Basics of Hoshin Kanri
Basics of Hoshin Kanri
HOSHIN
KANRI
Randy K. Kesterson
THE BASICS OF
HOSHIN
KANRI
THE BASICS OF
HOSHIN
KANRI
Randy K. Kesterson
This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been
made to publish reliable data and information, but the author and publisher cannot assume responsibility for the
validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the
copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to
publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let
us know so we may rectify in any future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted,
or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, includ-
ing photocopying, microfilming, and recording, or in any information storage or retrieval system, without written
permission from the publishers.
For permission to photocopy or use material electronically from this work, please access www.copyright.com
(http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers,
MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety
of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment
has been arranged.
Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for
identification and explanation without intent to infringe.
Visit the Taylor & Francis Web site at
http://www.taylorandfrancis.com
vii
viii • Contents
This is the story of a shoe that led to this book about Hoshin Kanri.
It was 2002 and I was flying home from Europe. It was a Friday, at the end
of a long week of business travel. Between the bumps and lurches of the
plane, I was working to put together a Strategy Formulation and Deployment
approach for our company. My first attempt was pretty simplistic:
xi
xii • Preface
Tools: Tools:
Strategy Creation Tools Balanced Scorecard
Including Balanced Project Management
Scorecard Lean Six Sigma
FIGURE P.1
Strategy Formulation and Deployment Approach: Version 1.0—A toolbox containing a
few tools.
I remember sketching out our Current State. I will call what we were doing
back in those days Version 1.0 of an evolving Strategy Formulation and
Deployment Approach (Figure P.1). We had a toolbox with some tools. Period.
I was returning home from a trip to Switzerland where I had just met
with the managing director of a company we had recently acquired.
Gerhard and I had talked extensively (well, in retrospect, I talked a lot
while he listened politely) about making significant changes within his
business unit. I remember having the feeling as I was driving back to the
airport in Zurich that the trip had been an utter failure. Gerhard was going
to keep things the way they were before we had acquired them. I remem-
ber reflecting on how the resistance to change was incredible, especially at
some of our newly acquired business units.
However, we couldn’t give up. Gerhard’s business unit’s Return on
Invested Capital (ROIC) was nowhere near our targeted level, and it was
imperative that we (or I) fix this. Somewhere over the North Atlantic, after
a couple of glasses of cabernet sauvignon, I remember drawing another
diagram on the back of a napkin (literally), and this diagram consisted of
a few more boxes. We will call this Version 1.1 (Figure P.2).
The process I drew consisted of four major steps, with Deploy the
Strategy broken into three pieces:
Gain
Formulate Cascade the Execute the Acceptance
Strategy Strategy Strategy and Sustain
the Results
FIGURE P.2
Strategy Formulation and Deployment Approach: Version 1.1—With more details added
on the deployment side.
I listed the tools we were using at that time in support of each of the
four steps:
After I returned to the States, I sent our best Lean Six Sigma black belt,
a guy I will call PhD Stan, to Switzerland to see what he could do about
helping to make the required process-related changes happen within
Gerhard’s business unit.
xiv • Preface
Gain
Formulate Cascade the Execute the Acceptance
Strategy Strategy Strategy and Sustain
the Results
FIGURE P.3
Strategy Formulation and Deployment Approach: Version 2.0—A new tool is added
(at least on paper).
invited a consultant who was working with us at the time, who happened
to be my Lean Six Sigma black belt instructor from years earlier.
I explained the four-step model to my boss: (1) Strategy formulation, using
some strategy creation tools including the Balanced Scorecard; (2) Cascading
of the Strategy, using the Balanced Scorecard; (3) Strategy Execution, using
the Lean Six Sigma tools and Project Management; and (4) Resistance
Management, using an approach called Organizational Change
Management. With that, Gerry held up his hand to indicate that I should
stop talking. He said, “I have a change management approach that has
served me very well for over 30 years in business.” I can still see my con-
sultant friend lean forward to listen more intently, as he has always been
eager to learn about new, successful approaches. My boss then swung his
foot up on the conference table, pointed to it, and said, “11-E” (his shoe
size). “If they don’t want to do it, I kick them in the ass,” he said. Gerry
called it his “11-E approach to change management.” I will say that while
my boss at the time had indeed perfected the art of 11-E, he was saying
this mostly in jest. The meeting ended soon thereafter without a positive
resolution (at least from my perspective).
I left that company shortly thereafter and was subject to the restrictions
of a noncompete agreement that limited me from working for any company
within an industry in which they competed. I knew I couldn’t just sit at home
and do nothing, so I decided to go into the world of management consulting,
specializing in an area I wanted to learn more about. You guessed it—OCM.
Note: There are times when the 11-E approach is needed. A fire in the hall-
way doesn’t call for consensus building. It calls for action. “The building
xvi • Preface
is on fire, get the hell out of here!” And, there are also times and places for
command and control management. For example, can you imagine a mili-
tary environment without a command and control approach? But, when
you are trying to drive strategy down into an organization, a command
and control approach just doesn’t work very well.
I knew from experience that the 11-E approach to change management
was not entirely effective, so I went in search of a new, more enlightened
approach. I intended only to remain in this field until my noncompete lim-
itations expired, but I enjoyed it so much that I continued on that path for
almost four years. The wealth of information that I learned in those four
years about managing resistance and sustaining change proved extremely
valuable. I consulted with a major bank during my time in change man-
agement consulting and I got some great first-hand exposure (positive and
negative) to Hoshin Kanri. (Hoshin Kanri is a strategy deployment tool,
approach, or system. It is an element of a larger management system intro-
duced to the western world in the 1980s as Total Quality Management
(TQM).) From that point on, I was hooked. I began studying the Hoshin
approach and I talked to people, outside of the bank, who were using it
with great success.
With the introduction of Hoshin Kanri, the result is a strategy deploy-
ment system, no longer just a box of tools (Figure P.4).
I continued to study Hoshin Kanri, reading every book and article I
could find on the subject. I interviewed nearly 100 experts on the sub-
ject—practitioners, executives, consultants, professors, and authors; peo-
ple who had experience with Hoshin, both good and bad. I also had the
Gain
Formulate Cascade the Execute the Acceptance
Strategy Strategy Strategy and Sustain
the Results
FIGURE P.4
Strategy Formulation and Deployment Approach: Version 3.0—A deployment system.
Preface • xvii
An Environment
Gain
Formulate Cascade the Execute the Acceptance
Strategy Strategy Strategy and Sustain
the Results
FIGURE P.5
Strategy Formulation and Deployment Approach: Version 4.0—A supportive work
environment.
Tools
“THE HOW”
The Leadership Style
The Management Style
The Culture
The Environment Inside
FIGURE P.6
“The How” is at the core of the organizational “onion.”
“THE HOW”
The Leadership Style
The Management Style
The Culture
The Environment Inside
Hoshin Kanri
Org. Change
Management
FIGURE P.7
Hoshin Kanri is a system that includes a set of tools.
Acknowledgments
I wish to personally thank the following people for their contributions to my
inspiration and knowledge and other help in creating this book.
Thanks to Susan for her countless hours of expert editing, and to Chase
for being so patient when I worked on the book instead of playing with
him. Thanks to Mike, Nicole, Lori, Kris, Angela, and Jeffry D. for their
unfailing moral support.
Thanks to David Thomas, Ellen Domb, Jane Dwyer, Lisa Boisvert, John
Gaul, Kevin Grayson, Barry Witcher, Lois Gold, Tom Cluley, Gerhard
Plenert, Paul Docherty, Tom Jackson, Bruce Sheridan, Jonathan Ngin, and
James Hinkle for their help with the editing.
Thanks to the people who helped shape my career and my view of the
world of work, to include Dudley Johnson, Larry Mitter, John Wood,
George Yohrling, Blan Godfrey, Jeanenne LaMarsh, and Mike Mulligan.
Thanks to the Hoshin experts from all walks of life who were so gener-
ous with their time, allowing me to interview them, and/or obtain their
comments for the book. Mini-Bios for these people can be found near the
end of Chapter 3.
Thanks to the developers of Hoshin Kanri … Dr. Deming, Dr. Juran,
and the early adopters in Japan. And, thanks to the authors of the early
Hoshin Kanri books written in English …Bob King (1989), Yoji Akao
(1991, with introduction by Greg Watson and translated by Glenn Mazur),
Michele Bechtell (1993 and 1995), Bruce Sheridan (1993), Greg Watson
(1994), Mora Minerva Melum and Casey Collett (1995), Michael Cowley
and Ellen Domb (1997).
xix
Introduction
I’m guessing that you are reading this introduction because you are look-
ing for a simple explanation of Hoshin Kanri. I understand. When I
started my Hoshin exploration, I was overwhelmed by the six-dimensional
X-Matrices (only a slight exaggeration) and the “A3s for Every Occasion”
found in some of the more advanced Hoshin Kanri materials.
I’m going to simplify it for you by explaining Hoshin Kanri through
the telling of a short story. Chapter 1 of this book contains a story about
a manufacturing executive, Jon Anderson. This story demonstrates how
Jon uses a simple Hoshin Kanri approach to make significant change in
his personal life. Chapter 2 of this book tells how Jon prepares to apply
Hoshin Kanri to deploy strategy within his business. Chapter 3 of the
book contains some fascinating excerpts from my real life interviews with
some of the experts in the field of Hoshin Kanri.
xxi
1
The Basics of Hoshin Kanri:
A Personal Example to Help
Explain the Steps
If you do not change direction, you may end up where you are heading.
Lao Tzu
You have the brains in your head. You have feet in your shoes. You can steer
yourself in any direction you choose. You’re on your own, and you know
what you know. And you are the guy who’ll decide where to go.
Dr. Seuss
JON
I’d like to introduce you to Jon Anderson. Jon is a successful business man.
He has enjoyed a career in manufacturing operations that propelled him
quickly to the executive level he enjoys today. As a matter of fact, he has
just accepted a new challenge with an aerospace company, IGC Aerospace,
where sales are flat, and profit and cash flow are at unacceptable levels. Even
with his expertise, he is finding the challenges of this environment over-
whelming, topped with the stress of not seeing eye-to-eye with his boss.
Another stressor for Jon is the fact that his job requires frequent travel,
taking him away from home and his family. He is happily married, but
would like more one-on-one time with his wife, and his teenage kids.
1
2 • The Basics of Hoshin Kanri
This first step (Scan) is about strategy formu- Strategy Formulation: A pro-
lation and also identifying a few key objectives cess where strategy is created or
in support of the strategy.1 This step starts with revised.
understanding where you are today and where Strategy: An overall approach
you want to be a few years from now. You will to achieve what an organization
proclaims in its purpose state-
create a personal vision for your future self, while
ments (Vision, Mission, Values),
keeping your feet firmly planted in today’s reality. to include the determination
of its strategic objectives. In
this case, Strategy is an overall
The Scan Process approach to achieve an individu-
al’s personal purpose and vision,
1. Develop your Personal Mission Statement to include the determination of
2. Define your Personal Values his/her strategic objectives.
3. Define your Personal Current State
4. Define your Personal Vision
5. Design your Personal Desired Future State
6. Identify the gaps between the Future and Current States
7. Prioritize the gaps; define your Personal Priorities
FIGURE 1.1
Your personal mission.
Life
Work
FIGURE 1.2
Work-Life Balance.
The Basics of Hoshin Kanri • 5
WORK FAMILY
“ME”
Everyone &
• My Body
Everything
• My Mind
Else
• My Soul
FIGURE 1.3
Your work-life balance.
spent at work and time spent with family or friends, or time spent pursu-
ing personal interests. However, as tough as this is, it’s even more com-
plicated than this. As you will see, there are more than two facets to a
well-balanced life (Figure 1.3).
There are at least four facets to a balanced life. These are time spent
Considering all of these facets, the image that comes to mind for some
is a person trying to keep multiple dinner plates balanced and spinning in
the air. It can certainly feel that way as life can be difficult to manage (and
balance) at times.
Is your life currently in proper balance? And, in addition to the need to
rebalance, are there also aspects of the facets of your life that you would like
to change? If so, what changes do you want to make? The best place to start
for identifying these changes is with an assessment of your current state.
FIGURE 1.4
Your Personal Current State.
each of these things? What is your Personal Current State? Quantify where
you can.
Jon contemplates these questions deeply, then enters his responses into
the current state diagram. Where possible, he includes a “measure” to help
explain his current situation (Figure 1.4).
FIGURE 1.5
Your Personal Desired Future State.
Vision
Work Family
Everyone &
“Me” Everything
Else
Current State
Work Family
Everyone &
“Me” Everything
Else
FIGURE 1.6
The change: From Current State to Desired Future State, toward your Vision.
The Basics of Hoshin Kanri • 9
FIGURE 1.7
Identifying the Gaps Worksheet.
Catchball
So far, the Personal Hoshin process has involved Catchball: An interactive process
only you. Now, it’s time to engage others in the of tossing items and possibilities
back and forth like a game of
process. One tool used in Hoshin Kanri for get- “catch.” It sometimes results in
ting constituents involved and engaged in discuss- changes to proposed objectives,
ing business objectives is Catchball. In the book, means, and measures.
Introduction to Hoshin Kanri: Policy Deployment
for Successful TQM,2 Greg Watson describes it this way:
An analogy for this approach—which the Japanese call Catchball—is that
people participate in a dialog in much the same way as a circle of young
children play catch with a baseball. We sometimes call this technique
“tossing an idea around.”
“Catchball” “Catchball”
FIGURE 1.8
The Catchball Process: Steps 1 and 2.
