R ~ 91J ~ jm 'Jl * f* III HJ}

HUAFENGDONGLI R SERIES DIESEL ENGINE PARTS CATALOG

J-r .~ jfi ~ ~ +j}J j; ;tfFtt~~

Shandong Weichai Huafeng Power Co.,Ltd
 R ~ JU ~lm *Jl ~ i4: mJBJ}
R SERIES DIESEL ENGINE PARTS CATALOG

,
~
L1J*1tiU~~$$WJ:h~~~~
Sbandong Weichai Huafeng Power Co., Ltd
 I
-
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 R Series Diesel Engine. Parts Catalogue
PREFACE

R series diesel engine is a family of high speed engine of four - stroke, water - cooled, in - line, direct.
injection and w type chamber. It is a new generation product that designed by RICARDO and developed by
RICARDO and Weifang Diesel Engine limited Company, with good dynamic characteristics, fuel economy
as well as excellent starting performance, the reliability and service life of the R series engines have reached
the advanced world level amony the products of the kind.
R series includes 4 - cylinders (bore 100) ,4 and 6 - cylinder, (bore 105) general purpose diesel en-
gines, with natural aspirating and super charging type. According to the requirements, various versions of R
Series can be developed by modifying, some parts so as to satisfy the different applications, such as tractors,
trucks, combine - harvesters, engineering machinery, generating sets and water conservancy facilities, fish-
,
ing boats and so on.
In order for the users to operate and maintain the diesel engines, we compile this comprehensive parts
catatogue which includes many kinds of model. The compiling priciple is as follow:
1. The parts with same functions but different in shape will be listed together, the continuous line indi-
cates the assembling reiatiQns of the common parts while dash line indicates the version parts. The relative
positon of the parts is basically in concordance with the actual situation.
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 2. For the parts fitted in same sub - assembly, with same functions and similar in shape, only one piece
is shown, while the others are listed in the brackets.
3. The types of components purchased from other factorys indicated under the corresponding parts m
brackets in the table.
4. Only one of the same parts of various engine types is described.
5. Pipes may be drawed onlyby the two ends with the middle interrupt. If the two ends of a pipe ean not·
be connected by centre line, the same marks are signed on the two ends. If the part connected by a pipe be-
longs to other assembly, the partial drawing of the connected part is described with fine continuous line.
Give the name of connected part at exceptional case.
6. In diesel model column of this parts catalogue, blank forms indicate the primary model, and "Z" ,
. als represent the structure and use £eatures 0 f
"T" . "G" , "D" etc. Sign '
. engmes. or 'mstance, " R4100ZT" ,
F
express R series, four - cylinder, bore 1OOmm, turbocharged diesel engine, which is used for tractors.
Because of the continuous improvement and developmen't of the products, the parts changed after this
parts catalogue be printed could not be reflected timely, so the users are requested to pay attention to this.

2007.6

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 § F<
CONTENTS
1. "I:ffiIJi\t.&lIH~,Ji1t
CYIlNDER HEAD & COVER ASSEMBLY
2, tIL f*,~,Ji1t ( tIL f*, ftlI~1t ,iEat-&!ffi~ ,,6ftl1!<i1tf*,~,Ji1t)
CYliNDER BLOCK ASSEMBLY(CYUNDER BLOCK,OIL SUMP,TIMING GEAR CASE,REAR OIL SEAL HOUSING ASSEMBLY)
3. 8!ffi!iilL~,Ji1t
CAMSHAFT ASSEMBLY
4. iIll11Ir1,!ffi,~,Ji1t
CRANKSHAFT & FLYWHEEL ASSEMBLY
5. f,If.~:ff,~,Ji1t
PISTON AND CONNECTING ROD ASSEMBLY
6. -&!ffi*,~,Ji1t
GEAR SYSTEM ASSEMBLY
7. Jtl:"I:*~ ( ~ tJgtJ,Jtl:"I:if ,~,Ji1t At> M!)
AIR INTAKE SYSTEM(AIR CLEANER,AIR iNLET MANIFOLD ASSEMBLY ,NAME PLATE)
8. J1~"I:*~( J1~"I:if ,mFtJ,~,Ji1t)
EXHAUST SYSTEM(EXHAUST MANIFOLD,SILENCER ASSEMBLY)
9. ~ftlI *~ ( IIJlfftllJjUlftli tJ ,~ftlItJgmtJ,ii1Iiffi ftlI if , 1l£ffi ftlI if , -mftll ~ il1JtJ ,~,Ji1t)
FUEL SYSTEM(FUEL INJECTION PUMP,INJECTOR,FUEL FILTER , HIGH PRESSURE FUEL PIPE,LOW PRESSURE FUEL PIPE,IN-
JECTION ADVANCE DIVICE ASSEMBLY)
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10. 7I!l i1 :tIM»JJl~ .~.JlIt
FUEL CONTROUNG MECHJ\NJSM ASSEMBLY
11. mm ~~ ( ill! ~mii)xI3~IUlt 7I!l;~UJl7l!l~~~ ,i'Jl 7I!l~m~ A1l7l!l <t!\J ~,1i!ll7l!l <t!P .~.JlIt)
LUBRICATING SYSTEM(CRANKCASE VENTILATION,OIL PUMP,OIL GATHERER , OIL FILTER,OIL COOLER,OIL JET ASSEMBLY)
12. <t!\J ~~ ( *;jjUxl.~.!'5 *~jtlt*~ , "i)li\i\ ~, W:~~ ~.JlIt)
COOUNG SYSTEM(WATER PUMP,FAN & WATER PUMP AND BELT PULLEYSHERMOSTAT,RADIATOR ASSEMBLY)
m
13. l\! ~ ~~ ( jgi9:J l\! ,)t: l\!~ l\!i'Jl, l\!ff i)!iJ"i) ~,Ii!.~~Il!, 1SI.*lHUe:li, 'Ii l\! ~,7I!l ff.ffl ~~.&1Il W~.~.JlIt)
ELECTRICAL SYSTEM(STARTING MOTOR,ALTERNATOR,REGULATOR,ELECTRICAL WIRE,INSTRUMENT & PANEL,STORAGE
BATTERY,OIL PRESSURE SENSOR & ALARM ASSEMBLY)
14. '2"\.ff~i'Jl.~.JlIt
AIR COMPRESSOR ASSEMBLY
15. !\\lff~.~.JlIt
TURBOCHARGER ASSEMBLY
16. )1i.j1t~.~.JlIt
CLUTCH ASSEMBLY
17. 3t~Jii;~.~.JlIt
BRACKET AND SUPPORT SEAT ASSEMBLY
18. JlJl!i'JlIJl..
TOOLS SUPPUED WITH ENGINE

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 4.ffiI~-&'!J,g,~
CYLINDER HEAD & COVER ASSEMBLY

65 60(61)(62)(63)(64)

•
..

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 1 "" k~ ff£ "1% :!': ~ ~
~ ~..u:a.. ~ -T- 1\$ p~
6

CYLINDER HEAD & COVER ASSEMBLY

!IIi IiIi 111. l!'1 % R310S R4100 R4105 R610S
Model ZD-r T G Dl ZDl Z T G G3 P IZID-PZDI-P Z Q Ql P m-p AZIDl- fllD-P
If% l= itj: f\; % l= # :8 i 4!t k
~ :i
Item Part No. Description " per set
Q'ty
1 ROl000IY -1 J1i'l:i1 Inlet valve 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
2 ROl0002 -I ~~'l:i1 Exhaust valve 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 666 6 6 6
3 ROlOOO4 -1 'l:mU\'~ Valve spring retainer 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
4 ROl0005 'l:i1i!l!~ Valve lock clamp 12 12 16 16 16 16 16 16 16 16 16 16 16 16 16 24 24 24 24 24 24 24 24
5 ROl0006 'l:i1ffD"iIi Valve stem cap 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
6 ROl0007 'l:ffiI~!Itt Cylinder head bolt 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 26 26 26 26 26 26 26 26
7 ROl0008 ~liIiflJIi Clamping plate, injector 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
8 ROIOOO9 !il l} Lifting ring 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
9 4RIG2 010009 !il l} Lifting ring 2
10 ROl0009 -I !ill} Lifting ring 2 2
II 4ROlOOll 'l:UM Cylinder head gasket I I I I I I I I 1 I I I I
12 6ROl00ll 'l:ffiIUJt Cylinder head gasket I I I I I I I I
13 3ROl00ll 'l:UM Cylinder head gasket I I
14 ROlOO12 'l:ffiI~!Itt!l!1!iI Washer,eylinder head holt 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 26 26 26 26 26 26 26 26
Casket, return water pipe
15 ROl0013 1EI*1i:'~!I!Jt Jomt
1 I 1 I 1 1 1 I I I 1 I 1 I 1 I 1 1 I 1 1 1 I

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 R3IOS R4100 R4105 R6IOS
!IIi iI!i III. 1!'i %
Model ZlJ-F T G DlIzDl Z T G G3 P IZLD-P7lll-P Z Q QI P ZDl-P A1lDl- lZlD-P
Jf% ~jLj:iH ~ jLj: 11 f$ ~
A
~ i:
Item. Part No. - Description "
Q'ty per set
16 ROlOOl5 -I iIt"\(l j!';.~* Bed plate, inlet valve spring 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 666 6 6 6
17 ROlOOl6 l!tiltt Stud, rocker arm seat 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 666 6 6 6
18 ROlOOl7 ,&,ij~1 Seal ring 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
19 ROlOOl8 lIlI:iI!i~nltt Clamping plate stud, injector 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
20 6RQOlOOl9 I:Gl ~ Cover plate
21 6RlQOl0021 Ii ~ Adapter· I
Outer spring ,inlet &
22 ROlOO22 iltl"1J17'f~. 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
exhaust valve
Inner spring ,inlet &
23 ROI0023 iltl"1J1 f\J l¥. exhaust valve
6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
24 R4 -OIOIOIY 'l.mr1t Cylinder head I I I I I I I I I I I I I
24-1 4RZTOIOIOI Y 'l.fiI1t Cylinder head
25 6ROlOI0IY 'l.fiI1t Cylinder head I I I I
26 6RQOIOIOIY 'l.1iI1t Cylinder head I I I
27 3ROlOIOIY 'l.liIi Cylinder head I I
28 ROlO102Y iIt'l.nil Inlet valve seat ring 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
29 ROlOI03 ~~'l.nnr Exhaust valve seat ring 3 3 4 4 4 4_ 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
30 ROIOI04 'l.(Wf Valve guide tube 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
31 ROlO105 i1!Iiiil:Gll Expansion pIng I I I I I I I I I 1-1 I I I .] I I I I I I I I
32 ROIOI06 iIt'l.fll:Gll Expansion pIng 2 2 3 3 3 3 3 3. 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5
3, ROIOI07 'l.I1~1Lm Expansion pIng 3 3 4 4 4 4 4 4 4 4 4 4 4 4 -4 6 6 66 6 6 6 6
34 ROIOIOS :Jj~1LI:Gl1L1:Gl1 Expansion pIng 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6

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 ~ JiIi m~ ~
R3105 R4100 . R4105 R6105

,
Model 7Jl-P T G Dl ZDI Z T G G3 P IZLD-P1Jl1-F Z Q QI P 7Jl1-P AmlI.- TlJ.D-P
If~ ~#it~ # ~ 4i ~ 1ft :i
Item Part No. Description '* Q'ty per set
35 ROIOI09 ·It%!lll Conic plug I I 1 1 1 1 I 1 1 1 1 I 1 1 1 1 I 1 1 1 1 1
36 4ROI0201 'U1~-I1 VaIve rocker shaft 1 I 1 1 1 1 1 1 1 1 1 I 1
37 6ROI0201 'l.n~-II VaIve rocker shaft I .I 2 2 222 2 2 2
38 ROlO202 ~-II.~ Spring,rocker shaft 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
39 ROlO203 ~WIJffil.~ Spring, rocker shaft end 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4
40 ROI0204 ~il'lml Washer,rocker shaft 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4
41 ROlO205 ~WJi (jjl;lI!i!ll) Rocker arm seat( for oil) I 1 I I 1 I I I 1 I I 1 1 I 1 2 2 2 2 2 2 2 2
42 ROlO206 ~U Rocker arm seat 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
43 ROlO207 ~WI%:Uilrr Locating screw ,mcker shaft 1 1 1 1 1 1 1 1 1 I 1 I 1 1 I 2 2 2 2 2 2 2 2
44 ROI0208 ~Wjllrl\"ll!lrr Adiusting screw ,mcker ann 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12

:liIflUII
45 ROlO209 ZGl. Conic plug ZG ~• 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 5 4 4 4 4
8
46 ROlO25 I 'l.n~fl' VaIve rocker arm 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
47 ROlO252 ~WIW!l; Rocker arm hush 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
48 ROlO300 'l.ni~mll>lliI# Valve mtAtor subassembly 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
Welding subassembly,
49 ROI04OO -2 lID*i!k~i$# return w~ter pipe joint
I I I 1 1 I I 1 I I I 1 I 1 I

Welding subassembly, I
50 4RIZTOI04OO -2 lID*i!k~i$i't I
return water pipe joint

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 R3105 R4100 R410S R610S
~ iJIi IJ1. !l'! %
Model w- Z T GG3 P IZlD-P Wl- Z Q QI P Wl-P AllllI- lZID-P
T G mimI
Jf% ~#f1:% ~ # ,g 1$ 4!i L>." I :I
Item Part No. Description Q'ty per set
51 4RlTOI0401 It ~
flange I I I I I I
52 R530004 1Il It Gasket
Gasket. cylinder head
53 4RIlOOOI '1.ffiI~nl!ll cover
I I I I I I I I I I I I I
Gasket. cylinder head
54 6RIlOOOI '1.ffiIU1Il1 cover
I I I I I I I I I

55 3RIlOOOl '1.ffiIU1Il1t Cylinder head cover gasket I I

Cylinder head cover suh-
56 4RIl0100 '1.ffiIU$f'i' assembly I I I I I
Cylinder head cover suh-
57 4RTllOlOO '1.ffiIU$f'i' assemhly I
Cylinder head cover suh-
58 . 4RZTIlOlOO '1.ffiIU$# assembly I
Cylinder head cover suh-
59 4RGIlOlOO '1.ffiIU$# assemhly
I I
Cylinder head cover sub-
60 4RITIlOlOO '1.ffiIU$# assembly I I
Cylinder head cover 8ub-
61 6RIlOlOO '1.ffiIUml# assembly
I I I I I I I
Cylinderhead cover suh-
62 6RQIl01OO '1.ffiIUml# assembly
Cylinder head cover suh-
63 6RIQlllOlOO '1.ffiIUml# assembly
I

64 3RIlOlOO '1.ffiIU$f'i' Cylinder head cover sobasscmbly I I

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 ~ lI!I m !I'l %
R3105 R4100 R4105 R6105

, Z Q QI P 71X-P A71ll-~I2lD-P
Model
ZD- T G D1 WI Z T G G3 P!Jzw-P71X-F

Ji'% ,f'tft%
Part No.
f't ii
Description
¥Ji 4it """ II: :I
Q'ty per set
Item
Cover. oil filling subas-
65 R0802000 -A bUlI!IJ:l]itllf't 1 1 I 1
sembly
Screen •oil filling suhas·
66 R080160 -A bull!lJ:l~Il17TtIlf't 1 I 1 1
sembly
67 MIO x20 GB5783 :illttJ-\;lIl!Idllft Hex fully thresded bolt 3 3 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 4

. 68 MIO x25 GB5783 Uttt-illl!Jdllft Hex fully thresded bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

69 MIO x80 GB5782 t-illl:9<lIft Hex bolt 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6

70 MIO x55 GB901 ~M:9<lItt Double end stud

71 M8 GBliI75-8-H' Y i'\ifI1Jit Hex nut 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6

72 M8 GB6170-8-H· Y i'\ifI1Jit Hex nut 4 4 4 4 4 4 4 4 4 4 4 6 6 6

.

73 MIO GBliI70 -8 - H. Y t-iUiIJ: Hex nut 3 3 6 6 6

74 MIlxl GImJ-8-H' Y t-illlllilJ: Hex nut 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12

75 M8 GB923 - Zn • D !lUll! Washer with hall face 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6

M10 GBIl18 - 14JIlV •
76 IN/11m Small plsin washer 8 8 1212 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 6 0 6
Zn ·D
77 8 GB849 l'.ni~1m Washer with hall face 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6

78 25 GB894.1 1l!i1!lj!\\ff~1m Cirelip for shaft . 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4

79 MIOGB923 - ZnD UlIiIJ: Acorn nut 6 6 6

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 mf*,~,Jtt
CYLINDER BLOCK ASSEMBLY

1(1-1)(1.-2)(2)

183
28 (291 {30J (311 (32) l331 (34) (3S) (36) (37) (38) (39)
:28-1)(28-2)(36-1)(36-2)(36-3)
4S

18 (1')(20) (21) (21)

26

46

.
S1

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00
o
-
 2. m{2\l:~.px; CYLINDER BLOCK ASSEMBLY
(m
i*, ll!!JilS7i: ,lEatJ&~~ .Ell!!M7i:!*,g,)jJO
CYLINDER BLOCK,OIL SUMP,TIMING GEAR CASE,REAR OIL SEAL HOUSING ASSEMBLY

'!Ii iIti til ll'! % R3105 R4100 R4105 R6105

Model W- T G Dl ZDI Z T G G3 P IZLD-PWI-1 Z Q Ql P ZDI-P AZllJl- l1lD-P
if% ~iHt% f # i; f$ 4i L.
" per setfl :i
Item Part No.
.
Description
4 4 4 4 4
- Q'ty
I R020001 - A '\!ITt Cylinder liner
.

1-I R4020001 '\U Cylinder liner 4 6

1-2 3R1020001 '\!ITt Cylinder liner 3 3
(2 ) RI020001 - A '\!ITt Cylinder liner 4 4 4 4 4 4 4 6 6 6 6 6 6 6
,\UlIHllOll'! "0" seal ring, upper 4 4 4 4 4
3 R020002
'&'!11m
(4 ) R1020002
,\UlfHllOll'! "O"seal ring,upper 3 3 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
'&'!11
'\!ITtlll=,':='~ "0" seal ring ,2nd & 3rd
5 R020003 8 8 8 8 8
Oll'!'&'!11m grooves

(6 ) RI020003 '\!ITtlll=, .::~ "O"seal ring,2nd & 3rd 6 6 8 8 8 8 8 8 8 8 1212 12 12 12 12 12 12

Oll'!'&'!111l1 grooves

7 R020005 iIllIiHK Main bearing upper baH 3 3 5 5 5 5 5 5 5 7 7 7 7 5 7 7 7 7 7 7 7 7 7

8 R020006 11iJ.H Main bearing lower half 3 3 5 5 5 5 5 5 5 7 7 7 7 5 5 7 7 7 7 7 7 7 7

9 R020007 iIIIlJ1:JtJt Thrust ring balf 1 I 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

9 -I R020044 iIIIlJl:JtJt Thrust ring half I I
10 4R020008 iitrlifflffi1ii Front cover I 1 1 I 1 I 1 1 I 1 1 1 1

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 R3105 R4100 R4105 R6105
'!Ii Jill tIL lJ!! %
Model l'll-F T G Dl ZDl Z T GG3 P 1ZlD-P ZJlI- Z Q QI P ZDl-P AZI1JI. - IWl-P
t.
If% ~fIt{t% ~ fit ~ ~ 4iJ fJ: it
Item Part No. Description " per set
Q'ty
(II ) 6R020008 itrJ;IM'fU Front cover I I I I I I I I
12 4R020009 I1UfUM Gasket I I 1 I 1 1 I 1 1 1 1 1 1
(13) 6R020009 I1EffUl/!.It Gasket 1 1 1 1 1 2 2 2
14 R02001I I1EffUltt Stud 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
15 R020012 1JiIiEE1lDffil!llIDlilit Drain oil tube 1 1 I 1 1 I I I I 1 I I I 1 I I 1 1 1 1 1 I I
16 R020015 ~ ,c.. iE ilL ill Hollow dowel pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 222 2 2 2
(17) 4RZI1l20015 ~,C.'iEilLill Hollow dowel pin
18 R020016 JiIItlH Adaptor, oil pipe 1 I I 1 I I 1 I 1 1 1 1 1
(19) R020016 - A-I JiIIn:!k Adaptor,oil pipe 1 1 1 I 1 1 I
(20) R020016 -B JiIItl:!k Adaptor, oil pipe I
(21) R020016 - D JiIItn Adaptor ,oil pipe I 1
(22) 4RZI1l20016 JiIItl:!k Adaptor,oil pipe
23 R02OO17 l:!k!il/!.It Gasket 1 1 1 1 I 1 1 1 1 1 1 I 1 1 4 I 1 1 1 1 1 I 1
24 R020019 !Ml/!l\II Seal washer 3 3 4 4 4 4 4 4 4 4 4 4 4 4 1 6 6 6 6 6 6 6 6
25 R020024 -I 81MlIfLfi.Jt Plug, camshaft bore I I I I 1 I 1 I I 1 1 1 1 I 1 I 1 1 I 1 I I
26 6RlQ020027 JiIIffUl:!k Adaptor, pressure alarm 1 I
27 4RZI1l20031 tlLf*Ulll~ Bolt
28 4R020101 -1 tIL f* Cylinder bloclc I I 1 I

