. 2006).
The second category is porous membranes, which can also be divided into two
main groups. They are divided according to their pore diameter: microporous
(dp < 2 nm), mesoporous (2 nm < dp < 50 nm) and macroporous (dp > 50 nm)
(Gallucci et al. 2011b).
The first groups of membranes are referred to as symmetric (isotropic) and the
second type is referred to as asymmetric (anisotropic) membranes. Within the
asymmetric membranes, there are several distinctly different structures including
integrally skinned membranes (where the pore structure gradually changes from
very large pores to very fine pores, essentially forming a “skin” on top of the
membrane, giving rise to the name “integrally skinned”). Alternatively, the skin
may be nonporous. A third, and industrially very important type of asymmetric
membrane is the thin-film composite membrane, where a dense, selective, thin layer
is deposited or polymerised at the surface/interface of a porous substrate.
Symmetric membranes refer to the membranes with uniform structure (uniform
pore size or nonporous) throughout the entire membrane thickness (Buonomenna
et al. 2011). Symmetric membranes are used today mainly in dialysis, electro-
dialysis, and to some extent also in microfiltration (Strathmann 2000, 2011). The
thickness of symmetric membranes is usually between 30 and 500 µm. The total
resistance of the mass transfer relies on the total thickness of the membranes.
Hence, a decrease in membrane thickness results in an increased permeation rate.
2.1 Membrane Classification by Membrane Structure 15
Table 2.1 Advantages and disadvantages of inorganic membranes with respect to polymeric
membranes (Gallucci et al. 2011a)
Advantages Disadvantages
1. Long-term stability at high 1. High capital cost
temperatures
2. Resistance to harsh environments 2. Embrittlement phenomenon (in the case of dense
(e.g. chemical degradation, pH, etc.) Pd membranes)
3. Resistance to high pressure drops 3. Low membrane surface per module volume
4. Inertness to microbiological 4. Difficulty of achieving high selectivities in
degradation large-scale microporous membranes
5. Easy cleanability after fouling 5. Low permeability of the highly hydrogen
selective (dense) membranes at low temperatures
6. Easy catalytic activation 6. Difficult membrane to module sealing at high
temperature
18 2 Fundamentals of Membrane Processes
temperatures ranging from 300 to 800 °C and in some cases, ceramic membranes
usable over 1000 °C (van Veen et al. 1996). They also have a high resistance to
chemical degradation. Judd et al. (2004) stated that ceramic membranes did not foul
substantially at fluxes up to 60 L m−2 h−1, whilst polymeric membranes fouled at a
lower flux of 36 L m−2 h−1. Applicability of inorganic membranes is of great
interest in non—aqueous filtration due to stability in organic solvents (Tsuru et al.
2000a, b). Despite their potential in waste water treatment, certain limitations deter
membrane processes from large scale and continuous operation (Lee et al. 1999).
One of the major limitations arises from membrane fouling caused by different
inorganic salts (Bhattacharjee and Johnston 2002) which increases feed pressure,
reduces permeate flux, decreases product quality and finally shortens membrane
lifespan (Lee and Lee 2000; Seidel and Elimelech 2002).
Another limitation of inorganic membranes that probably hampers their appli-
cation is the high capital costs of both the manufacturing process and material
(Gallucci et al. 2011a). Therefore, the inorganic membranes might be used only in
some special applications such as anaerobic biodegradation (Fan et al. 1996) and
high temperature waste water treatment (e.g. high-strength industrial waste) (Luonsi
et al. 2002; Scott et al. 1998). Despite, the high expense of inorganic membranes
and their susceptibility to membrane fouling, they are still a competitive product in
many applications. It is expected that inorganic membranes will have more appli-
cations in the future. Table 2.1 summarises the advantages and disadvantages of
inorganic membranes over polymeric membranes.
Although polymer membranes are less resistance to high temperature and aggres-
sive chemicals than inorganic or metallic membranes, they are still the most widely
used materials in wastewater treatment applications. This is mainly owing to easy
preparation, reasonable expense (low cost), high efficiency for removing dispersed
oil, particles, and emulsified, small size, lower energy requirement, flexibility in
membrane configuration, and relatively low operating temperature which is also
associated with less stringent demands for the materials need in the construction of
module (Buonomenna et al. 2011; Nunes and Peinemann 2010). Among many
homopolymeric materials presented in Table 2.1, polyethersulfone (PES) is one of
the most vital polymeric materials and is widely used in producing microfiltration
(Li et al. 2008, 2009a, b; Ulbricht et al. 2007; Zhao et al. 2003a, b; Shin et al. 2005;
Liu and Kim 2011), ultrafiltration (Chaturvedi et al. 2001; Marchese et al. 2003; Xu
and Qusay 2004; Wang et al. 2006a, b, c) as well as nanofiltration membranes
(Boussu et al. 2006; Ismail and Hassan 2007), either on the laboratory or industrial
scale (Razali et al. 2013) Polyethersulfone (PES) has been recognised or
acknowledged as a high performance polyaromatic polymer possessing toughness
and thermal stability (Huang et al. 2012; Li et al. 2004; Shi et al. 2008; Shin et al.
2005; Zhao et al. 2013).
2.2 Membrane Materials 19
(e.g. concentration, solvent, and additives), temperature of PES solution, the non-
solvent or the mixture of nonsolvents, and the coagulation bath or even the envi-
ronment (Barth et al. 2000).
Many other polymeric materials can also be employed for fabricating mem-
branes as explained schematically in Table 2.2. This table illustrates some examples
of polymeric materials used for microfiltration, ultrafiltration, reverses osmosis, and
some membrane processes.
Recently, copolymer is another important polymeric material in the manufacture
of membranes. It is gaining more attention by a number of researchers. The
copolymers are composed of at least two different types of structural units with
different properties. The properties of copolymers rely on the properties of the units
that are connected in the polymer and their relative proportions. Hence, polymers
that are employed for the preparation of membrane and require different properties
can be copolymerised carefully by selecting various polymeric units. To date, many
membranes with high performance have been fabricated by different copolymers
with different molecular structures (for example, block copolymers: poly (ethylene
oxide)–polysulfone block copolymer (Hancock et al. 2000), graft copolymers: poly
(ethylene glycol)-graft-polyacrylonitrile copolymer (Su et al. 2009b), and so on.
Fig. 2.3 Ternary phase diagram (solvent/polymer/nonsolvent) for membrane formation via phase
inversion process (Machado et al. 1999)
26 2 Fundamentals of Membrane Processes
By immersing a thin layer casting solution into a coagulation bath, the solvent of
the casting solution is exchanged with a nonsolvent (Rahimpour and Madaeni
2007). The composition of the coagulation and casting solution are the most con-
siderable factor, as it determines the phase inversion path of a membrane forming
system (Albrecht et al. 2001).
The filled square represents the initial state of casting solution. The exchange
between solvent and nonsolvent changes the composition in the casting film. Once
demixing polymer solution arrives in the metastable region between the binodal and
the spinodal, the region is referred to “binodal demixing” and therefore represents
path A (Fig. 2.3). In this region, the polymer solution is separate into a
polymer-lean phase and a polymer-rich phase (Buonomenna et al. 2011). Another
pathway towards miscibility gap (path B) is called “spinodal decomposition”. In
this pathway, the composition path passed through the thermodynamically unstable
zone (critical point), in which the binodal and spinodal curve converge, and two
co-continuous phases formed. This process yields asymmetric membranes with a
dense top layer and porous sublayer containing macrovoids, pores, and micropores
(Rahimpour and Madaeni 2007).
The general concept of phase inversion method covers a variety of different
techniques, including:
(a) Precipitation by solvent evaporation: Precipitation by solvent evaporation is a
straightforward technique used to prepare phase inversion membranes. The
polymer is dissolved in a solvent and form homogenous solution (casting or
dope solution). Then, the dope solution is casted on a suitable support (e.g.
glass plate) or another type of support that may be nonporous (polymer) or
porous (non-woven fabric). Later, the solvent is allowed to evaporate in an
inert gas (e.g. nitrogen) to exclude water vapour, allowing a dense homoge-
nous membrane to be obtained (Mulder 1997).
(b) Precipitation by controlled evaporation: In the early years this technique has
been used. In this method, the polymer is dissolved in a mixture of solvent and
nonsolvent. Even though, the solvent is more volatile than the nonsolvent, the
evaporation step leads to polymer precipitation own to higher nonsolvent
content. The structure of membrane prepared by this technique is skinned
membranes.
(c) Thermal precipitation: Polymeric solution in a mixed or single solvent is cooled
to allow phase separation to occur. Evaporation of the solvent usually allows the
formation of a skinned membrane (Cheryan 1998; Oh et al. 2009; Su et al.
2009a, b). This method is thoroughly used to prepare microfiltration membranes.
(d) Precipitation from the vapour phase: In this method, a dope solution, which
consists of a polymer and a solvent, is placed in a vapour atmosphere whereas
vapour phase consists of a nonsolvent saturated with the same solvent. The
high solvent concentration in the vapour phase prohibits the evaporation of
solvent from the cast film. As a result of diffusion of nonsolvent into the cast
film, the membrane formation appears. This leads to formation of porous
membrane without a toplayer.
2.2 Membrane Materials 27
For research purposes, flat sheet membrane is a relatively simple method used to
fabricate/prepare membranes. In industrial scale, the casting method employed is
usually a continuous mode as shown below in Fig. 2.4 (Mulder 1997).
The principle of this method is the polymer is initially dissolved in an appro-
priate solvent mixture (which may include additives) and forms a homogeneous
(dope) solution. Molecular weight of a polymer, concentration of the polymer and
the kind of solvent used (mixture) are three factors (parameters) affect the viscosity
of the dope solution. Afterward, the polymer solution is spread (poured) and cast
directly to a thin film of a homogenous polymer solution using one of the sup-
porting layer (for example, clean glass plate, or polyethylene non-woven fabric,
polyester, metal, and Teflon) by means of steel casting knife and adjusting the
thickness of the membranes. The casting thickness can roughly vary from 50 to
500 µm. The thin film of a homogenous polymer solution (protomembrane) is
immediately immersed in a second liquid, which is a nonsolvent for the polymer;
28 2 Fundamentals of Membrane Processes
Fig. 2.4 Schematic of continuous flat sheet membrane preparation. Adapted from Mulder (1984,
1997)
however, it is miscible with the polymer solvent. Exchange between the solvent and
nonsolvent occurs and ultimately introduces phase separation in polymer film and
would lead to the formation of membranes (Rahimpour and Madaeni 2010;
Rahimpour et al. 2010a, b; Mulder 1997). Water is used as a nonsolvent (second
liquid), as it is a powerful nonsolvent. Organic solvents (e.g. methanol) can be used
for the same purpose as well. Since the solvent/nonsolvent pair is a very important
characteristic in obtaining the desired structure, the nonsolvent cannot be chosen at
will.
A non-continuous mode is usually employed in a laboratory scale. The
three-component polymer solution (polymer/solvent/additive) is prepared and stir-
red under particular temperatures in order to ensure complete dissolution of the
polymer. After the polymer solution is placed for some time and the complete
release of bubbles is confirmed, the homogenous solution is cast on glass plates
using a casting knife with a specific thickness (for example, filmographe Dr. Blade
150 µm; Erichsen blade 150 µm). This is immediately moved to the coagulation
bath (which is usually deionised water) for immersion at room temperature without
any evaporation. Then, the membranes are peeled off the glass and subsequently
rinsed with deionised water and stored in fresh deionised water for at least one day
to leach out all residual solvents (Rahimpour and Madaeni 2010; Rahimpour et al.
2009, 2010a, b). At the final stage, membrane is sandwiched by placing between
two sheets of filter paper or placing in air for 24 h at room temperature.
In Summary, flat sheet membranes are relatively straightforward to prepare, as
they are very effective for characterising on laboratory scale. A dead end cell station
is usually used for measuring water flux of membranes.
For very small membrane surface area (less than 1000 cm2), the membranes are
mostly cast by hand or semi-automatically using glass plate, not on non-woven
polyester.
2.3 Membrane Fabrication Techniques 29
Fig. 2.5 Hollow fibre spinning apparatus. Adapted from Machado et al. (1999), Mulder (1997)
(d) The residence time in the air gap (between spinneret and coagulation bath), and
(e) The dimensions of the spinneret.
These parameters strongly interact with the membrane forming parameters such
as the composition of the polymer solution, the composition of the coagulation bath
and its temperature.
In summary, the configurations of flat sheet and hollow fibre membrane can be
used as membrane bioreactors (MBRs) for applications of wastewater treatment,
and both have their advantages and disadvantages.
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(a) (b)
Fig. 3.1 Membrane fouling process in membrane bioreactors, via a pore blocking and b cake
layer formation. Adapted from Meng et al. (2009)
With respect to MBR, membrane fouling is one of the most stubborn problems,
hindering its widespread practical applications and also reduces its performance
(Hilal et al. 2005; Huang et al. 2010; Kang et al. 2003; Kimura et al. 2005;
Le-Clech et al. 2006a, b; Meng et al. 2009; Zularisam et al. 2006; Miura et al. 2007;
Wang et al. 2011a, b).
Membrane fouling can be ascribed to both pore clogging and sludge cake
deposition which are regarded as the main fouling components as shown
schematically in Fig. 3.1 (Hilal et al. 2005; Lee et al. 2001a), whilst other
adsorption of solutes on membranes, deposition of particle within the membrane
pores and alterations to the cake layer affect membrane fouling via the modification
of either or both components (Bai and Leow 2002a, b; Ma et al. 2001a, b; Wiesner
et al. 1992; Ahmed 1997; Wakeman and Williams 2002a). Pore blocking and
adsorption in internal pore surfaces occur if the foulants (colloids) are smaller than
the membrane pores (i.e. solutes). However, if the foulants (colloids and sludge
flocs) are much larger than the membrane pores, they tend to form cake layer on the
surface of membrane. In fact, pore blocking increases the membrane resistance
whereas cake layer can create an additional layer of resistance to permeation flow
(Bai and Leow 2002a; Wiesner et al. 1992).