He decides to engage Cathy and the kids as his own personal constituents
in his personal change plan. He initiates a Catchball session. Jon shares his
list of 12 gaps. Suffering through some ridicule and eye rolling, he explains
that Catchball involves tossing some ideas around—his ideas to them and
then their ideas, thoughts, and honest feedback back to him. The result is a
refined and, hopefully, an improved plan. One they all partially own and
can buy into.
Jon suggests using Covey’s “First Things First” approach to prioritize his
list as they give their feedback. In this approach, Covey suggests prioritiz-
ing things based on where they fall in a simple “important/urgent” matrix.
“Important but Not Urgent” items are probably the best candidates for pri-
ority items. The “Important and Urgent” items (e.g., fixing a leaky faucet)
are more likely “Just Do It” items, not in need of an implementation plan.
Figure 1.9 includes some examples. For instance, a crying baby is
“Important and Urgent,” and some phone calls fall into the same category,
while planning and exercise might not be considered urgent, but they can
be very important over the longer term.
The Basics of Hoshin Kanri • 11
FIGURE 1.9
Covey’s “First Things First” matrix. (Covey, S. R., A. R. Merrill, and R. R. Merrill. 1994.
First Things First. New York: FIRESIDE. With permission.)
Not Reading
Important Golf
Poker nights
Snow skiing
FIGURE 1.10
Jon’s “First Things First” Matrix.
Jon and family discuss where each of his gaps should fall on Covey’s
matrix. A lot of discussion and polite arguing ensues (Figure 1.10).
By using the Important/Urgent matrix, they eventually narrow his list
to eight top priorities (Figure 1.11), eliminating four items from his origi-
nal list.
Jon also uses this as an opportunity to ask Cathy and the kids for their
ideas on fun things to do to spend more time together. By giving his fam-
ily an opportunity to offer ideas, he also gains their commitment and sup-
port for meeting these objectives. His son comments that it’s been a long
time since they played basketball together. Cathy suggests more three-mile
walks. And his daughter wisely points out that taking on so many difficult
objectives seems a bit overwhelming. Together, they use a tool called an
12 • The Basics of Hoshin Kanri
FIGURE 1.11
Jon’s “Top 8” priorities.
In = 5 Out = 1
A
In = 2 Out = 0 Lose In = 3 Out = 0
Weight
J B
More time Lower
w extended cholesterol
family
In = 1 Out = 0 In = 0 Out = 7
C
I
Less time
More
at work
reading time
In = 0 Out = 1 In = 2 Out = 2
H D
More church Exercise
Attendance more
In = 3 Out = 0 In = 2 Out = 2
G E
In = 0 Out = 6
More time Eat better
w Cathy & F
kids Less
overnight
travel
FIGURE 1.12
Interrelationship Digraph.
FIGURE 1.13
Jon’s “Top 2” priorities.
Jon and family apply the S.M.A.R.T. criteria and develop two objectives:
Step 2: Plan
Great work in Step 1. You have identified your Hoshins: The critical few
or the BIG, “breakthrough”
desired personal future state and your critical few
objectives.
objectives for the next 12 months; in other words,
your personal Hoshins. Now, you will create Plan: Recognize an opportu-
your plan to get there. You have defined what you nity and plan a change.
intend to accomplish, now, you need to describe Means: This is the “how;”
how you intend to accomplish each objective. You how the objectives (or
also need to define the Means for each objective Hoshins) will be attained.
Many names are used for
and the Measures. this, e.g., Strategies, Tactics,
Jon’s plan contains two Hoshins and each has a Actions, Initiatives, etc.
way to measure it. Each Hoshin has one or more
Means; in other words, the How to achieve the
Measures: These are the
What. Each Means has a Measure and also a spe- metrics that help us assess
cific due date. You will note that he omitted the our progress toward our
Who from the planning worksheets given that Desired Future State or our
every Who was Jon. Objectives.
Planning Worksheet
Bowling Chart
Bowling Chart: Named after
The next step in Hoshin typically involves devel- the scorecard used in the
game of bowling, it’s a visual
oping a Bowling Chart. This tool’s name evolved
management tool used in
because it resembles the scorecard for the game of conjunction with improve-
bowling, which includes 12 frames, similar to the ment projects.
The Basics of Hoshin Kanri • 15
FIGURE 1.14
Plan for change #1.
2. Limit Saturday work at No more than (2) Saturdays per Begin next
the office month, home before noon weekend
3. Limit business travel Four nights per month max This month
nights away from home
FIGURE 1.15
Plan for change #2.
16 • The Basics of Hoshin Kanri
Month 1 2 3 4 5 6 7 8 9 10 11 12
Weight Loss Target –2 –6 –14 –22 –30 –30 –30 –30 –30 –30 –30 –30
Cumulative in lbs.
Actual
Quality Target 30 60 60 60 60 60 60 60 60 60 60 60
Family in hrs.
Time
Actual
FIGURE 1.16
Jon’s Bowling Chart.
Step 3: Do
“Do” in the Hoshin Plan-Do-Check-Act process is the step
Do: Execute the plan.
where the plan is executed. Take care to build your plan into
your daily routine; do not treat it as “something extra” that must be done.
Jon begins to incorporate his plans into his Daily Routine. He makes
changes in his diet, cutting out simple carbs (carbohydrates) and limiting his
fat intake. After talking with his neighbor, a 60-year-old ex-marine who can
still pass the Marine Corps Physical Fitness Test for a marine of age 40, Jon
reads the Marine Corp Fitness 3X Fitness Program. The “back to the basics”
The Basics of Hoshin Kanri • 17
approach of this program fits perfectly with his lifestyle, and he sets aside 30
minutes first thing in the morning, 3 days a week for the workout program.
He also begins walking during his lunch hour a couple of days per week and
with Cathy most evenings and at least once during the weekend.
Incorporating the plans to improve the quality of his family time proves to
be more challenging, but rewarding. He makes every effort to leave the office
as often as possible by 5:30 p.m., but it seems more often than not, there is
an emergency that keeps him later. On the evenings he does get home early,
his kids seem to have homework or plans with friends, so he gets creative. He
starts sitting with them when they do their homework. He drives his daugh-
ter to and from dance twice a week, and he invites his son’s friends over to
play basketball. Limiting his Saturdays at work and consolidating out-of-
town meetings also gives him more time for family activities. His favorite?
The new Sunday afternoon neighborhood volleyball tournaments. Lastly,
he schedules date nights with Cathy three months in advance, and makes
the plans and reservations right away.
Step 4: Check
Now that you have implemented your plan, you Check: Review and analyze the
will begin to review and analyze the results. This results; identify what you have
learned.
is where most people fall down. Nearly everyone
is horrible at Checking and Adjusting. Stick with this. It is important.
Jon holds a Monthly Review meeting with his family to monitor the plan
and check results. He uses the Bowling Chart to help capture and explain his
results so far. He is excited to see that he lost 4 lbs. in month 1 versus a target
of 2 lbs. And, he spent 42 hours versus a target of 30 with the family. Great
news. Cathy and the kids applaud (Figure 1.17).
Month 1 2 3 4 5 6 7 8 9 10 11 12
Weight Loss Target, –2 –6 –14 –22 –30 –30 –30 –30 –30 –30 –30 –30
Cumulative in lbs.
Actual –4
Quality Target, 30 60 60 60 60 60 60 60 60 60 60 60
Family Time in hrs.
Actual 42
FIGURE 1.17
Jon’s Bowling Chart after month 1.
18 • The Basics of Hoshin Kanri
Month 1 2 3 4 5 6 7 8 9 10 11 12
Weight Loss Target, –2 –6 –14 –22 –30 –30 –30 –30 –30 –30 –30 –30
Cumulative in lbs.
Actual –4 –8
Quality Target, 30 60 60 60 60 60 60 60 60 60 60 60
Family Time in hrs.
Actual 42 73
FIGURE 1.18
Jon’s Bowling Chart after month 2.
The Basics of Hoshin Kanri • 19
Month 1 2 3 4 5 6 7 8 9 10 11 12
Weight Loss Target, –2 –6 –14 –22 –30 –30 –30 –30 –30 –30 –30 –30
Cumulative in lbs.
Actual –4 –8
Quality Target, 30 60 60 60 60 60 60 60 60 60 60 60
Family Time in hrs. 50 50 50 50
Actual 42 73
FIGURE 1.19
Jon’s (Revised) Bowling Chart after month 2.
Month 1 2 3 4 5 6 7 8 9 10 11 12
Weight Loss Target, –2 –6 –14 –22 –30 –30 –30 –30 –30 –30 –30 –30
Cumulative in lbs.
Actual –4 –9 –17
Quality Target, 30 60 60 60 60 60 60 60 60 60 60 60
Family Time in hrs. 50 50 50 50 50 50 50 50 50 50
Actual 42 73 55
FIGURE 1.20
Jon’s Bowling Chart after month 3.
20 • The Basics of Hoshin Kanri
1. YOUR GAPS
Take it seriously. This is your life. Invest some time working through
the Scan step to identify your most important gaps. Spending time
The Basics of Hoshin Kanri • 21
and energy to try to make a change that doesn’t really matter to you
is dumb.
2. YOUR TEAM
You need to get your key constituents (Jon’s family in Chapter 1)
aligned with you. Remember the bacon and egg breakfast story? You
want them involved, but better yet, you want them committed. You
want them to have some ownership in your personal change.
3. CATCHBALL
Use the Catchball process to have some frank conversations with
your key constituents. Listen to them and adjust when you know
they are right.
4. PRIORITIZE
Use a process to prioritize. Remember to select the “Important” ver-
sus the “Urgent” for inclusion on your short list. Make use of the
Interrelationship Digraph. It is an extremely powerful tool and it is
not nearly as complicated as it looks.
5. FOCUS
Limit your critical few objectives (your personal Hoshins). I say
three or less, especially when you are just starting out.
6. PDCA CYCLE
“Plan” is fairly easy, and the “Do” step often happens. It’s the “Check”
and “Adjust” steps that often fall by the wayside. Stick with it. They
are critical.
7. BOWLING CHART
Use the chart to keep track of your progress. Do it; it works.
REFERENCES
1. Jackson, T. L. 2006. Hoshin Kanri for the Lean enterprise: Developing competitive capa-
bilities and managing profit. Boca Raton, FL: CRC Press, pp. 1–2.
2. Akao, Y. ed. 1991. Introduction to Hoshin Kanri: Policy deployment for successful
TQM. (translated by Glenn Mazur) New York: Productivity Press, p. xxv.
2
Hoshin Kanri to Deploy
Business Strategy
Alice came to a fork in the road. “Which road do I take?” she asked.
“Where do you want to go?” responded the Cheshire cat. “I don’t know,”
Alice answered. “Then,” said the cat, “it doesn’t matter.”
Lewis Carroll1
JON’S BUSINESS
Jon had inherited a very complicated business challenge in his new role as
president at IGC Aerospace. Bottom line, he was issued a personal chal-
lenge by the chairman to increase profit and cash, while the revenue line
was expected to be flat, at best. In addition, his business unit did not make
safety a priority. He received at least three calls at home last month regard-
ing dangerous safety “near misses.” His vice president of operations resented
him because he had been in consideration for Jon’s job, and, on top of all of
this, he had inherited 24—yes, 24—simultaneous strategic initiatives from
his predecessor, all of which were in process. Finally, Jon knew that his fail-
ure to provide results would not only impact the security of his job, but also
those of his staff.
23
24 • The Basics of Hoshin Kanri
In order to get the results that his boss and IGC’s board expected, he had
to make some significant improvements in business performance. So, at
the end of a weekly staff meeting, he handed every staff member a copy
of The Little Book of Hoshin: A tool for business change. He informed
them that, starting the next week, they would work through the book during
daily lunchtime staff meetings for the next few weeks to turn the situation
around. (He also moved the daily walks on his calendar to before work every
morning during this time.) He requested that they read ahead and come
prepared with their ideas. Jon thought he got a lot of eye rolling at his first
family Catchball meeting, but his staff’s response to The Little Hoshin Book
was priceless.
Much like the book for personal change that he had first been given, this
book was very simple, with no publisher information or table of contents,
only a simple title page. Again, it opened with an explanation of Hoshin
Kanri, but expounded on the importance of the strategy formulation work
that precedes Hoshin. Basically, it included an extended version of the Scan
section in the personal book. This is where Jon and his team started.
INTRODUCTION TO
THE LITTLE BOOK Hoshin Kanri: A strategy deploy-
ment tool, approach, or system. It
Hoshin Kanri is a powerful process used in is an element of a larger manage-
business. The words Hoshin and Kanri have ment system introduced to the
western world in the 1980s as Total
been translated to mean a number of things.
Quality Management (TQM).
A common definition in English is strategy
deployment, and you often see a compass used Total Quality Management
as the image to represent the term. (TQM): A management system
The subject of Strategy Deployment (Hoshin with a misleading name. The name
Kanri) is not simple, but, in comparison, the is a misnomer because the system
actually encompasses all elements
subject of Strategy Formulation is an immense
of an organization, not just qual-
and incredibly complex thing. Experts and ity. TQM is considered to be an
authors cannot even seem to agree on the defi- out-of-date term by some, but the
nitions of the terms used within the science and author believes that the concepts
art called strategy formulation. Even the word remain valid to this day. This
belief is supported by the fact that
strategy itself is sometimes treated as a “how” several organizations are employ-
by some experts and authors, while others see it ing TQM and Hoshin Kanri with
as a “what.” great success as of this writing.