-12-
 ~
R3105 R4100 R4105 R6105
llIi IJ1. 1rl %
Model w- T G D1 ZDI Z T GG3 P 1Z1D-P ZJ)J- Z Q QI P ZJ)J-P Aml1- l7lD-P

If-'% ~I'!'ft% ~ I'!' ,g f* Ii ... ~ :I

Item Part No. Description "
Q'ty per set
28 -I 3RI020101 -I IJ1. l* Cylinder blode I
.
28 -2 3RIZD20101 IJ1. l* Cylinder blode I
(29) 4RZD20101 -I IJ1. l* Cylinder blode I
(30) 4RI020101 -1 IJ1. l* Cylinder blode I I I
(31) 4RlZ020101 -I IJ1. l* Cylinder bloc1e I I
(32) 4RT4020101 -1 IJ1. l* Cylinder blode
(33) 4RZT020101 -I IJ1. l* Cylinder blode
(34) 4R1T020101 -1 IJ1. l* Cylinder blode I
(35) 4RlOO0101 -1 IJ1. l* Cylinder bloc1e I
(36) 6RI020101 -I IJ1. l* Cylinder bloc1c I I
36 -I 4R4ZLl10201 001 IJ1. l* Cylinderblocle I
36 -2 6R4ZLl1020101 IJ1. l* Cylinder blocle 1
36 -3 6RZm - P020101 IJ1. l* Cylinder bloc1e I
(37) 6RIZD20IOI -I IJ1. l* Cylinder bloc1c I I
.
(38) 6RI Q020101 -I IJ1. l* Cylinder blocle 1
(39) 6Rl QI020101 -1 IJ1. l* Cylinder bloc1e 1
40 R020102 1\l1IU Cap, main bearing 3 3 3 3 3 3 3 3 3 3 333 3 3 5 5. 5 5 5 5 5 5
41 R020103 1!:1\l1Ij.l Cap, wide main bearing 1 I 1 1 I I I I 1 1 1 1 1 1 1 I 1 I I 1 1 I 1
42 R02OI04 ±\lIIU~tt Bolt, main bearing eap 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 14 14 14 14 14 14 14 14
43 R020105 1\l1IU~tt1l!1llI Washer main, bearing cap 8 8 1010 1010 10 1010 1010 10 10 10 10 14 14 14 14 14 14 14 14

-13-
 ~ iJIi m !W % R3105 R4100 R4105 R6105
Model ZIl- T G D1 ZDl Z T G G3 P lZLD-PZIlI-' Z Q QI P ZIlI-P AZlDI- I7l1l-P
.if% fftj:ft% f ftj: iI fIj; ij "- lit it
Item Part No. Description
"
Q'ty per set
44 R020106 8$f;~iltr~iJt Front bearing,camshaft I I I I I I I I I I I I I I I I I I I I I I I
45 R020107 8U~iJt Camshaft bearing 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 666 6 6 6
46 R020108 ~n Core plug I I I I I I I I I I I I I 2 2 2 2 2 2 2 2

47 R020111
HIt iJt1\WU Jiiij Cap, main bearing ( for
I I I I I I I I I I I I I I I I I I I I I
U) flywheel end only) .

48 ROI0209 ~D7£l.!, Conic plug ZG ~ " I I 2 2 2 2 2 2 4 2 2 2 2 4 4 2 4 2 2 2 4 4 4

8

48 -1 3RID102011l J;U!; plug 1

48-2 495 -01103W J;U!; plug I I

49 195ROl105 fll £ plug 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 5 5 6 6 6 6

50 R020201 -I fj\*~U Bracket ,supply water I I I I I I I I I I I I I I I I

50 -I 3RID102020l fj\*~~i Bracket, supply water I

50 -2 4R1T020017 -A fj\*~~i Bracket, supply water I

(51) 4R1T02020l fj\*~:U Bracket, supply water I I I I I

52 R020202 -I fj\*~~ Adapter, supply water I I I I I I I I I I I I I I I I I

53 R020300 HJ:J!(il!Jllilftj: Drain cock subassembly I I I I I I I I I I I I I I I I I I I I I I

54 6RI Ql020301 ~*iI!J~f Tube ,drain cock I

- 14-
 R3105 R4100 R4105 R6105
!JI1 iIlI IJI. ~ %
Model w- T G Dl 2Dl 2 T GG3 P IZLD-P ZDI- 2 Q Ql P ZDI-P Amll- TllD-P
,11'% :fl'!'ft% :f /'I' ~ f$ 4if """ fl: :i
Item Part No. Description Q'ty per set
55 6RIQI0Z030Z IilutfilJfjjJj Handle, drain cock I
56 6Rl Ql020303 nu Handle support I
57 R070013 IHltI Rubber ring I
58 495Q5 -01810 1iJ6tfilJ!Ill'!' Drain cock subassembly I
59 ROZ0501 Ml~mV!E~%l* Valve body 1 1 I I I I I I I I I 1 I 1 I I I I I 1 I I I
60 ROZ050Z Ml~mV!E~~J; Fe!aining plug I I I I I I I I I I I I I I I I I I 1 I I I I
61 R020503 Ml~mV!E~l!¥. Valve spring I I I I I I I I I 1 I I I I I I I I I I I I I
6Z R020504 IJ'7\fDilf~Jlj: Thin hexagon head nut 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 222 I I I
63 R07000] ~ I Plug 2 2 I I 2 I I I I 2 2 2 I I I I I 221 I I I
(64) 4RZT070001 ~ I Plug
65 R07000Z ~n,1 Washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
(66) 4RZT070002 UiIll Washer

Adapter, temperature I
67 R070003 i!!.JU~!l: I I I I I I I I I
gauge

Adapter, temperature
68 R070003-A 1.1U~!l: I I I I I I
gauge

Adapter, temperature
(69) R070003 - B I.JU~!l:
gauge

70 6R070004 iIlImo3t:!llJt Gasket, oil sump I I 1 I I I I 1 I

70 -I 3R070004 U3t:!llJt Gasket, oil sump 1 1

-15-
 ~ liIi IlL 1r1 % R3105 R4100 R4105 . R6105
Model 1IJ- T G mlznl Z T GG3 P lZLD-P 7lll- Z Q Ql P 7lll-P AlIDI. - Jml-P
Jf% fi'H{;% f {!j: 1; f$ lit t>.
It :I
Item Part No. Description "
Q'ty per set
(71) 4RT070004 liIim;3tl/Hj" Gasket, oil sump I I
(72) 6RooOOO4 liIim;3t1l!Jt Gasket, oil sump I I I I I I I I
73 RooOOO8 liIiRn Tube for dipstick I I I I I I I I I I I I I I I I I I I I I I I
74 RooOOO9 nl~ Nipple 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
75 RooOOIl l~lJlj: Nipple nut 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 222 2 2 2
76 RooOOl2 liIiRl'IU:lj& Support plate I I I I I I I I I I I I I I I I I I -I I
76 -I 3RooOOl2 liIiRlfUj& Support plate 1 1
(77) 4RlT070012 liIiRl'IU:lj& Support plate 1
78 RooOO13 1~1llI Rubber ring 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
79 RooOOl4 -I ?TliIi~lilllilif Oil drain pipe I 1 1 I 1 I 1 I 1 I 1 1 1 I I I I 1 I I
79 -I 3R070014 ?TliIi~lilllilif Oil drain pipe I I
(80) 4R - G3OO0014-1 ?TlJIi~lilllilif Oil drain pipe I
(81) 4RG8070014 ?TliIi~lilllilif Oil drain pipe
82 RooOO15 IilllilifUj& Support plate 1 1 1 ( 1 1 1 I 1 1 I I I I 1 1 I .1 1 I I
83 RooOOl6 liIim;~~lji Locking screw, oil sump 12 12 27 20 27 27 27 27 20 20 27 27 27 35 35 35 35 28 35 35 35
84 RooOOl7 liIim;~~lji Locking screw, oil sump 7 7 23 7 23 7 7 7
85 4RooOI01 -I - A liIim;3t Oil sump 1 1 1 1 1 1 1 I 1 I
86 4RG3OO0101 liIi~3t Oil sump 1
86 -I 3RooOIOl liIim;3t Oil sump 1 1

-16-
 ~ iJII m l!2 % 83105 R4100 R4105 R6105
Model 7D-F T G Dl ZDl Z T G G3 P IZLD-P7Dl-, Z Q QI P 1llI. -P AlUll- l7lIl-P
Il'% t:f!HH f # ~ $ ij ~ i&: i
Item Part No. Description Q'ty per set
(87) 4RG9070101 iJIIJiIB'E Oil sump
88 4Rl11l70l01 iIIlJi!:3'E Oil sump I
89 4RZ11l7010I iJIIJi!:3'E Oil sump
(90) 4R11l7010l -I iJIIJi!:3'E Oil sump I
91 6R070101 -I - A iIIlJi!:3'E Oil sump I I I I I I I
92 6RI GI070101 iJIIJi!:3'E Oil sump I
93 4RZ11l70008 iIIlRl'I Tube for dipstick
94 R070250 iIIlR~l?HII# Dipstick subassembly I I I I I I I I I I I i I I I I I I I I I
(95) 4RZ11l70250 iIIlRn?l-ll1l# Dipstick subassembly
(%) 4RI11l70250 iIIlR~l?l-ll1l# Dipstick subassembly I
(97) 6Rl QI070250 iIIlR~l?l-$i'I' Dipstick subassembly I
98 R080001 iEB>tUi: Timing gear case I I I I I I I
98 -I 3R08000l iEB>tlii~i: Timing gear case I I
99 R11l80001 iEB>tUi: Timing gear case I I
(100) RZ08000l iEB>tUi: Timing gear case I I I I I I I I
(101) 4RZ11l8000 1 iEB>tUi: Timing gear case
(102) 4RG080001 iEB>tUi: Timing gear case I
(103) 4RG4080001 iEB>tlii~i: Timing gear case
104 6RQ08000l iElltUi: Timing gear case 1
.
1 1
105 R080002 lii~n.lt Gasket ,gear case 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ·1

- 17-
 1!1§ lib til lf1 -i} 83105 R4100 R4105 . R6105
Model 1Jl- ·T GDi ZDl Z T GG3 P IZLD-P 1Jl1- Z Q QI P 1JlI-P Amll- I1lD-P
If-\} tf4:ft-i} f f4: ~ f$ 4if to.
It i
Item Part No. Description "
Q'ty per set
106 RT080002 &ttUJt Gasket, gear case I I •
107 R080003 &tttUJt Gasket, gear case cover I I I I I I I I I I I I I I I I I I
108 RT080003 &ttti1l!Jt Gasket ,gear Cllile cover I I
(109) 4RZT080003 &ttU1l!Jt Gasket, gear case cover
110 6RQ080003 &~U1l!Jt GaSket, gear case cover I I I
111 R080004 PJJlllbU1HLi Cover, pump inspection I I I I I I I I I I I I I I I I I I I I I I I
Gasket, pump inspecting I
112 R080005 PJi!IIbJ~ I I I I I I I I I I I I I I I I I I I I I I
cover

Il3 R080006 -A iIIlllbtullU<J Front oil seal, cnmk ,haft I I I I 1 I I ·1 I I I 1 I I . I I 1 I I I 1 I I

114 4RG4080021 ~JttllU Cover, air compressor

115 ROSOIOI iutnU .Cover, timing gear case I I I I I I I I I I I I I I I I I

(116) 4RG080101 iUt&~U Cover,timing gear case 1 I
117 4RG4080101 iEBtnti Cover,timing gear case I
118 6RQ080101 iEBt&Ui Cover,timing gear case I I
(119) 6Rl QI080101 iEBt&ttU Cover, timing gear case I
(120) 4RlT080101 iEBtnU Cover, timing gear case I
(121 ) 4RZT080101 iEatnU Cover, timing gear case

- 18-
 R3105
!!/i iJIi m Jj'j % R4100 R4105 R6105
Model Zll- T G Dl ZDl Z T G G3 P IZLD-P 7DI- Z Q QI P Zlll-P AZlD1- l1ID-P
Jf% ~IHH ~ 1'1' ~ f$ jjj: il fI ~
Item Part No. Description Q'ty per set
Welding subassembly,
122 R080150 - A :bDiJIi [:J j;'¥~5HlIIi'1' oil fillerler sub assembly
1 1 1 1 I I 1 1 I I I 1 I I 1 1

Screen subassembly, oil

123 R080160 - A iJoiJIi [:J it1"15HlIl# filler
I I 1 I 1 1 I I 1 I I I 1 1 I I

123 -I R080300 iJoiJIi [:JiJ!\1"15Hiil'1' Screen subassembly,oil filler 1 I

Cap subassembly, oil 1

124 R080200 -A iJoiJIi[:Jn# filler
I I I 1 I I I I I 1 1 I 1 1 I 1 1

125 RT06002&
'"
.IDl 1& Cover I 1

126 RT060029 IOCffinJt Gasket, hydraulic pump 1 I

127 4RT7l0001 ~ffmrl!Jt Gasket, air compressor

128 6RZQ740003 fuf-1ft 'Front pointer I

129 495 -01411(6) U!U, Drain plug I I

130 495 -01403 m I Washer I I

131 R09000I l\U Flywheel housing 1 I I 1 I I I I I I I I 1 1

131-1 R09000I - A l\l£3t Flywheel housing 1 1 1 I 1 1

132 4RZT090001 l\l£3t Flywheel housing

- 19-
 R3105 R4100 R4105 R6105
JI1 liIi VI. ~ %
Model W- T G Dl ZDI Z T GG3 P IZ1D-P 1Dl- Z Q QI P 1Dl-P A1lIlI.-~IlID-P .
A
If% ~ftft% f ft 1'l ffJ; iii: Ii: it
Item Part No. Description
" per set
Q'ty
(133) 4RG9090001 1.~'J'E Flywheel housing
(134 ) 4RD090001 1.~'J'E . Flywheel housing

135 4RlT090001 1.~'J'E Flywheel housing 1

136 6RI Q2090001 1.~'J'E Flywheel housing

137 R09OOO2 l.~'J'Em}\" Gasket, flywheel housing 1 I I 1 I. I I I I I 1 I 1 1 1 I 1 1

138 R090003 ~lI!i.i Cover, inspection window I I 1 I 1 1 1 1 1 1 1 1 1 1 I I 1 1

(139) 4RZT090003 UU Cover, inspection window

(140) 4RD090003 ~lI!U Cover, inspection window .

141 4RlT090003 ~~1LJf:l Plug, inspection window 1

142 R090004 fa ft- Pointer 1 1 I 1 1 1 I I 1 1 I 1 1 1 I 1 1 ·1

143 R09OOO5 ..'" i Cover 1 I I I 1 I 1 1 1 1 1 1 I 1 1 I 1 1
(144) R09OOO5 -A ..'" i Cover

145 R09OOO6 -A iI!llfcliliM Rear oil seal I I I 1 1 I I I 1 I 1 I 1 I 1 1 1 1 1 1 1 1 I

146 R09OOO7 -1 Jf :I plug 1 I I 1 I 1 I 1 1 1 1 1 1 1 I 1 I 1 1 1

- 20-
 !111 iJII m JJ!i % R3105 R4100 R4105 R6105

,
,
Model 7D-, T G Ol ZOl Z T G G3 P IZlD-PllJl-' Z Q QI P llJl-P Amll- IZlIJ-P

if% t#lt% # iO fij; 4iJ f; f£ i

Item Part No. Description Q'ty per set
147 R11l9OO21 JiililIM%1* Rear oil seal housing I

148 4RZ'I090021 JiiiJIIMl& Plate, rear oil seal

,
, 149 6RQ090021 JiililIMl Cover, rear oil· seal I I I

150 6RQ090022 JiiiJIIMlm!f Gasket, rear oil seal I I I ,

Hex fully threaded head ,I,
151 M6 x10 GB5783 1:IMiIl!kU bolt
Hex fully threaded head I
152 M6 x12 GB5783 UAA:t;iIl!klli bolt
I I I 2 2 I I 7 7 I I 7 I 7 I I I

Hex fully threaded head

153 M8 x12 GB5783 1:1AA:t;iIlUli bolt
2

Hex fully threaded head

154 M8 x20 GB5783 UAA:t;iIl!klli bolt .
4 4 4 4

Hex fully threaded head

155 M8 x25 GB5783: "
UlAA:t;iIlUli bolt
7 7 7
;
Hex fully threaded head
156 MIO x25 GB5783' UMiIl!klli bolt
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

157 MIO x30 GB5783 1:IMiIl!klli

Hex
bolt
fully threaded head
~6 26 26 27 26 26 26 26 26 27 22 26 26 26 26 26 26 22 22 26 26 26 26

Hex fully threaded head

158 MI4 x35 GB5783 UAA:t;iIl!klli bolt
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

159 MIO x40 GB5783 t;iIl!klli Hex head bolt

- 21-
 ~ iIIJ m l!! % 83105 R4100 R4105 R6105
Model W-f T G DI ZDl Z T G G3 P IZ1D-P W1- Z Q Ql P WI-P Al1DI- IlID-P
Jf% tf'Ht% t f'f ~ f!; ij ~ It it
Item Part No. Description Q'ty per set
160 MIO x45 GB5783 t;ifJ~d~tt Hex head bolt 1 1 I 3 I I I I I 3 I I 1 1 I 1 1 I I 1 'I

161 MIO x60 GB5783 t;ifJ~dllltt Hex head holt 1 I I I 1 1 I I I I I I I I I I I I I I I . I I

162 MIO x70 G85783 t;ifJUtt Hex head bolt 10 10 10 910 10 10 10 10 9 9 10 10 10 10 10 10 9 10 10 10 10 . 10

163 MIO x75 GB5783 t;ifJ~~tt Hex bead holt 2 2

164 MIO x90 GB5783 t;ifJ!k~tt Hex head holt 2 2
165 M14 x50 G85783 t;ifJ~~tt Hex head holt 6

166 Ml4 x55 G85783 t;ifJUtt Hex head bolt 2

167 M16 x60 G85783 t;ifJM:«tt Hex head holt 2 2 2 2 2

168 M16 x80 GB5783 t;ifJ~~tt Hex bead holt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
169 M16 x90 GB5783 t;ifJ~~tt Hex head holt 2

170 loll x10 GOO7 -ZoO 7fU~~tt Slotted pan head screw
171 loll x12 GOO7 -ZoO 7fli~~tt Slotted pan head screw I 1 1 1 2 2 I I 7 7 1 1 7 1 7 I 1 1
172 M8 x25 GB898 1!<UH1 Stud 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 555 5 5 5
173 M8 G8889 - ZoD t; ifJIUtlil-llJ: Hex nut 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
174 MIO GB889 - H•Y t;ifJllf!llll-llJ: Hex nut 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 . 4 4 4
175 6 G~8-l<IJHV -7nD IM/~Im Small washer 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
176 8 008 -I<IlHV -7nD IM/!Im Small washer 5 3 5 9 5 5 5 5 5 9 12 5 5 5 5 5 5 12 12 5 5 5 5

- 22-
 !1/1 idl m Jf1 % R3105 R4100 R4105 R6105
Model :?D- r G Dl~Dl Z r GG3 P IZLD-P :?Dl- Z Q QI P :?Dl-P AZlDI- lZ1D-P
J1'% ~1'I=ft% ~ 1'1= ,j; f* ij k
I :i
Item Part No. Description "
Q'ty per set
177 10 GII8l8 -1«JHV-1nD IHllilli Small washer 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 77 77 73 72 77 69 69 69
178 14 GII8l8 -I«JHV -1nD IHI!1llI Small washer 2 2 2 5 2 2 2 2 8 2 2 2 2 2 2 2 2 2 2
179 16 GII8l8 -I«JHV -1nD INI~1!lI Small washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 222 2 2 2
180 A8 x16 GBIl9 ~ttlll Dowel pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
181 A8 x20 GBIl9 ~ttlll Dowel pin 2 2 2
182 AIO x20 GBIl9 ~I.tlll Dowel pin 1 1 I I 1 I 1 I I 1 I 1 1 I I I 1 I 1 1 I 1 1
183 AI2 x20 GBI19 ~ttll'l Dowel pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
184 AI2 x25 GBIl9 ~I.tlil Dowel pin 1 I I 1 1 I I I I 1 111 I I I 1 I 1 I I I 1
185 A16 x30 GBIl9 ~I.tlil Dowel pin 2 2 2 2

186 3 x20 GB91 -ZnD :/folll Split pin 1

187 14 GB308 i11 ~ Steel ball 1 I I 1 I 1. I I I I 1 I 1 . 1 1 1 I 1 I I 1 1 I
188 13 xI. 9GBI235 -76 'O"Jf1It~WMIllI " 0" seal ring 1 I I 1 I 1 1 1 1 I 1 I I 1 1 1 I 1 I 1 I I I
189 14 x2.4 GBI235-76 "O"Jf1It~ll'JMIllI " 0" seal ring 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190 240 x5.1 GBI235 -76 'O"Jf1It~ll'JMIllI "0" seal ring 1 I 1 I

191 MIOX25GB819 t'¥jfJttUn Cross recess sunk screw I

- 23-
 3. 8~#J,~A
CAMSHAFT ASSEMBLY
~ JI!i m l!! % R3105 R4100 R410S R610S
Model Zll-F T G DI ZDi Z T GG3 P IZLD-P ZJl1- Z Q QI P Zlll-P AmJI- Iml-P
Ii'% ~f4:ft% ~ f4: ~ 1$ 4i} A
if£ it
Item Part No. Descriptioo "
Q'ty per set
I 4R030001 8tl Camshaft I I I I I I I I I I I I I
.