During the past few decades, there have been numerous research studies con-
ducted to grasp the complex mechanisms of membrane fouling and strategies that
can be implemented to keep the filterability of membranes which in turn controls
fouling (Tardieu et al. 1998; Xiao et al. 2011; Ang et al. 2011; Chon et al. 2013;
Lee et al. 2004; Asatekin et al. 2007; Hilal et al. 2005; Hong et al. 2002; Le-Clech
et al. 2006a, b, c). However, there are still research gaps on how to counteract
fouling successfully (Wu and Huang 2010a; Wang et al. 2011; Tiraferri et al. 2012;
Diagne et al. 2012; Cui and Choo 2013).
Fouling has been a problematic phenomenon the industry has been battling for a
while, and extensive research must be conducted on this issue. This can broaden our
understanding of fouling which can result in finding an effective and efficient
technique to control and even minimise it. Once a feasible solution for membrane
fouling is implemented, membrane bioreactors will become a more promising
technology for a wider range of wastewater treatment.
3.1 Membrane Fouling 41
Huang et al. (2012b), Le-Clech et al. (2006b), Rana and Matsuura (2010) and Zhou
et al. (2014) state that fouling is caused by the interaction between the foulants
which may be particulate, colloidal particles or matters or biomacromolecules in
separation solutions and the membrane surface which includes: organic, inorganic
and biological substances in numerous forms. The foulants interact physically and
chemically with the membrane surface, however chemically it degrades the mem-
brane material. Consequently, non-specific adhesion of microorganisms and
biomacromolecules occurs on the membrane surface, resulting in blocked or
decreased greatly membrane pores and then a significant decrease in permeation
flux or separation efficiency.
Previous studies have indicated that the factors which affect membrane fouling
in membrane bioreactors are: the type of wastewater (Li and Yang 2007), sludge
age (Chang and Lee 1998), sludge loading rate (Chang et al. 2002), permeate flux
(Tradieu et al. 1998; Fan et al. 2000), aeration intensity (Bouhabila et al. 1998;
Howell et al. 2004), mixed liquor suspended solid concentration (MLSS) (Hong
et al. 2002; Le-Clech et al. 2003; Yamamoto et al. 1989), mechanical stress (Zeng
2007), solid retention time (SRT) (Shin and Kang 2003; Lee et al. 2003), food to
microorganism ratio (F/M), and hydraulic retention time (HRT) (Rosenberger and
Kraume 2002; Rosenberger et al. 2002a, b). Table 3.1 gives the relationship
between these factors and membrane fouling on the basis of recent research studies.
In addition to the factors above, the properties of mixed liquor have also been
thought to impact membrane fouling in MBRs. These properties include soluble
compounds (Wisniewski and Grasmick 1998), soluble microbial products
(SMP) (Huang et al. 2000; Lesjean et al. 2005; Liu et al. 2005), extracellular
polymeric substances (EPS) (Chang and Lee 1998), particle size distribution(Cicek
et al. 1999) and viscosity of mixed liquor (Ueda et al. 1996). Furthermore, the
research studies also illustrate that carbohydrate/protein has a solid relationship with
the evolution of membrane fouling in membrane bioreactor systems. However, a
clear relationship between carbohydrate/protein and membrane fouling in MBRs
was not apparently found in recent research studies in which pilot-scale experiments
were implemented by Kimura et al. (2005). Other investigators, for example
(Evenblij and van der Graaf 2004; Nuengjamnong et al. 2005; Drews et al. 2006a;
Geng and Hall 2007; Nagaoka et al. 1996; Ng et al. 2006) have concluded that EPS
and SMP are currently regarded as the major foulants of membranes in MBRs. The
deposition of EPS and SMP towards membranes can clog membrane pores and
form a fouling layer on the membrane surface, gradually increasing the filtration
resistance (Tansel et al. 2006; Brindle and Stephenson 1996; Chang and Lee 1998;
Cho and Fane 2002; Drews et al. 2007; Rosenberger and Kraume 2002). Zhang
et al. (2011a) vividly outlines the factors impacting membrane fouling in membrane
bioreactors (MBRs). The authors state that the primary cause of fouling originates
from three main parameters including membrane properties, sludge characteristics
and operating parameters; this can be seen in Fig. 3.2. The operating parameters
42 3 Fouling in Membrane Bioreactors
Table 3.1 Summary of the relationship between various fouling factors and membrane fouling
(Meng et al. 2009)
Sludge Effect on membrane fouling Reference
condition
MLSS – High MLSS leads to normalised lower permeability Trussell et al.
– High MLSS leads to higher fouling potential (2007)
– High MLSS leads to lower cake resistance, lower specific cake Psoch and
resistance Schiewer (2006)
Chang and Kim
(2005)
Viscosity – High viscosity leads to low membrane permeability Li et al. (2007)
– High MLSS/Viscosity leads to membrane permeability Trussell et al.
– High viscosity leads to high membrane resistance (2007)
Chae et al. (2006)
F/M – High F/M ratio leads to high fouling rates Trussell et al.
– MLSS (2–3 g/L): high F/M leads to high irremovable fouling (2006)
– MLSS (8–12 g/L): high F/M leads to higher removable fouling Watanabe et al.
– High F/M leads to high protein in foulants (2006)
Kimura et al.
(2005)
EPS – Increased polysaccharide concentration leads to increased Drews et al.
fouling rate (2006b)
– Bound EPS influences on specific cake resistance Cho et al.
– Increased polysaccharide concentration leads to increased (2005b)
fouling rate Lesjean et al.
– Increased bound EPS leads to membrane resistance (2005)
– The loosely bound EPS contributes to most of the filtration Chae et al. (2006)
resistance of the whole sludge Ramesh et al.
(2007)
SMP – SMP is more important than MLSS Zhang et al.
– Colloidal TOC relates with permeate flux (2006b)
– Filtration resistance is determined by SMP Fan et al. (2006)
– SMP is probably responsible for fouling Jeong et al.
– Polysaccharide is a possible indicator of fouling (2007)
– Low SMP leads to low fouling index Sperandio et al.
– Fouling rates correlate with SMP (2005)
Le-Clech et al.
(2005b)
Jang et al. (2006)
Trussell et al.
(2006)
Filamentous – High filamentous bacteria concentration leads to high sludge Meng et al.
bacteria viscosity (2007)
– Bulking sludge could cause a severe fouling Sun et al. (2007)
– Low filamentous bacteria concentration leads to cake Kim and Jang
resistance (2006)
Operating – Decreased SRT from 100 to 20 d leads to high TMP Ahmad (2007)
condition – Decreased SRT from 30 to 10 d leads to high fouling Zhang et al.
SRT – Decreased SRTs leads to high fouling potentials of SMP (2006b)
– Decreased SRT from 5 to 3 d leads to high fouling Liang et al.
(2007)
Cho et al.
(2005a)
(continued)
3.1 Membrane Fouling 43
Fig. 3.2 Factors influencing membrane fouling in membrane bioreactors. Adapted from Meng
et al. (2009)
44 3 Fouling in Membrane Bioreactors
[e.g. dissolved oxygen (DO), solid retention time (SRT), hydraulic retention time
(HRT) and food to microorganism ratio (F/M)] have directly no impact on mem-
brane fouling but they determine the sludge characteristics. The optimisation of the
operating parameters can modify activated sludge. In terms of sludge characteris-
tics, their effects on membrane fouling are very complicated. Therefore, numerous
investigators recently add coagulant or adsorbent into membrane bioreactor systems
artificially to modify activated sludge. Their results were very effective in reducing
membrane fouling (Ji et al. 2008, 2010; Hwang et al. 2007; Koseoglu et al. 2008;
Teychene et al. 2011). Although all these research studies have been performed on
membrane fouling, they are still insufficient and many questions remain unan-
swered to date.
Membrane fouling has a number of effects. First of all, it reduces the membrane
permeate flux either permanently or temporarily. If the fouling is temporary, then
the initial flux can usually be recovered by cleaning the membrane or by applying
backpressures to the temporarily fouled membrane. Membranes cannot be restored
when they are permanently fouled (Rana and Matsuura 2010). Second, it can
significantly reduce membrane performance, reduce separation efficiency, increase
maintenance and operating costs and rapid increase in transmembrane pressure
(TMP), shorten membrane lifespan, lead to more membrane cleaning or replace-
ment (HT et al. 2010; Yang et al. 2006b; Mansouri et al. 2010; Le-Clech et al.
2006b; Shirazi et al. 2010; Wu and Huang 2010b; Wu et al. 2010; Zhang et al.
2011b). It should be noted that although flux decrease is also associated with the
phenomenon of concentration polarisation, this is not considered as fouling because
it disappears when the filtration process is stopped.
Fig. 3.3 Illustration of several membrane fouling mechanisms. Adapted from Leiknes (2012)
Furthermore, during membrane filtration there have been four fouling models
employed to describe the mechanisms of membrane fouling as shown schematically
in Fig. 3.3 (Oh et al. 2009).
1. Cake filtration—A uniform cake layer formed upon the entire membrane surface
as a consequence of the deposition and accumulation of particles with a larger
diameter than the membrane pore size. Cake fouling is generally reversible by
water flushing or backwashing (Baker 2012).
2. Complete pore blocking or plugging—this can be caused by occlusion of pores
with particles. Superimposition is impossible.
3. Intermediate pore blocking—Similar to complete pore blockage, though the
particles have the capability to deposit on the top of other deposited particles.
This can only occur under these conditions, superimposition is possible.
4. Standard blocking—Particles with a smaller pore size enter the pores and
deposit on the internal pore surfaces with their whole length, causing the nar-
rowing of the pore size.
These fouling models supply a visible picture of the relative position of particles
towards membranes. Additionally, they provide a mathematical model of the flux
filtration behaviours under constant pressure filtration mode, which can be char-
acterised by a significant plummet in the flux at the beginning of the process,
followed by decreasing curve slope until the steady state is achieved. Moreover,
developments and extensions make these fouling models applicable for constant
flux filtration and spread out some combined models.
46 3 Fouling in Membrane Bioreactors
Generally, according to the chemical nature of foulants, membrane process and the
types of foulants and their interaction with membrane surface, several types of
membrane fouling have been identified in membrane bioreactors (Kochkodan and
Hilal 2015; Pan et al. 2010; Flemming 1997; Flemming et al. 1997; Kimura et al.
2004) as shown below:
1. Removable and irremovable fouling.
2. Organic fouling or scaling.
3. Inorganic fouling.
4. Biofouling.
5. Reversible and irreversible fouling.
6. Colloidal fouling.
Fig. 3.4 Schematic illustration of the formation and removal of removable and irremovable
fouling in membrane bioreactors. Adapted from Meng et al. (2009), Pollice et al. (2005)
polarisation when the rise in concentration reaches the top layer of the membrane
surface. Many investigators identify Natural Organic Matter (NOM) as the major
foulant associated with organic fouling (Al-Amoudi and Farooque 2005; Rana and
Matsuura 2010; Roudman and Digiano 2000). Kim et al. (2007) characterised the
formation of NOM on flat sheet membrane surface using dead-end cell filtration. The
results of Scanning Emission Microscope (SEM) indicate that NOM gets accumu-
lated and a gel layer is formed on the membrane surface though it does not breach the
membrane body. In contrast to other research studies, NOM can reduce the effective
pore size by adsorbing on the pore wall. Rana and Matsuura (2010) state that NOM
could be controlled by electric double layer repulsion and permeation hindrance. It
has been demonstrated that the hydrophobic fraction of NOM was the major factor in
causing the flux decline. This is because of the strong adsorption of hydrophobic
NOM on the membrane surface. The hydrophilic fraction of NOM had a relatively
small effect on the membrane fouling (Nilson and DiGiano 1996). Recently,
(Metzger et al. 2007) have performed a comprehensive research study to characterise
the deposited biopolymers in MBRs. After membrane filtration, the fouling layers
were divided into three layers (upper layer, intermediate layer and lower layer) using
rinsing (washing), backwashing and chemical cleaning. The results showed that the
upper fouling layer was composed of a porous, loosely bound cake layer with the
same composition to sludge flocs (biomass flocs). The intermediate fouling layer
equally consisted of soluble microbial product (SMP) and biomass aggregates,
resulted in a high concentration of polysaccharides. Whilst, the lower layer was
predominated by SMP and represented the irremovable fouling fraction, which had a
relative higher concentration of strongly bound proteins. This study showed the
spatial distribution of SMP on the surface of membrane.
Whilst adsorption occurs when organic matter and membrane interact
physico-chemically. Combe et al. (1999) confirmed that the organic components
directly adsorb to the membrane surface or inside the pores in a form of a thin layer,
using humic acid as the foulant model. Hence, the characteristics of the membrane
surface such as hydrophobicity, surface charges and pore size change. The afore-
mentioned characteristics result in fouling to some extent. It should be noticed that
after the initial adsorption of the organics, the newly formed thin surface might have
completely distinct characteristics compared with the original membrane surface,
which mainly depends on the solutes. Under this consideration, gel layer formation
seems to be more responsible for the organic fouling.
In order to figure out the detailed information on the deposited biopolymers (i.e.
Protein, humic substances, polysaccharides), the identification of these substances
is indispensible part. Fourier transform infrared spectroscopy (FTIR), excitation–
emission matrix fluorescence spectroscopy (three dimension tool) EEM and high
performance size exclusion chromatography (HOP-SEC) are three analytical tools
used to investigate organic fouling. The major components of NOM foulants were
identified as protein using FTIR (Lee et al. 2004) whilst EEM were usually used to
characterise protein-like or humic-like substances in membrane foulants.
50 3 Fouling in Membrane Bioreactors
by chemical cleaning. These research studies demonstrate that inorganic fouling has
become paramount in MBRs. The understanding of inorganic fouling however is
still vague. Studies conducted on metal ions with limited concentrations submerged
in the feed of wastewater may promote inorganic fouling, and this may be an
important area of research in the foreseeable future. Even though, the chemical
composition of wastewater is directly correlated with precipitants formed.