Hoshin Kanri to Deploy Business Strategy • 25
Step 1: Scan
This first step, Scan, is about taking some steps to identify a few key objec-
tives in support of your strategy.2 It presupposes that the organization
has done some strategy formulation work in the recent past that included
an examination of both external and internal influences on strategy
to include:
26 • The Basics of Hoshin Kanri
This step starts with understanding where you are today and where you
want to be a few years from now.
The first working lunch did not go as well as planned. To sum it up, it was
a disaster. The idea of Hoshin Kanri was met with considerable suspicion,
and when talk shifted to reducing the number of strategic initiatives, no one
wanted to give up the ones they considered to be “theirs.” Especially resistant
was Jon’s vice president of operations, who owned five initiatives, all focused
on cost reduction. Though Jon pointed out the need to also focus on safety,
quality, and on-time delivery, his staff rallied together again (unfortunately,
against Jon), arguing that cost reduction needed to be the focus next year to
achieve the very aggressive profit and cash targets.
This meeting opened Jon’s eyes. To make the changes needed to improve
performance, he had to overcome his staff’s resistance. He had to get them in
his corner. Jon had attended a change management seminar led by Jeanenne
LaMarsh a few years back. Because he had been so impressed with the pro-
cess, he reached out to her for help.
In their conversation, Jon explained that, while reading The Little Book
of Hoshin for personal change, he had used a very simple Current State/
Desired Future State model to help him clarify his personal change plan, but
Hoshin Kanri to Deploy Business Strategy • 27
his situation at IGC Aerospace called for a different approach. The situation
at IGC was far more complicated. He described the significant resistance he
was facing and shared his desire to use Hoshin Kanri as a tool to help drive
change in his new organization.
Jeanenne explained that the LaMarsh Managed Change™ (www.lamarsh.
com) methodology and Hoshin Kanri complement one another very well.
She explained that the methodology not only defines an organization’s
Current State and Desired Future State, but also identifies and mitigates
resistance within highly skeptical organizations, like the one Jon described.
The second working lunch went somewhat better than the first. Together,
Jon and his staff began walking through the Scan process in the little Hoshin
workbook, which was in some ways similar to the Personal Change work-
book, yet more complex for use in a business environment. Before defining
the Current State and the Desired Future State, the workbook explained the
importance of creating a mission statement, defining the organization’s val-
ues and vision statement, and completing an external and internal analysis
to help define the current reality.
Jon decided that, rather than “reinvent the wheel,” it would be best to start
by examining what IGC Aerospace had already created. He posted sum-
maries from the previous year’s strategic planning documents on the wall
for review. He pointed out that in the previous year the focus was on under-
standing the strategic environment and on formulating strategy and a set
of strategic objectives. The strategic objectives had been translated into 24
strategic initiatives and basically “tossed out” to the organization for imple-
mentation. And, this they had to do along with their daily workload and
departmental and individual objectives—a recipe for disaster. His people
all nodded to show their agreement. Jon added that the remainder of this
year and next year would be about reviewing what was developed last year
and deploying, in a more effective and efficient manner, a set of critical,
breakthrough objectives. He drew a big rectangle covering his white board
and labeled it Environment. Inside the larger rectangle, he drew a slightly
smaller rectangle and labeled it IGC Aerospace. Jon told them that this year
they were going to briefly review what was developed last year, but spend
most of their time looking inside IGC Aerospace. With this new perspective
in mind, they began to develop the Mission Statement (Figure 2.1).
28 • The Basics of Hoshin Kanri
IGC Aerospace
Environment
FIGURE 2.1
The focus is inside IGC Aerospace.
After some discussion, the IGC Aerospace team agreed to stick with the
Mission Statement they had created the previous year with the help of
the hugely expensive consultants.
The prior president at IGC Aerospace had been a bit of an autocrat and
had imposed his own Basic Beliefs on the organization, but very few in the
organization had really “owned them.” With input and agreement from the
entire staff, Jon and his team chose the following values, in which each felt
invested and obligated to uphold.
• Safety: Our foundational value. We care for our employees.
• Performance: We measure results and reward achievement.
• Integrity: We uphold trustworthiness and business ethics.
• Respect: We value everyone, and we lead with humility.
• Innovation: We encourage creativity.
• Teamwork: We work together to succeed.
Structure Process
People Culture
FIGURE 2.2
Categories used to define the
Metrics
current state.
30 • The Basics of Hoshin Kanri
As everyone walked into the conference room for their third lunch-time
working session, they noticed a large, blank whiteboard with Modified
Affinity Diagram written at the top. When Jon asked who was familiar
with this tool, he was met with blank stares. He explained that an Affinity
Diagram is a tool used to help organize ideas generated in brainstorming
or problem-solving meetings. Ideas with an affinity for one another are
grouped together by category. In this case, the categories have been provided
in advance and the ideas are to be placed in the provided categories.
Referring to The Little Book, Jon described the process. He motioned to
the pads of sticky notes in front of each staff member and asked that they use
as many as they needed to describe the current situation at IGC Aerospace,
sticking them on the board as they go. He emphasized that the descriptions
need not be negative or positive, just honest observations. When the activ-
ity finally died down, Jon looked with pride at the whiteboard, which was
covered with notes of all colors.
He then stepped to another whiteboard, divided the board into four rect-
angles and wrote the words Structure, Process, People, and Culture in the
four boxes. Near the bottom of board, he wrote Metrics.
He handed each of them a list of brief definitions (Figure 2.3).
Next, he asked his staff to work together to place each sticky note into
one of the five categories shown on the whiteboard. They got right to work
and were soon working together and seemed to be thoroughly enjoying
the process.
• PROCESS
• How we do work
• STRUCTURE
• Organization structure, systems
• PEOPLE
• Skills and competencies
• CULTURE
• Beliefs, behaviors, rules (written and unwritten)
• METRICS
• What we measure and how we measure it
Source: www.LaMarsha.com
FIGURE 2.3
Definitions used in LaMarsh Change Management™ Methodology.
Hoshin Kanri to Deploy Business Strategy • 31
When they finished, Jon thanked them for their excellent work. He noticed
more camaraderie among the team and more excitement with the process.
He explained that in the following meeting they would take the next step.
They would define the Desired Future State of the business, and he asked
that again, they come prepared to share their ideas.
Jon’s staff entered his office with smiles on their faces. Most of them had
enjoyed the Current State exercise, and he hoped they would be equally
energized for their work today. A few of them even carried their copy of The
Little Book with them. They noticed the modified Affinity Diagram again,
now blank, and a blown-up picture of the previous meeting’s diagram hang-
ing on the adjacent wall (Figure 2.4).
Jon started the meeting by welcoming everyone in attendance and thank-
ing them for what they had accomplished the day before. He reminded them
that today’s exercise was about designing their Desired Future State, and
that the first step to this was to create the vision.
STRUCTURE PROCESS
xxxxxxxxxx xxxxxxxxxx
PEOPLE CULTURE
xxxxxxxxxx xxxxxxxxxx
METRICS:
FIGURE 2.4
IGC Aerospace’s Current State.
32 • The Basics of Hoshin Kanri
After much deliberation, the IGC Aerospace team agreed that the Vision
they had worked so hard to create just a few months earlier was still an
accurate picture of IGC’s desired, ultimate future.
STRUCTURE PROCESS
xxxxxxxxxx xxxxxxxxxx
PEOPLE CULTURE
xxxxxxxxxx xxxxxxxxxx
METRICS:
FIGURE 2.5
IGC’s Desired Future State Worksheet: As of date: Five years from today.
State, and then busily jotted down notes and stuck them in the correspond-
ing category (Structure, Process, People, Culture, Metrics) on the white-
board, now labeled Desired Future State.
After an hour, the activity started to slow. Jon watched as his staff mem-
bers walked back and forth in front of the board, reading the comments that
had been posted by their teammates. Many nodded as they read the words
written by others. He hoped they would bring the same energy to the next
meeting. It would likely be a long one.
Earlier that afternoon, he had checked in with Jeanenne to update her on
their progress. She reminded him that once he and his team agreed on the
Current State and the Desired Future State, the next step would be to iden-
tify the biggest “gaps” requiring closure. What were Hoshins: The critical few
the critical few things that must change? In other or the BIG, “breakthrough”
words, the team would be working to establish their objectives.
Hoshin Objectives, or Hoshins (Figure 2.5).
Vision
Desired Future State
(5 Years from Today)
Current State
(Today)
Structure Process
People Culture
FIGURE 2.6
The change: From Current State to Desired Future State, toward the Vision.
If you have a lot of gaps, you need to consider which ones are the most
significant. What are the biggest, most important gaps that separate your
organization’s reality from the vision?
As Figure 2.6 shows, change will be required to move from the Current
State to the Desired Five-Year Future State, all while heading toward the
organization’s vision.
Friday’s extended lunch session started with a review of the Current State
and Desired Future State diagrams. Jon now had both diagrams blown up
and posted side-by-side on the conference room wall. He asked the team to
take the next hour to look for the big gaps between the two (Figure 2.7). He
asked that they try their best to consider the differences between the Desired
FIGURE 2.7
Identifying the Gaps worksheet.
Hoshin Kanri to Deploy Business Strategy • 35
Future State and the Current State that were most important to the organi-
zation as a whole.
Now, Jon reminded them that they were already working on 24 strategic
initiatives, and he posted the list of these initiatives on the wall. He expressed
the need to find a way to group and then prioritize
Interrelationship Digraph:
the gaps they needed to close, while also considering Sometimes called the Root
the major projects already underway. The lead Lean Cause tool, because it helps
Six Sigma Master black belt on Jon’s staff suggested identify the hidden causes.
that they use an Interrelationship Digraph—a It shows the cause and effect
relationships and helps to
Cause and Effect Diagram that helps identify drivers analyze the links between
and outcomes (Figure 2.8). The drivers become can- different aspects of a complex
didates for Hoshins. situation.
In = 7 Out = 4
In = 2 Out = 1
A In = 1 Out = 6
M Improve
Improve B
On‐time
Employee Improve
Delivery
In = 4 Out = 0 Satisfaction Employee
L Trust
Improve In = 5 Out = 0
Customer
Satisfaction C
Improve
Profit
K In = 4 Out = 0
In = 6 Out = 0
Reduce
Mfg. Costs D
Improve
In = 4 Out = 4 Cash
J In = 0 Out = 9
Improve
Productivity E
Improve
Safety
I In = 3 Out = 2
In = 0 Out = 5
Reduce
Employee In = 1 Out = 5 F
In = 3 Out = 1
Turnover Improve
G
H Supplier
Reduce
Reduce Quality
Scrap &
Inventory
Rework
FIGURE 2.8
Interrelationship Digraph (see Appendix B).
36 • The Basics of Hoshin Kanri
DRIVERS:
Driver: The elements in an
E: Improve Safety (9)
Interrelationship Digraph
B: Improve Employee Trust (6) with the most outgoing
F: Improve Supplier Quality (5) arrows are causes. They also
G: Reduce Scrap and Rework (5) might be root causes.
7: Your Priorities
Now that you have defined your Gaps, it’s time to prioritize them. You
can’t change everything in the business at once, so you need to decide
where you will focus for the next 12 months.
The team assembled again in Jon’s office. By now, the group was working
together comfortably, with the exception of his vice president of operations.
It had become apparent that he had no interest in the process and did not
care for Jon’s leadership style. Jon came to realize that he would soon have to
transition this vice president out and find a replacement.
As everyone settled in, Jon asked for their Top Five lists, and he charted
them on his whiteboard. The voting showed quite a bit of consensus.
Jon considered what to do about the final list, and once again with the
help of his Lean Six Sigma Master black belt, he created a Priority Matrix.
For each issue, the team assigned a 1 to 10 ranking to indicate: Importance
to the Customer, Gap in Performance, Significance to Long-Term Plan, and
Urgency. By summing A + B + C + D, a total point value was obtained
and used to rank the issues. In the example in Figure 2.9, Issue X ranked at
the top of the priority list with 35 total points.
Jon explained that when they started the Interrelationship Digraph with
Employee Satisfaction and Employee Engagement as the desired outcomes,
Hoshin Kanri to Deploy Business Strategy • 37
FIGURE 2.9
Priority matrix for selecting “Hoshins.”
Safety was found to be the Driver, i.e., the place to start. Hence, Hoshin no. 1
was about Safety.
When they started the Interrelationship Digraph with Customer
Satisfaction as the desired outcome, Quality (supplier quality, to be more
precise) was found to be the Driver, i.e., the place to start. Hence, Hoshin
no. 2 was about Quality.
In the book Beyond Strategic Vision, Michael Cowley and Ellen Domb
describe the “Three Ds” approach, a tool to help organizations reduce ini-
tiatives to a manageable number.3
4. Just do it (if it fits into the plan and it is obvious that something needs
to be done) or finish it (if it fits into the plan and we are near the
finish line).
Using this approach, Jon and his team decided to finish two strategic ini-
tiatives that were almost complete. They deleted six, deferred eight, delegated
four, and four of the strategic initiatives readily folded into and supported
their two Hoshins.
38 • The Basics of Hoshin Kanri
FIGURE 2.10
IGC’s change priorities.
Jon explained to the team that for the next year, they would apply the Four
Ds to most of the preexisting strategic initiatives and focus on the two things
that were most impacting employee and customer satisfaction: Safety and
Quality. For those who expressed concern about cost, Jon explained that cost
would come (Figure 2.10).
In the back of his mind, Jon remembered what a boss from early in his
career used to say: “Make Safety and Quality priority no. 1 and no. 2 and
Delivery and Cost will almost always take care of themselves.” Jon had seen
many examples during his career that had confirmed his boss’ wisdom.