2 6R030001 MI Camshaft I I L1 I I I I

3 R030002 Jl! tt Tappet 66 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12

4 R030003 Il ff . Pushrod 8 8 8 8. 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12

5 RooOOO4 8tlUiJi Thrust plate, eamshaft I I I I I 1 I I I I I I 1 I I I 1 I 1 1 I 1 1

Hex fully bead threaded

6 M8 x20 GB5783 Uttt;fIl~dlji 2 2. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
bolt

7 6 x22 GBI099 ~11l Woodruff key 1 1, I 1 I 1 I 1 1 I 1 I I 1 1 1 1 1 1 1 1 1 1

8 3RooOOOIY 8U Camshaft 1 1

9 3R030003 Ilff Pushrod 6 6

- 25-
 4. l1t14ih~~,&A
CRANKSHAFT & FLYWHEEL ASSEMBLY
!IIi iJIi tIL !\! % R3105 R4100 R4105 R6105
Model Zll- T G mzm zT G G3 P IZLD-P ZDl-F Z Q QI P ZDl-P AZIDl- I1ID-P
If% ~i'!=it% ~ i'!= il 1?F 4it t.
~ :i
Item Part No. Description "
Q'ty per set
I 4R040001 iIliilli Crankshaft 1
2 4R040001 - A iIliilli Crankshaft I I I 1· I I I I 1 1 I
(3) 6R04OOOI iIliilli Crankshaft 1 I
(4 ) 6R040001 - A iIliilli Crankshaft I
4 -I 3R04OOOI iIliilli Crankshaft 1 I
(5 ) 6RQ040001 iIliilli Crankshaft I 1 I
5 -I 6R2040001 iIliilli Crankshaft 1
5 -2 4R4 040001 iIliilli Crankshaft I
5 -3 6R4 040001 iIliilli Crankshaft 1
6 R040002 iIliillilJlilLlllt Oil plug, crankshaft 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6
6 -I R040002-A IJIiILII Oil plug 6 6 6
7 R040003 -A iIliillin~ Pulley, crankshaft 1 I I I I I 1 I I 1 1 1 1 I 1 1 1
(8 ) 4RZT040003 - I iIliilli1il:n Pulley, crankshaft
8 -1 4R1Ll 040003 iIliilli1il:iW~ Pulley,crankshaft I 1
9 R040004 iIliillili'lnf1 Hub,crankshaft pulley I
9 -I R04OOO4 -B iIliilli1il:iWUfi Hub,crankshaft pulley I 1
9 -2 R04OOO4 -B iIliilli1il:iW~fi Hub, Crankshaft pulley I I
(10) R040004 -A iIliilli1il:nf1 Hub,crankshaft pulley 1 I I I 1 1 1 1 1 1 1 1 1

- 27-
 VI..~ % R3105 R4100 R410S R610S
!IR liIJ
Model W- T G D1 ZDI Z T G G3 P IZLD-P Wl- Z Q QI P 1Dl-P AZIDl- J1lD-P
if-!} ~I't-ft% ~ I't iI fl; 4ij
'"" ~ :I
Item Part No. Description Q'ty per set
(11 ) 6RI QI R040004 iIIIl&:n~ Hub. crankshaft pulley I
12 R040005 ~Utttlli Plate. flywheel bolt I I I I I I I I I I I I I I I I I I I I I
Retainer ring. crankshaft
13 R04OOO7 iIIIlUt~1 I 1 II I 1 1 1 1 1 1 1 1 1 1 1 1
pulley
Retainer ring. crankshaft
13 -I R04OOO7 -A iIIIlUUil pulley
1 1 1
Retainer ring, crankshaft
(14) 6RI QI040007 iIIIl&:n~1 nullev
1
15 R040008 ~;tJJI\ Starting dog 1 1 1 I I 1 1 I I 1 1 1 1 1 1 1 1 1
15 -I R040008 -B ~;tJJI\ Starting dog 1 I I
(16) R04OOO8 -A ~;tJJI\ Starting dog
17 R04OOO9 ~utt flywheel bolt 7 7 7 7 7 7 7 7 7 77 7 7 7 7 7 7 7 7 7 7 7
(18) 6RI QI R04OOO9 '1tltt flywheel bolt 7
19 4RlT040022 ~;;JjllJ Driving pin 6
20 4RG9040023 Jl:ltili Thrust copper sleeve
21 RlP040024 ~;tJflliNl Driving inner ring gear 1 1
22 6RI02040025 )E{jzi Dowel spacer
23 4R040101 ~ t flywheel 1 I I 1 1 I
(24) 4R11l4OIOl ~ t flywheel I
(25) 4RT4040IOI ~ t flywheel
26 4RllU4OIOl ~ t flywheel

- 28-
 ~
R3105 R4100 R4105 R6105
iJIi tit 1r1 %
Model W- T G D1 ZDI Z T GG3 P IZlD-P ZDI- Z Q QI P ZDI-P A71.D1- lZlD-P
L.
if% ff'Ht% f f't :l'l ~ lit f£ I
Item Part No. Description "
Q'ty per set
(:!i-I) 6RIZD7040101 ~ *: Flywheel 1 1 .1 I 1
(27) 4RG8040101 ~ ~ Flywheel
28 4RG9040101 ~ ~ Flywheel
(29) 4RDI040101 ~ ~ Flywheel 1 I
30 4RI T0401 01 .~ ~ Flywheel I ..
31 RlP040101 ~ ~ Flywheel I I
(32) 6R040101 ~ ~ Flywheel I
(33) 6RZQ040101 ~ ~ Flywheel
(34) 6RIQI040101 ~ .~ Flywheel 1
(35 ) 6RIQ204010l ~ ~ Flywheel
36 R040102 ~~l!Il!iI Ring gear, flywheel 1 1 1 1 I 1 I I I 1 1 1 1 1 I I
(37 ) 4RlT040I02 ~~l!Il!iI Ring gear, flywheel 1 1 1 1 I 1
38 4RZT040104 ~ 1m Retainer ring
.

39 6R040200 n~W~il1If't Vihration damper 1 I 1 1 1

40 M8 X 30 GB5783 Ult7\U~ti Hex head fully threaded holt 12 12

41 MIO x20 GB5783 Ult;!\fflUti Hex head fully threaded holt 4 4 4 4 4 4 4 4 4 4 4 4 4 4

(42) MIO x25 GB5783 Ult7\jfl!k~ti Hex head fully threaded holt 4 4 4 4 4 4 4

- 29-
 R3105 R4100 . R4105 R6105
l liIJ IlL l!'! %
Model ZIl- T G Dl ZDl Z T G G3 P IZID-PIDI-F Z Q Ql P IDI-P A71Dl- Jm)-P
If% ~{tj:ft% f # :g f* 4i t." I'i: i:
Item Part No. Description Q'ty per set
(43) MIO x45 GBS783 UttMfl~~!i Hex head fully threaded bolt 4
IOGB848 - I40HV -
44
Zull JH1Hm Small washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

45 8GB93 ~J1:1t!1!!I Spring washer 12 12

46 10 x28 GBI096 OO!kU'f1ll Round head flat key 1 1 I I 1 I 1 1 1 1 I 1 1 1 1 I 1 ·1 1 I 1
47 14 x60 GBI096 l!!I!kfUIll Round head flat key 1 I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
47 -I R040015 fOOIll Woodruff key 1 1 1
47 -2 R040015 nlll Woodruff key 2 2

48 AI4 x16 GBIl9 I!!Ittll'l Dowel pin 1 I 1 1 1 I I I I I I I I I I I 1 I I I I

49 AIO x26 GBIl9 I!!Ittll'l Dowel pin 2 .
50 B10 x16 GB1I9 OOttll'l Dowel pin
50 -I AI4X22GBI9 IWttll'l Dowel pin I I
51 60205 GB278 ~J1J toJ ,t',*\Ib~ Ball hearing I I 1 I I I
52 60303 GB278 ~ J1j toJ ,t,,*\Ib ~ Ball hearing

53 110 x3.1 GBI235 -76 "O"l!'!!MIm "0" seal ring

54 6R040013 iI!l\lbn* Balanee weight of crankshaft 6 6 6

55 6R04OO14 n*~iJ Screw of balance weight . 12 12 12

- 30-
 m¥~ff,g,JVt
PISTON & CONNECTING ROD ASSEMBLY

25

26(27)

28'\

23(24)
)
2O(21X22)

-31-
 5. ~£i!;ff,~~
PISTON & CONNECTING ROD ASSEMBLY
~ iIIi tIL lW % R3105 R4100 R4105 R6105
Model 11)- T G Dl WI Z T GG3 P IZLD-P11ll-1 Z Q Ql P 11ll-P Wll-~l2LD-P
IH .f14'1-t% ~ # 1; f$ ~ i3 ~ :i
Item Part No. Description Q'ty per set
I ROSOOOI Y iii I Piston 4 4 4 4
(2) RZ050001Y iii I Piston 4
(3 ) R1050001 iii I Piston 4 4 4 4 6 6 6 6 6
(4 ) R1Z050001 iii I Piston 4 4 6 6
(4-1) R2ZLOO50001 iii I Piston 6
(5) 3RlO50101 ilil Pistion 3
(6 ) 3R1ZOSOOOI iIiI .
Pistion 3
(7) 6R4ZLD050001 ilil Piston 4 6
8 R050002 -A liHR'\>F First compression ring 4 4 4 4 4
9 RI050002 -A liHR'\>F First compression ring 4 4 4 4 4 4 4 6 6 666 6 6
9 RIOSOOO2 liHR'\>F First compression ring 3 3
10 6RIZLQ050002 lI'HR'\>F First compression ring 4 6
11 R050003 -A jjl=l!,\>F Second compression ring 4 4 4 4 4
12 R1050003 - A ~=l!'\>F Second compression ring 4 4 4 4 4 4 4 6 6 6 6 6 6 6
13 R1050003 ~_l!'\>F Second compression ring 3 3
14 6RlZLQ050003 ~=l!'\>F Second compression ring 4 6
15 ROSOOO4 iIiIll'l Piston pin 4 4 4 4 4
16 R1050004 ililll'l Piston pin 3 3 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6

- 32-
 83105 R4100 R4105 R6105
~ JIIi tIL l!'! %
Model Zll-' T G D1 ZDl Z T G G3 r 1ZID-PZlll-1 Z Q QI P Zlll-P Amll~fllD-P

if% ~f'Ht% ~ f'F 11 f$ 4ij f'i Ii: :i

Item Part No. Description Q'ty per set
17 R050005 llf~"[ . Conneeting rod bearing 8 8 8 8 8 8 8 8 8 8 12 12 12 12
18 RZ050005 llf~"[ Conneeting rod bearing 8 8 8 12 12 12 12
19 3R050005 llf~"[ Connecting rod bearing 6 6

20 R050101 -A J! If Conneeting rod 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6

21 3R050101 J!1f Connecting rod 3 3
22 6RIZLQ050101 llf Conneeting rod 4 6
23 R050102 - A J!1f1t Conneeting rod cap 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
24 3R050102 J!1f1t Connecting rod eap 3 3
25 R050103 J!lffti Conneeting bush 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
26 R050104 llfllfi Conneeting rod bolt 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12
27 3R050104 J!lfjfi Conneeting rod bolt 6 6
28 R050105 - A !1'l n Dowel pin 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
29 R050200 - A Jilffilll>f Inner sustain oil ring 4 4 4 4 4
30 RI050200 - A JilftJlli>f Inner sustain oil ring 4 4 4 4 4 4 6 66 6 6 6 6 6
31 R1050200 JilftJlli>f Inner sustain oil ring 3 3
32 6RIZLQ050200 JilftJlli>f Inner sustain oil ring 4 6
33 36 GB893.1 1lJ!l~.~1 Circlips for holes 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 1212 12 1212 12 12 12

- 33-
 iN!ffi ~ ,g, nlt
GEAR SYSTEM ASSEMBLY

24

o~:
17

45

43 37
•
- 34-
 6.~~*,,~A
GEAR SYSTEM ASSEMBLY
lI1 1Ili til !!2 % R3105 R4100 R4105 R6105
Model 71l- T G Dl ZDI Z T G G3 P IZLD-P71l1·P Z Q QI P 71ll-P A7lD1- IlID-P

If% ~fHt% ~ # ~ f$ ij il ~ :Ii

Item Part No. Description Q'ty per set

I R06000I illi1lliJ&1t Crankshaft gear I I I I I I I I I I I I I I I I I I I I I I I

2 R06OOO2 -2 til1llini9JU Oil pump gear I I I I I I I I I I I I I I I I I I I I I I I

3 R060003 8~1IIi&~ Camshaft gear I I I I I I I I I I I I I I I I I I I I I I I

Camshaft gear retainer I

4 R06OOO4 M1IIi&~mJm I I I I I I I I I I I I I I I I I I I I I 1
nng
5 R060005 -I PJi!U&~ Fuel pump gear I I I I 1 1 1 I I I I I I I I I I 1 I 1 I

6 6RQ060005 PJi!1IliI&~ Fuel pump gear I I

7 R060006 -I PJi!1IliI&~~l Fuel pump gear huh I I 1 I I I I I I I I I 1 I I I I I I I I

8 R060007 -I PJi!1IliI&~IHJi Fuel pump gear platen I I I I I I I I I I I 1 I I I I I I 1 I I

9 6RQ060007 PJi!JiliI&~ffii Fuel pump gear platen 1 1

10 R060008 -1 PJi!1IliJ~ll>ti Fuel pump timing plate 1 I I I I 1· 1 1 I 1 I 1 1 I I I 1 I I I I

11 R06OOO9 m&~1IIi Idling gear shaft 1 I I 1 I 1 I I I I I I I I I I 1 I I I 1 I I

12 R060011 mJ&1t1lli.Il:lIUJi Shaft thrust plate 1 I I I I I I I I I I I I I I I I I I I I I I

13 R060012 JEIl>t&UlflU Timing gear oil groove I I I I I I I I I I I I I I I I I I I I 1 I I

In screw

- 35-
r

tIL 1!! % R3lO5 R4100 R4105 R6lO5

~ liII
Model . 11)- T G Dl ZDI Z T G G3 P IZID-PIDl-F Z Q QI P IDl-P AIDl1- IZIll-P
if% ~f'l=ft% ~ f'I= ~ f$ 4ij A
II: I
" per set
Item Part N~. Description Q'ty
14 R1ll60021 ~ffitIL&~ Air compressor gear I I I 1 I

15 RT060022 iIilltlilimllU Oil groove screw I I I

16 RT060023 iIilUmllU Oil groove screw I 1 I I I

Hydraulic pump driving
17 RT060024 ~n~;IJ&UI I I
gear shaft
Hydraulic pump driving
18 RT060025 UU;IJ:leltt spline housing
I I

19 RT060026
UU;IJ&U Hydraulic pump driving
I I
Ji1& gear thrust plate
20 RT060027 Plug I I
J:ll "
21 R1ll6OO28 l 1& Cover I I
22 R1ll6OO29 Unit Hydraulic pump gasket I I
23 4RG9060031 l 1& Cover
24 4RG9060032 U~it Cover gasket
25 4RT710001 ~ffitIL~it Air compressor gasket I I I I
26 R06OlOl r.&~ Idler gear I I I I 1 I I I I I I I I I I I I I I I I I I
27 R06OI02 r.&~rtt Idler gear hush I I I I I I I I I I I I I I I I I I I I I I I

28 R060200 &UltlillUf'I= Gear oil pipe subassembly I I I I I II I I I I I I I I I I

29 RT060200 &~iIilltlillUf'I= Gear oil pipe suhassemhIy I I

- 36-
 '!11 iIIi 111 ~ % R3105 R4100 R4105 R6105
Model Z T G G3 P IZlD-P 7D!-
7J)- T G D1 ZDI Z Q QI P 7D!-P AZlDl- Jm)-p
1'1'% ~i'Fft% ~ i'F ,g f* ij
""" ill: :I
Item Part No. Description Q'ty per set
30 4RG060200 &~mlftillini'F Gear oil pipe subassembly I

31 6RQ060200 &~mlftillini'F Gear oil pipe subassembly I 1 1

Hydraulic pump driving
32 RT061l01 llIniibU gear
1 1
.

33 RT061l02 llIniibUft Hydraulic pump driving

1 1
t gear bush
34 4RG9061201 IfFIU Driven pump gear
Driven pump bearing
35 4RG9061202 IfFlliIl*~ seat
36 4RG9061203 11M t Spacer sleeve
Hex head fully threaded
37 M8 x25 GB5783 UMifJUfi bolt
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Hex head fully threaded
38 M8 x30 GB5783 ~1!:i:t;ifJ!k~fi 4 4
bolt
Hex head fully threaded 1
39. M8 x40 GB5783 ~1!:i:t;ifJ!k~fi 1 1 I I 1 I 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1
bolt
Hex head fully threaded
40 MIO x30 GB5783 ~1!:i:t;ifJ!k~fi 3 3
bolt
Hex head fully threaded ,
41 MIO x35 GB5783 ~1!:i:t;ifJUfi
bolt
Hex bead fully threaded
42 MI2 x20 GB5783 ~1!:i:t;ifJ!k~fi
bolt
- 37-
 tit ll'l -i} R3105 R4100 R4105 R6105
~ jilJ

Jf-i}
Item
,fltft-i}
Part No.
Model
, fit ,g f$
Description
1Il-P T G D!IZD! Z T G G3 P IZLD-P 1Ill-
4ij f; Ill: i
Q'ty per set
Z Q QI P 1Il1-P A2lJl1- mD-P

43 MIO x65 GB5783 1\jH;ilti Hexagon bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

44 MIO x75 GB5783 t;j!l~.ti Hexagon bolt

45 MI2 x55 GB5783 t;j!l~.ti Hexagon bolt I I I I I I I I I I I I I I I I I I I I I I I

M5 x 12 GB67 -
46 7f1ll;i~~tr Slotted screw 222 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
ZnD
47 MOS GB9160. 3 lJI!'ll1iiJ: Latch nut
8GB848 - 140HV -
48
ZnD
IH§I Small washer
.
I I I 7 2 I' I I I 7 I I I I I I I I I I I I I
IOGB848 - 140HV -
49
ZnD
IH§I Small washer I I I 4 I 1 I I I 4 I I I I I I I I I I I I I

50 MIlO8 GB9160. 4 lJI!'l'!ll1 Locking washer

51 85 GB893.1 fL!!l\iH~til Circlip for hoI;

I·

52 25 GB894.1 l!flm~til Circlip for shaft I I

53 25 GB895.2 l!flm~til Circlip for shaft I I

54 36209 GB5801 flijUilitlj. Ball bearing

55 4544909 GB5801 IMtlj. Needle bearing

56 III x3.1 GBI235-76 "O"ll'lIMiWMIll "0" rubher seal ring I I

- 38-
 7.1& ~ *' #t.( ~~ ~ ~1& ~'f ,&;;'C~JI.v-)
AIR INTAKE ASSEMBLY(AIR CLEANER, AIR INLET MANIFOLD ASSEMBLY,NAME PLATE)

!Ii li!l m~ % R3105 R4110 R4105 R6105

Model Zll-F T G Dllw' Z T G G3 P lZID-PWl-F Z Q QI P 7Dl-P AZllll- IllD-P
if% fi'Ff1:% f i'F t 1$ ~
b.
!f! :i
Item Part No. Description .
"
Q'ty per set
1 4 -210001 ~Mff~!tff Wrinkles hose,air cleaner I I I
(2 ) 4RZ210001 ~Mff~!tff Wrinkles hose,air cleaner 1
Connecting rubber hose,
3 4R1T2I0001 -I ~Mn~ff 1
air cleaner ..
Conneering rubber hose,
3 -1 6RIZD1210005 ~Mn~ffD 1 1
air cleaner - IT
(4) 6R210001 ~ff~!tf Wrinkles hose,air cleaner . - 1
4 -I 4RZG211001 ~MI~!tff Wrinkles hose,air cleaner 1
5 6RIZ2I0001 ~1M1~!tff Wrinkles hose,air cleaner 1
Connecting rubber hose,
6 6RIQ2I0001 ~lmn~ff 1 1
air cleaner
6 -I 6R4ZLD210001 ~jl!Hf:l~ff Coone<:ling MJJer Inie,air ci_ I

6 -2 4R4ZLD2I0400 ~lmn~ff Coone<:ling MJJer Inie,sir ci_ 1

6 -3 6R4ZLD220002 ilt'\~ff Air inlet rubber pipe 1 1 1

6-4 6R1ZLD220022 ilt'\~ff Air inlet ruhber pipe

6 -5 4R4ZLD -1'mJ22 ilt~ff Air inlet rubber pipe 1 1

- 40-
 l/1 jI!i m ll'l % R3105 R4100 R4105 R6105
Model 1Il- T G Dllml Z T G G3 P IZLD-P1Ill-' Z Q Ql P 1Ill-P Al11Jl- I71ll-P
If%
Item
~i'I=jH ~ i'I= «
Description
11]; tt L>.