As noted by (Meng et al. 2009), inorganic fouling can be formed by two paths as
shown schematically in Fig. 4.6. The first way is referred as chemical precipita-
tion and the second one is biological precipitation. In membrane bioreactors, a
variety of cations and anions and others are present such as Ca2+, Mg2+, Al3+, Fe3+,
CO32+, SO42−, PO43− and OH−. Concentration polarisation will lead to higher
concentration of deposited salts on the surface of membrane, particularly for
applications of RO and NF.
Chemical precipitation on the one hand, takes place when the concentration of
chemical species exceeds the saturation concentrations owing to concentration
polarisation. Furthermore, as biocake or biofilm is naturally elastic, In addition, the
fouling layer on the membrane surface can protect the surface layer from shear
stress as biocake is naturally elastic, resulting in higher concentration polarisation
(CP) and precipitation of inorganic salts (Sheikholaslami 1999; Sheikholeslami
1999). Carbonates are one type of the predominant salts in inorganic fouling. The
carbonates of metals such as Ca, Mg and Fe can potentially increase membrane
scaling (You et al. 2005).
Biological precipitation, by contrast, is another factor to inorganic fouling. The
biopolymers (i.e. Protein) contain negative ions such as COO−, CO32−, SO42−,
PO43− and OH−. The metal ions can be readily caught by these negative ions.
Acidic functional groups (R–COOH) and calcium (Ca+2), in some cases, can
produce complexes and build a dense gel layer (a network of rigid organic matter)
that may lead to flux decline (Costa et al. 2006). When the metal ions pass through
the membranes, they could be captured by the attached biocake layer on membrane
52 3 Fouling in Membrane Bioreactors
beneficial for the membrane permeation in some membrane processes due to its
positive effect on colloid or sludge flocculation.
The mechanism of inorganic fouling involves the crystallisation of the salts ion
precipitated from the bulk feed solution and particulate fouling. Lee et al. (1999)
point out that there are indeed two ways of crystallisation in the membrane filtration
using CaSO4 as the fouling salt: the first way is surface crystallisation (homoge-
nous) and the second one is bulk crystallisation (heterogeneous). Surface crys-
tallisation (homogenous), on the one hand, produces solid crystals directly on
membrane surface. It is caused by formation of nuclei on the membrane active sites
or impurities on the membrane surface as nucleation sites and lateral growth of
crystals. By contrast, bulk crystallisation occurs due to the homogenous or sec-
ondary crystallisation in the bulk phase and then deposited to the membrane surface
(Okazaki and Kimura 1984; Pervov 1991). These two mechanisms of crystallisation
may simultaneously emerge through membrane filtration, and flux decline takes
place (Lee and Lee 2000). Figure 3.6 shows the scale formation mechanisms in NF.
Biofouling
Biofouling is generally one of the most common and serious issues for membrane
used in many applications such as bioseparation, water and wastewater treatments,
membrane bioreactors, reverse osmosis, desalination (Xu et al. 2010; Miura et al.
2007; Kramer et al. 1995; Flemming 1997; Flemming et al. 1997; Baker and Dudly
Fig. 3.6 Schematic representation of inorganic fouling mechanisms. Adapted from Shirazi et al.
(2010)
54 3 Fouling in Membrane Bioreactors
1998; Guo et al. 2012; Liao et al. 2004; Ramesh et al. 2006; Liu et al. 2012; Yao
et al. 2010, 2011). It appears after organic, inorganic and colloidal fouling.
Many researchers, for example Baker and Dudly (1998), Huang et al. (2012b),
Khan et al. (2011), Vrouwenvelder et al. (2011), Baker (2004), Flemming and
Schaule (1988) state that membrane biofouling causes a number of serious issues
which include
1. A reduction in membrane permeation due to establishment of a gel-like diffusion
barrier (e.g. the biofilm) on the membrane surface.
2. An increase in solute concentration polarisation accompanied by lower solute
rejection (in RO and NF membranes).
3. An increase in the module differential pressure (DP) and feed pressure being
required to maintain the same production rate due to biofilm resistance.
4. Biodegradation and/or biodeterioration of the membrane polymer or other
module construction materials (e.g. polyurethane-based glue lines).
5. Establishment of concentrated populations of primary or secondary human
pathogens on membrane surfaces.
6. Increased energy requirements due to the higher pressure being required to
control the biofilm resistance and the flux decline.
7. Shortens membrane lifespan.
As noted by Pang et al. (2005), Wang et al. (2005), biofouling refers to
deposition/retention, growth, and metabolism of bacteria cells (marine bacteria,
diatoms and green algae) or flocs on the membranes, which is a significant concern
in membrane filtration processes. Biofouling is also a major hitch for pressure—
driven membranes such as ultrafiltration and microfiltration (used for treating
wastewater) because most foulants (colloids and sludge flocs) in MBRs are much
larger than the membrane pore size. Kochkodan (2012) defined membrane bio-
fouling as a dynamic process of microbial colonisation and growth, which results in
the formation of microbial films onto membrane surface, differentiation of micro-
bial films into mature biofilm and eventually biofilm detachment and dispersal as
shown schematically in Fig. 3.7.
Biofouling often makes the membrane surface become non-regenerable and
therefore more replacement or cleaning of the membrane is required, which con-
tributes significantly to the application cost (Baker and Dudly 1998). As a matter of
fact, biofouling term used to describe many fouling phenomena where biologically
active organisms such as fungi, viruses and microorganisms and excreted extra-
cellular biopolymers are involved (Flemming 1997; Flemming et al. 1997; Liao et al.
2004; Ramesh et al. 2006). Biofouling is considered as a common encountered
problem of the synthetic polymeric membrane surface because it diminishes the
treatment process efficiency and cost effectiveness (Flemming and Schaule 1988).
Membrane biofouling is inherently very complicated than other membrane
fouling phenomena because microorganisms can grow, multiply and relocate over
time on the surface of membrane. Biofouling has been regarded as a contributing
factor to more than 45 % of all membrane fouling phenomena (Komlenic 2010).
3.1 Membrane Fouling 55
Fig. 3.7 Models of the development of a mature P. aeruginosa biofilm from planktonic cells.
Adapted from Kim et al. (2007), Wu (2012)
not cover the surface completely but colonise it in an island pattern with free
membrane areas in between Flemming and Schaule (1988). As a matter of fact, the
differences in microbial adhesion to membrane surfaces over long time may result
from biological factors such as the nutritional condition and growth plate of the
microbe, but the initial attachment is largely governed by physico-chemical factors
such as hydrodynamic conditions (Kang et al. 2004; Schneider et al. 2005) and
membrane surface properties (Ridgway et al. 1985).
Many investigators propose that soluble microbial product (SMP) and extra-
cellular polymeric substance (EPS) released by bacteria also play important roles in
the formation of biological foulants and cake layer on membrane surfaces by
altering their physico-chemical characteristics such as hydrophilicity and surface
charge (Flemming et al. 1997; Liao et al. 2004; Ramesh et al. 2006; Neu and
Marshall 1990). EPS primarily consists of polysaccharides, proteins, glycoproteins,
lipoproteins and other macromolecules of microbial origin (Beer and Stoodley
2013). It contains both hydrophobic and hydrophilic sites on its chemical structure,
which enable the polymer to settle on both hydrophilic and hydrophobic properties.
As noted by Neu and Marshall (1990), the interaction force between the EPS and
the membrane surface may be physical (adsorption), chemical (covalent bonding)
or electrostatic. EPS account for 50–90 % of the total organic carbon (TOC) of
biofilms and can be considered as the primary matrix material of the biofilm.
Membrane biofouling is usually regarded as irreversible process and is very hard
to handle due to the self-replicating nature of microbes or foulants (Flemming et al.
1997; Kappachery et al. 2010). Therefore, many techniques have been performed
over the last two decades to control membrane biofouling. The common strategy to
deter membrane biofouling is often to add biocides or antibacterial agents, such as
heavy metals, including zinc, copper, chlorine, silver into the feed stream of the
membrane process (Huang et al. 2012b; Zhang et al. 2012; Zhu et al. 2010). The
use of chlorine would kill 99.99 % of bacteria in the feed stream, this approach may
not be effective to eliminate membrane biofouling because they are still enough
bacteria remaining which can migrate to the membrane surface, relocate and
multiply rapidly, especially at high feed temperature and in wastewater treatment or
desalination where higher contents of nutrients are available in the feed for bacterial
growth (Zhu et al. 2010). Besides chlorine, silver is another type of biocide or
antibacterial agent, which is extensively used in different applications, despite the
fact that the study of silver for the purpose of membrane anti-biofouling has been
very limited (Chae et al. 2009; Zhu et al. 2010). Silver nanoparticles have attracted
considerable attention due to their catalytic, optical and conducting properties
(Koga et al. 2009). It is concluded that the use of silver as an effective antibacterial
agent has well known for a long time (Koga et al. 2009; Matsumura et al. 2003).
Lee et al. (2007) argue that the grafting of silver nanoparticles onto the surface of
polyamide nanofiltration membrane was shown to prevent biofouling problem
effectively and also enhance the performance of nanofiltration membrane. Huang
et al. (2014) demonstrate that the incorporation of Ag-SiO2 to PES membrane
would improve the hydrophilicity of the membrane, which will also enhance the
anti-biofouling properties. Apart from silver, zinc has also been used as
3.1 Membrane Fouling 57
Table 3.3 Typical ranges for different fouling rates occurring at full-scale operation (Guglielmi
et al. 2007a, b; Kraume et al. 2009; Pollice et al. 2005)
Category Fouling rate in mbar/min Time frame
1. Reversible fouling (Cake filtration) 0.1–1 10 min
2. Residual fouling 0.01–0.1 1–2 weeks
3. Irreversible fouling 0.001–0.01 6–12 months
4. Irrecoverable fouling 0.0001–0.001 Years
58 3 Fouling in Membrane Bioreactors
The effects of membrane fouling can be reduced by feed pretreatment. Feed pre-
treatment is a crucial step in MBR process. This approach is widely used to
eliminate the particulates or macromolecules that cause pore clogging or prevent
them from depositing onto the surface of the membrane. Feed pretreatment is an
effective approach as it contributes to reducing the consequences of membrane
fouling (biofouling) and it involves both physical and chemical approaches. The
physical approaches normally include prefiltration or centrifugation process to
eliminate the suspended particles that have the tendency to plug the membrane
module or attach to the membrane surface. Heat treatment followed by settling is
the most common type of physical process. It is used specifically in dairy plant to
remove fats and immunoglobulin’s from cheese whey prefiltration prior to ultra-
filtration (Aptel and Clifton 1986).
In contrast, chemical approaches are another approach, which include different
processes such as coagulation, precipitation or flocculation and the use of propri-
etary chemicals as disinfectants. pH adjustment of the feed causes foulants to
further away from their isoelectric points which eventually reduce their propensity
to form a gel layer (Peuchot and Aim 1992). Removing any colloids (particulate
matter) and therefore preventing particles from depositing on the surface of
membranes requires the usage of both chemical and physical processes. As stated
by Boissonade et al. (1991), using coagulation agents and flocculation could reduce
membrane fouling by the accumulation of the colloidal fraction, therefore, reducing
the internal blocking of the membrane. The function of the coagulants is to elim-
inate the internal blocking of the membrane by settling the colloidal matters and
supporting them to form large aggregates in order to produce higher rates of per-
meation flux. The addition of coagulant can not only improve permeation flux but
also enhance the quality of membrane effluent. Four distinct mechanisms of
chemical coagulants can impair colloidal particles, which include (i) charge neu-
tralisation, (ii) double layer compression, (iii) enmeshment in a precipitate and
(iv) interparticle bridging (Hilal et al. 2005).
60 3 Fouling in Membrane Bioreactors
Two distinct parameters to limit membrane fouling are the location of aerators and the
specific design of airflow patterns. Further enhancement in aeration design imple-
mented by membrane bioreactor manufacturers are usually reported in many different
ways (e.g. patent, format) and include cyclic aeration systems (Rabie et al. 2003), and
improved aerator systems (Miyashita et al. 2000). Recently, Mayer et al. (2006)
outlined an exhaustive comparison of various aeration devices used in tubular
membranes. They concluded that complex aeration systems with multiple orifices
injecting air homogeneously in the feed flow worked best. The effect of aeration
differs from hollow fibre membrane modules to flat plate membrane modules.
Bichamber (riser and downcomer) presence in a Kubota MBR has a significant
impact in generating high cross-flow velocity (CFV m/s) (Sofia et al. 2004).
Higher CFV and lower uplift resistance were induced by uniformly distributed fine air
bubbles (produced from a porous media with 0.5 mm holes) in comparison to per-
formances achieved with larger bubbles (from 2 mm hole diffuser) at the same aer-
ation rates. The ratio of air/permeate (m3/m3) is a useful parameter to characterise
aeration intensity which is needed to obtain a specified amount of treated water.
Values given by MBR manufacturers can differ between 24 and 50, depending on
membrane modules (flat sheet versus hollow fibre) and the design of MBR tank
(membrane and aerobic zone combined into one tank or not) (Tao et al. 2005).
Preliminary work implemented in Singapore on large-scale MBRs showed the
original ratios to be quite conservative, since it was possible to decrease them (down
to 56 % of their original value) without significantly increasing fouling (Tao et al.
2005). Numerous research studies have been conducted to increase the critical flux in
submerged MBR by alternating the aeration rates (Howell et al. 2004). During high
throughput period, aeration was increased and dropped to lower values for the low
throughput period, to reduce membrane fouling. This technique was used also to
reduce energy consumption. As stated by Choi et al. (2005), when pseudosteady state
is achieved, the tangential shear was found to have no effect on permeation flux
decline in cross-flow MBR device. Increasing CFV has no capability to reduce
fouling when the layer begins to deposit and dominate the permeation flux behaviour.