Step 2: Plan
Make sure to keep the S.M.A.R.T. criteria in mind when defining
your objectives.
Jon and the team applied the S.M.A.R.T. criteria to the Hoshins and cre-
ated Planning Worksheets (Figure 2.11).
Planning Worksheet
Objective (Hoshin) #1: Change behaviors by making safety the #1 “Value”
at IGC Aerospace
Measures: Employee surveys, leading indicator metrics, safety results
Means
(HOW) Measures WHEN/WHO
3. xxxx xx xxxx
FIGURE 2.11
IGC’s plan for change no. 1.
Means
(HOW) Measures WHEN/WHO
3. xxxx xx xxxx
FIGURE 2.12
IGC’s plan for change no. 2.
Month 1 2 3 4 5 6 7 8 9 10 11 12
xxxxx Target Xx xx xx xx xx xx xx Xx Xx xx xx xx
in xxx
Actual
xxxxx Target Xx xx xx xx xx xx xx Xx Xx xx xx xx
in xxx
Actual
FIGURE 2.13
IGC’s Bowling Chart.
40 • The Basics of Hoshin Kanri
Catchball
FIGURE 2.14
The Cascade process, with Catchball.
1. HAVE A STRATEGY
Before you consider embarking on the Hoshin Kanri journey, make
sure you have a strategy worthy of deployment. Mission and Vision
statements are not enough. The Hoshin process will look for some
“meaty” objectives upon which to “chew.” Spending time and money
deploying a bad strategy (or less than impactful objectives) is not smart.
2. INVOLVE YOUR TEAM
You need to get your key constituents (Jon’s staff in Chapter 2)
aligned with you. Remember the bacon and egg breakfast story? You
want them involved, but better yet, you want them committed with
you in the change. You want them to have some ownership.
3. APPLY ORGANIZATIONAL CHANGE MANAGEMENT
Within an organization, there is always some resistance to any
change, and I do mean ANY change. You could offer to give every-
one in the business $1,000 in cash, and you still would have a few
resisters/
detractors. Organizational Change Management (OCM)
is a methodology/set of tools designed to help identify and mitigate
resistance. Jon needed to use OCM to help explain and “sell” the idea
of using Hoshin Kanri within the business. He also will continue to
use it on a project-by-project basis to help eliminate the resistance
to some of the more significant change projects that flow from the
Hoshin objectives.
42 • The Basics of Hoshin Kanri
4. EMPLOY CATCHBALL
Use the Catchball process to have some frank conversations with
your staff, and for your staff to have similar conversations with their
people, and so on.
5. PRIORITIZE (AND DESELECT)
Use a process to prioritize. Use tools like the Interrelationship
Digraph to help identify the Drivers from the Outcomes. Use a
Prioritization Matrix to include some data in your prioritization
process. If nothing else, apply the “Important” versus the “Urgent”
test to your short list.
6. FOCUS! FOCUS! FOCUS!
Limit your critical few objectives (your Hoshins) to three or less,
especially when you are just starting out.
7. STICK WITH THE PLAN-DO-CHECK-ADJUST (PDCA) CYCLE
“Plan” is fairly easy, and the “Do” step often happens. It’s the Check
and Adjust steps that often fall by the wayside. Stick with it. They
are critical.
8. USE THE BOWLING CHART
Use the Bowling Chart to keep track of your progress.
9. INVESTIGATE THE X-MATRIX AND THE A3 REPORTS
The X-Matrix and A3 are outside the scope of the short stories
included in this little book, but most Hoshin Kanri deployments
make use of them. See Appendix C for some information on the
basics. In addition, the Recommended Reading List section of this
book includes great resources for both tools.
REFERENCES
1. Carroll, L. 2000. Alice’s adventures in wonderland and through the looking glass.
New York: Signet Classic Printing.
2. Jackson, T. L. 2006. Hoshin Kanri for the Lean enterprise: Developing competitive capa-
bilities and managing profit. Boca Raton, FL: CRC Press, pp. 1–2.
3. Cowley, M., and E. Domb. 1997. Beyond strategic vision: Effective corporate action
with Hoshin planning. New York: Routledge, p. 95.
3
Interviews with Hoshin Kanri Experts
INTRODUCTION TO CHAPTER 3
What follows is the result of numerous interviews with Hoshin Kanri
experts—practitioners in industry, consultants, authors, and professors.
Many of these experts were on the ground at Hewlett-Packard, Danaher
Corporation, and Florida Power & Light when Hoshin Kanri was first
implemented in the United States. Others have deep personal experience
with Toyota. I’ve scoured through countless pages of notes from my inter-
views and have included some of the most insightful responses about suc-
cesses and failures with Hoshin. I hope you will find their comments as
fascinating as did I. Listed below are the contents of this chapter.
43
44 • The Basics of Hoshin Kanri
Paul Docherty: I would say it’s about aligning your organization to exe-
cute with purpose to achieve a few key things that matter to you
strategically.
Gerhard Plenert: Hoshin Kanri is a strategic planning and management
tool focused on the expertise of the individual. It integrates the
individual tribal knowledge into a strategic map. The goal is to
create an organization focused strategically on quality. It uses a
mapping process that integrates the collective thinking power
of all employees to create an organization that is the best in its
field. Hoshin is a management system wherein all employees
participate, from the top down and from the bottom up. It cre-
ates goals, identifies control points and milestones, and links
daily control activities to company strategy.
Wes Waldo: Hoshin Kanri is a process for consistently achieving break-
through objectives and turning them into daily practice.
Michele Bechtell: Hoshin is a proven methodology to reliably achieve radical
changes in measurable strategic levels of performance (covered in
my book, The Management Compass (AMACOM, 1995)).
A key stumbling block in experiencing the power of Hoshin
is infrequent review with timely corrective action. The solution
is adherence to a simple set of disciplined review protocols that
routinely communicate deviations from plan, accelerate factual
gap analysis, and verify sufficient corrective action. Frequent
factual review is common sense. Doing it in group formation
requires disciplined protocols for coordination (covered in my
book, On Target: How to Conduct Effective Business Reviews
(Berrett-Koehler Publishers, 2002)).
Once learned, Hoshin becomes a way of life. It applies to the
workplace, civic government, charitable organizations, and per-
sonal life management.
In many ways, implementing Hoshin is like learning to ride
a bike. The first year, the simple mechanics promise distance,
speed, and choice destinations, yet coordinating the mechanics
initially feels awkward; the objective is to climb on and stay on
the bike despite a few spills and skinned knees along the way.
The second year, the conscious repeat of each action becomes
familiar and self-reinforcing with a focus on gears, balance,
and coordination. The third year, the rider no longer thinks
about the mechanics of the bike, rather the focus is on purpose,
Interviews with Hoshin Kanri Experts • 47
ls
e
en
en
lin
g
i
io
oa
sh
c
te
nm
itm
at
Fo
ip
G
ra
er
ic
isc
St
ad
lig
m
un
D
Le
m
A
Co
m
Co
FIGURE 3.1
Three words to describe Hoshin Kanri.
48 • The Basics of Hoshin Kanri
Bruce: Yes, I was there. I was at Florida Power & Light in the 1980s, and we
had the Union of Japanese Scientists and Engineers coming to
see us every three months, for about two weeks at a time. We were
translating Hoshin Kanri into English, and it involved 16-hour
days, with reviews continuing on Saturdays and Sundays. We all
50 • The Basics of Hoshin Kanri
Question: What prompted Florida Power & Light to take Hoshin Kanri on?
Bruce: Our CEO at the time, Marshall McDonald, went to Kansai Electric
in Japan on a benchmarking trip and saw a storyboard that
showed meter reading errors. It was all in Japanese, so an inter-
preter was translating for the visitors. “As you can see, Kansai
Electric is achieving its target of 20 missed meter readings.”
Reportedly, the CEO turned to another FP&L person on the trip
and said, “What’s the big deal? Our target at FP&L is 5.” The
interpreter went on with the explanation of the storyboard and
said, “As you can see, they are significantly below the 20 missed
meter readings per million meters read.” The CEO refused to
believe that this was possible. FP&L had a target of 5 missed
readings per thousand and couldn’t hit it, while Kansai Electric
was achieving better than 20 per million? This meant that Kansai
Electric’s results were 250 times better than FP&Ls! With FP&L
having 4 million customers, this meant that at best they had
20,000 meter reading errors per month, whereas Kansai Electric
would have less than 80. The CEO came home, FP&L adopted
Hoshin Kanri, and FP&L went on to be the first company out-
side of Japan to win the Deming Prize in 1989.
Joe: I’ve found that American organizations are pretty good at figuring out
what they need to do. The problem is with deployment—getting
it done.
Interviews with Hoshin Kanri Experts • 51
Joe: Here in the United States, we’re pretty good at vertical deployment,
but we’re lousy at horizontal alignment. Hoshin gives you the
ability to achieve both. If you don’t know what someone on your
left or right in the organization is doing, and you don’t know
that they’re in trouble, how can you possibly help them?
Larry: A good test for effective strategy deployment involves asking the
employees at all levels about the goals of the organization. When
they don’t know, or when they list a bunch of personal opinions,
you know the organization’s strategy deployment is ineffective.
Jerome: Hoshin Kanri helped us to focus on the vital few priorities, the
vital few objectives.
Also, within the 3M Industrial Business Group, the Kanri
piece needed to be improved. We were really good at developing
plans, but not so good at doing the check step all year to make
sure our plans were being executed properly, and that we were
getting the desired results by implementing them.
Jeffrey: What I say in my books, and what I learned from Toyota, and what
we practice is that “the only way to get employee engagement is
52 • The Basics of Hoshin Kanri
Wes Waldo: The primary reason to use Hoshin is to directly involve the
entire organization in fulfillment of the business strategy itself.
It creates buy-in, and what I call an “emotional commitment” to
the work to be done, not just a “fiduciary responsibility.”
Question: What are some important cultural factors for Hoshin Kanri
readiness?
Do the math, do the metrics roll-up and drive the next level up
performance; all the way to the strategic plan. If so, success.
Brian Leonard: For Hoshin Kanri, and Lean, in general, to be effective,
there are numerous cultural obstacles we must overcome.
Leaders must be willing to empower others in making deci-
sions. Leaders often unfortunately believe empowering others
means losing power, when, in fact, empowering others enables
us to shift from managing to leading. The culture of power
and control will prevent progress. Leaders must also be deeply
involved in Lean, providing support and even participating in
Lean initiatives in order to become well versed in Lean. Be vis-
ibly supportive, as noted by many Lean experts, and people will
respond by taking ownership in project work. We must also seek
to develop internal talent. When team members show genuine
interest, then talent leaders should take every step to allow and
encourage their development.
Executive leaders must also be willing to mandate Lean and
to stick to that decision regardless of resistance. Communicate
this mandate, then immediately reassure people their input is
not only needed but critical. This mandate will often be met with
negativity from department-level managers. This obstacle may
very well be the toughest to overcome. Do all we can to get man-
agers onboard, but do not turn a blind eye if managers become
the anchor, preventing progress. Work closely with managers
to educate them as to the basics of Lean, and get them involved
early in supporting improvement initiatives, serving as process
owners [who are] held responsible for results. In settings such as
healthcare, executive leaders may also need to improve relation-
ships between themselves and clinical professionals. Physician
and executive leadership relationships are, in some situations,
quite strained. There will be little or no lasting improvement
until these relationships are improved—working all as one team.
Hourly team members must also have a new set of expec-
tations. Everyone should be expected to participate in project
work. Of course, this comes in time as not everyone can be pulled
from their daily routine to work on projects. We can, however,
expect everyone to begin contributing ideas for improvement.
When these ideas are submitted, do not allow Lean to become a
recommendation program. Act on employee contributions. To
Interviews with Hoshin Kanri Experts • 59
Mark DeLuzio: The key is focus on the critical few. The hardest thing to do
with Hoshin is not figuring out what you are going to do … it’s
agreeing on what you are NOT going to do. Hoshin planning
is all about focus!
Lisa Boisvert: There is a lot of subtlety to Hoshin Kanri. People who take
an overly technical approach to it often fail.
Lois Gold: For an organization to do Hoshin really well, they have to be
really grounded in process management, because all strategies
are about figuring out which of your business processes are
either broken or need to be created. Broken can mean literally
broken or just maxed out in capacity. A strategy is just which
process to fix, expand, or create. And to do that, you have to
understand that the outcomes you’re seeking are really driven
by the processes that drive your business.
If a plan is about transformation, we know that fundamen-
tal to a transformation is process. You can only go so far by
60 • The Basics of Hoshin Kanri
Lois Gold: The organization must be held accountable for resourcing and
actually implementing the strategies. It doesn’t matter what
planning process you use. The senior management must really
hold their direct report’s feet to the fire, and so forth down the
line as far as you need to go to cascade this to ensure that it is
a priority of the organization. What happens is that a manager
has many objectives, and they have some that contribute to the
overall corporate goals, and they have others that contribute to
their own functional goals, product line goals, etc. Unless the
organization understands that you have to resource Hoshin
goals first, and they hold people accountable by having strong
metrics and a formal review process, it’s not going to work. But,
if you do that, you really drive accountability for the organiza-
tion metric throughout the institution.
Interviews with Hoshin Kanri Experts • 61
Question: What advice would you give someone just starting out on their
Hoshin Kanri journey?