" ~
Q'ty per set
:I
Part No.
Bushing, air cleaner con-
7 495ZD -I - 07024 '2ltltt-tt neeting .pipe
I 1 1 2

7 -1 6RIZDl210006 '2ltUt-tt Bushing,air cleaner coonecting pipe I I I

Bushing, air cleaner con-
B 6RIQ221022 '2ltUt-tt neeting pipe
9 6RIQ210024 '2lttlM Qamp gasket ,air cleaner 1 1 1 1

9 -1 6RIZD2loo24 '2ltflfllJt Clamp gasket, air cleaner 1 1 1

9 -2 6RIZDl210001 -1 '2ltfUJt- I Clamp g>sket,air cleaner - I 1 1 .1

10 4RZ730014 fIl I Washe, 2

10 -1 4RZ73OO14 fill Washer 1

4R210100 - A
(11 )
(kWI532A) '2'l.ltIiHHlli'l= Ai, cleane' subassembly 1

4R210100 - Al
12
(kWI532AI)
'2'l.ltIRU# Ai, cleaner subassembly 1

4R210100 - B
(13) '2'l.ltIR~$i'I= Ai, cleaner subassembly 1 1
(kWI532B)
4R210100 - BI p
(14)
. (kW1532BI) '2'l.ltIR~$i'I= Air cleaner subassembly 1

495Z -07100
15 '2'l.ltIR~$i'I= Air cleane' subassembly 1 1 1 1 2.
(k2410)

- 41-
 /'
!111 II!i m~ % R310S R4100 R410S R610S
Model ZJ),' T G Dr ZDI Z T G G3 P IZLD-P 71ll- Z Q QI P 71ll-P A7lDl- IlID-P
"- ,
if% ~flI:1H
Part No.
~ flI: « i$ ij b.
" pe' set
Q'ty
fl :I
Item Description
6R210100
16 (kYI632) ~"I:!tmnl'!' Air cleaner subassembly 1 1 1 1

(17) 6RIQ210100
(kY1632) ~'l.iWlIi;lnllfll: Air cleaner subassembly 1 1
6RI Q2210100
18 (k2712 ) ~'l.iWm~'ilIlfll: Air cleaner subassembly
6RIZllOl00
19 (kWl139A3 ) ~'l.iWm~'ilIlfll: Air cleaner subassembly .
1 I '1 1
Water proof cover subas·
20 6R2I02oo ~iW~!h"jjjnfll: sembly
I 1 I

21 4R2103000 Jllt~*lII Hose clamp 2 2 2 2 2 2 2 2 2 .

21 -I GBS66 -83 B~ ~<!JllO-m Hose clamp I 1 I

21 -2 GBS66 -83 B~ ~ <tOO-lio Hose clamp 1 I 2 2 2

21 -3 6RIZl105oo fUI'!' Hose clamp I 1 1 I
21 -4 Glf(jj - B\\1) -Illi JlltUlii Hose clamp 2 2 2
21 -5 GBS66 -83 B~ Jll(lflii Hose clamp 1
21 -6 GB566 - B50 - 70 Jll(~*1II Hose clamp 1
21-7 GB566 - B00 -100 Jll(~U Hose clamp 1
(22) 6R2103000 Jll(~*1II Hose clamp 2 I 2
(23) 6RIQ2103oo Hl(~*1 Hose clamp 2 2

-42 -
 R3IOS R4100 R410S R6105
~ iIII tIL 1f1 %
Model
. w- T G mlznl Z T G G3 P IZLD-P1D1-P Z Q QI P Wl-P A7lDl-~Jm)-P
Jf% ~f'H\;% ~ f't ~ fiJ;
Item Part No. Description
4ij
"""
Q'ty per set
It :I

Air cleaner support

24 4RZ210400 ~lJl!U:t\!frf't welding subassembly I I
.

Air cleaner support

24 -I 4R4ZLD210400 ~Ul\i1:t\!frf't welding subassembly I

Air cleaner support

25 6RIQ210400 ~lJl!U:t\!frf't welding subassembly 1 I

26 6RIQ210501 -F I!lI Clamp I I I

(27) 6RIZ210501 -F I!lI Clamp I
Air cleaner left support
28 6RIZ2I0600 ~lJl!Uxnf't asspmbly I
Air cleaner right support
29 6RIZ210700 ~lJl!ilS:tixnf't asspmbly I
30 4R220001 -I i!!'l:t Inlet manifold I I 1. I I I I I I I
30 -I 3R220001 i!!'l:t Inlet manifold I I
31 4RT220001 i!!'l:t Inlet manifold I
(32) 4RlT220001 i!!'l:t Inlet manifold I I
33 4RZT220001 -I i!!'l:t Inlet manifold
(34) 6R220001 i!!'l:t Inlet manifold I I I
35 6RIQ220001 i!!'l:t Inlet manifold
35 -I 6R4ZLD220001 i!!'l:t Inlet manifold 1 I I I
36 ROOOOOI iii M! Name plate I I I I I I I I 1 I I I I I I I I I I .J I
37 4R220002 -I i!!'l:UrIlJt Gasket 3 3 3 3 3 3 3 3 3 3 333 3 I

-43 -
 R3105 R4100 R410S R6IOS
~ iIII m- 1l] %
Model
- ZIl-F T G Dl ZDl Z T G G3 P lZID-PIm-F Z Q QI P ZIll-P AZ1Il- lZl.D-p
JH ~IHl:% ~ jlj: ~ l1J; fiJ ~ II: :I
Item Part No. Description Q'ty per set
38 4RZ1'220002 JI.!'''\IJ'::UIt Gasket
(39) 6R220002 JI.!',,\UM Gasket 4 4 4 4 4 4
40 6Rl Q220002 JI.!'''\U M Gasket I I
41 R220003 JI.!',,\JRUIt Inlet manifold gasket 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6
42 6RIQ220004 PfIl&fIJ'::~ Adapter. breather pipe I I
(43) 6RI Q2220004 PfPJ!fIJ'::~ Adapter. breather pipe
44 4R220005 JI.!'''\fU Cover. inlet manifold 2 2 2 2 2 2 2 2 2 2 2 2 2
44 -1 6RIZLD220005 JI.!'''\fU Cover. inlet manifold 3 3 3
44 -2 4R220005-A JI.!'''\fU Cover. inlet manifold 2 2
45 4RG9220005 JI.!'''\fU Cover. inlet manifold
(46) 6R220005 JI.!'''\fU Cover, inlet manifold 3 3
47 4RZT220021 - A JI.!'''\Jll\lJ'::f Inlet connecting pipe
47 -I 4RZ220021 JI.!'''\Jll\IJ'::f Inlet connecting pipe I
(48) 4RZD220021 JI.!'''\Jll\lJ'::f Inlet connecting pipe I
49 4RZ220021 JI.!'''\Jll\lJ'::f Inlet connecting pipe- I I
50 6RIZ220021 JI.!'''\Jll\IJ'::f Inlet connecting pipe
51 RZ220022 JI.!'''\JB(f Air inlet rubber pipe I I
(52) 4RZT220022 JI.!'''\JB(f Air inlet rubber pipe
52 -I RZ220022 JI.!'''\JB(f Air inlet rubber pipe I
(53) 4RZD220022 JI.!'''\JB(f Air inlet rubber pipe I I

-44-
 R3lO5 R4100 R4lO5 R610S
lIi jJ!I VI. l!! %
Model ZIl-1 Z T G G3 P lZID-P71ll-.
- T G Dl ZDI Z Q Ql P ZIll-P Amll- Iml-P
Il'% ~i!j:fH ~ f't ;g f$ 4if b.
~ :Iil:
Item Part No. Description '"
Q'ty per set
54 4RZI'220023 I til Screw plug
55 6RIQ220102 I t Connecting tube I I
56 R070001 !!!l I Screw plug I I I I I I I I I I I 1 I
Inlet connecting tube
57 4R220100 -I J/!'l:lnf't subassembly I I I I I I

Inlet connecting tube I

57 -I 4R220100 -I - A J/!'l.lnf't subassembly
Inlet connecting tube
58 4RT220100 J/!'l:lt$i'jo subassembly
I

Inlet connecting tube

59 4RT4220100 J/!'l:lnf't subassembly
Inlet connecting tube
60 4RG9220100 J/!'l:lt$f't subassembly
Inlet connecting tube
61 4RlT220l00 J/!'l:lni'jo subassembly -
I

Inlet connecting tube

(62) 6R220100 J/!'l:lt$f't subassembly I

62 -I 6RIZLD220100 J/!'l:lt Inlet connecting tube

62 -2 6RIZLQ1220102 J/!'l:lt Inlet connecting tube I
62 -3 6R1ZQ220021 J/!'l:lt _ Inlet connecting tube I
62-4 3RI2D220021 J/!'l:lt Inlet connecting tube I

- 45-
 IR iIIJ m !I'l
Model
% R3105 R4100 R410S R610S
. . 7D-F T G Dl WI Z T G G3 P JZlD-P7D1-P Z Q QI P 7D1-P AWl- lZlD-P
1¥% ~#i~% ~ # 11 f$ iij L.
I :i
Item Part No. Description "
Q'ty per set

(63) 6RD220IOO -I Inlet connecting tube

i1!'l.!tI$# subassembly I

6RD220100 -2 Inlet connecting tube

64 i1!'l.!tlllil# subassembly I

65 MIO xI WB20401 t;ifl~U Hexagon screw plug I I I I I I

66 M20 x1.5 WIl10401 t;iflM(~ Hexagon screw plug I I
67 10 WB22514 ~i1ilmll Copper washer I I I I I I
68 20 WB22514 ~iIlmll Copper washer I I I I 1 I
69 22 WB22514 ~iIlmll Copper washer I
Hex head full threaded
70 M8 x16 GB5783 :ilttt;iflU(ji bolt 12 12 12 '12 12 12 6 1212 1212 12 12 4 4

71 M8 x20 GB5783 :ilttt;jIJ~lji

Hex head full threaded . 16 12 16 12 12 12
bolt
Hex head full threaded
72 M8 x25 GB5783 :ilttt;ifl~lji bolt 4 4 4 4 4 4 4 4
Hex head full threaded
73 M8 x35 GB5783 Uttt;iflUji bolt 2
Hex head full threaded
74 M8 x45 GB5783 :ilttt;iflUji bolt I I I I
Hex head full threaded
75 MIO x15 GB5783 :ilttt;iflUji bolt
76 MIO x20 GB5783 Uttt;iflUji Hex head full threaded holt

- 46-
t
 .l>h h" '" bi:: ( .l>h h" /!!I. .,):.'" 5!l ;of ..1-:)
8 . ""r ~ :r--:::7U ~t 4. ~ . . ' fJ .F tiil" I~ I1XY.
EXHAUST SYSTEM ( EXHAUST MANIFOLD ... SILENCER ASSEMBLY)
!111 liIJ m lI'! % R3105 R4100 R4105 R6105
Model
~- T G Dl ZDI Z T G G3 P IZLD-Pmt-P Z Q Ql P mt-P A7lJ)] - IllD-P
Jf% ~f1:ft% ~ f1: ~ ~ 4it i; It :i
Item Part No. Description Q'ty per set
I 4R230001 1"'\1 Exhaust manifold I 1 I 1 I I I I

I -I 3RIZD230001 1"'\1 Exhaust manifold 1

1-2 3R230001 J4f"'\1 Exhaust manifold I

2 4RZ230001 1"'\1 Exhaust manifold I
2 -I 4RIZDl230001 1"'\1 Exhaust manifold 1 1
(3) 4RZT230001 1"'\1 Exhaust manifold
4 4RG230001 1"'\1 Exhaust manifold 1
(5 ) 4RG9230001 1"'\1 Exhaust manifold
6 4RZD230001 1"'\1 Exhaust manifold 1
(7) 6R230001 1"'\1 Exhaust manifold 1 1 1 1
8 6Rl Q2230001 1"'\1 Exhaust manifold

9 6RZ230001 tt"l.'i Exhaust manifold 1 1 1 1

10 R230002 1"'\J\tlfIHf Exhaust inanifold gasket 3 3 4 4 4 4 4 4 '\ 4 4 4 4 4 4 6 6 6 6 6 6. 6 6

Gas~et. . exhaust con- I
11 4R230003 l"'\iUif
. necbng pIpe
1 1 I 1 1 1 1 1 1

-49 -
 83105 R4100 . R4105 R6105
N< liIi til l!'1 %
Model
Vn- T G mlzlll Z T G G3 P\m.o-P\zrn-l Z Q QI P7llI. -pinrn -~JlID-P
ff% ~ffft% ~ ff ~ 4ij t>.
f£ i
Item Part No. Description '* " per set
Q'ty

11-1 6R2ZLD230003 ltJI~ Turbocharger gasket .I I .

12 4RZD730001 ltJInit Turbocharger gasket I I I
Gasket, exhaust con-
(13) 6R230003 tj~'l:lftM neeting pipe
I I I I

Turbocharger exhaust
14 4RZ230004 ltJIU'l:lll:f conneeting pipe
I I I

14 -I 4RIZDl230102 If'l:~f Exhaust elbow I I

Turbocharger exhaust
15 6RIZ230101 ltJI$lf'l:lll:f connecting pipe I .

Turbocharger exhaust
15 -I 6R2ZLD230101 ltJIU'l:lll:f connecting pipe
Turbocharger exhaust
15 -2 6RIZDI230101 -I ltJIU'l:lll:f connecting pipe I I I

15 -3 6RIZDI230102 Suwort ri tuIbocllargor ex-

JtJImt'l:Un harust I I I
oonnecting ppe
16 495 -08002 • If'l:lll:f Exhaust elbow I I I I I I
16 -I 3RIZD230102 If'l:J1:'f Exhaust elbow I
I7 4RT23OO04 -1 If'l:lll:f Exhaust elbow I
.
18 4R1T230004 If'l:lll:f Exhaust elbow I
19 6R230004 tj~'l:lf Exhaustelbow. I I

- 50-
 R3105 R4100 R4105 R6105
~ iIIi til !l!! %
Model

if%
Item
'i'tft%
Part No.
, # 1; ~
Description
W- T G D1 ZDl Z T G G3 P IZID-P Zlll-F
ij t>.
" t
Q'ty per set
i
Z Q QI P Wl-P A7lD1- l7lJ)-P

20 6RIQ230004 1t"C~f Exhaust elbow I I

0-1 3RI 202301 04 l'IF"C~'i Exhaust elbow I
(21) 6RI Q2230004 It''CU Exhaust elbow
22 4RG230021 J:IIUMIi Upper heat insulation plate I
23 4RG230022 OOlmi1J\lIi Side heat insulation plate I
24 4RG9230023 #<
.me lIi Cover plate

25 4RT4230024 It''Cfiillli Transition plate

25 -1 6R2ZLD230004 JIllHHlltk Spacer plate for buhoeharger 1
26 4RZD230102 l'IF"CU Exhaust connecting pipe I
27 4RZD230104 l'IF"CiWf Exhaust elbow I
28 4RG240001 l' 1m Clamp I I I
(29) 6R240001 l' 1m Clamp I
- I I
(30) 4R124002l l' 1m Clamp I
31 4RZ1240021 l' 1m Clamp
32 4RZ1240022 I~ i" ~ ill "Cf Silencer exhaust pipe
33 4RZ124OO23 II'li"U"Cf Silencer inlet pipe
34 4RZ1240024 1I'li"~Fo:tl Silencer rear support
35 4RZ1240025 1I'li"~t:tl Silencer front support

- 51-
 R3105 R4100 R4105 R6105
~ I!Il til m~
Z T G G3 P lZLD-~ZD1- Z Q QI P ZDl-P A11D1-~Jll.D-
Model W-F T G Dl ZDI

If~ fl4ft~ f 14 i'i 1$ 4i ~ fI: :i

Item Part No. Description Q'ty per set

36 4RZT240026 lIlj:liiijltl Silencer clamp

37 4RG4240027 l4:.nOm Exhal!St manifold gasket

38 4RG4240028 lIlj:liii~iEl!~ Fixed flange ,silencer

39 495 -080101 HI Lower clamp I 1 1 1 1 1

39 -I Q67268 ~iH~>F1 Dusl - ring steel clamp 1 1 1

40 4R240100 lIlj:liiillil"l4 Silencer subassembly 1 1 1 1 1 1

41 4RZT240100 lIlj:liiimll4 Silencer subassembly

42 4RG240IOO lIlj:liiiml!'f Silencer subassembly 1 1 1

43 4RG4240IOO lIlj:liiimll4 Silencer subassembly
44 4RZ240100 ffjj:liiimll4 Silencer subassembly 1 1 1
(45) 6R240100 ffjj:liiimll4 Silencer subassembly 1
46 4R240201 ffjj:liiilhlllill Silencer waterproof cap 1 1 1 1 1 1
47 4R240202 IhIllIllU Support, waterproof cap 1 1 1 1 1 1
48 4R240203 m I Washer 1 1 1 1 1 1
49 4RT241l00 .lii1ml14 Tail pipe subassembly 1
49 -I 6RIZD1240100 .liit Tail pipe 1 1 1

- 52-
 !IIi iIIJ m !!'! % R3lO5 R4100 R4105 R6105
Model ill-' T G D1 ZDl Z T G G3 P IZLD-P Zlll-' Z Q Ql P Zlll-P AZlDl- fIlD-P
Ii'% ti'Ht% ~ I'!' :l\ f* lit """ f£ :I
Item Part No. Description Q'ty per set

50 4RZI'241201 mfi'~~'lH~~ Tail pipe support weld-

*I'!' . jog subassembly
Hex bead fully threaded
51 M8 x20 GB5783 1:!I!ttt;iIJ!kn bolt
Hex bead fully threaded
52 M8 x21 GB5783 1:~ttt;ilJUtt bolt 4 4 4 2 4 4 4 4 4 4
Hex bead fully threaded
53 MlO x15 GB5783 1:~ttt;n!l!tt bolt 7
Hex bead fully threaded
54 MlO x20 GB5783 Uttt;iIJ!k!l!tt bolt
2
Hex bead fully threaded
55 MlO X 25 GB5783 Uttt;iIJ!k~tt bolt 3
..
Hex bead fully threaded
56 MlO x30 GB5783 1:~ttt;iIJ!k!I!tt bolt 4 4 4 4
Hex bead fully threaded
57 MlO x35 GB5783 1:~ttt;iIJ!k!l!tt bolt .. 6 6 8 8 8 8 8 8 4 8 8 8 8 8 8 14 12 14 14 14 10 10 10
Hex bead fully tbreaded
58 M12 x20 GB5783 1:!I!tt1\iIJ!k~tt bolt
59 M8 X 55 GB5783 1\iIJ!k~tt Hex head bolt
60 M8 x65 GB5782 1\ilJUtt Hex bead bolt 2
MlO x 45A, - Hex head fully threaded
60 -1 ·1:~tt1\iIJ!k~tt bolt . I
705783GB
60 -2 MlO x4OGB5783 1\ilJUtt Hex head bolt 2 2 2
61 MlO x50 GB5782 t;iIJ!kltt Hex bead bolt .

62 MlO x70GB5782 t;iIJ!k!I!tt Hex bead bolt I 4 I 1 2

- 53-
 R3105 84100 84105 86105
!IIi jJli m !!2
Model
%
ZlJ- T G D1 ZDI Z T G G3 P IZLD-PZllI.-P Z Q QI P 1ll1-P AZlDl- llLD-P
Jf% :+fltft% :+ fit ~ fi> iii b-
" ill:
j;
Item Part No. Description Q'ty per set
63 MIO X80 GB5782 i'\iflU~ Hex head bolt I I I 2 I I I
64 MIO x85 GB5782 i'\iflU~ Hex head bolt 2 2
65 MIO x90 GB5782 i'\iflU~ Hex head bolt I I
MlO x<IJ GB5i1l4 - A2-
66 J) i'\ifl'k!ll~ Hex head holt 4

AMIO x25 GB898 -

67
A2-70 ~Utt Stud 6 6 6

AMIO x no GB898
68
-A2-70 ~utt Stud 4

69 MIl GlllIiU -8 -H, Y t;ifll£J: Hex nut

70 MlO Gffi172 - H•Y i'\ifll£J: Hex nut I I I I I I I I I
71 MlO GBiliIJ - A2 -70 Mil!II£J: Hex nut 4 6 6 6
72 MlO Gffi172 - H•Y i'\ifli\J!II£J: Thin hex nut I I I
73 4 x 10 GB867 .f.1W'kln Button head cap screw 2 2 2 2 2 2 2
74 10 GIIJ7.1-I40HV-ad) n~ Plain washer 2 2 2
75 8GB848 -140HV-ad) 'MIlIm Small washer 4 4 4 4 4 4 4 4 4 4
76 10 GBIlI8 -140HV -ad) 'Mil 1m Small washer 8 8 10 12 15 10 13 10 8 8 8 8 10 8 8 18 16 16 18 16 16 16
116-1) IOGB93 l!JUI Spring washer 2 2 2
77 12 GBIlI8 -1<ilHY -ad) . 'MIl~ Small washer
78 10 GB848 - AI40 'Mill Small washer 4 4 6 6 6

- 54-
 ~illl~m
FUEL SYSTEM

'J3

,.
3(1(30-1)

t(1_ )(1_3)(2)l3)(4.)(S)(6)(7)(8)
2

16

55 -
 9. ~itll ~ #t.
( "titll *-, "titll2-, ~itll ~ 7t2-, ~ 13i itll-f ,1~13i itll-f ,-#hlb ffl Jt.vt~ 2- ,~~)
FUEL SYSTEM
(FUEL. INJECTION PUMP-INJECTOR,FUEL FILTERJIiGH PRESSURE FUEL PIPE,LOW PRESSURE FUEL PIPE,INJECTION ADVANCE DEVICE ASSEMBLY)

~ liIl IlL l!! % R3105 R4100 R4105 R6105

-
Model ID-' T G mimi Z T G G3 P 1ZID-P 7ll-F Z Q QI P 7ll-P A7lD1-~IZID-P
If% ~f'Ht% ~ f'I= ~ f$ lit l>.
I: -t
Item Part No. Description " per set
Q'ty
Fuel injection pump sub-
I 4R310100 -A ~liIlUlf'l= assemblv
I I I
I -I 4R4ZLD - P310100 iJ!l!liIlUlf'l= Fuel injection J'IIIlP suboolembly I
1-2 3RIZD - P310000 IIl!liIlUlf'l= Fuel inj~n J'IIIlP suboolembly I
1-3 3R310100 -A ~liIlll1llf'!' Fuel injection J'IIIlP sulmssembIy 1
Fuel injection pump sub-
(2 ) 4RZ3101oo - A ~liIlUlf'l= assembly
I

(3) 4RZT310100-A Fuel injection pump sub-

IIl!liIlUlf'l= assembly .