Flux decline was caused predominantly by reversible fouling when CFV was not
present, when CFV was present slightly higher irreversible fouling was observed
(Choi et al. 2005). Intermittent operation of aeration has also been reported for (de)
nitrification MBR systems (Yeom et al. 1999; Nagaoka and Nemoto 2005). In this
uncommon scheme, a single tank MBR was used for anoxic and aerobic biological
degradation; filtration process is executed during the aerobic phase to take advantage
of the antifouling properties of the air scouring. As soon as air sparging ceased, severe
fouling was observed when researchers tested intermittent aeration, therefore they
concluded that this kind of test is not useful (Jiang et al. 2005; Psoch and Schiewer
2005). Other investigators have indicated that using intermittent bubbling is an effi-
cient way to control fouling (Judd et al. 2006; Fane 2005). Pulsing air at a frequency of
1 s on/1 s off prompted further enhancement in operating flux ranging from 20 to
100 % and was noted to be a more effective method than using lower frequencies
(5–10 s on/5–10 s off) which is commonly used industrially (Judd et al. 2006).
62 3 Fouling in Membrane Bioreactors
However, such system may need the operation of robust activators and valves at these
high frequencies and may not be economically practical.
Other operating conditions
Le-Clech et al. (2006b) defined solid retention time (SRT) as one of the main
operating parameters defining the properties of the biomass suspension and its
fouling tendency. It also influences membrane bioreactor performance, especially in
the control of fouling. With numerous research studies explaining the relationship
between SRT and concentrations of both extracellular polymeric substances
(EPS) and soluble microbial product (SMP), it is evident that overall performance
of the MBRs is almost related to SRT value. To enhance filtration performance a
long SRT is used, this also minimises SMP and EPS formation by producing
starved conditions (Judd 2006). However, using a very long SRT, severe membrane
fouling is to be expected as a consequence of the accumulation of MLSS or sludge
(filamentous) production.
Moreover, the performance of MBR is reduced due to low biomass when the
SRT is extremely too short (down to 2 days) (Meng and Yang 2007). Meng and
Yang (2007) stated that higher ratio of Food/Microorganism can also increase the
concentration of EPS because of high food utilisation by biomass.
Further optimizations of operating conditions through reactor design have been
investigated and included the addition of a spiral flocculator (Guo et al. 2004),
vibrating membranes (Genkin et al. 2005), helical baffles (Ghaffour et al. 2004),
suction mode (Kim et al. 2004) and high performance compact reactor (Yeon et al.
2005), novel types of air lift (Chang and Judd 2002), porous and flexible suspended
membrane carriers (Yang et al. 2006a) and the sequencing batch MBR (Zhang et al.
2006a), for example. Lastly, the design of membrane modules remains as another
vital factor in the optimization of the MBR operation, and more accurately, the use
of air sparging method. Higher permeability was obtained, when a specific module
was designed with air bubbles confined in close proximity to the hollow fibre
(Ghosh 2006).
Sustainable flux
The energy requirement for operation is a potential weakness for the future
development of the MBR systems. In comparison to the conventional activated
sludge systems, it is acknowledged that the energy usage of MBRs is still higher
because of the need to alleviate membrane fouling by different techniques
(Le-Clech et al. 2006b). At the end of the day, MBRs can be economically feasible
only if it produces a reasonable flux rate without significant fouling. When per-
meation rate and membrane fouling reduce simultaneously, most MBR systems
operate at low fluxes to alleviate excessive membrane fouling. Generally, sustain-
able flux can be defined as subcritical flux by default. Though, in MBR it can be
defined as the flux where the rate of transmembrane pressure (TMP) rises gradually
at an allowable rate, removing the need for chemical cleaning (Ng et al. 2005).
Before chemical cleaning is required, both the rate of TMP increase and the period
of filtration are left to the operator’s discretion, and hence a more detailed definition
3.1 Membrane Fouling 63
of sustainable flux cannot be possible. While vital flux was commonly determined
during short-term experiments, sustainable flux can only be assessed through longer
filtration periods. In sustainable flux systems, the value of flux is vital, but the
methods used to maintain and achieve the given flux value are also of great
importance.
Chemical cleaning
As expected, the effectiveness of membrane backwashing and relaxation tend to
decrease with operation time as more irreversible fouling aggregates on the
membrane surface. Thus, in comparison to the physical cleaning strategies, various
chemical cleaning strategies have been recommended or proposed (Le-Clech et al.
2006b). They include
• Enhanced backwash chemically (this can be done each day).
• Maintenance cleaning with higher concentration of chemical agent (this should
be done weekly).
• Intensive (or recovery) chemical cleaning (this must be done once or twice a
year). This should be done if the membrane permeation is no longer sufficient.
This is designed to remove irreversible fouling.
Maintenance cleaning is used to recover membrane permeability, and to reduce
the frequency of intensive cleaning. Chemical cleaning controls membrane fouling
especially, scaling, organic fouling and biofouling which is not removed by
physical cleaning. In general, exhaustive cleaning is conducted when further fil-
tration is no longer sustainable because of higher transmembrane pressure (TMP).
Each of the four main MBR suppliers (Kubota, Memcor, Mitsubishi and Zenon)
proposes their own chemical cleaning recipes, which differ mainly in terms of
concentrations and methods as presented in Table 3.4.
Normally, sodium hypochlorite (0.1–0.5 wt%) is the prevalent chemical agent
used to remove organic fouling and biofouling effectively, whilst, citric acid is used
to remove inorganic scalants. Sodium hypochlorite (NaOCl) and hydrogen peroxide
(H2O2) are the most common oxidant agents, which function through oxidation and
disinfection. (NaOCl) and (H2O2) are used to hydrolyse the organic molecules, and
therefore slacken the biofilm and particles that sticked to the membranes. The
influences of cleaning chemical agents like NaOCl on microbial community have
Table 3.4 Intensive chemical cleaning protocols for four MBR suppliers (Le-Clech et al. 2005a)
MBR Type Chemicals Concentration Protocols
Suppliers (%)
Mitsubishi CIL NaOCl 0.3 Backflow through membrane
Citric acid 0.2 (2 h) + soaking (2 h)
Zenon CIP NaOCl 0.2 Backpulse and recirculate
Citric acid 0.2–0.3
Memcor CIP NaOCl 0.01 Recirculate through lumens, mixed
Citric acid 0.02 liquors and in-tank air manifolds
Kubota CIL NaOCl 0.5 Backflow and soaking (2 h)
Oxalic 0.1
acid
CIL cleaning in line where chemical solutions are generally backflow (under gravity) inside the
membrane. CIP cleaning in place where membrane tank is isolated and drained; the module is
rinsed before being soaked in the cleaning solution and rinsed to remove excess of chlorine
66 3 Fouling in Membrane Bioreactors
been conducted for modelled MBR systems (Lim et al. 2004). They postulated that
the performance of organic degradation of the microbial community in the occur-
rence of NaOCl was hampered. They also suggested that adding additional amounts
of NaOCl caused an inhibition of organic degradation and cell lysis.
It is also usually for MBR manufactures to adjust specific protocols for chemical
cleaning (i.e. cleaning frequencies and chemical concentrations) and for individual
facilities (Tao et al. 2005; Kox 2004; Le-Clech et al. 2005a). It also has been
mentioned that the level of pollutants (measured as TOC (total organic carbon)) in
the permeate (effluent) rises just after the chemical cleaning episodes (Tao et al.
2005). This is important for MBRs utilised in reclamation process trains (i.e.
upstream of RO). Until now, no systematic research studies have been conducted
on cleaning procedures (Liao et al. 2004). This is probably due to the site-specific
nature of the membrane bioreactors fouling.
Maintenance cleaning takes up to 30–120 min for a cycle to be completed.
Usually, it is implemented every 3–7 days (approximately 1 week), using NaOCl as
chemical agent. The concentration of NaOCl should be moderate (200–500 mg/l)
or 0.01 wt% NaOCl for aerobic membrane bioreactor systems. Recovery cleaning
uses rather higher reagent concentrations of 0.2–0.5 wt% NaOCl coupled with 0.2–
0.3 wt% citric acid or 0.5–1 wt% oxalic acid (Judd 2011).
Gas or air sparging is another technique used to generate high surface shear at
membrane surfaces, reducing membrane fouling and significantly improving the
performance of some membrane processes (i.e. UF or MF) due the advantageous
3.1 Membrane Fouling 67
bubbling method to control the concentration polarisation and cake layer deposition
(Cui et al. 2003). In MBRs processes, air sparging method is usually employed
because the MBRs required aeration system to provide oxygen as a substrate for
biomass suspension and microorganism. Oxygen is very necessary in MBRs to
keep the existing biomass alive and to degrade the biodegradable pollutants. By
directly injecting air in the concentrate section during the filtration process, air
sparging creates an intermittent two-phase flow (gas/liquid) along a membrane
surface, leading to reduce fouling to a minimum, enhanced flux and increase surface
shear. Ducom et al. (2002) stated that air sparging is very effective method used
with both tubular membranes and hollow fibre membranes for Escherichia coli
suspensions. Air sparging effectively enhanced the membrane permeation in
microfiltration and ultrafiltration for a wide range of applications, particularly for
particles or solutes in water. However, air sparging technique is not as efficient as
the use of turbulence promoters (e.g. spiral wire, metal grill, static rods) due to the
handling problem of gas injected into the membrane (Wakeman and Williams
2002b).
The method of injecting air into the feed stream to mitigate colloidal or par-
ticulate membrane fouling in organic hollow fibres has been widely reported in the
literature. The efficiency of a two-phase flow (gas/liquid) was assessed to prevent
cake layer formation; while the effects of injecting air on permeation flux at dif-
ferent velocities were scrutinised by Cabassud et al. (1997). The results showed that
the permeation flux (in case of non-injecting air in the feed stream) decreased with
time during filtration operation. However, during the first few minutes, the per-
meation flux showed a significant decrease due to the depositing particle within the
membrane, therefore, the added flow resistance. In contrast, the permeation flux (in
case of injection air in the feed stream) decreased with time, but the rate of flux
decreasing was very low. In case of using higher air velocity, the permeate flux
experienced a higher level. Furthermore, increasing air velocity results in particle
deposit formation with less mass transfer resistance. Also, the flow of an inter-
mittent gas seems to be effectively less than a steady one in similar experimental
operations. It was well documented that there is the evidence of change of fouling
layer or cake structure with the application of gas sparging to the microfiltration of
particles. This affects its specific resistance by reducing it (Cabassud et al. 1997).
An improved flux over time was a result of alterations in the cake structure or
fouling layer with the gas-sparged ultrafiltration of clay suspension.
The effects of injecting air into the feed side of flat sheet membrane modules on
protein transmission and permeation flux were scrutinised using four foulant
models such a human immunoglobulin G (IgG), bovine serum albumin (BSA),
human serum albumin (HSA) and lysozyme (Lys) as test media (Li et al. 1998).
Polysulfone and polyethersulfone were the two membranes used in this study. The
results showed that gas sparging enhanced membrane flux up to 50 % but protein
reduction/retention was reduced significantly. It was found that at TMP of
approximately 50 kPa, with using a mixture of BSA and Lys, the gas injection
increased membrane flux by only 10 % but had a more powerful effect on protein
separation. In another research study, the flux was increased between 60 and 270 %
68 3 Fouling in Membrane Bioreactors
due to gas sparging obtained on ultrafiltration of (BSA and dextran) solutions and
also in the microfiltration of yeast suspensions using tubular membranes (Cui and
Wright 1994; Cui 1993; Lee et al. 1993; Imasaka et al. 1993; Cui and Wright 1996).
A method of incorporating gas into the feed stream as a process of separating the
dense cake layer on the membranes was scrutinised using two-phase (gas–liquid)
cross-flow ultrafiltration in the downward flow condition using a tubular membrane
module (Cui and Wright 1996). The module was vertically installed, with both the
gas bubbles and feed solution flowing downward in the membrane. The membrane
permeation achieved in this method was in comparison to that in conventional
single-phase ultrafiltration and gas-sparged upward cross-flow operations. The
operating parameters which were scrutinised with dextran solutions (protein model)
included gas flows, liquid flows, transmembrane pressure (TMP) and feed con-
centrations. The results showed that the permeation flux was increased up to 320 %.
It was noted that the addition of gas in both upward and downward flows resulted in
significant enhancement in permeation flux. This confirmed the technique to be
very useful in deterring concentration polarisation and hampering flux in compar-
ison to any other technique known at that time. The improvement in permeation
flux was more obvious when the concentration polarisation was very severe,
indicating the validity of the disruption. Using a low flow rate of gas sparging
results in improved ultrafiltration while the introduction of the bubbles enhanced an
early transition from laminar flow to turbulent flow. The bubbles could represent as
static baffles or slow moving baffles to decrease the rate of flow gas, depending on
the process conditions.
Air sparging is a strategy that is employed to enhance the efficiency of back-
washing in a dead-end fibre module. It was also investigated and effectively con-
firmed for the removal of the cake layer formed during the filtration of bentonite
suspensions (Serra et al. 1999; Ducom et al. 2002). The rinse phase efficiency was
significantly enhanced after the introduction of air, acting as a piston to flush out the
major part of the free volume in the module.
The combination of air sparging and back shock enhances the productivity as
less permeation flux is consumed during backwash process. On the other hand, the
decline of permeation flux caused by membrane fouling usually cannot fully be
refilled through gas sparging because the internal pore fouling is not reversed by
surface shear. Therefore, bubbling or gas sparging can efficiently be used for
membrane processes, especially microfiltration and ultrafiltration processes. It can
also be used within membrane modules or in submerged membrane bioreactors
systems as they have been proved to improve the rates of permeation flux and
reduce membrane fouling to a minimum.
Air sparging performance was examined on submerged MBR systems used for
wastewater treatment with emphasis on two techniques. The first technique included
the use of air injection into membrane tube channels to allow circulation of mixed
liquor in the bioreactor, and the second one used periodic air jets into the membrane
tube. The results achieved from both the techniques showed that the cake layer was
sufficiently detached or separated from the membrane due to use air injection.
3.1 Membrane Fouling 69
The use of pulsatile flow has been equipped towards producing unsteady flows and
oscillations. Oscillations and unsteady flows are obtained by introducing pulsations
into the feed (filtrate) and permeate channels (Wakeman and Williams 2002b). The
filtration performance of yeast cell harvesting was significantly improved using
oscillatory flow mixing in both flat sheet and tubular membranes. The advantage of
implementing the method was a sevenfold increase in the membrane permeation.
