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Fabrication & Certification LPG Tank:: 0: 10-Feb-20:::: Field Inspection & Test Plan (Itp)

This document is a field inspection and test plan (ITP) for the fabrication and certification of an LPG tank. It outlines the inspection activities, control documents, acceptance criteria, and responsible parties for verifying and approving each stage of the process. This includes documenting specifications, drawings, materials, welding procedures, non-destructive testing, pressure testing, and dimensional checks during fabrication. The goal is to ensure the fabrication and certification of the LPG tank meets the necessary quality standards and receives proper reviews and approvals at each stage.

Uploaded by

Rifki Hasya
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
260 views3 pages

Fabrication & Certification LPG Tank:: 0: 10-Feb-20:::: Field Inspection & Test Plan (Itp)

This document is a field inspection and test plan (ITP) for the fabrication and certification of an LPG tank. It outlines the inspection activities, control documents, acceptance criteria, and responsible parties for verifying and approving each stage of the process. This includes documenting specifications, drawings, materials, welding procedures, non-destructive testing, pressure testing, and dimensional checks during fabrication. The goal is to ensure the fabrication and certification of the LPG tank meets the necessary quality standards and receives proper reviews and approvals at each stage.

Uploaded by

Rifki Hasya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Page 1 of 3

PT. PUBT Padjajaran Bina K3 ITP NO. : MARKING


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (ITP)
Date : 10-Feb-20 RT.2
PROJECT NAME : FABRICATION & CERTIFICATION LPG TANK LEGEND
OWNER : CV Cisarua P = PREPARE R = REVIEW S/W = SPOT WITNESS H = HOLD POINT
CLIENT : A = APPROVAL V = VERIFY W = WITHNESS C = CERTIFICATION

DESCRIPTION
: FABRICATION & CERTIFICATION LPG TANK
INSPECTION ACTIVITIES
CONTROL ACCEPTANCE VERIFYING DOCUMENT
ITEM ACTIVITIES
DOCUMENTS CRITERIA DOCUMENT APPROVAL PT. MM Client Owner NAKER

1.0 DOCUMENT
1.1 Specification, Procedure, Contract Document
1.1.1 Technical Specification
1.1.1.1 Contract Contractor Doc ISO-9001 Contractor Doc Contract P V P
1.1.1.2 Client/ Owner Specification Client Requirements Contract Client Requirements Approved Client Spec V P P
1.1.1.3 Fabrication Procedure Contractor Doc ISO-9001 Fabrication Procedure Approved Procedure P R/A R/A
1.1.1.4 Painting Procedure Contractor Doc ISO-9001 Painting Procedure Approved Procedure P R/A R/A
1.1.1.5 Preservation Procedure Contractor Doc ISO-9001 Preservation Procedure Approved Procedure P R/A A
1.1.2 Drawing Control
1.1.2.1 Submission Drawing for Approval Kemenaker Construction Drawing ASME Sec VIII Div.I 2017 Construction Drawing Approved Drawing P R/A R/A H
1.1.2.2 Calculation Sheet Calculation Sheet ASME Sec VIII Div.I 2017 Data Sheet Approved Data Sheet P R/A A R/A
1.1.2.3 Drawing Construction Drawing ASME Sec VIII Div.I 2017 Construction Drawing Approved Drawing P R/A A R/A
1.1.3 Material Report
1.1.3.1 Material Specifications Mill Certificate ASME Sec II A 2017 Mill Certificate Approved Mill Certificate V V V
1.1.3.2 Filler Metal Mill Certificate ASME Sec II C 2017 Mill Certificate Approved Mill Certificate V V V
1.1.3.3 Storage material and filler metal Contractor Doc ISO-9001 Report Approved Report P R/A A
1.1.3.4 Painting Specification Certificate Painting Procedure Certificate Approved painting Spec P R/A A
1.1.3.5 Safety appendaces Certificate ASME VIII Div.1 Certficate Approved Certficate P R/A A W

1.1.4 Welding
1.1.4.1 Procedure WPS-PQR ASME Sec IV 2017 WPS-PQR Approved WPS-PQR P V V
1.1.4.2 Welder Welder Certificate ASME Sec IV 2017 & Migas Welder Certificate Approved Welder P V V
Certificate
1.1.4.3 Prpocedure Repair WPS-PQR ASME Sec IV 2017 WPS-PQR Approved WPS-PQR P R/A R/A H
1.1.5 Testing
1.1.5.1 NDE Procedure NDE Procedure ASME Sec.V 2017 NDE Procedure NDE Procedure V V V
1.1.5.2 NDE Personel Personel Certificate ASNT TC.1A Personel Certificate PERSONEL CERTIFICATE V V V
1.1.5.3 NDE Report NDE Report ASME Sec.VIII 2017 NDE Report Approved Report P R/A A
ISO-9001/ ASME Sec.VIII Div.I
1.1.5.4 Pressure Testing Procedure Pressure Testing Procedure Pressure Testing Procedure Approved Report P R/A A
2017
1.1.5.5 Pressure Gages Certificate Calibration ISO-9001 Certificate Calibration Approved Report P R/A A
Page 2 of 3