4RG310100 -A Fuel injection pump sub-

(4) (10 400 874 007) ~liIlUlf'l= assembly I I I

(5 )
4RG93101oo -A Fuel injection pump sub-
(10 400 874 008) iJ!l!liIlUlf'l= assembly
Fuel injection pump sub-
6 4RD3101oo - Al iJ!l!liIlUlf'!' assembly . I
(7 ) 4RZD3101oo -AI IIl!liIlUlf'l= Fuel injection J'IIIlP suboolembly 1 1
(8) 4RIDIOI00 - A IIl!liIlUlf'l: Fuel injection J'IIIlP subomnbly I 1
(10400 874 009)
9 6RI310100 -A ~liIlUlf'l= Fuel injection J'IIIlP subomnbly I
(10) 6RI G13lOloo - A iJ!l!liIlUlf'l= Fuel injection J'IIIlPsubassembly 1

- 57-
 !J/1 JlIi tIL l!2 % R3105 R4100 R4105 R610S
Model w- T G Dl ZDI Z T GG3 P IZID-P 1Dl-P Z Q QI P 1lJl-P Aml1- IlID-P
if% f{4:{t% f {4: ~ f* 4i} i>-
Ii: :I
Item Part No. Description " per set
Q'ty
6RI Q310100 - A
11 (10400 876 OZ8) PllJlli~filll{4: Fuel injection I'IIIIp su!mlembJy I I

6R1D310100 - A
12 (10 400 876OZ4) PllJlli*${4: Fuel injection I'IIIIp subassembly

12 -I 6RIZDl -1'310100 PllJlli*${4: Fuel injectioo punop ~y I

12 -2 6RIZW310100 ~jU${4: Fuel injectiool'llllp subassembly I
12 -3 6R4ZLD310100 ~JlIi*${4: IIlJ'Cl1OIII'1111p subassembly
Fuel ... . 1
12 -4 6R2ZW -1'310100 ~JlIi*${4: Fuel injectiool'llllp suhossembly
(13) 6RIZ310100 - A PllJlliUI'!' Fuel injectiool'llllp suhossembly I
Lobricating pipe subassem-
14 4R310200 ~filIiJ"m bIy,fuel inje<tion pomp I I I 1 I I I I I I 1 I I

Lubricating pipe subassem- I

14 -1 3R310z00 ~ bIy,fuel inje<tion pump 1

Lubricating pipe subassem-

15 6R310200 ~filIiJum bIy,fuel inje<tion pump I I 1 I I I I I

Gasket, fuel injection 1 I I I I 1 1 I I 1 1 I 1

16 R310001 PllJllinJt pump I I 1 I I 1 I 1 1 I

Assistant bracket for fuel

17 4R310002 - A PllJllinDJr~~ injection pump I 1 I I I 1 I I I 1 I 1 I 1

17 -I 6R4ZW310002 iDJJx~ Assistant bracket I I

Assistant bracket for fuel
18 6R310002 - A PllJllinDJJx~ injection pump
I 1 1 I 1 1 1

19 R310003 f~lfi' Hollow bolt I I 1 I 1 I I 1 1 1 III I I 1 1 I 1 I I 1 I

- 58-
 ~ iJli VI. lJ'i % R3105 R4100 R410S R6105

If%
Item
'i'HH
Part No.
Model
, i4= ~ fh;
Description
ZIl- T G DI ZDI Z T G G3 P IZLD-P ZDl-F
ij t..
" per set
Q'ty
~ j;
Z Q QI P ZDl-P AllDI- Iml-P

20 R310004 1Jl li'iI Washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

21 4 -11310021 iJlinf.iL~ Fuel controlling pull rod I I
22 495 -10002 WMU Sea!ed sleeve I I I I I I I I I I I I I I I I I I
22 -I 495 -01049w t Sleeve 2 2
320100
23 (LRB6702606) ~iJli~nlli't Injector subassembly 4 4 4 4

23 -I 3RIZD - F320100 lIMiJlilllili4= Injector subassemhly 4 4 6 6 6

(24) 1320100 lIMiJlililll# Injector suhassembly 3 3 4 4 4 4 4 4 4 4 4 6 6 666

(LRB6702608
25 320001 lIMiJlilWM1Jl Injector sea! gasket 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6

25 -I 3RIZD - F320001 ~iJliIWM1Jl Injector seal gasket 4 4 6 6 6

4 -330100
26 (CS0708BI) ~iJliiJlil1llillli'l= Fuel filter subassembly I I I I I I I I I I I I I I

27 i,- 113~~100
C0708S
- A ~iJliiJlil1llillli4= Fuel fIlter subassemhly I
6-330100 ,.
28 (CS0712BI) ~iJliiJlil1llillli'l= Fuel filter subassembly I I I I I I
6 -IQ3301oo
29 (C0810S) ~iJli~ii\'IilIli'I' Fuel filter subassembly I I

30 4 - T433OO21 n~~ Fuel filter support

30 -I 3R330021 ~~~~ Fuel fliler support 1 I

31 6-IQ33OO21 ~~~~ Fuel filter support I I

- 59-
 ,1£__

R3105 R4100 R4105 R6105

!lIi liIil1L ~ %
Iw- T G D~ZD1 ZiT 1 G G3 P IZlD--~ZDI-1
Model Z Q QI P ZDI-PIAllDI- TllD-P
if% ~I'tft% ~ I't ~ f* ij "- !It :i
Item Part No. Description "
Q'ty per set

32 4 -340IOO-A 1Il U1Un High pressure fuel pipe I I I. 1 I I I 1 I 1

I't subassembly,cylinder 1

2 -I 4RIZDI - P340IOO 1Il !IT~Bililin High pressure fuel pipe

I 1
I't subassembly, cylinder 1
High pressure fuel pipe
32 -3 3RIZD - P340IOO lft--liIiIliBililinl't subassembly, cylinder I
1

High pressure fuel pipe 1

32 -4 3R340100 ~ilIIHfLj:
subassembly, cylinder I

(33 ) 4RT340IOO - A III UBililin High pressure fuel pipe I

I't subassembly ,cylinder 1
High pressure fuel pipe
(34) 4RG9340!OO - A lft--liIiiliBililinl't suhassembly ,cylinder 1
High pressure fuel pipe
35 6R340IOO - A lft--liIiiliBililinl't subassembly, cylinder I 1 I I

5 -I 6R4ZLD - P340IOO III U BiliIi n High pressure fuel pipe

1 1 I
I't subassembly, cylinder I
High pressure fuel pipe
(36) 6R! Q340IOO - A lft--liIMJi!lUI't subassembly ,cylinder 1 1 I
.

High pressure fuel pipe

37 4R340200 - A lIl=lil:iIliBililinl't subassembly, cylinder 2 I I 1 1 I I I 1 I 1

High pressure fuel pipe

37 -I 3RIZD - P340200 lIl=IiIMliIinl't subassembly, cylinder 2 1

High pressure fuel pipe

37 -2 4RIZDI - P340200 lIl=IiIiIliBililinl't suhassembly ,cylinder 2 I 1

- 60-
 R3\05 R4\00 R4\05 86\05
!IIi iJIi tIL lI'! %
Model
11Il- T G1D~ Z TIGIG3 P lZLD-PZll- Z Q Q\ P 1Ill-P A7lDl-~I71D-P
If% ,i'tit% ~ i't ,g f* 4ij ~ fl j;
Item Part No. Description Q'ty per set
High pressure fuel pipe
37 -4 3R340200 lfl=!iIiiliJIliIiDftt \
subassembly,cylinder 2
High pressure fuel pipe
(38) 4RT3402oo -A lfl=!IiliiJIiJlifil'l' subassembly, cylinder 2
High pressure fuel pipe
(39) 4RG93402oo - A lfl=atriliiJIiJlifil'l' subassembly, cylinder 2
High pressure fuel pipe
40 6R3402oo -A lfl=atriliiJIiJlifil'l' subassembly ,cylinder 2 \ \ \

Ito -\ 6R4ZLD - P34(ID) lfl I1IT~JIIJ!i'l High pressure fuel pipe

\ 1 \
llfIf'I: subassembly, cylinder 2

(41) 6Rl Q340200 - A : !il:iliiJIiJliU High pressure fuel pipe

subassembly, cylinder 2
.
lflUJIiJliU High pressure "fuel pipe
42 4R3403oo -A subassembly,cylinder 3 1 1 1 1 \ \ \ \ 1 1
i't
High pressure fuel pipe
42 -\ 3R\ZD - P340300 lfl=.!il:MiJlifil'l' subassembly, cylinder 3
\

42 -2 4RlZD\ - P340300 lfl_UJIiJliU High pressure fuel pipe \ \ \

i't subassembly,cylinder 3

42-4 3R3403oo High pressure fuel pipe \

lfl.=.IiIMliIiDftt subassembly, cylinder 3

(43) 4RT3403oo -.A lfl_!il:iliiJIiJliU High pressure fuel pipe I

i't subassembly ,cylinder 3
lfl_UJIiJliU High pressure fuel pipe
(44) 4RG93403oo - A
i't subassembly, cylinder 3 I"
lfl_!il:iliiJIiJliU High pressure fuel pipe
45 6R3403oo -A \ 1 \
# subassembly ,cylinder 3

- 61-
 R310S R4100 R4105 R6105
!IIi iIIi 111. mr %
Model
Iw- T G1D~ZDl ZiT G G3 P IZlD-~WI-1 IZ Q QI P 1J)] PAlID1 mD-P

If%
Item
~jtj:ft%
Part No.
f f'i' <l'I f$
Description
4ij
'"
Q'ty
l
" per set •
45 -I 6R4ZLD - P340300 ~=.uJ!lllln High pressure fuel pipe I 1 I
jtj: s~mbly,cylinder3

(46) 6Rl Q340300 - A ~=.!iIf.ijJ!llllU High pressure fuel pipe I 1

jtj: subassembly ,cylinder 3

47 4R340400 - A ~ggUffilliU High pressure fuel pipe

I 1 1 1 i 1 1 1 I 1
jtj: subassembly, cylinder 4 ,

47 -1 4RIZDI - P340400 ~gg!iIjiljffillin High pressure fuel pipe 1 I I

jtj: subassembly, cylinder 4
.
Fuel inlet delievery pipe
47 -4 4R350100 lIiilliUilliUf'i' subassembly fuel supply I I
pump

(48) 4RT340400 - A ~gg!iIjiljffillin High pressure fuel pipe 1

f'i' subassembly,cylinder 4

(49) 4RG9340400 - A mgg!iIjiljJ!llllU High pressure fuel pipe

jtj: subassembly, cylinder 4

~gg!iIjiljffilliU High pressure fuel pipe I

50 6R340400 -A subassembly, cylinder 4 1 1
f'i'

50 -I 6R4ZLD - P340400 mgg!rrjiljffilliU High pressure fuel pipe I I I

f'i' subassembly, cylinder 4

(51) 6RI Q340400 - A mgg!rrjiljffillin High pressure fuel pipe 1 I

jtj: subassembly ,cylinder 4

- 62-
 R3105 R4100 R4105 R6105
!IR Jill VI. l!! -\}
Model
ID- T G Dl ZDI Z T G G3 P IZLD-PZD1-1 Z Q QI P ZDl-P A7lDI. - IllD-P
If-\} ~#f~-\} ~ # ,g f$ lit L.
f( i!:
Item Part No. Description "
Q'ty per set

52 6R340800 - A mliUBiJiliU High pressure fuel pipe I 1 I

itt subassembly ,cylinder 5

52 -I 6R4ZLD - P34OlOO mUI:~ffJillU High pressure fuel pipe

I '1 1
# subassembly, cylinder 5

(53) 6RI Q340800 - A mliffiI~ffJillU High pressure fuel pipe 1 I

# subassembly, cylinder 5

54 6R340900 -A mt\ffiI~BiJiliU High pressure fuel pipe 1 1 1

# subassembly, cylinder 6

54 -I 6R4ZLD - P340000 mt\ffiIUJiliU High pressure fuel pipe I I I

itt subassembly,cylinder 6

(55) 6RI Q340900 - A mt\ffiI~ffJillU High pressure fuel pipe 1 I

flI: subassembly, cylinder 6
Pipe clamp subassembly
56 4R3405oo I1!lff*ilIlitt for No.4 1 1 1 I 1 1 1 I 1 I I I 1 1 I I 1 I 1

Pipe clamp subassembly

57 4R340600 .:::fUilIlfll: for No.3
I I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4R340700 Pipe clamp subassembly 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 I 1

58 =fUililitt for No.2
Pipe clamp subassembly
59 6RIQ3411OO t\n~ilIIitt for No.6
1 1 1 1 1 1 1 1

Pipe clamp subassembly

60 6RIQ341200 lifUililflI: for No.5 1 1 I 1 1 1 1 1

Fuel inlet delivery pipe suh-

61 4RlT350100 iWJiIIUJilifililitt assembly,fuel supply pump
I I

- 63-
 •

~ iIIl m l!'1
Model
~
R3I05 R4IOO R4I05 R6I05
7Il- T G mlzm z T G G3 P IZlD-P7Ill-1 Z Q QI P 7Ill-P AllIX- I71D-P

1f~ ~{lHH ~ {4: ,g ~ !ij l>.

fi: i
Item Part No. Description "
Q'ty per set

62 4R350IOl l!kll Connector ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1

63 4R350I02 illf-lf Plastic tube 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Fuel inlet delivery pipe, 1 1 1 1 1 1 1 1 1 1 1 1 1
64 4R350200 liiUiIIlf${4: fuel filter
Fuel inlet delivery pipe, 1 1
64 -1 3R350200 lii~nn{4: fuel filter
Fuel inlet delivery pipe,
64 -2 6RIZD1350ZOO lRli~nf fuel filter 1 1 1
Fuel inlet delivery pipe,
65 6R350200 liiUiIIlf${4: fuel filter 1 1 1 1 1 1 1 1

Fuel inlet delivery pipe, 1 1 1 .1 1 1 1 1 1 1 1

66 4R350300 lIl\iIIlUiIIlU{4: injection pump ~. 1 1

Fuel inlet delivery pipe,

66 -1 3R350300 lIl\iIIlUiIIlf${4: injection pump 1 1

Fuel inlet delivery pipe,

67 6R350300 lIl\iIIlUiIIlf${4: injection pump 1 1 1 1 1 1 1 1

" Fuel drain delivery 1 1 1 1 1 1 1 1 1 1 1

68 4R350400 lIl\iIIlnJilElilllU{4: pipe, injector
Fuel drain delivery
68 -1 4R1ZDI - P.l504OO lIl\iIIllJilElilllUf't 1 1
pipe, injector

68 -2 3RIZD - 1'350400 ftnJilElilllUf't Fuel drain deliveI)' pi!",injt<tor 1

68 -2 3R350400 -A lIl\iIIlnJilElilllU{4: Fuel drain delivety pi!",injt<tor 1

-64-
 !!Ii lIIi til lf1 % 83105 R4100 R4105 R6105
Model l'D- T G D!IZD! Z T G G3 P IZW-PZlll-F Z Q QI P Zlll-P AWX-~lllD-P .
If% !tfitfH ~ fit :t f* 4it ""'" fl i
Item Part No. Description Q'ty per set
Fuel dmin delivery
68 -3 6R4ZLD - P3500l PllllliillElllliUfit pipe, injector
I I I

Fuel dmin delivery

69 68350400 PllllliillEIlIIiUfit pipe, injector
I I I I I

Injection advance device

70 6RQ360000 Plllllinil1i~,~,t assembly I I

7I M6 xl6 GIl57&'l-ZnD U!i::i\iflU~ Hex head fully threaded holt 2 2

72 M8 xW GIl57&'l-ZnD ~1'-!i::i\ifl!J:I~ Hex head fully threaded holt 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 442 2 2 2

73 M8 x25 GIl57&'l- ZnD U!i::i\ifl!J:l'-~ Hex head fully threaded holt 1 I

74 M8 x35 GIl57&'l-ZnD U!i::i\iflU~ Hex head fully threaded holt I I

75 MlO xl! GIl5i'<l3 - ZnD U!i::i\ifIU~ Hex head fully threaded holt 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

76 M6 G~172 -8 - ZnD :i\UJ!]: Hex nut 2 2

77 MlO Gall71-8-H' Y :i\UJ!]: Hex nut 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

78 6GB93 litJHJ!:11ll Spring washer 2 2

79 II! GllllHtllV -ZnD Ij\!Il1II Small washer 5 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 4 4 4 4

III MIl GIllS-1II1V -UlD Ij\!Il1m Small wasber 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 555 5 5 5

81 M8 x80GB5782 t;ifI~~ji Hex head holt 1 1

- 65-
 )*
10. n -t1HlA.:fJt.:¥;J .& A
FUEL CONTROLING MECHANISM ASSEMBLY
!Ii iIIJ m 1!'1 '% R3105 R4100 R4105 R6105
Model ZIl- T G Dl ZDI Z T G G3 P IZLD-PZDI-' Z Q QI P ZDI-P AZllJI- l7lD-P
11"% f{'t-f1;% f {4: iI f* 4ij '"" I i: ~

Item Part No. Description Q'ty per sel

1 6RZQ370001 -1 illJfH:~ Throttle hl1lCkel I
2 6RZQ370002 JlKlt'lf Connection ann ·1
3 6RI Q2370002 JlKlt'lf Connection ann

4 6RZQ370003 ff 111I ROlating shaft 1

5 6Rl Q2370003 ff 111I Rotalingshaft -
6 4RD370004 illJi1lJIff Throttle pull rod 1 I .1 1 1
(7 ) 6RD370004 Throttle pull rod 1 1 I 1
illJnlJLff
-
8 6RZQ370004 illJnlJLff Throttle pull rod 1
9 6RI Q2370004 illJi1lJIff Throttle pull rod
10 6RZQ370005 ntl1 Connection body 1
11 6Rl Q2370005 J!lttl1 Connection bexly

12 6RI Q2370100 :t~U'lf:t'Hl'# Bracket subassembly

13 495D -24301 A l\lJJ!1& Governing plate 1. 1 1 1 1 1 1 1 1

14 495D -24302 l\lJUm Governiug handle I 1 1 1 1 1 1 1 1
.
15 495D -24303 ~ 1& Sleeve plale 1 1 1 1 1 1 I I 1

- 67-
 R3105 R4100 R4105 - R6105
l/1 iJIl ill lJ!i %
Model ID-F T G DIIZDl Z T G G3 F IZlD-FZDl-' Z Q QI P ZDl-P A7IDl- mD-P
I¥% ~itj:ft% ; i't ~ fl; jij & fl i
Item Part No. Description Q'ty per set
16 4950-24304 ~ Jf Spring I I I I I I I I

17 4950-24305 lil!Jll Fine adjusting nut I I I I I I I I

18 ·4950 - 24307 il!Jliff Adjusting rod I I I I I I I I

19 4950 -24308 IUJlJ: I..ock nut I I I I I I I I

Hex head fully threaded
20 MIO x25 GB5783 U!t;\;iIl:!kl~ holt
2
Hex head fully threaded
21 M12 x20 GB5783 ~.ttt\iIl:!kl~ holt
2 2 2 2 2 2 2 2

22 M6 GB6170 - Zno MIJIJlJ: Hex Nut 3

23 M8 GB6170 -Zno t\iIllJlJ: Hex Nut I

24 M6 GB848 -140HV-OO IMIlIll Small washer 3

25 M8 GIlI48 -140HV -00 IMIlIll Small washer I .

26 MlO GB848-l«lHV -00 IMIlIll Small washer 2

27 MIl GIlI48-l«lHV -00 lj\jl~1Il Small washer 2 2 2 2 2 2 2 2

28 Ml. 6x12 Gll91- ZnD 7HliI!J Split pin I I I I I I I I I

29 M2 x14 Gll91 - ZnD !fOiI!J Split pin
30 M2. 5x16 Gll91 - ZnD !fOiI!J Split pin
31 M4 xW Gll91- ZnD !fOiI!J Split pin

- 68-
~
II
l:;
'"~ l!l
 ~fJm*~
LUBRICATING SYSTEM
105~
31(31-1)(32)
103
"-

38(39)

40(41)(41-1)

.,
88

49 50 (51) (52) (53) (54) (55)·

...~ . ..