However, studies are still in progress to determine the effects of frequency and
amplitude (Howell et al. 1993; Wu et al. 1993). Many researchers noticed that the
enhancement in membrane permeation was roughly 300 % increase when they used
periodically spaced, doughnut-shaped baffles in ultrafiltration tubes and pulse flows.
Pulsing the flow results increased the permeability (flux) by 50 % (Finnigan and
Howell 1989; Gupta et al. 1993), and 20 % when tangential inlet ports are used to
induce helical flow (Holdich and Zhang 1992).
A variation of the pulsating flow technique was also studied using as an inter-
mittent jet of fluid at the inlet to a tubular filter. The results showed that the
70 3 Fouling in Membrane Bioreactors
permeation fluxes (2.5 times higher) were higher than those achieved without
intermittent jets (Arroyo and Fonade 1993). It was documented that a further
variation of the pulsating flow technique was also possible using a flexible tube at
the inlet to a ceramic with the tube subjected to alternating pressure. The results
illustrated that the fluxes were increased to 60 % in this study (Bertram et al. 1993).
Researchers have stated that using a periodically spaced baffle with pulsatile
flow is effective method in significantly enhanced microfiltration. Whilst, other
researchers have verified the effectiveness of pulsatile flow techniques for
enhancing permeation flux via using a rotating perforated disc placed in front of the
entry section of a bundle of tubular membranes (Wenten 1995; Mackay et al. 1991;
Wang et al. 1994; Spiazzi et al. 1993; Gupta et al. 1992; Belfort 1989). This would
result in temporarily increase in velocity in the different tubes. It was also showed
that the rate of pulsatile flow increased the rate of wall shear as velocity increased at
high frequencies (Winzeler and Belfort 1993).
Another technique that was evaluated was the air flush technique, which
involves using an intermittent two-phase (gas or liquid) flush via the tube to shift
and remove the deposition of cake layer. It was concluded that air flush technique
[using two-phase (gas or liquid)] is more efficient technique than using a
single-phase liquid flush (Verbeck et al. 2000).
[Link] Bubbling
to free bubbling, periodic slug bubbles in flat sheet membrane bioreactor systems
are economically and effectively improve the mass transfer coefficient, inducing
higher wall shear stress while consuming only a very modest amount of air. One
can envisage meeting the biological requirements via fine bubble aeration coupled
with the use of periodic slug bubbling to control membrane fouling in membrane
bioreactor systems. This combined aeration technique will reduce the requirement
of aeration and energy in MBRs. Zhang et al. (2011c) concluded that slug bubbles
showed excellent antifouling properties in flat sheet membrane bioreactor systems
under both short-term and long-term flux operations. In short-term operation, high
flux was expected 40 L m−2 h−1 for 36 h operation. In short-term filtration oper-
ation, high flux was expected (40 L m-2 h-1) for 36 hr operation. In contrast, in
long-term filtration operation, moderate flux was achieved (initial flux was 24 L m-2
h-1) for 14 days operation. At low density (2.5 L/min), the slug bubbling reduces
the occurrence of irreversible membrane fouling effectively in the initial step and
also reduces reversible fouling drastically during long-term filtration operation.
Conversely, in free bubbles, the fouling, which is accumulated at the open stage
was greater (not completely cleaned) when aerated with free bubble at the same low
density. This will lead to an increase in the formation of cake layer when the MBR
is preceded.
With increasing consideration being given to energy consumption, slug bubbling
in flat sheet membrane bioreactor systems seemed to be energy saving should be an
attractive option to free bubble.
3.2 Conclusions
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Chapter 4
Surface Modification of Polyethersulfone
Membranes
4.1 Introduction
Since the early 1960s and the emergence of widespread industrial membrane
separations, there has been extensive research into alleviating membrane fouling,
especially in membrane bioreactors (Kochkodan and Hilal 2015). An extremely
wide range of approaches have been explored, including pre-treatment of feed
(flocculation), optimisation of operating conditions, gas sparging, pulsatile,
aggressive and frequent cleaning of the membrane, radiation and membrane
modification (Baker 2012; Belfort et al. 1994; Chae et al. 2006; Hai et al. 2008;
Hilal et al. 2005; Le-Clech et al. 2006a; b, c; McCloskey et al. 2012; Ridgway et al.
1984; Rosenberger et al. 2002; Sheikholaslami 1999; Sheikholeslami 1999; Wu
et al. 2008; Wu and Huang 2008).
Among these methods, surface modification of membrane is considered to be an
effective technology or an effective way to reduce the interactions between mem-
brane surface and foulants, thereby reduce membrane fouling, enhancing membrane
© Springer Nature Singapore Pte Ltd. 2017 87
B. Ladewig and M.N.Z. Al-Shaeli, Fundamentals of Membrane Bioreactors,
Springer Transactions in Civil and Environmental Engineering,
DOI 10.1007/978-981-10-2014-8_4
88 4 Surface Modification of Polyethersulfone Membranes
2010; Kroll et al. 2007; Liu et al. 2009; Shi et al. 2010a, b), surface-initiated atom
transfer radical polymerization (Li et al. 2009c, d, e, f), and so on (Cao et al. 2010;
Liu et al. 2008; Rana and Matsuura 2010; Tari et al. 2010; Sun et al. 2003). These
methods have successfully modified the surface of polymeric membranes, such as
PES, PVDF, and PP and so on. The function of these methods is to make the
membrane super hydrophilic and reduce membrane fouling to a great extent.
With the development in membrane modification process, reversible
addition-fragmentation chain transfer polymerization (RAFT) and click chemistry
methods are new techniques used recently to modify PES membranes. They are
discovered by CSIRO.
Bulk modification methods are usually very simple methods because they are used
to a polymer solution, and not on a membrane surface (Peyravi et al. 2012).
However, the entire or whole membrane is modified in this way, therefore leading
to a lower net effect and, possibly, an enhanced effect of swelling in the structure of
the resulting membrane (Zhu et al. 2007a, b). Sulfonation and carboxylation are the
most commonly reported methods in many journal articles. But sulphonation is one
of the membrane modification methods, which used widely in industrial section
(Wang et al. 2009a; Rahimpour et al. 2010a; Cao et al. 2010). Sulfonation of PES
membrane is an electrophilic reaction, in which the negatively charged sulfonic acid
groups are introduced onto PES membranes, resulting in replacing the hydrogen
atom with sulfonic acid groups as shown in Fig. 4.1 (Van Der Bruggen 2009a). As
can be seen from the figure, the sulfonic group is localised in ortho positions on the
aromatic rings of PES polymer because this electron donating oxygen atom which
activates ortho position (Blanco et al. 2001; Iojoiu et al. 2005). Sulphonation
method is affected by the electron donating properties of a polymer and elec-
trophilicity of the sulphonating agent. However, PES matrix is thoroughly hard to
4.3 Bulk Modification 91
sulphonate due to the electron withdrawing effect of the sulfonic linkages, which
deactivates the adjacent aromatic rings for electrophilic substitution. PES mem-
branes generated by sulphonation reaction are super hydrophilic, have excellent
antifouling property, proton conductivity and better selectivity. The sulphonation of
PES has been described in many journal articles with different sulphonating agents
and solvents used: SO3/CH2Cl2 [5, 7], ClSO3H/CH2Cl2 [8], SO3-triethylphosphate
(TEP)/CH2Cl2 [9], oleum/concentrated sulfuric acid [10].
In contrast, carboxylation is a practical method, which involves addition of
carboxylic groups to polymeric PES membrane matrix, in which carboxyl group
substitutes the hydrogen atom at an aromatic hydrocarbon. In carboxylation
method, PES can be oxidised or acetylated at specific conditions as explained in
Fig. 4.2. PES membranes generated by carboxylation, have a great influence on the
hydrophilicity of the polymer, which was verified by measurements of water
adsorption and measurements of contact angle (Zhao et al. 2013b, a). Introducing
carboxylic groups to PES matrix, as shown in Fig. 4.2, could increase the
hydrophilicity of membranes.
Apart from sulphonation and carboxylation methods, nitration is another method
used to introduce amine groups to the polymeric PES membrane to modify its
surface. Van Der Bruggen (2009a) states that the limitation of bulk modifications
can be solved through blending method, which is the same to the use of copolymers
but using a physical route. This also allows the use of “simple” polymers. Recently,
different functional groups were introduced to PES membranes. PES was firstly
sulfonated by chlorosulfonic acid (ClSO3) at 0 °C for 2 h to form sulfonated PES.
The degree of sulphonation was about 15 %. Then sulfonated PES was chlorinated
by phosphorous pentachloride to form SPES/SO2Cl as presented schematically in
Fig. 4.3 (Bai et al. 2010). Sulphonated PES is more reactive toward amine group,
hydroxyl group, carboxyl group and methyl group as shown in Fig. 4.3.
Shi et al. (2010) grafted methacylic acid (MAA) onto polymeric PES membrane
network in heterogeneous reaction, using benzoyl peroxide (BPO) as a chemical
initiator. The polymerisation process was implemented in an aqueous medium.
Because of the conformational change of PMAA chains with environmental pH,
membrane cast from PMAA-g-PES exhibited reversible pH dependent permeability
as the pH value of feed solution was varied (Zhao et al. 2013a).
SO3 H
O
S O
n
O
Fig. 4.1 Polyethersulfone, with the sulfonic acid group on the benzene ring
92 4 Surface Modification of Polyethersulfone Membranes
O O
AlCl3, CH3COCl, 2h
S O S O
O stirring, refluxing, 90 C O
n n
COCH3
O O
NaOH, KMnO 4, 6h
S O S O
O stirring, 80 C
n O n
COCH3 COOH
SO3H/SO2Cl
O O
ClSO2H
S O S O
O CH2Cl2 O
n n
PES PES-SO3H/SO2Cl
H2N-CH2CH2NH2
PES-SO2Cl PES-SO2-NHCH2CH2-NH2
OH-CH2CH2OH
PES-SO2Cl PES-SO2-OCH2CH2-OH
NH2CH2COOH
PES-SO2Cl PES-SO2-NHCH2-COOH
H2N-CH2CH3
PES-SO2Cl PES-SO2-NHCH2-CH3
Fig. 4.3 Synthesis of PES with different functional groups (Adapted from Zhao et al. 2013a; Bai
et al. 2010)
4.4.1 Blending
Blending is the simplest method and most effective modification process to modify
polymeric membranes (both flat-sheet and hollow fiber membranes PES mem-
branes), since the results might not very effective at certain time (Zhao et al. 2013a).
Moreover, it is regarded as the most practical way, which can be used to an
4.4 Physical Modification of PES 93
industrial scale production. PES membranes are very easy to modify in this method.
This method is often employed to obtain the desired functional properties along
with the membrane preparation. Thus, both inside pores of membranes and the
membrane surfaces can be modified simultaneous through the interactions between
the basic polymer and additives. This can enable the prepared membrane to have
the comprehensive properties of the blend materials (Venault et al. 2014; Bottino
et al. 2000; Ying et al. 2002; Madaeni et al. 2011).
By directly blending hydrophilic polymers additives, for example polyvinyl-
pyrrolidone (PVP) (Barzin et al. 2004; Dang et al. 2008) and polyethyleneglycol
(PEG) (Wang et al. 2006a, b, c; Su et al. 2008; Dang et al. 2008) into membrane bulk,
the membrane hydrophilicity increased, the antifouling performance and blood
compatibility are also increased. PVP and PEG are homopolymeric polymers that
used as pore—forming agents. These additives are water-soluble and can be leached
out from hydrophobic PES membranes during membrane preparation and operation
processes, leading to deterioration of membrane performance. Therefore,
cross-linking with additives or covalent grafting has been proposed to tackle the issue
of leaching out these additives (Park et al. 2006; Tripathi et al. 2012). Tripathi et al.
(2014) prepared highly hydrophilic and fouling resistant porous membranes by
covalent cross-linking of sulfonated PES with amino terminated poly ethylene
glycol. PES was sulfonated and cross-linked with poly (ethyleneglycol) bis-
(3-aminopropyl)terminated via sulfonamide linkage using1,1′-carbonyldiimidazole
(CDI). The cross-linked membranes showed superior water permeation flux, rejec-
tion, and antifouling performance in comparison to the neat membranes. The protein
adsorption on membrane surface was about10-foldless than that of the control PES
membrane The results reveal that, hydrophilicity was increased due to the existence
of PEG, leading to the 3-fold increase in water permeation flux and more than 90 %
protein rejection efficiency.
Another approach to avoid the leaching out of these additives is using
Amphiphilic copolymers. Recently, these polymers are synthesised and used as
additives to fabricate PES membranes (Zhu et al. 2008a, b).
Various blending methods have been devoted or performed to modify PES
membranes to enhance their antifouling properties and improve the hydrophilicity.
These methods include blending with hydrophilic nanoparticles, blending with
homopolymeric membranes (e.g. PVP and PEG), blending with amphiphilic
polymers, and blending with zwitterionic polymers, and blending with surface
modifying macromolecules.
Blending with hydrophilic nanoparticles has become a new domain of interest in
membrane separation technology due to its ease and simplicity (Jamshidi Gohari
et al. 2014). The resulting membranes have unique properties, including excellent
separation performance, reasonable operation under harsh conditions (Yang et al.
2006), adaptability to milder environments, good thermal and chemical stability,
and excellent antifouling properties (Molinari et al. 2002; Akar et al. 2013). The
purpose of incorporating nanoparticles into polymeric membranes is to improve
hydrophilicity and to improve pore formation and interconnectivity (Rahimpour
and Madaeni 2010; Rahimpour et al. 2010b, c). Nanoparticles have indeed unique
94 4 Surface Modification of Polyethersulfone Membranes
fouling. Multi-run fouling experiments of the hybrid membranes verified the sta-
bility of membrane permeation after introducing mesostructured modified silica.