Beth Cudney: As with any journey, you must be flexible. As you start down
this path, it is a new way of thinking strategically; therefore,
plans will change as new challenges come to light. It is impor-
tant to continuously communicate progress to all employees
and provide appropriate training at all levels of the organization
throughout the journey.
Gary Vance: I have two pieces of advice for someone just starting on their
Hoshin Kanri journey. First, don’t worry too much about the
Hoshin Kanri planning format that you follow. There are many
books, consultants, and plans available, and, for the most part,
they are pretty much the same. The key is to select one and get
started. You may have to make minor adjustments later, but that
is better than spending months analyzing various options before
finally making a selection. Second, don’t underestimate the
importance of the work that follows the initial planning. There
are many examples of great plans gathering dust on a bookshelf.
The planning is not always easy, but the follow-up is by far the
hardest part requiring tremendous commitment and discipline.
If you are not willing or able to commit to the follow-up, don’t
waste the time and money on elaborate planning.
Interviews with Hoshin Kanri Experts • 63
LESSONS LEARNED?
Michael Cowley: I found in a lot of companies, upper management oper-
ated somewhat remotely from the rest of the employees, not
really knowing what was going on. You’re better off telling
people what you’re trying to do, and involving them as the
Hoshin process is designed to do. Find something they can help
with that is reasonably aligned with what you’re doing for the
64 • The Basics of Hoshin Kanri
people into this thing and you owe them a well-designed pro-
cess that someone has given thought to so that the meetings
are efficient.
Lois Gold: Deployment of Hoshin can’t be successful without a full
Change Management Plan supporting it. Managers need to be
trained in the concepts and methodology. You cannot just send
out an email with templates and calendar and expect reason-
able implementation. The notion of cascaded and linked objec-
tives and strategies is not inherently obvious to people. If they
don’t understand the concepts, they will simply try and force the
objectives they wanted to work on into the format, regardless of
whether they truly support the top down objectives.
Tom Cluley: My experience with Hoshin Kanri is that nobody gets it right
out of the chute. It takes several iterations.
Wes Waldo: You get people that get really excited up front, and you haven’t
properly prepared them for just how much work this is. People
often look at it like it’s some sort of “magic pill” they’re going to
swallow. But, when you’re into your third or fourth month of
your monthly review process and people are saying they don’t
have time, and they don’t want to go to the meetings, or pull
things together, you have to remind them that filling out the
X-Matrix was the first and sometimes the easiest step. Sticking
to the process year over year is the tough part. And to me, the
lesson learned is making sure I have adequately prepared the
entire team for just what the effort is going to look like.
Brian Leonard: Expect Hoshin Kanri to be extremely challenging for
the first 12 to 18 months. The process of completing the
Hoshin X-Matrix, in order to assess alignment between True
North Metrics, Annual Objectives, Value Streams targeted for
improvement, and proposed Lean projects, while seemingly
common sense, can be highly stressful. One must be open to
an entirely new way of thinking. Furthermore, possibly the best
advice is to stick to it. Many abandon Hoshin Kanri claiming
it is too difficult or of little value. The fact is simply this, if we
are not practicing Hoshin Kanri to select projects, which will
truly have an impact on the customer and our strategic goals, we
are merely leaving it to chance. Regardless of how challenging it
may initially be, we must stick to Hoshin Kanri and use it as our
organizational GPS. Many also discover their strategic plan is
66 • The Basics of Hoshin Kanri
Jerome Hamilton: People need to understand the real purpose of the tools.
Sometimes with Lean, people get “tool happy.” For example, you
can overdo A3s and you can overdo X-Matrices.
Question: What are your words of advice with regards to using Hoshin Kanri?
are committed to the strategy. So, the first thing I would tell you
is it’s not going to get easier to manage under Hoshin.
The second thing I would tell you is that the biggest change
from conventional ways of management is the active review
phase of Hoshin. In the first couple of years, you need to expect
that you’ll make a lot of changes as you go, and these changes
have to be viewed as positive, in that, very often, when you start
off, you have a five-year multiyear strategy, and you honestly
don’t know which are going to be the most important activities
for creating it. So, you have to get started, but as you learn things,
you can change the plan. And to me, that’s the biggest difference
between conventional MBO (Management by Objectives) and
Hoshin. With the MBO approach, you make a plan and stick
to it. With Hoshin, you make a plan and when you learn some-
thing, you might change it. The power of Hoshin is the power of
frequent review based on the “what did we learn and how do we
change the plan to incorporate what we learned?” Hoshin is the
only system I’ve seen that requires people to systematically go back
and ask, “Are we doing the right thing?” … not once we’ve made
the decision everybody runs with it.
Question: Speaking of a Hoshin focus, what are the dos and don’ts?
Question: Can you tell the reader about your Hoshin review meetings?
Jane Dwyer: All levels are linked on their reviews through our
Leadership Standard Work review meetings. As an example,
Level 1 and 2 review a certain time every month, Level 2 and 3 do
their review prior to this meeting, so that any issues, priorities,
68 • The Basics of Hoshin Kanri
Mark DeLuzio: It’s not management’s job to solve the problem for the team.
A lot of VPs, in particular, think that they’re the smartest people
in the room, and they’re going to solve the problem for the team.
Their job is to make sure they’ve clearly articulated the prob-
lem, they’re meeting frequently enough on their action plans to
make meaningful differences, the countermeasures make sense.
They’re not there to solve the team’s problem.
So many meetings I’ve seen go on for eight hours, because
you’ve got all these big-headed vice presidents sitting there say-
ing, “I think you should do X, and I think you should do Y,” and
they don’t have a clue what the problem is. A Toyota guideline:
If the leader hasn’t seen the problem and personally experienced
it with his/her own eyes, he/she can’t comment on it. How many
times have you seen executives give their “two cents” on a prob-
lem when they have no clue what the problem really is? And
that’s when you start getting into real minutia. An organization
Interviews with Hoshin Kanri Experts • 69
that does well with Hoshin has the discipline to stay with the
facts and stay with the data and not opinions or speculation.
Bob Dodge: Management has an opportunity to coach and mentor, which
lessens the dependency on Management to have the answers.
The keys here are asking questions and walking the talk.
Mark DeLuzio: Some companies are trying to be like Toyota, with regard
to Lean and strategy deployment (Hoshin Kanri). This is a mis-
take. I think they need to be Toyota-like.
Question: What advice would you give someone just starting out on his or
her Hoshin Kanri journey?
Gerhard Plenert: Hoshin is a very powerful tool, and sometimes it’s too
powerful. It has to be put into the right organization, and it’s
usually an organization that has already developed some level of
sophistication in its strategic planning. It’s not for the organiza-
tion that is just now trying to figure out how to spell “strategy.”
Gerhard Plenert: I’m talking out of experience here. It tends to scare them
a little bit, because it is a little bit complex.
Unfortunately, I’ve worked with organizations like this, that
don’t know how to get together in a group, and know what
strategy, brainstorming, visioning, goal setting is, if they’ve
never done that before, and you come in there and whip out
this Hoshin net for them, it’s going to rattle them a little bit.
So, you’ve got to work them into it a little bit. You’ve got to do a
little bit of visioning: Where do you plan to be five years from
now? And what is it going to take to get there? That kind of stuff.
And then, once they’ve started understanding, these are the
things I need to accomplish, and these are the steps it’s going to
take, and these are the people that are going to be involved in
the accomplishment, then you can map it and say, “Look what
we’ve got here; look what we’ve come up with.” But, you’ve got to
build them into it; you can’t just come out and build a map and
say, “Hey, guys, this is what we’re going to do today.” Ultimately,
Hoshin is definitely the right long-term tool. If the organiza-
tion is on track to make a difference, to get things accomplished,
Hoshin is definitely the best tool.
If you take Hoshin and go into it one step at a time, using
those same basic principles, it’s the right way to go.
74 • The Basics of Hoshin Kanri
David Silverstein: If you’re the boss, it’s not okay to say, “I need a Hoshin
plan for your department.” If I, as the boss, don’t make the time
to sit down with my managers and develop that Hoshin plan
with them so I know what’s going on in their Hoshin plan, that
it’s rolling back up to support the overall corporate objectives,
then shame on me. If I just delegate to my managers the creation
of Hoshin plans for their department, because I’ve got to deliver
that to my boss, then we’ve got a problem. It is my job to become
their facilitator and to sit down with them and to actually do it
together, to make sure it all ties together. And, too often peo-
ple get too busy, and they delegate that, and that’s why Hoshin
breaks down and why it becomes a worthless exercise.
Bob Dodge: What David [Silverstein] says is true. At the same time, the
boss should not attempt to develop it without the engagement
and contributions of the team: the people with the perspectives,
the people who will need to execute, and the people who will be
impacted by the end result.
Larry Rubrich: There are success stories out there, but I will tell you there
are many more failure stories. Primarily, failure with Hoshin
Kanri comes from the fact that most leaders see Lean as a set of
tools. Leadership might decide to “do Lean,” but their definition
of “doing Lean” is to find a Lean champion or a Lean facilitator
and then hand the Lean implementation over to them. This is
a mistake, because the greatest change in an organization, for
Lean to be successful, occurs at the leadership level.
The leadership teams in most companies are used to telling
people what to do and not taking the personal responsibility for
doing it, for modeling it. They expect Lean to be some kind of
“silver bullet” or “magic pill.” They seem to believe that once
they teach their people about Lean, it will just all magically hap-
pen. Leadership teams aren’t prepared to do the hard work to get
the whole thing started.
David Silverstein: Hoshin can become merely a “to-do” list if it doesn’t tie
deeply to core or fundamental strategy.
Lois Gold: If you don’t have the data to drive the strategies in the first
place, so that your assumptions are fact-based, it can go very
wrong. You can drive the wrong set of objectives and metrics.
Tom Jackson: They’ve built no linkage to the front line. If you get an MBA
today, even from MIT, Harvard, or wherever, you’re probably
76 • The Basics of Hoshin Kanri
Question: What are some of the mistakes you have seen people make with
Lean and Hoshin?
Ellen Domb: Because it’s hard work. It’s so much easier to go on a three-day
retreat, set up the plan, and then spend the next year meeting
your quotas. Frankly, I’m not surprised that more companies are
not using Hoshin for strategic planning. As a public company
CEO, you hear the following about Hoshin: First, I have to spend
a lot more time. Second, everybody in my company is going to be
critiquing the plan. Third, strategic planning is not going to be a
“once a year thing,” it’s now going to be a monthly and quarterly
reexamination of the plan, including changes to the plan when we
78 • The Basics of Hoshin Kanri
find out we’re doing dumb [expletive deleted]. And, then, I have
to go off and explain quarterly changes to the board of directors.
I’m going to look like a “wishy washy” nonleader, because other
people are telling me what to do. So, from a classical CEO’s point
of view, I can see Hoshin as being a very hard sell.
Jeffrey Liker: The biggest pitfall in using Hoshin Kanri is when you don’t
have problem-solving skills, and you don’t understand Lean
methods.
Question: What are the biggest mistakes made by those using Hoshin?
Paul Docherty: The first thing that causes failure in an organization that
attempts to introduce the Hoshin process is overconfidence,
i.e., not recognizing that defining and cascading goals using
a Catchball process is hard, and that it takes effort and needs
facilitation, particularly when the management team involved is
not used to a more structured approach to causal thinking. My
advice is to ensure you bring in some external facilitation sup-
port for the early sessions; somebody who has real experience
of how it works in practice and can guide the team to apply the
process in a systematic and disciplined way.
The second reason why Hoshin fails is that it tends to be an
activity where there’s a lot of energy and excitement in the initial
cascade process and only a fraction of the energy and excite-
ment in the part that really matters—the ongoing execution and
follow-up. Successful organizations focus on creating an execu-
tion “heartbeat” by establishing a monthly timetable of reviews
(often called the Monthly Operating Reviews, or MOR, process).
These reviews keep the team focused on the goals by forcing a
regular assessment of not just whether the teams are on track,
but what is being done to ensure they stay on track.
Probably the third biggest mistake (and this is in my experi-
ence the thing that leads to failure in the longer term) is not
creating the kind of supportive leadership culture needed to
make Hoshin stick. I think the fundamental problem is that, in
many organizational cultures, the default behavior (when, for
Interviews with Hoshin Kanri Experts • 79
Ellen Domb: Hoshin seems to work best when it fits the CEO’s personality.
In my experience, even a board member can’t bring Hoshin into
a company. It needs to be “personally owned” by the CEO. And,
this won’t help you being a business unit president within a billion-
dollar corporation, but it seems to work well in small- to medium-
sized companies where ownership and decision making are one.
Michael Bremer: I’ve observed that very few companies are using Hoshin
to great benefit: Danaher and Autoliv to name two. And, the
most successful organizations have been influenced by Toyota,
but they’re walking a different path.
Joe Colletti: Every organization I’ve worked with over the years seems to
do it a different way. Given a standard Hoshin deployment chart,
they will modify it to fit what works for them. They make it their
own. This is also true of the Japanese companies I studied.
With a few forms of Hoshin Kanri implementation I’ve seen,
the organization spends more time updating complex charts
than achieving the plan itself. I believe it’s best to start with a
simple approach and then grow from there.
Question to Mark DeLuzio: What was different about the Hoshin Kanri
deployment you led at Danaher?
Mark DeLuzio: There are several flavors of Hoshin out there in the mar-
ketplace. Most are very operationally focused. The Hoshin that
I developed for Danaher in the early 90s (and they are still using
it today) is more strategic- and business-oriented, focusing on
strategic breakthrough objectives, not strictly operationally
focused. Most Hoshin deployments I’ve seen are strictly an
Operational play, focused on Quality, Delivery, and Cost, and
Operational metrics. The Hoshin deployment at Danaher was
about implementing our strategy.