-70-
 11. ~M~ ~Uit
( ll!7 .fU;j i!})(l ttl'. ,;fJt..l'W * ,;fJt.. it!1 ~ ~ ~ ,;fJt.. it!1 ~ ~ ~ ,;fJt.. it!1 *-ip ~ , "t it!1 *-ip ,~Jbl)
LUBRICATING SYSTEM
(CRANKCASE VENTILATION,OIL,PUMP OIL CATIIERER,OIL F1LTER,OIL COOLER,OIL JET ASSEMBLY)

!IIi iI!I tIL ~ % 83105 R4100 R4105 R6105

Model W- T G Dl ZDI Z T G G3 P lZLD-PZOl-F Z Q QI P ZOl-P AWl- fllD-P
if% fl'Ht% t: /'j: il f* 4if to.
~ :i
Item Part No. Description "
Q'ty per set
Rear push rod chamOOr
1 4RI20100 Fol1EffUUJX\ cover and ventilation de- I I I I I I I I I I
~U/'j:
vice subassembly
Rear push rod chamOOr
1-I 3R120100 liim ffjJ'ii lit i! cover and ventilation de- I I
)X\'!,l(jUIH'f vice subassembly
Rear push rod chamOOr
2 4RG120100 FoI1EffUUJX\ cover aod ventilation de- I I
~ni'!' vice subassembly
Rear push rod chamOOr
3 6R120l00 FoI1EffUUJX\ cover aod ventilation de- I I I I I
UU/'j: vice subassembly
Rear push rod chamOOr
4 6RQ120!OO FoI1EffUUJX\ cover .aod ventilation de-
~Ui'!' vice subassemhly
Oil separator pipe subas-
5 4R120300 U-'\liMJ-U sembly (lead to air in- I I I I I I I I I I
Ini'!' take maoifold)
Oil separator pipe subas-
6 4RG120300 U-'\liMJ-iI!I~ sembly (lead to air in- I I
UUi'!' take maoifold) .
-71 -
 R3105 R4100 R4105 R6105
l lill 111. lI'1 %
Model 11)- T G D1 ZDI Z T G G3P IZlD-pm-F Z Q QI P 71l-P Aml1- IlID-P
ff% ~f!tft% ~ f!t ,g f$ ij ~ fl: :Ii .
Item Part No. Description Q'ty per set
Oil separator pipe suhas-
(7 ) 4RG9120300 U'l.ff!(j7tU sembly (lead to air in-
fnf!t take manifold) .
Oil separator pipe subss-
(8) 6RIQI20300 U'l.ff!(j7tlillK sembly (lead to air in- I I I
U$f!t take manifold)
Oil separator pipe subas-
(9) 4R1T120300 U'l.U7tlillK sembly (lead to air in- I
U$f!t take manifold)

10 R120400 Ji'lf~JI$f!j: Hose clamp subassembly 4 4 4 4 4 4 2 4 4. 4 4 4 4 2 2 4 2 4 4 4 4 4 4

11 RI20500 Ji'lf~I$f!j: Hose clamp subassembly 4 4 4 4 4 4 2 4 4 4 4 4 4 2 2 4 2 4 4 4 4 4 4

12 4Rl20001 i!kJi'lf Rubber tube I I I I I I I I I I I I I I I I

(13 ) 6Rl20001 i!kJi'lf Rubber tube I I I I I

(14) 6RIQ2120001 i:9<Ji'lf Rubber tube

IS Rl20002 i:9<Ji'lf Rubber tube I I I I I I I I I I I I I I

16 4RGI20002 i:9<Ji'lf Rubber tube I I I

17 RI20003 i:9<Ji'lf Rubber tube I I I . I I I I

(18) 4RZl20003 i:9<Ji'lf Rubber tube I

-72-
 R3105 R4100 R4105 R6105
!IIi jilJ IJl. l!'l %
Model
w- T G mlzol Z T G G3 P JZlD-p 7Dl-' Z Q QI P 7lH-P A7IDl- 171.D-p
if% ~flH-t% ~ flj: iI It :I
Item Part No. Description '* fij
'""
Q'ty pet set
19 4RG9120003 ~!k.!ltf Rubber lobe
(20) 4RD120003 ~!k.!ltf Rubber lobe 1 1 1
20 -I 3R120001 - A ~:!k.!ltf Rubber lobe 1 I
(21) 4R1T120003 ~:!k.!ltf Rubber tube 1
(22) 6RIQ120003 ~!k.!ltf Rubber lobe 1 1 1 1 1
(23) 6RI Q2120003 ~!k.!ltf Rubber lobe
24 4R120006 l:!k.!ltf Rubber lobe I 1 I 1 I 1 1 1 I I I I I
(25) 6R120006 tt!k.!ltf Rubber lobe 1 1 1 1 I 1 1 I
(26) 6R1 Q2120006 tt!k.!ltf Rubber lobe
27 4RZt120021 f f Pipe clamp 1 I I I
28 4RZTI20301 7l-jilJnf Oil sq>amtor coonecting pipe I I I I
28 -I 4RITI20011 7l-jilJBttf Oil separator conneeting pipe I 1
29 4R020009 ltffnJt Pushrod chamber gasket I 1 1 1 I I 1 I 1 I 1
-
1 1
30 6R020009 ltffnJt Pushrod chamber gasket I I 1 I 1 1 1 1 1 1
31 4R410151 -I IJl.jilJl%l* Oil pump housing 1 I
31 -1 6RIZD1410100 -2 IJl.jilJll*l1IIflj: Oil pump assembly I I I
31-2 6RIZD1410001 1/!!lt Spacer plate
(32) 6R410151 -I IJl.jilJl%l* Oil pump housing I I I I I
33 4R410152 -I IJl.jilJU;bUI Driven gear shsft . I I I I 1 I 1 1 1 1 I 1 1 1 i
-73-
 ~ IIIi m m% R3105 R4100 R4105 R6105
Model 71)- T G Dllznl Z T G G3 P IZLD-P7Dl-F Z Q QI P 7Dl-P Al1DI.-~l1lD-P
ff% ~#ft% ~ # ~ f$ ij L>.
II: it
Item Part No. Description "
Q'ty per set

(34 ) 6R410152 -I mllli*y.~U\1ll Driven gear shaft 1 1 I I 1

35 R410153 -I mllliUtl Oil pump bush 1 1 1 I 1 1 1 I 1 1 1 I 1 1 1 1 1 1 I 1
36 R410153 -2 mllliUtl Oil pump bush 1 1 1 1 1 1 I I I 1 I 1 1 1 I 1 1 1 1 1
37 R410161 -I mUlti Oil pump cover 1 1 1 I I 1 r 1 1 1 I I I 1 I I 1 I 1 1
38 4R410201-2 mlllin~\1Il Drive gear shaft 1 1 1 1 I 1 1 1 1 1 I 1 I 1 I
(39) 6R410201-2 mlllin~\1Il Drive gear shaft 1 1 1 1 1
40 4R410202 -1 mJJlln~u Drive gear 1 1 I 1 I 1 1 I 1 1 I I 1 1 1
(41) 6R410202 -I mJJlln~i&~ Drive gear 1 1 1 1 I
41-1 6RIZDl410200 -2 Mn~ Drive gear I 'I 1
42 4R410301 -I mJJll*y.~u Driven gear 1 I 1 1 1 1 1 1 1 I 1 1 1 1 I
(43) 6R410301 -I mllli*y.~u Driven gear I 1 1 1 1
43 -1 6RIZDl410300 -2 ~~ Driven gear I 1 1
44 4R410302 -I ~~ Driven gear bush 1 I I I 1 I I 1 1 1 1 1 1 I I
(45) 6R410302 -I ~~l Driven gear bush I 1 I 1 I
46 4R420001 illJJllfl!~tlHt Gasket I I I 1 1 I 1 1 1 I 1 I 1 1 I
(47) 6R420001 illJJllt!!~M Gasket 1 I 1 1 I 1

-74-
 ~ lI!i IJ1. lI'! %' R3lO5 R4100 R4lO5 R6lO5
Model W- T G mlzm Z T GGJ P IZID-P W1-P Z Q QI P, W1-P Amll- IWl-P
If% fl'!=f1:% f ¥j: ,g f1j; ij L>.
ifl :I
Item Part No. Description "
Q'ty per set
48 R420002 Jili ..'" Lower cover I I I I I I· I I I I I I I I I I I I I I I
49 R420003 ~ Ii Bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Suction oil pipe subas- I
50 4R420100 P&lI!it1l\l¥j: sembly I I I I I I I I I I I I I

Suction oil pipe subas-

.
(51) 4RZT420lO0 P&lI!iUl'!= sembly I

Suction oil pipe subas-

(52) 4RG3420100 UU1'!= sembly I

Suction oil pipe subas-

(53) 4RG9420100 P&lI!iUl'!= sembly
Suction oil pipe subas-
(54) 6R420100 -1 P&lI!it1l\ll'!= sembly I I I I I I I

Suction oil pipe subas-

(55) 6RG1420100 -1 P&lI!it1l\ll'!= sembly I

56 R420200 P&lI!itltJ'iJ Suction oil pipe screen I I I I I I I I I I I I I I I I I I I I I I I

57 4R430lO0 IJ1.lI!iltli'l~1l\I¥j: Oil filter subassembly I I I I I I I I I I I I I I I I I I I I
57 -I 6RIZDl430l02 1Ii!$ilJ1.lJliltli'l~ I I I
58 4RZT430100 IJ1.lJliltli'l~Jl\I¥j: Oil filter subassembly
59 4RIT430100 IJ1.lJliltlll~1l\Il'!= Oil filter subassembly I
Gasket oil filter seat gas- I
60 R430001 -I IJ1.lJlijJ!\iH~)f I I I I .j I I I I I I I I I I I I I I
ket
60 -I 4RlT430001 -I It!l11M Gasket oil filter seat gasket . I I

-75 -
 R3105 R4100 R4105, R6105
lIi iJIi m~ %
Z Q QI P ZJJl-P AlL1ll-~ Iml-P
Model
ill-I T G Dl ZDI Z T G G3 P lZLD-P ZJJl-
.
If% ~i'ff1: '% ~ i'f ~ f* iii t>.
Ii: jt
Item Part No, Description "
Q'ty per set
60 -2 4RI T430101 -I miJIilJ!(liI'fflt~ Support of oil filter 1 1 I
61 4RIT430011 iJlifM'~ Oil pipe coonector 1 I 1
61 -I 6RIZDl430011 iJlifn Oil pipe connector I I I
62 4RIT430012 !tl I!lI Gasket 1 I 1 I 1 I
62 -I 4RIT430012 !tl I!lI Gasket
63 4RG9430013 mlJtff~~ Oil filter cover plate I I

64 6R440!00 ?Hli;f;,c,'JJ:miJIilJ!( Centrifugal oil filter sub- I 1 I 1 I

lil'ff$i'f assembly

65 495 -090002 ?HliMJJ:miJIilt Centrifugal oil filter gasket 1 I I I I

Iil'ffM
66 4R450100 -I miJIi~~ff$i'f Oil cooler subassembly I 1 1 I 1 1 I 1 I I I 1 I I I I
67 4RZT450100 miJIi~!jIff$i'f Oil cooler subassembly
(68) 6RZT450100 miJIi~!jIff$i'f Oil cooler subassembly I
69 RI20500 Jt{nMi Hose clamp 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Cooler oil inlet pipe sub-
70 4RZT451100 ~!jIffi1!:iJlini'f assembly
Cooler oil outlet pipe
71 4RZT45 1200 ~~fflliiJIini'f subassembly
72 4R450001 ~!jIff1l!it Cooler gasket I I I I 1 1 I 1 1 1 I I I 1 I 1 I I 1
73 4R450003 -I i1!:*f Water inlet tube I 1 I 1 1 I I 1 1 1 1 I 1 I I
73 -I 3R450003 -I i1!:*f Water inlet tube 1 I

- 76-
 R3105 R4100 . R4105 R6105
#1 IIIi IlL lri %
Model Zll-F T G Dl ZDl Z T G G3 P IZlD-P Z1ll-' Z Q QI P Z1ll-P Amll- Jml-P
If%
Item
~i'Ht%
Part No.
~ 14' 1'1
Description
f!J; ~ "-
" Ii:
Q'ty per set •
(74) 4RZT450003 Uf Water inlet tube .

75 4R450004 -I ti:Jtf Water outlet tube I I I 1 I I 1 1 I 1 I 1

75 -I 3R450004 -I ti:Jtf Water outlet tube 1 1
495 -09003 (B) ill ,~'IILIJIjU Centrifugal oil filter cover "I I
(76) 6R450004 ti:Jtf Water outlet tube
(77) 4RZT450004 ti:Jtf Water outlet tube
78 4RZT450022 ~,~,!,m Hollow screw .

79 4RZT450023 m III Washer

80 4RZT450024 f~.n Pipe coupling screw

81 4RZT450025 11! I Washer
82 4RZT450026 ~tjIffi1!lllitl~ Oil inlet pipe adapter

83 RZ470001 m II Washer 4 4 4 4 6 6 6 6
84 RZ470002 m II Washer 4 4 4 4 6 6 6 6
85 RZ470003 f~.n ripe coupling screw 4 4 4 4 6 6 6 6
86 RZ470100 Ii!0'PJ1IilIIl4' Oil jet subassembly 4 4 4 4 6 6 6 6
Hex head fully threaded
87 M8 x30 GB5783 ~U7\jflU~ blot 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8

-77-
 R3105 R4loo R4105 R6105
~ jJII til !\'l %
Model
71l-F T C Dl ZDl Z T C C3 P lZLD-~7J)]- Z Q Ql P 7J)]-P AZlDl-~I7lD-P

11'% ~f4:it% :; i'l' 11 f$ 4iJ '"" t :I

Item Part No.
. Description Q'ty per set
Hex head fully threaded I 1 1 1 1 I 1 I I I 1 I I
88 MIO x15 CBS783 :i~!J:t'iifl~!i!lti hlot 1 I 1 I I I 1 I 1 I
Hex head fully threaded
89 MIO x25 CBS783 :i~!J:t'iifl~!i!lti blot 3 3
Hex head fully threaded
90 MIO x30 CB5783 :i~ttt'iifl~~ti blot 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

91 MID x40 CBS783 1\iflH!lti Hex bead blot 3 3 3 3 3

• 92 MIO x50 CBS783 t'iifl~~ti Hex head blot 3 3
93 MIO x60 CBS783 t'iifl~!i!lti Hex head blot 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 I I I I I 3 3 3
94 MIO x65 CBS783 t'iiflH!lti Hex head blot 3 3 3 3 3 3 3 3 3 333 3 3 3
95 MIO X 85 CB5783 t'iifl:Uti Hex head blot I I I I I I I I I I I I I I I I I I I I I I I
% MID X 115 CB5783 I\ifl~~ti Hex head blot . 6 6 6 6 6
97 MI2 Gllffil-8-H· Y l\ifl~Jlj: Hexagon nut I 1 1 1 I 1 1 I I I 1 I 1 I 1 8 8 888
98 8G!lll8 -1<IJHV -lnD Ij\jj!di Small washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 6 6 6 6 4 4 4
99 Il GRlIl-l4JIV -1nD IM/!1!lI Small washer 8 8 8 8 8 8 8 8 8 5 8 8 8 8 8 2 2 2 2 2
100 8 CB93 jlJl!1!1!lI Spring washer 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 1 1 1 I 6 6 6
101 10 CB93 ~l!1!1!lI Spring washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
102 12 CB93 jlJl!1!1!lI Spring washer 1 1 1 1 1 1 1 1 1 1 1 I 1 1 I 1 1 I 1 I I 1 I
103 A6 X 16 CB1l9 ~ttill Cylindrical pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
104 4 x16 CBl099 f~1t Woodruff key 1 I I I 1 1 I 1 1 1 1 1 I I I 1 1 I 1 I 1 1 1
105 100 x3.l CBl235 - ';l) on~\fjijl!ll "0" rubber seal ring 2'2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
106 100 xl ICBl235 - ';l) o !\'l\fjijl!ll 2 "O"rubher seal ring
-78 -
'"
r-
00
o
 12. *"-J;p ~ m.
( J]<. *-, JXt ~ 15 J]<. *-It ".$S-, 'it ~1iI. ~ , -Itt ~ ~ ,& A )
COOLING SYSTEM
(WATER PUMP,FAN & WATER PUMP AND BELT PULLEY ,TIIERMOSTAT,RADlATOR ASSEMBLY)

~ iIII m m! % R3105 R4100 R4105 R6105

Model .
71l-F T G DlIzDl Z T G G3 P lZLD-P 7ll1- Z Q QI P 71ll-P AmX- I711l-P
Jf% fl'l'ft% f 1'1= ,g fi ~ L.
fi: i
Item Part No. Description "
Q'ty per set
I R510001 Ji;lU Water pump back plate 1 1 I 1 I 1 I 1 1 1 1 1 1 1 I 1 1 I 1 I 1
(2) 4RZT51000 UU Water pump back plate

(3) 6RQ510001 Ji;lU Water pump back plate

(4 ) 6RZQ510001 t*U - Water pump back plate 1 1

5 R510002 tJ1l!1 Water pump shaft 1 I 1 I I I 1 I I 1 I 1 1 1 1 1 1 1 1 1 1 1 1

6 R510003 mi 1m Spacer I I 1 I 1 I 1 I I I 1 1 1 1 1 I 1 I 1 I 1 1 1

7 R510004 mtl!ll Water throw ring I 1 I 1 1 I I 1 1 I I I 1 I I 1 1 1 1 I 1 I 1

8 R510005 ~ I!lI • Snap ring 1 I I 1 I I I 1 1 I I 1 1 I I 1 I 1 I I I 1 1

9 R510006 11! It Gasket 1 I 1 I I I I I I 1 I 1 1 1 1 1 I 1 1 I I

(10) 4RZT510006 11! It Gasket

(ll ) 6RQ510006 11! It Gasket

(12) 6RZQ510006 11! It Gasket 1 I

- 81-
 R4105 R6105
~ Jill m If!
Model
% R3105 R4100
ZlH T G D1 ZDl Z T G G3 P 1ZLD-P1Dl-F Z Q Ql P l'Dl-P AZlDI. - TllD-P
If% ·t/4=ft% t /4= i'i f$ ~
t.
I :I
Item Part No. Description "
Q'ty per set
13 R510007 ~ It Gasket 1 1 I 1 I 1 I 1 1 1 1 I I I I 1 I 1 1 I 1
(l4) 4RZf5llJOO7 1/); It Gasket
(15) 6RQ51lJOO7 ~ It Gasket
(l6) 6RZQ51lJOO7 ~ It Gasket I 1
17 R510008 t!ll1/);! Special washer 1 1 I 1 I 1 I 1 1 I 111 1 1 I 1 1 I 1 I I I
18 R510009 ~ It Gasket I I 1 I I I 1 I I I 1 I 1 I I 1 1 1 I I 1
(19) 6RZQ5I0009 1/); It Gasket 1 1
20 R510011 l I Connecting pipe 1 I 1 I I I I I 1
(21) 4RZf510011 l I Connecting pipe
21 -I 6RIP51oo11 l I Connecting pipe I 1
"I -2 4RII9510011 l I Connecting pipe 1 I
21 -3 3R510011 l I Connecting pipe I I
22 4RG951oo11 l I Connecting pipe
(23) RD51oo11 l I Connecting pipe I I
24 4RJ1'510011 l I Connecting pipe I
25 6RZQ51oo11 l I Connecting pipe 1
26 6RJQI510011 l I Connecting pipe 1
(27) 6RIQ251oo11 l I Connecting pipe

- 82-
 •

R3105 R4100
~ iI!i m !rl
Model
% R4105 R6105
Zll-F T G D,IzDl Z T G G3 P lZLD-P ZDI- Z Q QI P ZDI-P AlID1- mD-P
1f% ~I'!'ft% ~ ;l\ f!; ~
Item Part No.
ft
Description
4i '""
Q'ty per set
:I

28 RSIOIOI **:1tj;j;. Water pump house 1 I I I I 1 1 1 1 1 1 1 1 I I I 1 1 1 I 1

(29) 4RZT510101 **%tfi. Water pump house

(30) 6RQ510101 **:1tj;j;. Water pump house

31 6RQ510101 **:1tj;j;. Water pump house I I

32 RSIOI02 l 'k Uuion 1 1 I 1 I 1 I I I I I I I 1 I I I 1 1 1 I I 1
(33) 4RZT510102 l 'k Union
34 4RZT510103 Jf I Drain plug
35 ROIOI09 IUU Taper screw plug I 1 1 I 1 I I I 1 1 1 I I 1 1 I I 1 1 1 I 1 1
36 RSI0201 **IIj-$t Water pump impeller I I 1 I 1 I 1 1 I I 1 1 I 1 1 1 1 1 1 1 I
(37) 6RZQ510201 **IIj-$t Water pump impeller 1 1
38 RSlO202 fIIiI§:>f China ring 1 1 1 1 1 1 1 1 I I 1 I 1 1 1 1 1 1 1 1 I 1 1
39 RS10300 *MaIll,!, Water seal subassembly I 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 I 1 I 1 I 1 1
40 R020300 PJi:*fillililft Drain cock subassembly 1 I
41 RS20001 W;;tJ&:, 1346 Belt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
41 -I 4RIZT2 2520001 W;;tJ&:, Belt I
(42) 4RT520001 - A W;;tJ&:f Belt 1346 2 2 2 2 2 2
(43) 6RQ520001 W;;tJ&:, Belt 1400 2