PT. PUBT Padjajaran Bina K3 ITP NO. : MARKING


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (ITP)
Date : 10-Feb-20 RT.2
PROJECT NAME : FABRICATION & CERTIFICATION LPG TANK LEGEND
OWNER : CV Cisarua P = PREPARE R = REVIEW S/W = SPOT WITNESS H = HOLD POINT
CLIENT : A = APPROVAL V = VERIFY W = WITHNESS C = CERTIFICATION

DESCRIPTION
: FABRICATION & CERTIFICATION LPG TANK
INSPECTION ACTIVITIES
CONTROL ACCEPTANCE VERIFYING DOCUMENT
ITEM ACTIVITIES
DOCUMENTS CRITERIA DOCUMENT APPROVAL PT. MM Client Owner NAKER

2.0 FABRICATION
2.1 Dimension
2.1.1 Marking Contractor Doc ASME Sec.VIII Div.1 2016 Inspection Report Approved Report H S/W A
2.1.2 Cutting Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H S/W A
2.1.3 Bending Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H S/W A
2.1.4 Forming Contractor Doc ASME Sec.VIII Div.1 2018 Inspection Report Approved Report H S/W A
2.2 Shell
2.2.1 Roundness Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H R/A A
2.2.2 Straightness Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H R/A A
2.3 Head
2.3.1 Roundness Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H R/A A
2.3.2 Thickness After Forming Contractor Doc ASME Sec.VIII Div.1 2017 Inspection Report Approved Report H S/W A
2.4 Nozzle
2.4.1 Orientation Contractor Doc ASME Sec.VIII Div.1 2017 Survey Report Approved Report H H A
2.5 Saddle
2.4.1 Orientation Contractor Doc ASME Sec.VIII Div.1 2017 Survey Report Approved Report H R/A A
2.6 Welding
2.6.1 Welding Data Record Contractor Doc ISO-9001 Welding History Sheet Approved Report H S/W A
2.7 Heat treatment
2.7.1 Preheat (if Required) Contractor Doc ASME Sec.VIII Div.1 2017 Preheat Report Approved Report H R/A A
2.7.2 Post Weld Heat Treatment (if Required) Contractor Doc ASME Sec.VIII Div.1 2017 PWHT Report Approved Report H R/A A

3.0 INSPECTION AND TESTING


3.1 Visual Inspection Contractor Doc ASME Sec.VIII Div.1 2017 Visual Report Approved Report P SW A
3.2 Penetrant / Magnetic Particle Test (if Required) Contractor Doc ASME Sec.VIII Div.1 2017 Penetrant Report Approved Report P R/A A
3.3 Radiography Test Contractor Doc ASME Sec.VIII Div.1 2017 Radiography Report Approved Report P R/A A
3.4 Ultrasonic Test (if Required) Contractor Doc ASME Sec.VIII Div.1 2017 Ultrasonic Report Approved Report P R/A A
3.5 Punchlist & Final Check Contractor Doc ISO-9001 elease for Pressure Test Repo Approved Report P R/A A
3.6 NDE Clearance Contractor Doc ISO-9001 NDE Clearance Certificate Approved Report P R/A A
3.7 Pressure Testing
3.7.1 Hydrostatic Testing Contractor Doc ASME Sec.VIII Div.1 2017 Pressure Testing Report Approved Report H H W H
3.7.2 Purging and leak Test Contractor Doc Client Spec Inspection Report Approved Report H H W
Page 3 of 3

PT. PUBT Padjajaran Bina K3 ITP NO. : MARKING


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (ITP)
Date : 10-Feb-20 RT.2
PROJECT NAME : FABRICATION & CERTIFICATION LPG TANK LEGEND
OWNER : CV Cisarua P = PREPARE R = REVIEW S/W = SPOT WITNESS H = HOLD POINT
CLIENT : A = APPROVAL V = VERIFY W = WITHNESS C = CERTIFICATION

DESCRIPTION
: FABRICATION & CERTIFICATION LPG TANK
INSPECTION ACTIVITIES
CONTROL ACCEPTANCE VERIFYING DOCUMENT
ITEM ACTIVITIES
DOCUMENTS CRITERIA DOCUMENT APPROVAL PT. MM Client Owner NAKER

4.0 PAINTING
4.1 Surface preparation
4.1.1 Surface condition Contractor Doc ISO-8501 Inspection Report Approved Report P S/W A
4.1.2 Painting Condition (Temperature & Humidity) Contractor Doc Painting Spec Inspection Report Approved Report P S/W A
4.2 DFT Test Contractor Doc Painting Spec Inspection Report Approved Report P S/W A

5.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and
submitted to Client and copy for file All Quality Document as per
Contract, Tech. Spec., Proc. Contract (Inspection P C
7.1 All Inspection as per this ITP has been done & the inspection Contractor Doc
Reports, RFI, NCR, MDR,
report has already been generated and signed Punch List, As built
7.2 All NCR or any deviation of contract already closed and documented Contractor Doc Contract, Tech. Spec., Proc. Drawings, Etc.)
7.3 All drawing changes already updated in As built or mark up drawing Contractor Doc Contract, Tech. Spec., Proc.
* General

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