Question: What types of Hoshin Kanri have you seen? Can you explain this?
Michael Bremer: I believe there are two basic “flavors” of Hoshin Kanri, and
most organizations are using what I will call “Type I.” Type I is
Interviews with Hoshin Kanri Experts • 81
about the Current State. It’s based on where we are right now
as an organization, and the question being asked is: “What are
the right things to do?” Then there is what I will call “Type II
Hoshin Kanri.” Type II is about the Future State, and the ques-
tion is: “Where do we need to be as an organization in x years?”
Question to Michael Cowley: What departures did you (at HP) make from
the Japanese Hoshin Kanri approach?
Michael Crowley: When I went to Japan in the 1980s, what I found was
that most Japanese companies were not using Hoshin. And,
many didn’t know what we were talking about when we said,
“What about Total Quality Management?” That changed over
time. What we did find was that the Japanese had many dif-
ferent styles of using Hoshin, so it’s really hard to nail down
one Japanese style. I was baffled by a lot of the literature that I
read 15 years ago when we wrote the book. Because there were
so many different Japanese experts, all had a somewhat differ-
ent approach to Hoshin. So, it’s hard to answer your question.
We adopted pretty much of the methodology at Yokagawa that
Hewlett-Packard was using.
IMPORTANCE OF VISION?
Question: What is the importance of Vision?
Michael Cowley: Doing the Vision properly really, really makes a differ-
ence, because it’s a good point of departure for setting objec-
tives. A lot of executives just want to set objectives, yet doing
all of the work that leads up to the Vision, including the Vision,
creates the context for setting the objectives. A lot of times, the
executives have complete 180 turnarounds when they decide
what it is they really want to do after they go through the Radar
Chart and the Relationship Diagraph; whatever you want to call
it. If you want to call the ID the Cause and Effect diagram, that’s
fine. It is reasonably important and helpful to go through all of
those steps, in particular, the Vision. In reality, you don’t have to
82 • The Basics of Hoshin Kanri
David Silverstein: I believe that keeping things fairly simple with Hoshin
is smart. I try to have a lot of discipline around the number of
major Hoshins—five to seven maximum; three or four is okay.
Lisa Boisvert: One! Okay, maybe two, but maybe not. I’ve been working
with executive teams on Hoshin Planning in different sized
organizations and different industries, sometimes with lots of
resources available, and very smart people since 1998, and I still
believe that achieving one Hoshin at the breakthrough level is
what most organizations can manage.
Could you achieve 10 to 20 percent success on several objec-
tives concurrently? Probably. Can you knock more than one
major organization-wide breakthrough improvement out of the
Interviews with Hoshin Kanri Experts • 83
park fully at one time, probably not. Hoshins are not incremen-
tal improvements.
Lois Gold: Big organizations can certainly benefit from Hoshin, but you
can’t drive more [than] one to three (maximum) Hoshin strate-
gies or objectives through your organization.
When an organization has nine objectives, it shows a lack
of understanding of prioritization and resource allocation. It
doesn’t matter what strategy planning process you use if you
have that many objectives. The goal of Hoshin at HP? What are
the critical few things that had to be done that year or during that
multiyear planning cycle? And, the concept of the critical few
got lost somewhere along the way. It will be just as unsuccessful
in a monoline business if you don’t understand that concept.
David Silverstein: Some clients want to include things like, “14 percent
EBITDA [earnings before interest, taxes, depreciation, and
amortization], because that’s what I’m accountable for to my
board.” I tell them, “No. That’s not a Hoshin. That can be one of
our metrics.”
Paul Docherty: … when you think about the things that you’re deploy-
ing, that you focus on the process that you’re trying to influence.
Let’s take an example. If you say, “A Hoshin objective might be
to bring a new product to market.” Well fine, but the Hoshin
objective should be about shortening the cycle time, or improv-
ing the efficacy of the process to bring a product, not a specific
product being brought to market. And, I think a lot of times
organizations focus on objectives which are one-off objectives
rather than solving the process. That’s where the real multiplier
gains come from with Hoshin.
Wes Waldo: For the “South” in the highest level X-Matrix, I don’t want it
to be tactical in nature. I want it to be something that’s bigger,
more visionary, something that’s really a stretch “go get” that
you don’t know how you’re going to do it. It’s almost impossible
84 • The Basics of Hoshin Kanri
when you’re doing this with a team to not come up with some
sort of target around revenue or profitability, or both. Of the
three to five breakthrough objectives, which is how many I rec-
ommend (most organizations have more than that), you’re going
to have one or two around financial. So, I tell them [that] once
we get those in there, now we need to focus on the other parts
of the business. What about your infrastructure? What about
your learning and development? What about your customer
that we need to create some sort of objective around? When we
look all the way around the “North” in that X-Matrix, when I get
to the Improvement Priority, I teach people to start off writing
what I call “job to be done statements;” we pull this from the
Innovation lexicon because very often what they do, if I take it
more to the tactical level and a Kaizen event and you look at the
problem statement, and what you’re seeing is a solution. It’s not
about resolving the problem, but I want you to go implement this
solution. I tell them, “You don’t really need a problem-solving
team for that. You need some engineers and a Gantt chart if you
already know what you want to do.” The same thing should be
true for what’s up “North” in the X-Matrix. It should be written
more in the form of: “What is the job to be done,” and then let
the lower-level teams become more tactical and determine the
best way to go make that happen. It’s a bit of a learning point
for most people because they don’t get comfortable with writing
their “job to be done statements” up front. I already know what
I want to do. But, we find that’s when you start to cut off things
like new business model selection, some of the more innovative
acquisition strategies if you’re not careful.
CASCADING OF OBJECTIVES?
Question: How many layers to cascade down?
David Silverstein: I’d rather err on the side of a little too much than a little
too little. Why? Because people get more done when they have
goals and objectives. They just work a little harder, and they get
a little bit more done. So, I err a little bit more toward driving
Interviews with Hoshin Kanri Experts • 85
Question: How do you know when you are ready to cascade to the next level?
Jane Dwyer: When the current level can show understanding of the pro-
cess and articulate benefits of the Hoshin process. This can be
assessed by:
• All in the Current Level have a consistent understanding
and [are] able to show how tools that we use work. (Example:
Feedback from outside auditors, such as OSHA or ISO, tell-
ing us that interviews with top management reflects consis-
tent understanding of our Hoshin process.)
• Those in the Current Level are able and willing to facilitate a
Hoshin development process for their next level down.
• The Current Level wants and shows need to move to the next
level as a group. (Feels confident that we are showing the cor-
rect values through actions that reflect our vision).
Question to David Thomas: You mentioned that some use PDSA versus
PDCA, where “Study” is substituted for the “Check” step in PDCA. Can you
please explain?
David Thomas: Some experts have recommended that we change the word
Check to Study. The reason, I understand, is a concern that the
metrics being gathered were merely being ticked as collected,
but not acted upon as such (check mark = a tick in the box).
As long as the metrics existed, it did not matter whether they
were good or bad or off target as long as they were collected. The
desire is for them to be analyzed and the root cause identified
and acted on, hence, changing the step to Study.
Question for Jane Dwyer: How does the Catchball process work at Knoll?
Wes Waldo: I’ve never been a huge fan of just saying, “Okay, we’re going to
do two days of training on change management and then every-
body’s going to be good to go.” I think the only way to do change
management is to build the tools and techniques right into your
everyday process. So, for example, Catchball is meant to be the
change management vehicle within Hoshin Planning. It’s to give
people the chance to make suggestions. The monthly review pro-
cess itself is part of the change management vehicle, because if
you have scorecards that people can see, they can see their efforts
resulting in changes to the numbers, and they can see whether
they’re behind or ahead. Then, they can get a lot more excited
about some of the work they’re participating in. To me that’s
part of change management. So many times we wait until a
quarterly review or a six-month review to let people know how
they’re doing, and they get surprised. And, then, all of a sud-
den they’re playing catch up. To me, the way we set up Hoshin
Planning itself, it’s designed to have those change management
techniques already built into it, if you do it right. But, if you skip
out on the monthly reviews, and if you skip out on having peo-
ple do their action plans and their A-3 reports like you’re saving
their time, the truth of it is you’re cutting out the people part of
the process and I think that’s a mistake a lot of folks make.
Interviews with Hoshin Kanri Experts • 89
AFFINITY DIAGRAMS
Question: What are your thoughts regarding the Affinity Diagram?
Michael Cowley: Another thing that I consider valuable, and it’s fairly dif-
ficult to do, because I think American culture is that the really
smart people work by themselves and come up with great ideas,
patent them, and all that sort of thing. And the value of “group
think” is underestimated. Personally, I’m a big believer, at least
at the outset of some project, in getting all of the people that are
going to be involved in a room together to do several things.
One would be to create the vision of what this project is going to
do for us, and how is it going to do it. Whether it be the strategic
plan or a new product or a new business process and then again
when the implementation starts, what are all the things we have
to do? I personally find the Affinity Diagram a really helpful
process. It gets people talking to each other. It gets an enormous
amount of material on the table in a manageable form. So, if you
do nothing else, I suggest you use Affinity Diagrams.
90 • The Basics of Hoshin Kanri
[The following is from Michael Cowley and Ellen Domb’s book, Beyond
Strategic Vision: Effective Corporate Action with Hoshin Planning
(Routledge, 1997, pp. 170–172). With permission.]
Tom Cluley: Basically, the X-Matrix tracks the entire strategy deploy-
ment, linking the cascading structure from the Breakthrough
Objectives to the Enterprise Annual Improvement Priorities
down to the lower-level Annual Improvement Priorities, ensuring
that there are tangible targets and that the efforts are resourced.
The A3s are narrower in focus, creating a disciplined PDCA
approach to each supporting objective or project, following a
process similar to DMAIC (Define, Measure, Analyze, Improve,
and Control). The problem statement and various stages of the
PDCA are posted on a single A3-sized document.
Gerhard Plenert: The X-Matrix is an overall strategy planning tool used for
tracking strategic priorities and activities. It validates the cost/
benefits, confirms that each project is sponsored and supported
correctly, and ensures that the project has strategic alignment.
The A3 is focused on one specific project/activity/R IE and
tracks “what we doing/why are we doing it/who has authorized
it/what metrics will be used to govern it.” The A3 then tracks
the root cause analysis, creates solution countermeasures,
and tracks the execution of the countermeasures. The A3 man-
ages the specific steps that one specific project should go through
in a lot more detail than the X-Matrix, and it standardizes that
process for the entire company.
Bruce Sheridan: For the sake of discussing the X-Matrix and the A3,
let’s think of Hoshin Kanri in three major steps: Strategy
Development, Organizational Alignment, and Execution. Using
this setup, the X-Matrix is specifically targeted for Organizational
Alignment and the A3 for Execution. Even though they are used
at different stages, the X-Matrix and A3 share an attribute. They
both serve to provide an organized view of a vast array of infor-
mation arranged logically to communicate a message or a story
that otherwise would be difficult to see. The X-Matrix links the
Long-Term Strategy, Tactical Agenda, Projects, and Metrics
all on one page in addition to discussing how the work will be
92 • The Basics of Hoshin Kanri
Tom Jackson: It’s not about the A3, it’s about the coaching relationship
between the manager and the supervisor or the CEO and the
vice president. Hoshin really is a structure of coaching “dyads”
(two people working together) … “coaching duos” might be
Interviews with Hoshin Kanri Experts • 93
METRICS
Question: What about metrics?
Joe Colletti: The question I would ask a Balanced Scorecard user is, “How
are you deploying your Scorecard down into the organiza-
tion? What is your process, your visual process, for deploying
the strategies required to achieve the key metrics down?” Nine
times out of 10, I’ll bet you that information is not available to
the people who need it. It’s written down in a book somewhere,
and it’s on somebody’s desk. Also, the Balanced Scorecard tells
you what you’ve ultimately got to accomplish, it doesn’t tell you
how you’re going to achieve it.
Wes Waldo: When I teach it, I don’t teach it as one or the other, but I
do think that both have a “home.” One of the biggest problems
people have with Hoshin Planning is that they see that as the
actual strategy creation. You have to figure out where the origi-
nal breakthrough objectives come from. What are those things
that go into “South” of whatever the top-level matrix is going to
be? To me, the Balanced Scorecard is an efficient and effective
tool to help make sure we have looked at the breadth of objec-
tives that should be out there. And, looking at those four differ-
ent perspectives and saying, “Am I over-representing financial?”
“Do I have something from infrastructure?” “Do I have some-
thing about people?” It forces me to look at the total breadth
of objectives that need to be out there. So, I use the Balanced
Scorecard to help me populate the top-level matrix. Then, the
more effective of the two tools for doing the cascade and actu-
ally communicating it down into the organization and coming
up with the tactical plan; that’s when the X-Matrix really takes
over, and it’s much more effective, and the Hoshin Planning
process works much better. I’ve had people use the Balance
Scorecard, and they feel like every level of the cascade has to
have one of each of the metrics. They had to have four, one for
each of the quadrants. That’s not the case. You get down to an
engineering department, and they may not have anything in
particular to do with “HR-t ype” objectives.
Interviews with Hoshin Kanri Experts • 95
Question: What are the pros and cons of the Balanced Scorecard versus
Hoshin?
Tom Jackson: There’s a lot to like about the Balanced Scorecard. The thing
they got right was you can’t get where you want to go with-
out managing the methods and means by which you intend to
achieve your targets, and that’s one of the things the Balanced
Scorecard does. I often use the Balanced Scorecard literature.