- 83-
 .~

.
!IIi lI!I
. Model
m j!'J %
R3105 . R4100 R4105 R6105
1lJ- T G Dr" ZDI Z T G G3 P IZLD-PZDI-P Z Q QI P ZDI-P AlIDI. - JZI.D-P
Jt% :ffltft% :f fit ;g f$ ~ f; Ii :i
Ilem Part No. Description Q'ty per set
44 R520002Y -1 **Blllf~ Waler pump belt pulley 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1
(45) 4RZT52ooo2 **U~ Waler pump belt pulley
45 -I 6RIZLD520002 *un Waler pump bell pulley 1 1
(46) 6Rl Q1520002 *Ullf~ Waler pump bell pulley 1
47 4R52ooo3 t/!: :i;J( Bed plale 1 1 1 1 1 1 1 1 1 1 III 1 1
47 -I 4RIZD1520003 t/!: :i;J( Bed plale 1
47 -2 6RIZD152ooo3 t/!: :i;J( Bed plale 1 1
(48) 4RZT52ooo3 t/!: :i;J( Bed plale
(49) 6R52ooo3 t/!: :i;J( Bed plale 1 1 1 1 1
(50) 6Rl QI52ooo3 -I t/!: :i;J( Bed plale 1
(51) 495T -16119 JilJjjt/!::i;J( Bed plale, fan
. 52 495 -06120( B) JilJjjillflt Fan subassembly I I I I I
(53 ) 495D -06120( C) JilJjj§JlJ1' Fan subassembly I I I' 1 1 I I 1
(54) 4RIT5201oo JilI!l~I\f'j: Fan subassembly I
(55) 6R520100 Jil)jijllilflt Fan subassembly I I 1 1 I
(56) 6RIZ520100 Jil)jijllilflt Fan subassembly I
56 -I 6RG5 520100 Jil)jijllilflt Fan subassembly I
57 4R53OOOI lI"I1UH. Thennostat cover 1 1 1 I I 1 1 III
58 4RZT53OOOI lI"llilU Thennostat cover

- 84-
 Jj'j R3IOS R4100 R4105 R610S
lIIi IlL %
'* Model
71l-P T G Dl ZDl Z T G G3 P lZ1D-P 1J)]- Z Q QI P 1J)]-p Amll- 1ZIJl-P
IH ti'rf\; % Jt # ~ f!F ij 15'.fI :Ii
Item Part No. Description Q'ty per set
59 4RG530001 l1lIlU Thennostat cover I
(60) 4RG8530001 lil.U Thennostat cover
(61) 4RIT530001 l1lIlU Thennostat cover I I I .I I
62 6R530001 -I l1lIl~i Thermostat cover I I I I I I I 1 I
(63) 6RZQ2530001 l1lIlU Thermostat cover 1 1
64 6Rl Q2530001 fl.U Thermostat cover

65 R530002 m It Casket 1 I I 1 1 I I I I I I I 1 I I I I I I I I I I
66 R530003 tx f Connecting hose I 1 1 I I I 1 I I I I 1 I I 1 I I I I I I I 1
67 R530004 m It Casket I I I I I I I I I I I I I I I I I I 1 1 I 1 1
68 4RZT530004 m It Casket
69 4RZT530005 -I :lJJl<.li:'f Water hose I I 1 1 I I I 1 I I I I 1 I 1 I 1 I I I 1
(70) 6Rl Q2530005 :lJJl<.li:'f Water hose
(71) 4RG8530005 :lJJl<.li:'f Water hose
72 R070002 11mIII Washer. screw plug I I I 1 I I 1 I 1 I I 1 I 1 I I I 1 I I I
Water temperature gauge 1 1 1 I
73 R070003 I.uli:'~ fitting
I 1 I 1 I 1 I 1 I 1 I

Water temperature gauge

74 R070003 -A I.uli:'~ fitting
1 1 I I 1

(75) R070003 - B Water temperature gauge

I.un fitting

- 85-
 J!I1 lI!i m l!'!
Model
% R3105 R4100 R4105 R6105

Jf%
Item
~f'Ht%
Part No.
, f't ~ f$
Description
ZIH T G Dl WI Z T G G3 P IZLD-P ZlJI-
Iij: L.
"
Q'ty per set
ft it
Z Q QI P WI-P AZlDI- IZlD-P

76 R530101 l\'1!i~ff.: Thermostat body 1 I 1 1 1 I 1 I 1 I 1 1 1 1 1 I I I I

76 -I 3R530101 l\'I!i~ff.: Thermostat body 1 1
77 4RZT530101 l\'I!i~ff.: Thermostat body
78 4RlT530101 l\'1!i~ff.: Thermostat hody I 1 1 I
(79) 6RIQ530101 l\'1!i~ff.: •Thermostat body I I
80 6RI Q2530101 l\'1!i.~ff.: Thermostat body
Warm wiod fitting, ther-
81 6RlQ2530104 l\'I!i~IJXl.l~ mostat

82 R510102 l ~ Union I I I I I I. I I I I I I I I I 1 I I 1 1 I 1 I
83 R530200 l\'I!i ~'ftJ\i'j: Thormostat subassembly I I I I I I I I I I I I I I I I I I I I I I I
84 R530300 )IIHf~lllili'i' Hose clamp 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
84 -I GB566 - B44-64 itlUI Hose clamp 2 2
84 -2 GB566 - B95 - 105 itl'i~1 Hose clamp 4 4
85 6R540001 .\'fJXI.! Cowl I I I I I
(86) 6RIZ540001 .\'fJXI.! Cowl I
87 4R540002 ~~fffJitl'i Rubber hose ep 45 x6 x50 1 I 1 I I
(88) 6R540002 UfffJitl'i Rubber hose I I I
(89) 6RIZ540002 UfffJitl'i Rubber hose I I
90 4R540003 7klil!)j:.itl'i Inlet bose, radiator I I I I I
90 -I 6Rl ZLD540005 7kiUitl'i Inlet bose, radiator

- 86-
 11k IIIi tIL JI'! .\} R3105 R4100 R4105 R6105
Model W- T G D1 ZDI Z T G G3 P IZLD-P 71ll- Z Q Ql P 1Dl-P Amll- mD-P
If.\} ~¥Ht.\} ~ 1'1= 4'; 4it 1; fI :i
Item Part No. Description '* Q'ty per set
90 -2 6RIZLD540006 7I:.1:il7l:.1i(1 Water outlet hose,radiator
90-3 4R4ZLD - PS4OOO2 1tlflill1tif Wateroot!d connecting ~""..diator 1
90-4 4R4ZLD - PS40003 1tlflUif Water inlet coonecting ~""radiator I
(91) 6R540003 7I:.lit!7l:.li(l Inlet hose, radiator I I
91 -I 6R4ZLD -P540005 Ii( 1 Hose I I
91-2 6R4ZLD - P540006 Ii( 1 Hose I I
91-3 6R4ZLD - P540003 7I:.IUIi(I Inlet hose, radiator 2 I I
(92) 6R1Z54OOO3 7I:.IUIi(I Inlet hose, radiator I
93 6R540004 -I 71:.111 Connection hose, radiator I I I
94 6R54OOO5 111 If Gasket I I I
95 4R540006 111 ~ Bed plate 2 2 2 2 2
(96) 495 -06001 (B) 1!'JXt'- Cowl I I I I I
96 -1 6RIZDI540001 1!'JXt'\l. Cowl I
(97) 4R5401oo 71:.1$1'1= Radiator subassembly I I I I I
97 -I 4RIZD1540100 71:.1$# Radiator subassembly I I
98 6R540100 71:.1$# Radiator subassembly I I
(99) 6RIZ540100 71:.1$# Radiator subassembly I
99 -I 6R1ZDI540100 7I:.IIIiU1ttPi.~ Radiator for water aod oil
99 -I 6RIZLD540100 71:.1$# Radiator
99 -2 6R2ZLD540100 71:.1$# Radiator I
99 -3 4R4ZLD540100 :!i1l:1tt~ff1l:¥t Radiator for water and oil I
.
100 4R5402oo li(I*I Hose elamp 2 2 2 2 4 2 4 4 4 4 4
101 4R540300 li(1~1 Hose elamp 2 2 2 2 2
102 6RIP540400 1ttH~'I= Left bIaeket parts,radiator
~ 87 ~
 !!Ii ll!I IJ1. lW % R3I05 R4IOO R4I05 R6I05
Model 1Jl- T G D1 ZDl Z T GG3 P IZLD-P 1Jl1- Z Q Ql P 1Jl1-P AllDl- J1lI)-P
jf% ~f4:ft% ~ f4: ~ f$ ~ L"
fI: it
Item Part No. Description " per set
Q'ty
103 6RIP540500 ~ Right bracket paris. radiator 1
104 M8 x 40 GB5783 t;Jfl~.~ Hex head holt 6 6 6 6 6 6 6 6 6 6 6 6 6 2 2 2 2 2 2 2
105 M8 x45 GB5783 t;Jfl~.~ Hex head holt 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
106 M8 x 55 GB5783 t;JflU~ Hex head holt 2
107 MIO x50 GB5783 t;JflU~ Hex head holt 4
108 MIO x55 GB5783 t;Jfl!k~~ Hex head holt 4 4 4 4 4 4
109 MI2 x55 GB5783 t;Jfl!k~~ Hex head holt 2
( 110) M6 x 16 GB5783 Uttt;Jfl!k~~ Hex head fully threaded bolt 8 8 8 8 8
111 M8 x 15 GB5783 Uttt;JflU~ Hex head fully threaded bolt I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1
112 M8 x20 GB5783 Uttt;Jfl!k~~ Hex head·fulIy threaded bolt 6
113 M8 x25 GB5783 ~~ttt;Jfl!k~~ Hex head fully threaded bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
114 MIO x30 GB5783 Uttt;JflU~ Hex head fulIy.threaded bolt 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3
AMIO x35 GB898 - 8.8
115 -H'Y ~!k~tt Stud 2 2 2 2 2 2
AMIO xIi) GB898 - &8
116
-H'Y ~~~tt Stud
AMIO x80 GIW8 - 8. 8
117
-H'Y ~!k~tt Stud 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
118 AMDxMII1l-88-H· Y ~~~tt Stud 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
119 M8 GIl6110 -8 - H•Y t;Jfl~£j: Hexagon nut 6 ..

120 MIO GIl6110 -8 - H•Y t;JflU Hexagun nut 4 4 4 4 4 4 4 4 6 4 4 4 4 4 4 4 4 4 6 4

- 88-
 ,
~ lI!i m lm
Model
% 83105 R4100 R4105 R6105
ZIl-F T G Dl ZDI Z T G G3 P IZLD-P mt- Z Q QI P 7IlI.-p A7lIJl- IZlD-P
IH 'f'HH ~ ftI: i!i f* ~ """ !It :i
Item Part No. Description Q'ty per set
121 lIl2xlMlil1I ~-H' Y *ffll£} Hexagon nut I I 1 I I I 1 1 I 1 I 1 1 I I I I I I I•
122 MI2GBliI1Q-8-H'Y t\ffjl£} Hexagon nut 2 2 2 2 2
123 6 GB93 ~.'!Il1II Spring washer 8 8 8 8
124 8 GB93 ~.'!Ill!ll Spring washer 5 5 5 5 5 5 5 5 5 5 5 5 ~ I I I I 1 I 1
125 10 GB93 ~.'!Il1II Spring washer 3 4 4 4 4 4 4
126 12 GB93 ~.mlll Spring washer 3 3 3 I I I I 3 I I I I 3 I I I I I I
(127) 6GlI848 -140IIV-llID -/J''!Il1!ll Small washer 8 8 8 8 8
128 8GB848 -14011V -llID 1]''!Il1II Small washer 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 11 5
129 10 GB848-140IIV-llID IJ''!Il1!ll Small washer 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 8 8 8 10 10
130 12 GlI848 -14011V-llID 1)''!Il1II Small washer 2
131 12 GB95 nl!ll Plain washer I I 1 I I I 1 I I 1 I I I I I I I I I
132 40 GB893.1 JtJljl\lMlII Circlips ror holes I 1 I I I I I I I I I I I I I I I I I
133 4 x19 GBI099 f~' Woodruff I I I I I I I I I I I I I I I I I I I
134 60203 GB278 m;/Jlib~ Bearing 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
135 MIO x1 GB1152 lI!i tf Nipple I I I I I I I I I I I I I I I I I I I I
136 6R1 ZLD540004 l1!:"\lll:f Intake connecting pipe
137 4R4ZLD - PS4OOO4 '!'ltltll"1.ltf Intereooler exhaust ~ pipe 1
138 6RIZLD540004 l1!:"\HlCf Intake hose I I
139 6RIZDI540200 7Mii1tlllftf'j: Oil inlet pipe assembly,rndiator 1
140 6RlZD1540300 tiitlllllif!llftl: Oil ootlet pipe assembly ,mator I
141 4RIZDI540009 ~!lHHlli't Anti - vibration assembly 1
142 4R4ZID - P54OOO5 9'~lIi!f"1.!tf lnIercoo101 inIaI:e ~ pipe 1
143 3R5IOIOO 7KUftl: Water pump I I

- 89-
 ~

s
" M
E;;
Ci
~tHt
(=)~
\0 >~
t""',
0
~~ Ul~
><:
ft
~ ~3:
~-I

•
l l . - - - - - - -__ t
 13.t.~~#t·
(~~ -t;fJt.,ff. -t~ -t;fJt., -t,ffiiJlli\"~, -t ~Hli)!~·,{)(.~.a1x.~:A,-t" -til!!., ilh ,ffi*~ ~.a4a. !f~.\t.A)
ELECTRICAL SYSTEM
(STARING MOTOR ,ALTERNATOR,REGULATOR ,ELECfRICAL WIRE ,INSTRUMENT & PANEL,srORAGE BATTERY ,OIL PRESSURE SENSOR & ALARM ASSEMBLY)

-
!\!1 iIlI m~ % R3105 R4100 R4105 R610S
Model W-P T G Dl ZDI Z T G G3 P IZID-P11ll-F Z Q QI P ZOl-P AZIDl- IZID-P
.it% ~{tj:ft% :f ¥t 11 f* lit t>-
It :i
Item Part No. Description " per set
Q'ty
1 4R610001 i1,jIi Jointing plate I I 1

2 4R61OIOO ~;/Jl1!m$¥t Starting motor subassem- I

I I I I
(fm:ili) bly( yangzhou)"

(3) 4RG6101OO - B ~;/Jl1!m$¥t Starting motor subassem-

1 I I I I 1 I I 1 I
(Jiti1!') bly( wujin) I I 1

~;/Jl1!m$¥t Starting motor subassem-

(4 ) 4RIT61OIOO -I I 14 I I . I
(!Y1Ii) bly( shashi)

5 4R620001 - B ~l1!mi'lJl\"M Alternator adjusting bracket I I I 1 I I 1 1 I I I I I 1

(6) 4RT620001 - B ~l1!milill\"M Alternator adjusting bracket 1 I 1 I I 1

.
(7 ) 4RZT620001 - A ~l1!milill\"M Alternator adjusting bracket

8 4RG620001 ~l1!milill\"M Alternator adjusting bracket I

(9 ) 6RI Q1620001 ~l1!mi'lJl\"M Alternstor adjusting bracket

10 4R620002 -B 1/,1 I 1 I I I I I I I I I I I I I I I I
* Pad

-92-
1 I 1
 !\l1 lib t'L !fi ~
R3105 R4100 R4105 R6105
Model ID-F T G D1 ZDI Z T G G3 P IZlD-PZDI-r Z Q Q1 P ZDI-P A7l1lI- TllD-P
Jf~ ~{'HH ~ {I!' ~ fiJ; 4\t <..
I\: it
Item Part No. Description . " per set
Q'ty
II 4RG620002 II! .!J1 Pad I
(12) 6RI Q1620002 II! .!J1 Pad

13 4R620003 mn Conical spacer

14 4RG620021 Iillllb~t Oil drain pipe I

15 4RG620022 lIbtl!k Nipple I

16 4RG620023 II! 1m Washer I

17 4RG620024 tl~rr Hollow screw

18 4RG620025 m 1m Washer

19 4R620100 - B $tl!lt'Lml# Alternator subassembly I I I I I

19 -I 4RlTl0620l00 $tl!lt'Lml# Alternator subassembly I I
20 4RZf620l00 - A $tl!lt'Lml# Alternator subassembly I

(21) 4RG620100 - B $tl!lt'L${I!' Alternator suhassembly I

(22) 6R620100 - B $tl!lt'Lml# Alternator subassembly I I I I I I I I I I I I

(23) 6RQ620100 $tl!lt'Lml# AlternarorsubassemWy I

(24) 6RQ620100 - B $tl!lt'Lml{I!' Alternator subassembly I

Oil pipe suhassembly,
25 4RG621100 :/i;~ vacuum DumD
I

- 93-
 83105 R4100 R4105 R6105
~ IiIi ilL 1f1 %
Model
ZIl- T G Dl ZDI Z T G G3 P lZLD-P ZD1- Z Q Q\ P ZD1-P A71D\- mD-P
If% flHt% f f'I: ii
* ~
ij b.
:I
Item Part No. Description '" per set
Q'ty

(26) 4RG4621100 A~Umlilin Oil pipe subassembly.

f'I: vacuum pump

27 R120500 DIlI~l!Ullf'l: Hose clamp subassembly 2

~
28 8310003 ltJ::~n Hollow screw 1

29 8310004 til Ii Washer 2

Vollage regulator subas- I
30 4R640100 ~ffi~lI"inllf'l: sembly 1 I 1 I
Voltage regulator suhas-
31 4RG6401oo ~ffi~n$f'I: sembly 1 I I
Voltage regulator subas-
(32) 6R640100 ~ffijlJn$I'l' I I 1 1 I 1 I I
sembly .

33 4RDl660003 :t It Pillar 2 2 2 2 2

34 495G -12700 Instrument panel subas-

tttUI'l' sembly I 1 1 I I I

35 495G-1261O 7l:U Water temperature gauge 1 I 1 1 1 I

36 495G -12620 IiliU Oil temperature gauge 1 1 I 1 I I

37 495G -12630 ~U Ammeter I I 1 1 1 1

38 495G -12641 ilLliliffifJt Oil pressure gauge 1 1 I 1 I 1

~ 94-
 R3105 R4100 R4105 R6105
!IIi JIb ttL ~ %
Model W-' z T G G3 P lZID-P Wl-I Z Q QI P Wl-P A1lDl- IllD-P
T G mlzm

J¥% ':ff'H~% ~ f'l= 1'; f* ij L.

fl i
Item Part No. Description "
Q'ty per set

495G -12650 Preheating starting I I I I I I

39 liIii!\f,;!J7f:X: switch
40 495G -12660 iIlfJlill;7f:X: Key switch I I I I I I
Pressure gange tube sub-
41 495G -12670 1I;iJ!t!llf'l= I I I I I I
assembly
42 495G -12830 . iIlrtW:l1Ili'l' Wire bundle suhassemhly I I. I I I I

fJlill;HUrtii Wire & connector. switch & 1 I I I I I

43 495G -12850
tH ammeter coonecting .

495G -12860 Wire & connector. switch I I I I I I.

