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Itp For Aph

This document outlines the inspection and test plan for the erection of an air pre-heater. It details 9 key activities that will be checked including centering the foundation, rotor bearing assembly, casing assembly, rotor assembly, rotor drive unit erection, rotor seal erection, and accessories erection. For each activity, it specifies the characteristics to be checked, the method of checking, responsibility, and frequency of checks. The goal is to ensure proper installation and assembly of the air pre-heater components.

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mohan babu
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199 views4 pages

Itp For Aph

This document outlines the inspection and test plan for the erection of an air pre-heater. It details 9 key activities that will be checked including centering the foundation, rotor bearing assembly, casing assembly, rotor assembly, rotor drive unit erection, rotor seal erection, and accessories erection. For each activity, it specifies the characteristics to be checked, the method of checking, responsibility, and frequency of checks. The goal is to ensure proper installation and assembly of the air pre-heater components.

Uploaded by

mohan babu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air Pre-heater Erection

INSPECTION & TEST PLAN

Characteristics to Method of Check / Quantum /


Sl. No. Activity / Process
be checked Instrument Frequency of Check

1. DOCUMENTS
Verify manual,
1.1 Once
approved drawings
2. CENTERING OF FOUNDATION AND RUBBING OF SUPPORT FRAME
Verify location of APH
steel structure work
2.1 Location V/M Once
and release for
erection
3. ROTOR BEARING ASSEMBLY
Verify location and
3.1 levelness of support Location & levelness V/M Once
bearing
Verify the levelness of
3.2 Levelness V/M Once
guide bearing

Verify the torque


3.3 value of guide bearing Torque value V/M Once
locking cap bolt

4. CASING ASSEMBLY

Verify the verticalness


4.1 Verticalness V/M All main pedestal
of main pedestal

Verify the
4.2 verticalness of side Verticalness V/M All side pedestal
pedestal
Verify the levelness
Levelness &
4.3 and roundness of V/M Pocket ring
roundness
pocket ring
5. ROTOR ASSEMBLY

Verify the
Con centricity,
5.1 concentricity, parallel V/M All cog pin
parallel & pitch
and pitch of cog pin
Verify the
All T-bar / sealing
5.2 concentricity of rotor Concentricity V/M
angles
accessories
6. ROTOR DRIVE UNIT ERECTION
Verify the pinion
6.1 clearance data of Clearance V/M Pinion gear
pinion gear
Verify the motor
6.2 coupling centering Coupling centering V/M Motor coupling
data
[Link] SEAL ERECTION
Post seal, radial seal,
Verify the rotor seal
7.1 Clearance V/M axial seal &
clearance
by-pass seal
[Link] ERECTION

Soot blower and other


8.1 V
accessories erection

9. Welding
Visual inspection on
9.1 V All welds
welds
Legend ：
H: Hold Point W： Witness Point

W：QA/QC organization shall be notified of


H: QA/QC organization shall be noticed of the timing
the timing of inspection or test in advance.
of inspection or test in advance. Inspection or test
However, the inspection of test shall be
shall not be carried out without the QA/QC
performed as scheduled if the QA/QC
organization representative in attendance. (RFI is
organization representative is not present.
required to submit.)
(RFI is required to submit.)
ITP No. : ITP - E&C - 002
n Rev. No. : NIL
Date :
& TEST PLAN
Ref. Doc. /
Responsibility
Acceptance Format of Record Remark
RIBO CUST
Standard

Approved Drg. and


W R
manual

Tech. Spec.
Inspection Report W S
/Approved Drg.

Tech. Spec.
Inspection Report W W
/Approved Drg.

Tech. Spec.
Inspection Report W W
/Approved Drg.

Tech. Spec.
Inspection Report W W
/Approved Drg.

Tech. Spec.
Inspection Report W W
/Approved Drg.

Tech. Spec.
Inspection Report W S
/Approved Drg.

Tech. Spec.
Inspection Report W H
/Approved Drg.

Tech. Spec.
Inspection Report H W
/Approved Drg.
Tech. Spec.
Inspection Report W W
/Approved Drg.

Tech. Spec.
Inspection Report H W
/Approved Drg.

Tech. Spec.
Inspection Report H W
/Approved Drg.

Tech. Spec.
Inspection Report H H
/Approved Drg.

Approved Drg. and


Checklist W W
manual

Tech. Spec.
Inspection Report W H
/Approved Drg.

R: Report Review S: Surveillance

S: QA/QC organization to
monitor work in progress
R: Document/Report review. (RFI is not without notice from
required to submit.) construction organization.
(RFI is not required to
submit.)

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