Xiang et al. (2014) prepared ionic-strength-sensitive membrane through in situ
cross-linked polymerization of sulfobetaine methacrylate (SBMA) in PES solution
and a liquid–liquid phase separation process. The membrane with high amounts of
PSBMA showed an obvious ionic-strength-sensitive property and ionic-strength
reversibility, which are expressed by the fluxes of salt solutions. At the same time,
the antifouling property and blood compatibility are increased significantly when
the amount of PSBMA increased in the PES membrane.
Xie et al. (2015) prepared a novel zwitterionic glycosyl modified PES UF
membranes through coupling in situ cross-linking polymerization process with
phase inversion process. The results showed the modified membranes have an
excellent antifouling performance, and the FRR could reach almost 100 %.
Menawhile, the blood compatibility of the membranes was determined by protein
adsorption experiment; platelet adhesion activated partial thromboplastin time
(APTT), and thrombin time (TT). The results indicated that the surface modified
PES membranes had good antifouling performance and blood compatibility
(anticoagulant).
Duan et al. (2015) modified PES ultrafiltration membrane by blending with N-
halamine grafted HNTs (halamine@HNTs), which is anticipated to improve the
antibacterial property and the permeability of the membranes. The results indicated
that the membrane hydrophilicity was enhanced significantly after adding N-
halamine@HNTs. The membrane permeability (Water flux) of the hybrid mem-
branes could reach as high as 248.3 L m−2 h−1 when the amount of N-
halamine@HNTs was 1.0 wt%. Additionally, the antibacterial experiment indicated
that the hybrid membranes showed good antibacterial activity against E. coli
(Table 4.2).
Ultimately, one of the most significant issues with blending nanoparticles into
polymer matrix is the agglomeration phenomenon. An agglomeration phenomenon
causes the non-uniform distribution of particles in the membrane and the instability
of the casting solution. This will lead to a big change in microstructure, topography
and performance and also the potential decreasing of antifouling ability of
nanoparticles. There have been a number of articles reporting that agglomeration
phenomena is due to the nature properties of nanoparticles (e.g. small size and high
surface energy) and the bad compatibility with hydrophobic PVDF bulk (Kang and
Cao 2014). Agglomeration phenomena can be reduced by three approaches:
1. Functionalisation of nanoparticles or surface modification of nanoparticles
(Zhang et al. 2014; Razmjou et al. 2011b; Shi et al. 2013)
2. In situ formation of nanoparticles via sol-gel method (Yu et al. 2009b)
3. Creating the bridge to improve the interaction between nanoparticles by the
addition of a third component. Therefore, the nanoparticles have to be carefully
selected to ensure their dispersion in the membrane matrix to avoid agglomer-
ation issues.
Table 4.2 Illustrates some of the recent research studies that have been conducted PES membranes through blending technique using different nanoparticles
(Jamshidi Gohari et al. 2014)
Polymer Nanoparticles Pure water flux Protein flux Rejection (%) Contact Flux Reference
(L/m2h) (L/m2h) angle (˚) recovery (%)
PES
PES Halloysite nanotubes-chitosan-Ag 357.6 at 1 bar 0.75 N/A 55 97.6 Chen et al. (2013)
NIPS normalised
flux
PES Functionalised multi-walled 25 at 4 bar 5–10 (whey 97 (whey 49.8 95 Daraei et al.
carbon nanotube protein) protein) (2013a)
4.4 Physical Modification of PES
PES Mesoporous silica 180.2 at 2 bar 75.8 96.1 BSA 56.6 76.2 Yin et al. (2012)
PES Ag-loaded sodium zirconium 100.6 at 1 bar 51 96.7 BSA 58.4 78.4 Huang et al. (2012)
phosphate NPs
PES PANi/PMA NPs 320 at 2 bar 225 99 BSA 72.3 72.8 Taffarel and Rubio
(2010)
PES Copper particles 69 (0.5–1.5) bar N/A 86.3 BSA 55.3 76.3 Akar et al. (2013)
PES Biogenic silver NPs 520 at 2 bar N/A N/A 51.4 N/A Teng et al. (2009)
PES TiO2 55 at 1 bar N/A 95 (dextran 50 61.54 Razmjou et al.
500 Da) (2012)
PES PES/PVP semi-interpenetrating 243.2 at 0.5 bar 50–60 93 BSA 53 94 Su et al. (2010)
network NPs
PES TiO2 450 at 1 bar N/A 94 (dextran 62 84 Mishra and Vijaya
500 Da) (2007)
SPES TiO2 113.5 at 2 bar N/A 34.5 24.5 N/A Luo et al. (2011)
(PEG-400)
PES Silica 168.4 at 1.1 bar 110 96.3 BSA 52.6 70.4 Parida et al. (1981)
PES TiO2 102.9 at 2 bar N/A 34.5 19.2 N/A Luo et al. (2005)
(PEG-5000)
97
98 4 Surface Modification of Polyethersulfone Membranes
Surface Coatings
Surface coating is an alternative technique that has been extensively used in dif-
ferent applications and it may apply as liquid, gas or solid. It has been specifically
used to alleviate membrane fouling in membrane bioreactors (Razmjou et al. 2012).
In this technique, a thin selective layer is directly deposited as a coating layer (thin
film layer) on the top surface of membrane (Zhao et al. 2013a). Surface coating
method is simple and economical than other processes; however, the main chal-
lenge of coating method is instability of the coating layer and limited diffusion of
the modification agent. There have been numerous studies reporting that surface
coating can be simply applied successfully in industrial scale but the coating layer is
readily removable in use after long usage of membranes (Li et al. 2014; Rana and
Matsuura 2010). Table 4.3 summarises surface modification of polymeric mem-
branes via surface coating techniques.
A variety of coating techniques have been described in many research articles,
including chemical vapour deposition (CVD) (Ha et al. 1996; Yan et al. 1994),
physical vapour deposition (PVD) (Yun and Ted Oyama 2011), chemical (solution
adsorption and sol-gel method) (Luo et al. 2005; Mansourpanah et al. 2009;
Rahimpour et al. 2008) and plasma spraying (Lin et al. 2012) coatings. These
techniques are mostly employed for the modification of membranes, in particular
ceramic membranes with gas separation applications. Each technique has limita-
tions, which impair its widespread application for fabrication of polymeric mem-
brane. For example CVD, PVD and plasma spraying are very expensive due to the
need to work at high temperature and pressure, the need for a high vacuum, and as
such they require high energy usage and the substrate geometry is limited to a flat
surface (Yun and Ted Oyama 2011). However the chemical paths are much more
applicable to polymer membranes as they can feasibly operate at low temperature
and pressure, and consume much less energy than the previously mentioned routes.
Chemical modification of PES
Chemical modification of PES membranes involves different techniques, which can
be classified as follows.
Photo-induced grafting (Photochemical-initiated graft polymerization)
Photochemical surface functionalization is an attractive approach used to modify
polymeric membranes (e.g. PES). It has been widely investigated by many scholars,
especially the UV grafting method (Hilal et al. 2003, 2004; Kaeselev et al. 2001;
Kilduff et al. 2000; Pieracci et al. 1999, 2000; Qiu et al. 2007; Taniguchi and
Belfort 2004). UV method is more applicable to modify flat-sheet membrane; it is
hard to modify hollow fiber membranes, particularly to modify the internal surface
of hollow fiber membrane.
Photochemical-initiated graft polymerization has several advantages and limi-
tations. The advantages of this method are inexpensive method (low cost), operate
under harsh or milder reaction conditions and low temperature may be used to the
reaction; the possibility of choosing different reactive groups or monomers in the
4.4 Physical Modification of PES 99
Table 4.3 Surface modification of polymeric membranes through surface coating techniques
(Rana and Matsuura 2010)
Base material Treatment or remedy Function of the membrane Reference
Cross-linked Fluorinated long-chain Sodium humate filtration; the Speaker
polystyrene pyridinium bromide modified membranes were (1986)
embedded prepared by deposition of
into PE fluorinated amphiphilic
compound in an oriented
layer of the Langmuir–
Blodgett type
PS PEI UF membranes, flux Nyström
reduction in ovalbumin (1989)
solution; hydrophilicity of the
membrane appeared to be a
more important factor in flux
reduction than the charge
PES Polyurea/PU UF membranes, flux Hvid et al.
reduction in PEG, BSA, (1990)
dextran and surfactant
solutions; flux enhancement
are possible with the
modifications
Reinforced Polypyrrole Electrodialysis Sata (1993)
PVC (ED) membranes, flux
reduction in organic foulants;
modified membranes showed
excellent anti-organic fouling
properties in electrodialysis
Sulphonated Quaternized poly(vinyl UF membranes, flux Millesime
PS and PES imidazole) reduction in BSA solution, et al.
and lysozyme solutions; (1994b)
significant improvement in
protein adsorption was
observed for modified
membranes at low ionic
strength
PES Bentonite, diatomite, iron UF membranes, treatment of Galjaard
oxide, kaolinite, titanium surface water from Twenty et al. (2001)
dioxide, zeolite, etc. canal, lake, and reservoir
(Delft, Netherlands);
pre-coating results initially in
higher rate of fouling, which
stabilises after several
filtration cycles
PES Hydrophilic triblock Pulp and paper effluent Maartens
copolymer, filtration; increasing the et al. (2002)
PEO-b-PPO-b-PEO, hydrophilic characteristics of
surfactant the membrane before filtration
could reduce the amount of
organic foulants adsorbed to
the membrane
(continued)
100 4 Surface Modification of Polyethersulfone Membranes
exchange membranes. Keszler et al. (1991) have been modified PES membranes in
a solution of AA and acryl amide monomers by using electron-induced grafting
method. They concluded that the flux and solute retention were increased in
comparison with the unmodified PES. Moreover, the PES membranes also had
pH-responsivity due to the existence of hydroxyl groups (OH) in the PES network
(backbone). Similar research studies conducted by Schulze et al. (2010), they have
been modified PES membrane in a onestep process using electron beam method.
The PES membranes were dipped in an aqueous solutions of functional molecules
(e.g. sulfonic acid, carboxylic acid, phosphoric acid, amines, alcohols and zwitte-
rionic compounds) followed by using electron beam treatment. The results showed
that the protein adsorption of myoglobin and albumin was decreased significantly.
There is no need to use any catalysts, photoinitiator, organic solvents, any toxic
reagents and even additional synthetic or purification steps in this research study of
Schulze et al. (2010). To sum up, electron beam irritation has the capability to
interpenetrate to membrane polymer, and therefore, activate the internal surface of
membrane for the desirable modification reaction.
106 4 Surface Modification of Polyethersulfone Membranes
Over the last two decades, plasma treatment of the polymeric membranes has been
extensively investigated by many researchers to enhance membrane hydrophilicity
and to minimise membrane fouling to a minimum (Bryjak et al. 1999; Chen and
Belfort 1999; Gancarz et al. 1999a, b, 2002, 2003; Ulbricht and Belfort 1996;
Wavhal and Fisher 2002a; Zhan et al. 2004; Kim et al. 2002; Dattatray et al. 2005;
Kull et al. 2005; Zhao et al. 2005; Dong et al. 2007; He et al. 2009; Poźniak et al.
2006; Tyszler et al. 2006; Yan et al. 2008; Yu et al. 2005, 2006, 2007, 2008a, b). It
is an effective way to generate functional groups (radical sites that are stable in
vacuum) on the polymeric membrane surface, leading to alterations in membrane
performance. However, the bulk of the polymer remains unaffected. Because the
lower surface energy of plasma treatment, the plasma is often restricted to the
surface of membrane surface and therefore the bulk properties of membrane still
remain unaffected. The thickness of the modified layer can be controlled up to the
angstrom levels.
Kochkodan (2012) states that plasma treatment of the synthetic polymer mem-
branes can be implemented in three various methods: (i) plasma treatment with
non-polymerisable gas molecules; (ii) plasma treatment with polymerizable
vapours; and (iii) plasma treatment with plasma-induced grafting. The plasma
108 4 Surface Modification of Polyethersulfone Membranes
treatment with non-polymerizable gases and plasma-induced grafting are the most
common methods used to modify the synthetic polymer membrane surfaces.
The advantages of plasma treatment are fast, effective technique and meet most
of the ecological regulations for clean technology. It can be employed as radicals
source, which work as anchor points for graft polymerisation.
A number of plasma techniques have been used to obtain permanent functional
groups on the surface of the membrane. These techniques are: (1) Surface cleaning
and etching (2) Surface modification with gas plasma (cross-linking and the cre-
ation of new functional groups) (3) Plasma-initiated polymerization/grafting
(4) Plasma polymerization.
PES polymeric membranes can be modified through plasma, which is produced
after ionisation of water vapour or a gas (e.g. Nitrogen, carbon dioxide, oxygen,
hydrogen, argon) via an electrical discharge at elevated frequencies by using radio
frequency waves and microwaves (Gancarz et al. 1999a, b; Van Der Bruggen
2009a; Castro Vidaurre et al. 2001; Zhao et al. 2013a).
Numerous gases can be employed for the modification of polymeric PES
membrane (Saxena et al. 2009; Wavhal and Fisher 2002b, 2003), including Ar
(Kull et al. 2005; Saxena et al. 2009; Wavhal and Fisher 2003), CO2 (Pal et al.
2008; Wavhal and Fisher 2002b), N2 (Kull et al. 2005), NH3 (Iwa et al. 2004; Kull
et al. 2005), O2 (Pal et al. 2008; Saxena et al. 2009; Cho et al. 2004), and H2O
(Steen et al. 2002). The mechanism of their action is: the membrane surface is
bombarded with ionised plasma components to produce radical sites C–C, C–H,
and C–S bonds can then be attacked by radicals, with exclusion of the aromatic C–
H and C–C bonds (Zhao et al. 2013a). This is the same to the photodegradation
approach or process. The produced radicals can then react with gas molecules,
creating different functionalities, depending on the conditions of plasma as shown
in Fig. 4.5 for O2 (Tyszler et al. 2006). The higher hydrophilicity of the treated
membranes with oxygen plasma for a period of 20 s results in reducing liable
membrane fouling to a minimum for ultrafiltration of gelatine solutions (Kim et al.