44 7fHrtn:!k connecting
Wire bundle suhassem-
(45) 6Rlm650100 iIlrtW:l1IIf'l= I
hly

46 4RD670400 liIln~rtn Wire &. connector, 8tor-

:!k age hattery

47 495G -12500 'lUI Storage battery

Battery cable & connec-
48 495G -12810 f,i4JttLiirtl:!k tor
Battery ground' cable &
49 495G -12820 F.~rtiirt~:!k connector

50 6RIQ680ool *ni@!* Water temperature sensor I I

51 6R1Q680002 JlbII~i@!* Oil pressure sensor I I

- 95-
•
 R3105 R4100 R4105 R6105
~ jiIJ VI. i,!'l -i}
Model
w- T G Dl\znl Z T G G3 P 1ZlD-~ZJlI-F Z Q QI P ZOl-P A7lDI.-~mD-[
,
If-!} ~iHH ~ f.lj: ~ f$ 4if ~ J: :I
Item Part No. Description Q'ty per set
52 6RiQ680003 jilJffUff Oil pressure alarm I I
Hex head fully threaded I
53 M8 x20 GB5783 :i:i!ttf;JIJ:!k~ft holt
I I I I I I I I I I I I I I I I I I I
Hex head fully threaded 3
54 MIO x30 GB5783 :i:~ttf;JIJ:!ki!tt holl 3 3 3 3 3. 3 3 3 333 3 3 3 3 333
Hex head fully threaded 3
55 MI2 x40 GB5783 :i:i!ttf;JIJ:!ki!tt holt
56 M8 x115 GB5783 f;JlJUtt Hex head holl I
57 MIO x120 GB5783 f;JIJ:!k~tt Hex head holt I I I I I I I I I I I I I I I I I I
58 MIO x150 GB5783 f;JIJ:!k~tt Hex head holt I
59 M6 x12 GB67 lfUUtr Slotted pan head screw 2 2 2 2 2
60 Mi GRitIl-8-H' Y i\f!ll!lJ!J: Hex nul 2 2 2 2 2
61 MIl GIlSIll-8 -H, Y 1\Jrll!lJ!J: Hex nut 2 2 2 2 2
62 MiO GIlSI~-8-H· Y f;JlJi!iiF Hex nul I I I I I I I I I I I I I I I I I I
6 Gll97. 1 - I<IJHV -
63
ZnD -fml Plain washer 4 4 4 4 4

64 6 GB859 fli,!'ll!l\1\fj§1 Light spring washer 2 2 2 2 2

8 GB848 - 140HV -
65
ZnD IM/!:III Small washer I I I I I 3 3 I I I I I 3 3 I I I 3 3
10 GB848 -140HV-
66
ZnD IJ\j§1 Small washer 5 5 5 5 5 7 7 5 5 2 5 5 7 7 5 5 5 3 7
12 GB848 -140HV-
67 ZOO IJ\j§1!iI Small washer 3

- 96-
•
-\
\
'i;
\
I
 14 • tk,(: n: M:>.J..r ~ ~
3:.. ~ JJ::,. ;1Jf;llJ"Ju ,~ flX..I
AIR COMPRESSOR ASSEMBLY
~ jdJ IlL .111 % R3105 R4100 R4105 R6105
Model 1D- T G Dl ZDl Z T G G3 P lZlD-P1Dl-J Z Q Ql P 1Dl-P AZIDl- IllD-P

If% ~/'I'ft% ~ /'I' ~ f$ ~ "'- t :I

Item Part No. Description "
Q'ty per set

1 4RT710001 ~ffillL!Il}f Gasket, air compressor 1 1 1 1 1

Air compressor suhas-

2 4R1710100 ~'l.ffi'lILl11I/'I' sembly
1 1 1 1

Air compressor subas-

(3) 4R11710100 ~'l.ffi!illLl11Il4 sembly
1

Air compressor subas-

(4) 6Rl Q2710100 ~'l.ffi'lILl11I/'I' sembly

5 MIO x75 GB5782 t;iIlU* Hex head bolt 1 1 1 1 1

Hex bead fully threaded

6 MIO x30 GB5783 ~lttt;iIlU* bolt
4 4 4 4 4
.
10 GB848 -140HV- /j\!Il1m Small washer 5 5 5 5 5
7 ZaD

- 98-
 :t~ ff ~ ,\it JJJG
TURBOCHARGER ASSEMBLY

42 30
so .- 31

~
:9_1)

:
37

48
.,.-.' '" 'J#. .. 4.

~:
52 53
32

33(34)(34-1)
44
13

19
.~;

- 99-
 Jt 1li~ .t§.A
15.
TURBOCHARGER ASSEMBLY
l lIIi ttl !ri % R3IOS R4100 R4105 R6lOS
Model ID- T G mZDI Z T G G3 P IZlD-PIDl-' Z Q QI P IDl-P A7IDl- mD-P
Ii'% fi'l'i1:% ~ i'I' « 1$ ~
L>.

"
Q'ty per set
!tt I:
Item Part No. Description
4RZ730100 - A(SJ70 Turbocharger subassem-
1 -I) JIUHUlli'I' bly I
Turbocharger subassem-
(2) 4RZD730100 -A JIlEEni'l' bly I I
Turbocharger subassem-
2 -I 4R4ZLD730100 JtEE~$ft bly I
Turbocharger subassem-
2 -I 3RIZDI - PTJOIOO JIlE£~$i'I' bly
I I
6RIZ730100 - A Turbocharger subassem-
(3) (K27 -45) JIlEE~$i'I' bly I
3 -I 6R4Zill - PTJOIOO JIlEE~$i'I' Twlxd"'geI sulmsenDly I I I
Oil drain pipe subassem-
4 4RZ730SllO JIlEEniJllf$i'I' bly ,turbocharger I

4-1 4RZG730S00 JtEE~I§Jillt$ Oil drain pipe sub8ssem-

I
I
ft bly ,turbocharger
Oil drain pipe subassem-
4-2 6RI zm 730500 JIlEEnllliUi'i' bly ,turbocharger I I I
Oil drsin pipe subassem-
4 -3 3RIZD730SllO JIlEE~@Il11iUi'I' bly ,turbocharger
I

Oil drain pipe subassem-

(5 ) 4RZT730SllO - I JIlEEnlllini'l' bly ,turbocharger
Oil drain pipe subassem-
(6) 4RZD730SllO - 2 JIlEEniJllni'l' bly ,turbocharger I

- 100-
 83105 R4100 R4105 R6105
1111 ilb m !!! %

,
Model
Zll-r T G 01 ZOI Z T G G3 P lZLD-PZOl-P Z Q QI P ZOl-P AZlDl- IZlD-P
If% ~141t% 14 ~ f$ 4it A
~ :i
Item Part No. Description "
Q'ty per set
Oil drain pipe subassem-
(7) 6RZQ7305oo ltJInilbUI4 bly ,turbocharger 1

Inlet connecting pipe subas-

8 4RZ7306oo ltJI~ sembly turbocharger I

8 -1 3RIZD730601 ltJIU'l.ltU Inlet connecting pipe subas-

I
14 sembly tmhocharger

9 4RZD7306oo ltJIU'l.ltU Inlet connecting pipe subas-

I I
14 sembly turbocharger

9 -I 4RIZD1730601 ltJIU'l.ltU Inlet connecting pipe subas-

I 1
1'1= sembly turbocharger
10 R120500 ~tfnl4 Hose clamp 2 "2 2 2 2 2
10 -I R120500 ~tfnl4 Hose clamp 1 1 1
11 4R2103oo ~fflll Hose clamp I
Oil inlet pipe subassem-
12 48350200 itmUilbf$14 blY,filter
I 1 I I 1 1
Oil inlet pipe subassem-
12 -I 8350200 itmUilbUI4 bly,filter 1 1 1
Oil inlet' pipe subassem-
13 48350300 ~ilbUilbUI4 bly ,oil pump
I I 1 I 1 1

14 4J5Z-:ooJ(6)(JWj) milblJ!(1i\'I$14 Oil filter subassembly I I I 1 1 1

15 RZ730001 ltJIIM Turbocharger gasket I 1
15 -1 4RZT730001 ltJIIJilif Turbocharger gasket I 1 1
15 -2 3RIZD730001 ltJIlmif Turbocharger gasket I
16 4RZD730001 ltEkIJilif Turbocharger gasket I I 1
- 101-
 R3105 R4100 R4105 R6105
~ Jill m ~ %
Model
1D- T G Dl ZDI Z T G G3 P IZlD-P1DI-F Z Q QI P 1Dl-P AZIDI- IllD-P.

11'% f#li:% ~ # il f$ ~ """ t :I

Item Part No. Description Q'ty per set

17 4RZ730002 mljUM Bracket, oil filter I I I I I

18 6RZQ730002 fJllj~~M Bracket, oil filter I

18 -I 6RIQ330021 liJIl1Jgi/iUM Bracket,fuel filter I I I

19 4RZT730003 - I Iltlfl Hullow bolt

20 RZ730004 IElJi1lU!k Adaptor, oil drain pipe I I I I I I I I I

(21) 4RZT730004 lEIi111U!k Adaptor, oil drain pipe

22 495ZD -I - 23006 Jilff~i!tJillIt~ Oil inlet flange ,turbocharger I I I I I I

23 495ZD -1 - 23007 JilffD~ Casket, oil inlet flange I I I 1 I I

24 4RZ730008 lEI iIIIlt ~rl!Jt Casket,oil drain flange I I I I

(25) 6RZQ730008 IElJi1lIt~M Casket, oil drain flange I I I I

26 4RZ730009 IElJi1lltl Oil drain pipe I

26 -I 4RZG730009 IElJi1ln Oil drain pipe I I

26 -2 3RIZD730009 IElJi1l~1 Oil drain pipe I

(27) 4RZT730009 IElJi1lltl Oil drain pipe .

(28) 4RZD730009 -I IElJi1lltl Oil drain pipe I

(29) 6R1Z730009 IElJi1ln Oil drain pipe I

- 102-
 R3105 R4100 R4105 R6105
~ jiIJ IJI. l!'l %
Model

if%
Item
~¥H~%
Part No.
, j!j:
Description
~ f$
ZJ)- T G Dl ZDI Z T G G3 P IZLD-P 1IR-
iij b.
" per set
Q'ty
II: :I
Z Q QI P 1IJl-P AlIDl- TllD-P

29 -1 6RIZD1730009 IEljilJJli(t Oil drain pipe I I I .

30 4RZ730011 J!i ffilfj~'Uti ~ Exhaust /laoge,turhoeharger I I I I
31 4RZT730011 J!iffU"\I!i~ Exhaust flange, turhoeharger
32 6R1Z730011 J!iffil*"\I!i~ Exhaust flange, turhoeharger I
33 4RZ730012 J!iff~~ Casket, exhaust flange I I I I
(34) 6RIZ730012 J!iff~~ Casket, exhaust flange I
34 -I 3RIZD730012 J!iff~ Gasket ,exhml'll flange I
Spacer sleeve, inlet con-
35 4RZ730013 J!iff~i neeting pipe I

36 4RZ730014 !Il IE Washer 2 2 2 2 2

36 -1 4RZT450023 !Il I!lI Washer I I I
37 4RZT730021 IIiJlliit Spacer pipe
38 495Z -23003 III II Washer 2 2 2 2
39 495Z -23004 ~*~n Hollow bolt I I I I
40 4RZD730611 i'!J~!IlJf Regulating gasket 3 3
41 M8 x10 GB5783 i:!llltti\iIlUlfi Hex hesd fully threaded bolt I I 1
42 M8 x20 GB5783 i:!llltti\iIl*f.fi Hex hesd fully threaded bolt 4 4 4 6 4 4 4
43 M8 x35 GB5783 i:f.ttMiJ *~fi Hex hesd fully threaded boll I 1 I
43 -1 M8 ,25A2 -70Gll5783 UiXt\iIUli Hex hesd fully threaded bolt 4 4 . 4

- 103-
 !IIi lib m
Model
I!!! % . R3105 84100 84105 86105

l'D- T G Dl ZDl Z T G G3 P IZLD-P Zlll- Z Q Ql P Zlll-P Amll- IllD-P

If% ~i'i'ft% ~ i'f ~ fiF ij ~ 1ft :I

Item Part No. Description Q'ty per set
44 M8 x45 GB5783 t;fBUji Hex head bolt 1 I I I I
45 MIO x20 GB5783 ~lttt;fB~l~ Hex head fully threaded holt 2
AM8 x 20 GB898 -
46 A2-70 ~~I~ Stud 4 4 4 4 4

AMIO x35 GB898 -

47
A2-70 ~~I~ Stud 4

M8 GB6170 - A2 -
48
70 ~~IilJ: Hex nut 4 4 4 4 4

MIO GB6170 - A2 -
49
70 Mfln Hex nut 4

8GB848 - 140HV -
50
ZnD 1H/!1!iI Small washer 7 7 7 7 7 6 4 4 4

10 GB848 -14OHV -
51
ZnD IMI!1!iI Small washer 2 4 4 4

52 8 GB848 - Al40 11'~1!iI Small washer 4 4 4 4 4

53 10 GB848 - Al40 11'~1!lI Small washer . 4
54 M14 x 1.5 WBW101 I tr Screw 1 I I 1 I I 1 1 1
55 14 WB22514 tll!~1!iI Copper washer 2 2 2 2 2
56 24 WB22514 tm~1!iI Copper washer 1 I I I I
57 Q/SC598 -14 x22 tm~1!iI Copper washer 2 2 2
58 Q/SC598 -12 x18 n~1!lI Copper washer 2 2 2
59 M6 x16GB5783 t;fB~l~ Hex head holt 1 1
60 M6GB6170 1ilJ: Nut I 1

- 104-
 j
j
j
j
j
j
j
-:g I
I
I
I
I
I
I
I
I
tl
 16. ~-@-~.~A
CLUTCH ASSEMBLY
!IIi jdJ m lr1 % R3IOS R4100 R4105 &6105

~- \JZw_pp_r -pinm -~JllD-P

IH
Item
,i'tft%
Part No.
Model
, i't ,g f!J:
Description
T G DlIzDl Z T G G3 P

4ij A

" f£ :i
Q'ty per set
Z Q Ql P ZJX

I 6RZQ750002 )!.'jil"Ui Clutch lower cover I

(2) 6RIQ1750002 M~JU Clutch lower cover I
3 R090003 ~!Uli Inspection window cover I
4 R09OOO4 m ft Pointer 1
5 RIP750021 -A :=:€utn V- belt pulley I I
6 6RZQ750lOl )!.'jil"~3t Clutch housing 1
(7) 6Rl QI750lO1 )!.'j{l-~3t Clutch housing I
8 6RZQ750102 ~ i'$ Flange 1
9 6RZQ750lO3 11 t Bushing 1
lO 6RZQ750201 jJ-)!.'j.Jl Release yoke 1
11 6RZQ750202 f!L ~ Shift fork lever 1
12 6RZQ750203 III I!lI Plain washer 1
13
14
6RZQ750204
6RZQ750205
••
I Jlj:
Spring
Nut
1
1
15 6RZQ75021O jJ-)!.'jf!Lffillli't Release lever subassembly I

- 107-
 ~ liIl m l!!!
Model
% R3105 R4100 R4105 R6105
1J)- T G Dl ZDI Z T GG3 P JZLD-p 1lll-' Z Q QI P Wl-P A7lDl- fllD-P
Il'% f14f1:% ~ 14 ~ f* ij l>.
It i
Item Part No. Description . " per set
Q'ty

16 6RZQ750301 ~;1J1 Transmission shaft I

17 6RZQ750302 '!'raJ1;1Jft Middle driving plate I

18 6RZQ750310 IEft1tilll14 Pressure plate subassembly I

(19) 6RI Q1750310 IEftn14 Pressure plate subassembly

20 6RZQ750320 R;1Jft1tilll14 Driven plate subassembly I

.

(21) 6RI Q1750320 R;1Jft1tilll14 Driven plate subassembly I

22 R1P750401 !t!l)\ff Control lever I

23 RIP750402 !k Ping I.
'* Clutch & housing subas-
24 RIP750800 ~1l"n%f*ilII14 semhly I

Hex heail fully threaded

·25 M6 x 12 GB5783 Uttt\:ltiUI~ bolt 2

Hex head fully threaded i

26 MIO x 12 GB5783 Uttt\:lti!k.~ bolt 4 <

Hex head fully threaded

27 MIO x 18 GB5783 Uttt\:ltiU~ bolt 4

- 108-
 !to idl m l!2 % R3105 R4100 R4105 R6105

Z Q QI P 7lJ1-P AWlI-~IlID-P
Model Zll- T G D1jZIl1 Z T G G3 P IZID-P 7lJ1-
if% ~i'I=ft% ~ i'I= ~ f$
Item Part No. Description
4ij
'"" f£ i
Q'ty per set
Hex head fully threaded
28 MIO x25 GB5783 ~lttt\1fl~Jllji holt 8
Hex head fully. threaded
29 MIO x30 GB5783 Uttt\1fl~~ji holt 3 2 12
Hex head fully threaded
30 MI4 x45 GB5783 ~~ttt\1flUji 4 4
holt
31 MI6 x70 GB5783 t\1flUji Hex head holt 2 2
MIO x I x 20
32 t\1fl~lji Hex head holt 6
GB5782
M6 x 12 GB67 -
33 ZnD *!;\l~lij Slotted head screw I
MIl xI.5GIl6171 - 8-
34
H·Y t\1flI-llJ: Hexagon nut I
MI4xI.5GIl6111-8-
35 H·Y t\1flI-IlJ: Hexagon nut I

36 10 GB93 i"HH~1 Spring washer 8 2 12

37 12 GB96 :k1l!1 Big plain washer I
6 GB848 - I40HV -
38 ZnD Ij'1I!1 Small plain washer 2
10 GB848 -140HV -
39 ZOO Ij'1I!1 Small plain washer 4 12
14 GB848 -140HV -
40 ZnD Ij'1I!illI Small plain washer 4 4
• 41
16 GB848 -140HV -
Ij'1I!1i Small plain waSher 2 2
ZOO
42 6 x25 GBl099 nil WoodnrlI key I

- 109-
o
--
't=s..-------:
~---~
 17. ~*Jit1i,~A
BRACKET AND SUPPORT SEAT ASSEMBLY
11/1 iIIi fit jW % R3105 R4100 R4105 R6105

Z Q QI P ?lX -P A7lll1-~17lD-P

Il'%
Item
:HHH
Part No.
Model
, ftj: ~
Description
f$
1D- T G mlzol Z T G G3 P IZ1D-P ?lX-I
4\j "" ~
" per set
Q'ty •
I 4R74OOOI iliiU Front support seat I I I I I
2 4RG74OOOI iliixi Front support seat I I I
3 4R740002 lI&ifti Regulating plate I I I I I I
4 6RI Q1740021 tr:iliiUU Left front bracket I
5 6Rl Q2740021 tr:iitr~'Ul Left front bracket .
6 6RIQl740022 ;t;ilii~'Ul Right front bracket I
7 6RI Q2740022 ;t;iliiUU Right front bracket .
8 6Rl Q1740023 iliiU~jj\1 Beam. front bracket I
9 6lu Q274oo24 mUxl Rear bracket
10 RIP740025 X l Bracket 4 4
11 RIP740026 iitr~l Front support s~at I I
12 RIP740027 m~l Rear support seat I I
13 RIP74oo28 *IUxl Left bracket.radiator I I
14 RIP740029 *IUx~ Right bracket. radiator I I
~ IS 495G -16106 *1~Wi Rubber cushion 2 2
16 495G -16107 *I!I(~( 1jI) Rubber cushion( I ) 2 2
17 495G -16108 *I!I(~( 2:,) Rubber cushion{ n) 2 2

- 111-
 ------- - - - - - - - - - - - - - - - -

J1I1 II!I m 1r1 % R3105 R4100 R4105 R6105

,
Model
1Jl-F T C D!IZD! Z T C C3 P Imn-P1Jl-F Z Q QI P 1Jl-P Aml1- fllD-P
.if% 'flHt% . f'!: ,g fiJ: 4ij A
~ i:
Ilem Part No. Description " per sel .
Q'ty
18 495C -16109 DiHIlU Rubber cushion sleeve 2 2
19 6RI Q2740IOO JliJUtl:rIlillf'!: Fronl rubber cushion

20 6RIQ2740200 ijUUillf'!: Rear rubber cushion

20-1 RD920011 JliJ:t1ll! Fronl support seal 2 2 2 2 2 2 2 2 2

20 -2 RD92OO12 U1Il! Rear support seal

21 M8 x16 CB5783 :ilttt;1iJ~I~ Hex head holl 2 2 2 2 2 2 2 2

22 MI2 x30 CB5783 :ilttt;1iJ~I~ Hex head holl 8

23 MI2 x35 CB5783 :ilttt;1iJ~I~ Hex head holl 28 28

24 MI4 x30 CB5783 :ilttt;1iJ~I~ Hex head holt

Ml4 xI. 5GB6111 - 8-
25
H·Y t;1iJI1lJ: Hex nul
26 12 GB93 lilIJtrlllll Spring washer 8

27 14 GB93 !\IJtrlllll Spring washer

8 GB848 - 140HV - 2
28
ZnD IJ'rIllII Small washer 2 2 2 2 2
12 GB848 -14OHV -
29 ZnD IJ'rIllII Small washer 28 28
14 CB848 -140HV- J
30
ZnD IJ'rIllII Small wasber

31 8 x22 GB867 n~trr Round head rivel . 6

- 112-
...
.€
 18. M.;f;t..J:. ~ .
TOOLS SUPPUED WITH THE ENGINE
!111 JiIi m lW % R3105 R4100 R4105 R6105
Model ZD-I T G D1 ZDI Z T G G3 P 1ZlD-PZDI-P Z Q Ql P' ZDI-P A2I.DI- mD-P
Il'% ~i'Ff\:% ~ i'F i': ~ ij b.
~ :i
Item Part No. Description "
Q'ty per set

Feeler gauge for valve I

1 R91001 'l:i1raJIlJ(IR elearance 1 1 I 1 I 1 I I 1 I I I I I I 1 I 1 I I I

(2) Feeler gauge for valve

4RIT9I0001 'l:i1raJIlJ(IR clearance
1

Half collet valve eIi,man-

3 R910002 'l:i1Ul1f!IJ!.. I J I 1 1 I 1 I I I I I I I I 1 I I I 1 1 I I
Ietool

4 R910003 liJf!'l:i1IJ!.. Valve lapping tool I 1 I 1 I 1 1 I I 1 1 I 1 I 1 I I 1 I 1 I

5 R910004 U>}UIIl1f! Piston ring dismantling tool 1 I I 1 I 1 I 1 1 1 I 1 1 1 I I 1 I I I I I I

IJ!..

6 R910005 JElltill timing pin I I I I 1 I I 1 1 1 I I I 1 I I I 1 1 1 I

7 4RIT9I0011 t1i;MJif Spanner 1

-

8 4RZT910021 -I UU Turn engine gear I I 1 I 1 I 1 I I I 1 1 1 1 I

9 4RIT910021 tn~ Turn engine gear I

- 114-