My background is in economics, and I taught business for years
and years, so there’s really nice literature that I can dip into and
give the kind of theoretical foundation.
What the Balanced Scorecard did not get right is they really
didn’t see a true purpose, at least in my perspective. The Balanced
Scorecard tends to live in the boardroom. I’ve rarely seen com-
panies that have managed to link their Balanced Scorecard with
frontline operations. And, so, there’s a lot of talk, there’s a lot of
spending on fancy consultants (like me); you have a lot of beau-
tiful charts, but there’s really not a lot on the bottom line that
I’ve seen. It doesn’t get connected to operations. Where Hoshin
excels, if you understand it correctly, is that you don’t stop. You
don’t stop deploying until you make that final linkage between
strategy and what happens at the front line of operations. I often
tell the clients, “I will know when you have deployed your strat-
egy when I can see it on the shop floor.” But I rarely can see it on
the shop floor, and I will take my clients, and I will walk to the
shop floor and say, “Okay, where is it?” And, “Do these numbers
add up to the bottom line figures I saw in your Boardroom?”
“How would you know?” “How quickly would you know?” It’s
that linkage that the Balanced Scorecard does not excel at.
Barry Witcher: The BSC [Balanced Scorecard] comes from Hoshin Kanri,
but it doesn’t use Hoshin as a management of deployment sys-
tem. In theory, they complement each other. The BSC could be
used to formulate and develop corporate-level Hoshins, and
Hoshin Kanri used to deploy and manage them in daily man-
agement. As one manager told me, the BSC is good at what
should be achieved, and Hoshin Kanri is good at how objectives
can actually be accomplished. The top is good at telling workers
what’s got to be done, but not so good at saying how it should
be done.
96 • The Basics of Hoshin Kanri
Question: How do Hoshin Kanri and Lean Six Sigma fit together?
Beth Cudney: Hoshin Kanri and Lean Six Sigma fit hand-in-hand. Hoshin
Kanri provides the strategic goals for the organization. Lean Six
Sigma comprises all of the tools necessary to achieve the stra-
tegic vision. The continuous improvement projects should be
selected based on their linkage to the strategic goals, metrics,
and tactics outlined using Hoshin Kanri.
Mark Caponigro: Lean relies on the developing and planning against the
big picture view of the company. Focus area and then proj-
ect selection will be greatly enhanced by a solid Hoshin plan.
Closing the loop through Lean efforts we gain a better under-
standing of the core processes and their respective capabilities.
This understanding could/should be used to create the SMART
gap and goal setting.
Jonathan Ngin: Hoshin Kanri and Lean Six Sigma fit very nicely together as
true Lean Six Sigma implementation focus[es] on developing and
respecting people’s ability to solve problems and to both run and
improve the business via a standardized operating system built on
Lean Six Sigma methodology. Hoshin Kanri is about connecting
the different levels of the organization and entrusting the right
resource is aligned to the “Breakthrough” Strategy. An individual
who is trained/exposed to Six Sigma Lean methodology is armed
with the right skill set to truly go through the A3 process of
Discovery, Analysis, Change, Refinement, and Implementation.
Gary Vance: Hoshin Kanri and Lean Six Sigma fit together well to help us
realize our vision. Hoshin Kanri facilitates the clear develop-
ment and dissemination of our goals, goal achievement plans,
and results. Lean Six Sigma principles (waste elimination,
respect for the individual, start with the customer, etc.) feed
into the Hoshin Kanri planning and Lean Six Sigma tools (kai-
zen events, DMAIC, 5S, standard work, etc.) enable us to carry
out our plans and uncover root problem causes. We need both
Hoshin Kanri and Lean Six Sigma to get where we want to go.
100 • The Basics of Hoshin Kanri
Zane Ferry: As need dictates. What I mean is that if you drew a Venn
Diagram, with one large circle for Hoshin Kanri and smaller
individual circles each representing Six Sigma, Lean, Theory of
Constraints, etc., the overlaps and subsets would look different
for different organizations. The relationships of those circles
would also change over time for an organization [as it] matured
and developed different needs. It is not a question of Hoshin
Kanri relying on some tools and excluding others. The real ques-
tion is what needs to be done when and how, by whom, in order
for our strategic efforts to succeed and be sustainable over time.
Wes Waldo: When we get down into the deployment aspects, the imple-
mentation aspects of Hoshin Kanri, that’s when you pull in
tools and methodologies like Lean and Six Sigma. Now, people
will say that Lean and Six Sigma are more of a philosophy and
not a “tool bag,” and I get that when you start to think about
day in and day out, if you understand that basics principles, it
does affect the way you manage. And, actually, I think it makes
you appreciate something like Hoshin Kanri. These are not two
things that are in competition with one another. I think they’re
congruent in the way we go about doing things. When I start
to look at the lowest level X-Matrix and start to populate action
plans, that’s where I expect to see things like kaizen events,
DMAIC projects, DMADV [define, measure, analyze, design,
and verify], Innovation projects, and the like. We should be able
to tie the metrics from those events directly back to the metrics
we found in our Bowling Chart for Hoshin.
David Thomas: Hoshin Kanri is the “Plan” (Deming/Shewart cycle) part of
approach to the implementation of strategy, or in Six Sigma terms
the Define, Measure, and Analyze steps. We use Six Sigma to
develop and establish our Policy Deployment Matrix (PDM)
and, in particular, the Improve and Control steps, to ensure that
appropriate resources and skills are available and to deselect
activities if appropriate.
With the plan in place, we use Six Sigma again to ensure that
each activity in the PDM is successfully analyzed, resourced,
implemented, and measured for outputs against key performance
indicators and critical success factors. Once the PDM is imple-
mented as a whole, Six Sigma then continues as the process for
improvement and achievement of stability within the business.
Interviews with Hoshin Kanri Experts • 101
John Petrolini: One of the most complementary things about Hoshin and
Six Sigma is that, if an organization is already “proficient” at Six
Sigma, then they should have a sound system of determining
and prioritizing the vital few things to improve (which is similar
to the process of determining a Hoshin Goal), an administra-
tive system to track and review projects (similar to monitoring
progress), and have, hopefully, already instilled a culture of fact-
based problem solving. Organizations with a robust Six Sigma
program in place significantly increase their probability of suc-
cessfully implementing Hoshin Kanri.
Barry Witcher: I see the latter (Lean Six Sigma) as a daily management
and lower-order dynamic capability. Hoshin is a higher-order
dynamic capability; it provides direction for daily management.
Jane Dwyer: Both drive the business and culture change that is needed to
achieve the vision and drive the performance expected to reflect
that. Hoshin helps to set the destination and direction. Lean
process is part of the vehicle that will get you there.
Jim Bossert: Hoshin Kanri and Six Sigma are complementary efforts.
Hoshin Kanri depends on good data and projects aligned to
it. Six Sigma works on projects that are aligned to the Strategic
goals, as well as working on getting meaningful data on pro-
cess performance. In addition, both are reliant on Voice of the
Customer to drive improvement.
Mark McDonald: Hoshin Kanri is how strategy is managed; Lean Six
Sigma is one effective means to effect change to support strate-
gic objectives.
David Silverstein: A Lean Six Sigma history certainly should help teach
and develop the discipline to use a structured approach like
Hoshin. Hoshin is a very structured, methodical approach
to the implementation and execution of strategy, so Lean Six
Sigma is a good foundation.
No strategy, no strategic plan will be successful if you’re not
realistic about the fact that you’re going to run into obstacles,
things that you didn’t anticipate—market shifts, customer
shifts, competitor shifts—which means you have to be in con-
stant problem-solving mode. To truly execute your Hoshin plan,
a good Hoshin plan lays out the very big, bold, metrics-driven
objectives where you don’t necessarily have all of the answers as
to how you’re going to achieve those objectives. And, if you don’t
102 • The Basics of Hoshin Kanri
have all of the answers, then that necessarily says that a big part
of executing the Hoshin plan will be problem solving. So, if you
do not have a good problem-solving methodology, you are not
likely to achieve most of the goals of your Hoshin plan. So, the
problem solving is very important.
The third piece is that good Lean and Six Sigma backgrounds
and the tool sets and the methodology are a lot about project
management. Part of your Hoshin plan is going to be about mar-
keting, part of it is going to be about the financial engineering
your company, but a big part of it will be about the operations
of your company. If your Hoshin plan does not include elements
of continuous process improvement, then I think something is
missing from your Hoshin plan. It doesn’t need to dominate it.
If your strategic plan is not about competing on costs and qual-
ity, then continuous improvement might be a smaller part of the
Hoshin plan. In this day and age, things commoditize very fast,
so there are always parts of your business that must be improv-
ing in terms of quality, price, and delivery. If that’s not in your
Hoshin plan, then something is probably missing.
So, Lean and Six Sigma are vital to the upfront discipline
required for success with Hoshin, it’s vital to the continuous
problem solving, and it’s also vital to the specific parts of your
Hoshin plan that call for continuous improvement.
Steve Darrish: Six Sigma and Hoshin Planning: Both are top-down meth-
odologies that depend on alignment of work/ organizations.
Both are measurement driven. Putting Hoshin Planning in
place helps align organizations to do enterprise-level Six Sigma
programmatically. Hoshin Planning can be a readiness exercise
for Six Sigma deployments. Hoshin Planning integrates with
Six Sigma in that it provides the operating gaps that need to be
identified to align the project work with. It ensures that teams/
organizations are working on meaningful areas of the business.
Hoshin Kanri can be the strategic side of Six Sigma. Without it,
organizations are just really doing TQM at some level.
Lois Gold: Think about Lean as an implementation methodology.
Remember, the basic premise is about improving, transform-
ing, or creating processes (the strategy, the how), which will
enable you to achieve the objective/goal. If you need to drive
Interviews with Hoshin Kanri Experts • 103
DEMONSTRATED DISCIPLINE
The leadership team and the organization need to have the proven abil-
ity to “stick with things” and to “see things through.” If this is a prob-
lem, do not attempt Hoshin.
Cross Functional
Alignment Employee
Engagement
The Catalyst
Vertical
Alignment
FIGURE 3.2
Hoshin Kanri drives improved business results.
110 • The Basics of Hoshin Kanri
RECOMMENDED READING
Bechtell, M. 1995. The management compass. New York: AMA Management Briefing.
Cowley, M., and E. Domb. 1997. Beyond strategic vision: Effective corporate action with
Hoshin Planning. New York: Routledge.
Jackson, T. L. 2006. Hoshin Kanri for the Lean enterprise. Boca Raton, FL: CRC Press, Taylor
& Francis Group.
Plenert, G., and T. Cluley. 2012. Driving strategy to execution. Boca Raton, FL: CRC Press,
Taylor & Francis Group.
Sobek, D. K., II, and A. Smalley. 2008. Understanding A3 thinking: A critical component of
Toyota’s PDCA management system. Boca Raton, FL: CRC Press, Taylor & Francis
Group.
Appendix A
113
114 • Appendix A
Executives Strategy
Managers
Supervisors and
Operators Daily Activities
FIGURE A.1
The Traditional Way.
Executives
t
en
em
ag
an
t
en
M
Managers m
ic
ge
g
a
te
an
ra
Supervisors and M
St
ily
Operators Da
FIGURE A.2
The Hoshin Way.
Definitions
Strategic Management is about seeing the BIG picture and then guid-
ing the Vision, Values, Mission, and Strategy for the organization.
Daily Management is work carried out that is primarily about
shorter-term operational and functional activity. It helps to reduce
process variation and daily firefighting, and it creates the organi-
zational stability needed to allow a culture of continuous improve-
ment to thrive.
P = Plan C = Check
D = Do A = Act (in this book, A stands for “Adjust”)
Appendix A • 115
Plan
Adjust Do
Check
FIGURE A.3
PDCA steps on a five-sided pyramid.
The five-sided pyramid was selected to represent these steps. When you
flatten the pyramid, you get (Figure A.3):
And once a year, you go through the “Scan” step (Figure A.4):
Scan is about taking some steps to identify a few key objectives in sup-
port of your strategy. It presupposes that the organization has done some
116 • Appendix A
Plan
Adjust Scan Do
Check
FIGURE A.4
Scan PDCA steps on a five-sided pyramid.
This step starts with understanding where you are today and where you
want to be a few years from now.
The Scan process includes:
Note to reader: I know this appears to be hugely complicated, but it’s not.
For starters, the name itself is a bit of a mouthful, but don’t be scared away.
The ID is a fairly simple tool, but quite powerful.
INTERRELATIONSHIP DIGRAPH
(A.K.A., AN ID, A RELATIONS DIAGRAM)
What Is It?
The Interrelationship Digraph shows cause-and-effect relationships and
helps to analyze links between different aspects of a complicated situation.
117
118 • Appendix B
A
Lose
weight
J B
More time Lower
w extended cholesterol
family
C
I
Less time
More
at work
reading time
H D
More church Exercise
attendance more
G E
More time Eat better
w Cathy & F
kids Less
overnight
travel
FIGURE B.1
Ideas on sticky notes positioned in a circle form the ID in Chapter 1.
120 • Appendix B
In = 5 Out = 1
A
In = 2 Out = 0 Lose In = 3 Out = 0
weight
J B
More time Lower
w extended cholesterol
family
In = 1 Out = 0 In = 0 Out = 7
C
I
Less time
More
at work
reading time
In = 0 Out = 1 In = 2 Out = 2
H D
More church Exercise
attendance more
In = 3 Out = 0 In = 2 Out = 2
G E
In = 0 Out = 6
More time Eat better
w Cathy & F
kids Less
overnight
travel
FIGURE B.2
The ID from Chapter 1 with Ins and Outs tallied.