2002).
After contacting with the air, the remaining groups (radical sites) bind with
nitrogen or oxygen. These functional groups are carbonyl, carboxylic and hydroxyl.
Surface modification of the polymeric membrane with CO2 plasma results in
introducing oxygen into the surface of membrane in the form of acid, carbonyl and
ester groups, leading to an increase in membrane hydrophilicity. Generally, mod-
ification of membrane surfaces with CO2 plasma results in hydrophilic surfaces and
surface oxidation. He et al. (2009) conclude that treating membranes with CO2
plasma for 30 s shows better regeneration behaviour in ultrafiltration membrane of
specific filtrates (e.g. BSA protein solutions).
Membrane surface treatment with Nitrogen plasma leads to introduce different
functional groups (e.g. imine, amine, amide, and nitrile) on the surface of mem-
brane, making the membrane super hydrophilic and less liable/susceptible to
fouling (Kull et al. 2005). Due to the weak effect of nitrogen plasma, the degra-
dation of polymer may be reduced to certain extent.
4.4 Physical Modification of PES 109
Fig. 4.5 Schematic representation of O2 plasma treatment of a membrane (adapted from Tyszler
et al. 2006)
Reddy et al. (2005) prepared PES nanofiltration membranes (MWCO < 1000)
and polyamide composite membranes (thin film membrane contains negatively
charged hydrophilic functional groups on its surface) using in situ redox poly-
merization of acrylate monomers. The resulting nanofiltration membranes were
used for dye effluent solution treatment whilst the modified membranes were
examined for desalination of brackish water without using chemical pre-treatment
to evaluate their fouling resistance performance. Reddy et al. (2005) concluded that
the treated membranes showed excellent antifouling properties for desalination of
brackish water.
Pore-filled PES membranes
Pore-filled PES membranes are a new class of membranes developed by Mika et al.
(1995). They provided pH-sensitive membrane, which consists of microfiltration
(host) porous substrate and polyelectrolyte anchored within the pores. This method
can also be used to modify PES membranes. The host substrate is porous and
physically and chemically stable, provides mechanical strength for the developed
membranes (Hu and Dickson 2007). Different polyelectrolyte can be pore filled in a
controlled manner owing to the porous structure of the host substrate, resulting in
dramatically different behaviour from the host membranes (Mika et al. 1995, 1999,
2002).
Shah et al. (2005) functionalized porous PES microfiltration membranes by the
formation of polystyrene grafts within the pores. Further activation of the grafts is
accomplished by lower concentration of sulfuric acid, resulting in no loss of
functionalised polymer during activation method. The functionalised or treated
membranes could also be employed for separation of whey protein (Cowan and
Ritchie 2007). The surface charged membrane exhibited higher selectivity (five
times) than the pristine PES membrane at pH 7.2. The selectivity was improved due
to increase reduction of beta-lactoglobulin because a reduction in molecular sieving
combined with electrostatic repulsion between the negatively charged membranes
and negatively charged b-lactoglobulin.
Molecularly imprinted PES membranes
A molecular imprinting technique is a promising technique used to create highly
recognition and catalytic sites within polymer network (Wulff 1995). Molecular
imprinting technique can be prepared by copolymerisation of cross-linker and
functional monomers into polymeric membrane matrix in the presence of a template
molecule, which results in the formation of these monomers (binding or recogni-
tions sites cavities) complementary to the template in shape, size and position of the
functional groups (Mosbach and Haupt 1998). These recognition sites enable the
polymer to rebind selectively the imprint molecules from a mixture of closely
related compounds (Zhao et al. 2013a; Alexander et al. 2006; Cormack and
Mosbach 1999; Davis et al. 1996; Mayes and Whitcombe 2005; Wulff 2002; Ye
and Mosbach 2008; Wei et al. 2006a; Whitcombe and Vulfson 2001; Byrne et al.
2008). Due to its ease of operation, stability, higher selectivity, feasibility in
114 4 Surface Modification of Polyethersulfone Membranes
membranes might be useful to extend the usage of PES in another applications such
as food processing and medical instruments industry. Li et al. (2002) used
co-extrusion and dry-jet wet-spinning phase inversion techniques to fabricate
delamination-free-dual-layer asymmetric composite hollow fiber membranes with a
defect-free dense selective skin. The modified membranes were used for applica-
tions of gas or air separation. The results of pure gas permeance showed that the O2/
N2 selectivity of the dual-layer asymmetric hollow fiber membranes at 4.6 was
relatively close to the value of the outer-layer material, 4.7.
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Chapter 5
Membrane Characterization Techniques
5.1 Introduction
After introducing new components into the membrane matrix using different
chemical or physical strategies, the structure and morphology of the membranes
may relatively change. Therefore, after surface modification process of membranes,
characterisation of membranes is a paramount step to confirm if the alterations
of membrane structure, and membrane morphology and membrane performance
are applicable. There are three types of characterization of membranes:
After modification the membrane surface and introducing new components into its
matrix, the bulks or compositions of membrane surfaces membrane may change to
some extents. This change can be detected by different means as described below.
Fig. 5.1 FTIR/ATR spectra with a germanium crystal (45°) of the surface of a Pristine PES, b a
PES membrane irradiated for 1 min, c a PES membrane irradiated for 3 and 5 min d a PES
membrane irradiated for 7 min e a PES membrane irradiated for 10 min (Pieracci et al. 1999)
Fig. 5.2 FTIR/ATR spectra with a germanium crystal (45°) of the surface of PES: a unmodified,
b PES membrane modified with 1 wt% N-vinyl-2-pyrrolidinone (NVP) and irradiated for 3 min,
c PES membrane modified with 0.75 wt% N-vinylformamide (NVF) and 10 min of irradiation, and
d PES membrane modified with 0.1 wt% N-vinylcaprolactam (NVC) and 5 min of irradiation
(Pieracci et al. 1999)
134 5 Membrane Characterization Techniques
As shown in Fig. 5.2, compared to the pristine PES, there is an absorbance band,
appearing at approximately 1678 cm−1, assigned to the amide I carbonyl stretch of
the NVP five-membered lactam ring and NVC seven-membered ring. The amide I
carbonyl band of NVF was shifted down to *1645 cm−1 because the carbonyl
group was not within a ring structure. The occurrence of amide I carbonyl stretch
bands in all three spectra confirmed that the monomers had been successfully
grafted onto the surface of the PES membrane. To sum up, FTIR-ATR is not very
surface sensitive due to the large penetration depth, although it is vey common
technique used to characterise or analyse the membrane surface quickly.
NMR is one of the principal techniques used to achieve detailed information about
the chemical structure, topology of molecules. In membranes, it is rarely used to
directly characterise the chemical structure of the surface-modified membranes.
However, it is usually used to characterise the structure of the modifying agent
(Zhao et al. 2011a; Brayfield et al. 2008; Yi et al. 2010b; Gaina et al. 2011).
(Yi et al. 2010b) have been modified PES membranes with amphiphilic polysul-
fone-graft-poly (ethylene glycol) methyl ether methacrylate (PSF-g-POEM). NMR
was used to characterise the amphiphilic additive (PSF-g-POEM).
Fig. 5.3 SEM images of the pristine and modified PES membranes: a pristine PES membrane;
b–d the modified PES membranes with the mass gain of 115.4, 253.1, 345.6 lg/cm2, respectively.
(1) denotes the separation surface, (2) is the cross-section (Mu and Zhao 2009)
138 5 Membrane Characterization Techniques
As can be seen from Fig. 5.3, pristine PES membrane (A1) showed a micro-
filtration porous surface. The pore size of membrane surface is (0.2–0.4 lm) and
the cross-section (A2) of PES membrane typically showed network structure. After
membrane modification, the cross-linker modifier PEGDA decreases the pore size
on surface of membrane. Increasing mass gain (115.4, 253.1, 345.6 lg/cm2) leads
to the gradual decrease of both pore size and number because of the coverage of
cross-linking layer. No pore is approximately noted on the surface of the membrane
when the mass gain value is 345.6 µg/cm2. No pronounced difference is found in
the cross-section morphologies between neat PES membranes (A1) and the treated
PES membranes (B2, C2) with lower mass gains. However, with higher mass gain,
the cross-section morphology of the treated PES membrane (D2) looks to be denser,
indicating that the modification may reach membrane bulk.
In another research study, (Rahimpour et al. 2008) modified PES with TiO2
nanoparticles using UV irradiation method. Scanning electron microscopy was
conducted to characterise membrane properties (i.e. pore size and porosity). They
concluded that porosity and pore size of the treated PES membrane was higher than
the virgin PES membrane.
Field emission scanning electron microscopy (FESEM) is another analytical
technique used to investigate the structures of the molecular surface. In membranes,
due to higher resolution than other microscopic techniques (e.g. SEM), it is also
used to inspect membrane surface (e.g. surface porosity, pore size and its distri-
bution) and cross-sectional morphologies (Bolong et al. 2009). The cross-sectional
regions of membranes can be prepared by fracturing the membranes in liquid
nitrogen. Then, samples were mounted either onto the plate of the specimen sample
holder (stub) (for surface observation) or side stage of the specimen sample holder
(for cross-section observation) using conductive double side tape, then sputter
coated the samples with different coating metals (platinum, gold, iridium and
gold-palladium). The coated samples were scrutinised using FESEM with different
resolution and different magnification.
Conversely, Transmission Electron Microscopy (TEM) is another technique
used to inspect finer detail even as small than a single column of atoms. In
membrane, it is seldom utilised to characterise PES membranes after modifications.
The advantage of TEM is its outstandingly higher resolution (less than 1 nm level).
Atomic force microscopy (AFM) is a versatile tool used to characterise the surfaces
physically. It is a form of scanning probe microscopy (SPM) with a very high
resolution; up to the order of fractions of a nanometer and it is more than 1000 times
better than the optical diffraction limit. The AFM is considered as one of the
5.10 Atomic Force Microscopy 139
foremost tools for imaging, measuring, and manipulating matter at the nano-scale.
In the membrane, AFM has been used to characterise ultrafiltration membranes and
to a lesser degree characterise microfiltration membranes. AFM is also used to
measure the pore size, porosity, pore size distribution, aggregate size and nodule
size at the membrane surface. In recent years, AFM was also used to study the
adhesion properties of membrane surfaces using force measurement (force mode).
And colloidal probe technique to quantify the interaction force acting between
Fig. 5.4 AFM topography, phase image, and cross-sectional roughness of thin-film composites
by interfacial polymerization: a virgin PES membrane, b film composite with PVA, c film
composite with PEG, and d film composite with chitosan. The root mean square roughness is
(a) 2.1 nm, (b) 1.2 nm, (c) 1.5 nm, and (d) 2.0 nm. Image size was 2 2 µm (Liu et al. 2009a)
140 5 Membrane Characterization Techniques
surface and probe is used, in which micrometre-sized spheres are attached to the
AFM cantilever. Hydrophilic membranes are strongly interacting with hydrophilic
probe as indicated by a large phase shift, whereas the hydrophobic membranes give
only a small phase shift (Rana and Matsuura 2010).
There are three modes to operate AFM: (1) contact mode (static mode) (2) tap-
ping mode (3) noncontact mode. Tapping and noncontact mode (which are also
called dynamic modes) are usually used to characterise the surface topography and
phase image of PES membranes (Mansourpanah et al. 2009a, 2010; Razmjou et al.
2011; Liu et al. 2009a; Abu Seman et al. 2010; Rahimpour 2011; Wu and Yang
2006; Tur et al. 2012).
Liu et al. (2009a) grafted PES membranes by three hydrophilic polymers
(Polyvinyl alcohol (PVA), Polyethylene glycol (PEG) and chitosan) through
interfacial grafting technique; then they characterise the virgin and modified PES
membranes by AFM (see Fig. 5.4). As presented in Fig. 5.4, pristine PES mem-
branes clearly exhibited ridge-and-valley structure. The bar indicated the vertical
deviations in the surface of membrane, so the white area represents the highest
level, whilst the dark region represents the lowest level. PES membrane surface
seemed to be heterogeneous (not homogenous), while the surface-modified PES
membranes showed more or less surface roughness than the pristine PES
membrane.
Low et al. (2014) synthesised two-dimensional zeolitic imidazolate framework
with leaf-shaped morphology (ZIF-L) and blend it with PES UF membranes. AFM
test was conducted to verify the effects of ZIF-L on the roughness of modified
membranes. The results showed that the roughness values in the projected area of
1 1 lm decreased from 5.99 to 3.55 nm as 0.5 % of ZIF-L was added to the
casting solution. It was well documented that lower surface roughness lead to
higher antifouling properties, as foulants were likely to be absorbed in the valleys of
the membranes with rough surface (Vrijenhoek et al. 2001).
membranes as this value does not solely rely on surface hydrophilicity but also
porosity, surface roughness, pore size and pore size distribution of the membranes
(Rana and Matsuura 2010). Nevertheless, the static contact angle changes with the
age of the water drop which can be a better index for surface hydrophilicity (Zhao
et al. 2008c). Clearly, the higher hydrophilic porous membrane not only has a
smaller water contact angle but also a rapid decrease rate of static contact angle.
The techniques that are used to measure contact angle include statistic sessile drop
method (Mansourpanah et al. 2009a, 2010; Zhao et al. 2011a; Cao et al. 2010;
Bolong et al. 2009; Liu et al. 2009a; Pieracci et al. 1999; Rahimpour et al. 2008; Yi
et al. 2010a; Wei et al. 2012; Pazokian et al. 2011) and captive air bubble technique
(Pieracci et al. 1999; Tur et al. 2012). To ensure the accuracy, several determina-
tions at different locations were tested for each membrane sample and an average
was taken.
Many researchers have been used as contact angle measurement in their study to
investigate the hydrophilicity of PES membranes (Mu and Zhao 2009;
Mansourpanah et al. 2009a, b, 2010; Mosqueda-Jimenez et al. 2006; Van der
Bruggen 2009; Zhao et al. 2011a, b; Bolong et al. 2009; Chu et al. 2005; Liu et al.
2009a; Pieracci et al. 1999; Rahimpour et al. 2008; Gaina et al. 2011; Liu and Kim
2011; Wu and Yang 2006; Wei et al. 2012; Yi et al. 2010a; Tur et al. 2012;
Pazokian et al. 2011). They concluded that introduction of hydrophilic components
into PES membrane could decrease the water contact angles. However, many
researchers noted that the contact angles kept changing after the water was dropped
on the PES membrane surface. (Bolong et al. 2009) attribute it to evaporation effect
and recommended that the measurements should be made as faster as possible (less
than 10 s) to reduce evaporation effect. (Mu and Zhao 2009) also observed that the
water contact angle of the virgin PES membrane was significantly declined from
about 89 °C at the drop time of 0th second to 66 °C at 185th seconds. They
ascribed this phenomenon to the permeation of water drop into membrane pore.
To obtain steady flux, the membrane must be pre-compacted first by DDI water
for at least 1 h before calculation flux to completely make sure the water is
immersed into the membranes (Zhao et al. 2011b). Constant transmembrane
pressure mode is usually used to determine the membrane permeation.
Polyethylene glycols (PEGs) with different molecular weights (e.g.
20,35,100,200,300,400 KDa and so on), poly (ethylene oxide) with different
molecular weights or bovine serum albumin (BSA) are commonly three-marker
macromolecule used to characterise the selectivity of the polymeric membranes
(Mu and Zhao 2009; Pieracci et al. 1999; Yi et al. 2010b; Huang et al. 2011). They
also used to determine the solute rejection and molecular weight cut-off (MWCO).
MWCO of membranes is the lowest molecular weight of the marker macromolecule
(e.g. PEG) at a rejection of 90 % in the measurements. Pre-size of membranes is
determined based on the MWCO using the following equation.
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
g
r ¼ 0:026 nm MWCOð Þ 0:03 nm
gmol
Yi et al. (2011) examined the stability of the modified PES membranes by washing
them with water at temperature 60 °C for period 75 days after modification of
polyethersulfone membranes with poly (propylene glycol) (PPG) (1000, 4000 and
8000 KDa). The stability of poly (propylene glycol) in membranes is confirmed by
contact angle measurements. Two reasons have been suggested for the stability of
PPG group into polymeric PES membrane: First, due to the characteristic of PPG
(e.g. homopolymer, insoluble in water, Mw = 740 g/gmol), PPG is remained in
membranes when membranes contact with water. The second reason is the good
interaction (compatibility) between PES and PPG due to the bulky hydrophobic
groups of PPG, which is assumed to be responsible for this interaction when the
amphiphilic polymer PPG is added to the dope solution. Furthermore, the solubility
parameters of PPG and PES are approximate (19.9 (MPa)0.5 and 20.7 (MPa)0.5
respectively) and this approximate solubility parameter will lead to effective
interaction between PPG and PES when they are blended into membranes (Sung
and Lin 1997; Niemelä et al. 1996; Yi et al. 2011).
Susanto and Ulbricht (2009) scrutinised the stability of the hydrophilic additives
(PEG, PVP, pluronic) in the polymeric PES membrane network by washing the
modified membranes physically in water at temperatures 20 and 40 °C and
chemically in sodium hypochlorite solution (400 mg/L) for 10 days. As shown in
Fig. 5.5, contact angle measurement showed that there is a significant increase in
water contact angle of PES when PEG is used, indicating that PEG has thoroughly
low stability in membranes. The reason for that is PEG is homopolymer,
water-soluble polymer and can be leached out from the hydrophobic PES
144 5 Membrane Characterization Techniques
Fig. 5.5 Stability investigated by measuring the contact angle as a function of time (Susanto and
Ulbricht 2009)
membranes during phase inversion process. (Susanto and Ulbricht 2009) also
observed that IR absorbance for all the additives is slightly decreased (PEG, PVP,
pluronic) as presented in Fig. 5.6. As it can be seen none of the additives above was
entirely stable in the PES membrane. However, irrespective this loss, significant
surface modification could still be seen as noted by either the existence of new peak
5.17 Stability After Physical Modification of PES Membrane 145
Fig. 5.6 Stability test investigated by measuring the IR absorbance of hydrophilic functional
additive as a function of incubating time (Susanto and Ulbricht 2009)
146 5 Membrane Characterization Techniques
Wei et al. (2012) modified PES membranes using CF4 plasma process. Then, the
stability of the surface-treated PES hollow fibre membrane was scrutinised. A direct
contact membrane distillation experiment was conducted using hot salt solution
(NaCl) as feed at temperature 60.5 °C. The membrane module was tested in total
54 h for 9 days, 6 h per day. During the test period, the membrane module was in
contact with both feed and distillate. As can be seen in Fig. 5.7 the evaluation of
long life stability membrane showed that the membrane permeation (water flux) is
approximately stable and salt rejection was nearly 100 %.
Schulze et al. (2012) modified different types of polymer PES, PVDF, poly-
sulfone and polyacrylonitrile membranes with aqueous solution of small molecules
(having hydrophilic groups, e.g. sulfonic acid, carboxylic acid, phosphonic acid,
alcohols, amine and zwitterionic components) and treated by low-energy electron
beam ion approach. The high stability of the modification showed permanent
membrane functionalities that are chemically attached.
Susanto and Ulbricht (2007) prepared polymeric PES membranes with high
antifouling-resistant. Two hydrophilic monomers including poly (ethylene glycol)
methacrylate (PEGMA) and N,N-dimethyl-N-(2-methacryloyloxyethyl-N-
(3-sulfopropyl) ammonium betaine (SPE), with and without using cross-linker
monomer (N,N′-methylene bisacrylamide) (MBAA) have been grafted onto PES
membranes using photografting method. The stability of the grafted monomer was
evaluated chemically in sodium hypochlorite solution (NaOCl) (chemical agent).
As shown in Fig. 5.8, ATR-IR absorbance for the introduced ester groups (relative
to groups in the PES backbone) remained constant after incubating for certain
period. (Susanto and Ulbricht 2007) also stated that such results are also verified by
measurements of contact angle and by elemental analyses (XPS). Furthermore,
(Susanto and Ulbricht 2007) argued that although numerous research studies had
stated previously that NaOCl could degrade the polymeric polysulfone or
polyethersulfone polymeric membranes, the results of their study research obvi-
ously indicated that either no loss or hydrolysis of the grafted monomer layers
happened within 8 days, verifying that the active layer of the photografted com-
posite membranes is chemically stable.
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The most common fouling mechanisms in membrane bioreactors (MBRs) include cake filtration (external fouling) and internal fouling mechanisms like complete pore blocking, intermediate pore blocking, and standard blocking, caused by the deposition and accumulation of particles . These fouling mechanisms can be exacerbated by factors such as colloidal, organic, and biofouling . To mitigate these fouling effects, several strategies can be employed: 1. **Optimizing Operating Parameters:** Adjusting factors like dissolved oxygen (DO), solid retention time (SRT), hydraulic retention time (HRT), and food to microorganism ratio (F/M) can modify sludge characteristics, thereby indirectly impacting membrane fouling . 2. **Pretreatment of Feed:** Implementing physical and chemical pretreatment processes, such as prefiltration or coagulation, can eliminate particulates or macromolecules that cause pore clogging . 3. **Membrane Cleaning Procedures:** Regular cleaning using physical methods (e.g., backwashing) or chemical cleaning can help in removing foulants from the membrane surface . 4. **Surface Modification of Membranes:** Applying antifouling surface modifications, such as using graft-poly(ethylene oxide) combinations, can reduce the attachment of foulants . 5. **Gas Sparging and Bubble Techniques:** Methods such as slug bubbling can help manage fouling by inducing shear stress that inhibits particle deposition on membrane surfaces . 6. **Addition of Coagulants or Adsorbents:** Adding these substances to the MBR system can enhance sludge characteristics, improving filterability and reducing fouling tendencies . Implementing a combination of these strategies can significantly reduce fouling, thereby enhancing the performance and extending the lifespan of MBR systems .
Air sparging in MBR systems enhances membrane performance by introducing air bubbles that scour the membrane surface, reducing fouling and improving flux . Flow dynamics created by sparging help dislodge particles and prevent cake layer formation, thus maintaining higher permeate flux . While air sparging aids in fouling mitigation, it also increases the energy consumption of the MBR system, which can impact economic feasibility . Therefore, balancing air sparging rates with energy costs is crucial for optimizing system performance and operational costs .
Polyethersulfone (PES) is uniquely suited for membrane applications due to its high thermal stability, mechanical strength, and excellent chemical resistance, making it ideal for various separation processes including ultrafiltration and reverse osmosis . PES membranes demonstrate high hydrophilicity and antifouling properties when modified with additives such as polyvinylpyrrolidone (PVP) and polyethylene glycol (PEG), enhancing their suitability for water treatment and ensuring good permeation flux . Additionally, PES's ability to be easily modified to possess antibacterial properties extends its applicability to the food processing and medical instruments industries . However, PES membranes have limitations, including susceptibility to fouling due to the adsorption of organics on their surfaces, potentially requiring surface modification to enhance antifouling characteristics . Moreover, high interactions with solvents and certain chemicals might require additional preparation steps to maintain the membrane's integrity . These challenges necessitate careful consideration of applications and environments where PES membranes are deployed to achieve optimal performance.
The advantages of using dual-layer polyethersulfone (PES) membranes in gas separation processes include increased stability, improved separation efficiency, and enhanced flux. The dense surface layer in such membranes offers high selectivity and permeability, which is critical for effective gas separation . Additionally, dual-layer structures allow for optimization of each layer to enhance compression resistance and mechanical strength while maintaining high flux and flux recovery ratio . However, challenges include the potential decrease in permeability if high concentrations of monomers are used, which might result in pore blockage . Moreover, the integration process for dual-layer structures, such as coating techniques like interfacial polymerization and dip coating, can be complex and require precise control to ensure uniformity and stability of the selective layer .
The balance between hydrophilicity and hydrophobicity in PES (Polyethersulfone) membranes is crucial for optimal performance in water treatment applications. Hydrophilic modifications typically enhance water flux, reduce fouling, and increase permeability. Methods such as sulfonation and carboxylation increase membrane hydrophilicity, promoting lower water contact angles and better water adsorption . Conversely, hydrophobicity can enhance mechanical stability and chemical resistance but may lead to higher fouling due to protein adsorption and other contaminants. Modifications like blending hydrophilic polymers (e.g., polyethylene glycol or polyaniline nanoparticles) into PES can improve hydrophilicity and permeability while reducing protein adsorption and fouling . Therefore, achieving the right hydrophilic/hydrophobic balance is key to maintaining membrane performance, including selectivity, permeability, and antifouling properties .
Surface modification techniques play a crucial role in enhancing the antifouling properties of PES membranes. Techniques such as photoinitiated grafting introduce hydrophilic and anti-fouling functional groups onto the membrane surface . This reduces protein and organic matter adhesion, enhancing membrane permeability and selectivity . Methods like atom-transfer radical polymerization (ATRP) introduce hydrophilic polymer brushes that improve fouling resistance against proteins such as BSA . These techniques ensure that the intrinsic beneficial properties of PES are maintained while improving its interaction with aqueous environments .
Different fouling models are critical for understanding and predicting filtration performance in membrane processes by describing various fouling mechanisms and their impact on membrane efficiency. Fouling can be classified into reversible and irreversible, with reversible fouling often being cake formation that can be managed by cleaning, while irreversible fouling involves strong adherence such as pore blocking and gel layer formation that is more challenging to remove . Colloidal fouling, for instance, occurs when suspended particles and colloids deposit on the membrane surface, influencing filtration effectiveness and requiring specific mitigation techniques like pretreatment . Modified fouling indices like the silt density index (SDI) and modified fouling index (MFI) evaluate membrane fouling potential, yet often fail to account for all fouling mechanisms because they focus on larger particles, neglecting sub-micron colloids . Understanding these distinct types of fouling allows for improved prediction and control strategies, enhancing the longevity and performance of membrane bioreactors and reducing operational costs .
Incorporating nanoparticles into polyethersulfone (PES) membranes improves their performance by enhancing antifouling properties, increasing hydrophilicity, and improving thermal stability. Various types of nanoparticles, such as ZnO, silica, TiO2, and others, have been used to enhance membrane characteristics . Nanoparticles reduce fouling, both reversible and irreversible, by increasing membrane hydrophilicity and water flux through improved pore structure and interconnectivity, which also results in higher permeation rates and a greater flux recovery ratio (FRR). Additionally, the nanoparticle modifications also improve the mechanical and chemical resistance of PES membranes, making them more suitable for harsh operating conditions . However, a significant challenge with incorporating nanoparticles is the agglomeration phenomenon, which can lead to uneven particle distribution and decreased antifouling performance unless mitigated through surface modification or the introduction of additional components .
The phase inversion method significantly impacts the structure and performance of PES membranes by controlling the membrane morphology, affecting porosity and pore size, which in turn influences permeability and rejection rates . Modifications using phase inversion can enhance hydrophilicity and antifouling properties due to the incorporation of hydrophilic additives or surface modifications, such as grafting PEG, which can reduce protein adsorption . Electron beam and UV irradiation methods, used during phase inversion, can also improve separation efficiency by introducing functional groups that alter the internal surface structure of membranes without requiring catalysts or toxic reagents, enhancing overall performance .
Membrane fouling in membrane bioreactors (MBRs) significantly impacts both operational and economic aspects. Operationally, fouling leads to reduced flux performance, necessitating more frequent cleaning and eventually membrane replacement. These processes increase the downtime and operational complexity, requiring more frequent interventions to maintain performance . Economically, fouling is a major driver of increased costs in MBR systems due to the need for regular maintenance and membrane replacement, as well as the energy costs associated with cleaning and fouling mitigation strategies, such as aeration for preventing biofouling . The high costs of membranes, exacerbated by fouling, limit the broader adoption of MBR technology despite its efficiency in wastewater treatment . By effectively managing membrane fouling through various mitigation strategies, such as optimizing operating conditions and enhancing membrane materials, operational costs can be reduced, making MBRs more economically viable .