Appendix B • 121
A
M
Improve
Improve B
On‐time
Employee Improve
Delivery
Satisfaction Employee
L Trust
Improve
Customer C
Satisfaction Improve
Profit
K
Reduce
Mfg. Costs D
Improve
Cash
J
Improve
E
Productivity
Improve
Safety
I
Reduce F
Employee Improve
Turnover H G
Reduce Supplier
Reduce Quality
Inventory Scrap &
Rework
FIGURE B.3
The ID from Chapter 2.
122 • Appendix B
In = 7 Out = 4
In = 2 Out = 1
A In = 1 Out = 6
M Improve
Improve B
On‐time
Employee Improve
Delivery
In = 4 Out = 0 Satisfaction Employee
L Trust
Improve In = 5 Out = 0
Customer
Satisfaction C
Improve
Profit
K In = 4 Out = 0
In = 6 Out = 0
Reduce
Mfg. Costs D
Improve
In = 4 Out = 4 Cash
J In = 0 Out = 9
Improve
Productivity E
Improve
Safety
I In = 3 Out = 2
In = 0 Out = 5
Reduce
Employee In = 1 Out = 5 F
In = 3 Out = 1
Turnover Improve
G
H Supplier
Reduce
Reduce Quality
Scrap &
Inventory
Rework
FIGURE B.4
The ID from Chapter 2 with the Ins and Outs tallied.
Appendix C
123
124 • Appendix C
LEVEL 1
Strategies
Objectives
Goals
Objectives
Projects
Goals
LEVEL 2
Projects
Goals
Tasks
LEVEL 3
FIGURE C.1
An X-Matrix in use at three levels in an organization.
Appendix C • 125
Improvement
Priorities
Targets to Improve
Annual Objectives
Breakthrough
Objectives
FIGURE C.2
Another X-Matrix example.
Improvement
Priorities
Targets to Improve
Annual Objectives
Breakthrough
Objectives
STEP 1
FIGURE C.3
Step 1, Include Breakthrough Objectives (including Hoshins) in the X-Matrix.
Improvement
Priorities
Targets to Improve
Annual Objectives
Reduce leadtime by 10%
this year
Breakthrough
Objectives
FIGURE C.4
Step 2, Identify Annual Objectives in support of the Breakthrough Objectives.
Appendix C • 127
STEP 3
Develop a Value Stream Map
for 5 key processes
Improvement
Priorities
Targets to Improve
Annual Objectives
Reduce leadtime by 10%
this year
Breakthrough
Objectives
FIGURE C.5
Step 3, Identify Projects in support of the Annual Objectives.
STEP 4
Develop a Value Stream Map
for 5 key processes
Improvement
Priorities
Leadtime to be reduced by
Targets to Improve
Annual Objectives
Reduce leadtime by 10%
Breakthrough
Objectives
FIGURE C.6
Step 4, Assign Targets to the Projects.
128 • Appendix C
STEP 5
Develop a Value Stream Map
for 5 key processes
Improvement
Priorities
Leadtime to be reduced by
Resources
Targets to Improve
Annual Objectives
Reduce leadtime by 10%
Jane Smith
Breakthrough
Objectives
FIGURE C.7
Step 5, Assign Resources to the Projects.
A3 Example
Performance, gaps, and targets This year’s action plan (milestone chart)
Signatures:
FIGURE C.8
An example of an A3 with steps shown.
Bibliography
Akao, Y., ed. 1988. Hoshin Kanri: Policy deployment for successful TQM. New York:
Productivity Press, pp. xxi, xxiii. (Printed in English in 1991)
Carroll, L. 2000. Alice’s adventures in wonderland and through the looking glass. New York/
London: Signet Classic Printing/Penguin Group.
Cowley, M., and E. Domb. 1997. Beyond strategic vision: Effective corporate action with
Hoshin Planning. New York: Routledge, pp. 95, 170–172.
Fayad, V., and L. Rubrich. 2009. Policy development and Lean implementation planning.
Ft. Wayne, IN: WCM Associates, pp. 88–93.
Jackson, T. L. 2006. Hoshin Kanri for the Lean enterprise. Boca Raton, FL: CRC Press, Taylor
& Francis Group, pp. 6–9.
King, B. 1989. Hoshin Planning: The developmental approach. Salem, NH: GOAL/QPC,
pp. 1–10, 1–11.
Sobek, D., and A. Smalley. 2008. Understanding A3 thinking: A critical component of Toyota’s
PDCA management system. Boca Raton, FL: CRC Press, Taylor & Francis Group,
pp. x, 11.
129
About the Author
Randy Kesterson has held executive level positions at General Dynamics
and Curtiss-Wright, with prior successful experience at Harsco Corporation,
John Deere, and at privately held Young & Franklin/Tactair Fluid Controls.
He also worked as a management consultant to organizations such as
Bank of America, Caterpillar, Motorola, Bank of Montreal, Ford Motor
Company, Milliken & Company, RJ Reynolds, and the Federal Aviation
Administration (FAA).
Randy serves as the Chair of the Advisory Board for the Center for
Global Supply Chain and Process Management at the University of South
Carolina’s Moore School of Business. He earned his Six Sigma Black Belt
at North Carolina State University/IES.
He earned his Bachelor of Science Degree in Engineering Operations
from Iowa State University and attended Syracuse University where he
earned his MBA with a concentration in Operations Management.
Randy and his family live in North Carolina.
131
Lean Methods & Implementation / Leadership Strategy
The problem with most Hoshin Kanri books is that they describe a
complex methodology that is overwhelming to most leaders and their
organizations. The need to essentially change the culture of the entire
organization to make Hoshin work isn’t practical for most companies
when first starting out.
Next, the book illustrates how this executive prepares to apply Hoshin
Kanri to deploy strategy within his or her business. It concludes by
presenting fascinating excerpts from the author’s own interviews with
experts in the field of Hoshin Kanri.
K22148
ISBN: 978-1-4822-1869-5
90000
9 781482 218695
Hoshin Kanri complements Lean Six Sigma by providing strategic alignment and focus, which is essential for overcoming resistance to change in an organization. Lean Six Sigma tools, such as kaizen events, DMAIC, and 5S, align well with Hoshin Kanri's strategic planning and deployment, allowing for efficient realization of goals and objectives . The integration of Organizational Change Management (OCM) methodologies also addresses resistance by facilitating acceptance and sustainability of changes, as Lean Six Sigma alone may not effectively manage resistance without a supportive structure . The Balanced Scorecard further aids strategy formulation and deployment, aligning employee activities with organizational objectives . Thus, a combination of Hoshin Kanri, Lean Six Sigma, OCM, and the Balanced Scorecard provides a robust framework for managing and overcoming organizational resistance to change .
Jon's experience with Hoshin Kanri illustrates several challenges of strategic deployment. One key challenge is the complexity of the Hoshin methodology, which can be overwhelming for leaders and their organizations, particularly in its initial stages of implementation . Another challenge is the need for cultural change within the organization. Hoshin Kanri requires not only strategic alignment but also a shift in organizational culture, which can be difficult to achieve without expertise and management buy-in . Jon's challenges also include the frequent need for travel and the resultant stress it adds to balancing professional and personal commitments, as well as maintaining employee alignment and engagement across horizontal and vertical lines within the organization . This emphasizes Hoshin Kanri's potential to address such challenges by improving alignment and focusing on critical priorities, but it also highlights the difficulty in implementing such a systemic change ."}
The foundational principles linking Hoshin Kanri to successful organizational transformation include strategic alignment, employee engagement, clear prioritization, and continuous improvement. Strategic alignment is achieved through vertical and horizontal integration of objectives using processes like "catchball" that ensure everyone from leaders to line management is on the same page . Employee engagement is critical, as Hoshin Kanri involves leaders as problem solvers and teachers who engage their team in improvement activities . This engagement and alignment promote a cultural shift towards transparency and shared responsibilities . In practical applications, successful organizations such as Danaher focus on strategic, breakthrough objectives rather than purely operational metrics, supporting long-term business transformations . The focus on continuous improvement is maintained through the PDCA (Plan-Do-Check-Adjust) cycle, ensuring that progress is regularly reviewed and adjusted . Organizations like 3M benefit from this approach by identifying and focusing on a few key priorities, while fostering a culture of constant checking and adjustment to their strategies . Although powerful, the adoption of Hoshin Kanri poses challenges such as initial complexity and resistance to change, which require structured change management strategies and leadership commitment to overcome . This includes fostering a supportive leadership culture that encourages open problem reporting and focusing on problem-solving rather than assigning blame .
Lean Six Sigma supports Hoshin Kanri by providing the tools and methodologies necessary to achieve the strategic goals set through Hoshin planning. Hoshin Kanri sets the strategic direction and goals for an organization, while Lean Six Sigma offers a structured approach to problem-solving and continuous improvement, ensuring these goals are met effectively . Lean Six Sigma methodologies such as DMAIC (Define, Measure, Analyze, Improve, Control) are used to execute and refine strategies, enhancing cost and quality competitiveness—key components of most strategic goals . Additionally, Lean Six Sigma problem solvers play a critical role in transforming business processes in alignment with the breakthrough strategies outlined in Hoshin Kanri . The success of Lean initiatives heavily depends on the strategic alignment and direction provided by Hoshin Kanri, which acts as a guiding framework to ensure that Lean Six Sigma projects contribute to the broader strategic objectives of the organization . Moreover, Lean Six Sigma's data-driven approach helps quantify alignment to strategic goals, reinforcing the continuous improvement necessary for sustaining those objectives .
A company's cultural environment greatly affects the deployment of Hoshin Kanri. An environment built on mutual respect and free from a "command and control" management style is conducive to the successful implementation of Hoshin Kanri . This supportive culture allows for better vertical and horizontal alignment, which are critical for aligning strategy across an organization . Furthermore, the presence of a culture that emphasizes continuous improvement and problem-solving, typical in environments leveraging Lean principles, facilitates the acceptance and effective use of Hoshin Kanri as a tool for strategy deployment . Cultural factors such as these ensure that Hoshin Kanri transition from merely a set of tools to being an integrated system within the organization .
Identifying and prioritizing gaps between the current state and desired future state aids personal strategic planning by highlighting areas that require change to achieve one's vision. This process allows individuals to focus on the most significant differences, or gaps, that separate their current reality from their aspirations, enabling effective allocation of resources and effort towards bridging these gaps . By focusing on critical areas needing change, individuals can develop specific, actionable objectives, ensuring that their strategic planning aligns with their personal goals and values. Prioritizing these gaps helps clarify where to direct attention, making the path to the desired future state more manageable and focused .
The critical success factors for Hoshin Kanri include top leadership commitment, focus on strategic alignment, effective communication, continuous improvement, and a supportive organizational culture . Successful implementation requires senior leadership to actively champion Hoshin Kanri, ensuring alignment with strategic goals through the X-Matrix and catchball processes . Regular communication and dialogue foster understanding and engagement throughout the organization . Organizations must embrace continuous improvement and adapt their strategies based on feedback and performance assessments . A culture that avoids blame and focuses on supportive leadership is crucial for maintaining motivation and adherence to the Hoshin process . Additionally, having resident process improvement skills and a systematic approach to strategy execution helps in smoothly deploying Hoshin Kanri ."}
Hoshin Kanri and Lean Six Sigma are complementary methodologies. Hoshin Kanri provides the strategic vision and goals for an organization, while Lean Six Sigma offers the tools necessary to achieve these strategic objectives . Hoshin Kanri acts as the "GPS" for a Lean transformation, guiding the alignment of Lean initiatives to ensure they are impactful and strategically congruent . In this relationship, Hoshin Kanri is seen as the high-level planning and alignment system, allowing Lean Six Sigma to focus on process improvement and problem-solving to execute these plans effectively . Lean Six Sigma supports continuous improvement within the strategic framework set by Hoshin Kanri, with Lean focusing on waste elimination and Six Sigma providing statistical tools for quality control . However, there are critiques, such as the argument that Lean Six Sigma may sometimes lack integration with the respect-for-people philosophy and a comprehensive strategic understanding .
Management at IGC Aerospace faced several challenges when implementing strategic changes using Hoshin Kanri. One major issue was the tendency of individuals to insert their personal objectives into lower levels of the strategy cascade, which led to an overload of objectives and diluted focus . Additionally, the implementation of Hoshin Kanri assumes a certain level of organizational sophistication, including established daily controls and performance measures, which may not have been in place . Moreover, there was resistance due to the perception of Hoshin Kanri as being labor-intensive and requiring continuous review and adaptation of strategic plans, which was seen as burdensome by the leadership . To address these challenges, focus was placed on strategic alignment at all levels and ongoing commitment to the process, despite initial difficulties . Training and change management plans were emphasized to ensure a comprehensive understanding and effective execution of Hoshin Kanri .
Personal vision plays a crucial role in the process of personal development in Hoshin Kanri by serving as the foundation for strategy formulation. It involves creating a personal vision that aligns with one’s current reality and desired future state . This step is essential in establishing a clear direction and setting key objectives for one’s personal growth. Through the Scan process, individuals outline their personal vision, mission statement, and values, which guide their strategic planning and help in identifying and prioritizing gaps between their current and desired states . The development of a personal vision is the initial step that propels the personal Hoshin Kanri process, ensuring all subsequent actions align with the individual’s overarching goals for personal improvement .