TROUBLESHOOTING E203
Service Code in Electrical System E203
(Short-circuiting in swing holding brake solenoid)
PC200, 200LC-7 Serial No. 200001 – 250000
PC220, 220LC-7 Serial No. 60001 – 65000
User Code Service Code Failure Code Failure Short-circuiting in swing holding brake solenoid (in
E03 E203 DW45KB phenomenon governor • pump controller system)
• Abnormal current flew to the swing holding brake solenoid circuit, when power was supplied to the cir-
Failure content
cuit.
• Power supply to the swing holding brake solenoid circuit is switched OFF.
Response from
• Even after the failure cause disappears of itself, the swing holding brake does not return to normalcy,
controller
unless the engine starting switch is once turned OFF.
Phenomenon
occurring on • The upper structure cannot swing. (The swing holding brake is not released)
machine
• Operation of the swing holding brake solenoid (ON or OFF) can be checked in the monitoring function.
(Code No. 023: Solenoid 1)
Relative
• If there is no abnormality with the solenoid or wiring harness, the upper structure can swing by turning
information
the emergency swing brake releasing switch to the FREE position.
(In this case, however, the swing holding brake does not work, when stopping the machine)
Cause Standard value in normalcy and references for troubleshooting
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF posi-
Swing holding brake tion during the troubleshooting.
solenoid defective V05 (male) Resistance value
1
Presumed cause and standard value in normalcy
(Internal short-circuiting
or grounding fault) Between (1) and (2) 20 – 60 z
Between (1) and grounding Above 1 Mz
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF posi-
Assembled-type diode tion during the troubleshooting.
2 D03 defective
D03 (male) Resistance value
(Internal short-circuiting)
Between (4) and (8) Above 1 Mz
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF posi-
Grounding fault of wiring tion during the troubleshooting.
harness Wiring harness from C03 (female) (37) to D01 to J02 to
3
(Contact with grounding X05 to J06 to V05 (female) (1), or between wiring harness Resistance
circuit) Above 1 Mz
between C03 (female) (37) and D03 (female) (4) and value
grounding
a Turn the engine starting switch OFF for the preparations, and hold it running during the
troubleshooting.
Governor • pump C03 Swing control lever Voltage
4
controller defective
NEUTRAL Below 1 V
Between (37) and grounding
Swing 20 – 30 V
20-320 PC200/220(LC)-7
(7)
TROUBLESHOOTING E203
Electrical Circuit Diagram for Swing Holding Brake of Governor • Pump Controller
PC200/220(LC)-7 20-321
(1)
TROUBLESHOOTING E203
PC200, 200LC-7 Serial No. 250001 and up
PC220, 220LC-7 Serial No. 65001 and up
User Code Service Code Failure Code Failure Short-circuiting in swing holding brake solenoid (in
E03 E203 DW45KB phenomenon governor • pump controller system)
• Abnormal current flew to the swing holding brake solenoid circuit, when power was supplied to the cir-
Failure content
cuit.
• Power supply to the swing holding brake solenoid circuit is switched OFF.
Response from
• Even after the failure cause disappears of itself, the swing holding brake does not return to normalcy,
controller
unless the engine starting switch is once turned OFF.
Phenomenon
occurring on • The upper structure cannot swing. (The swing holding brake is not released)
machine
• Operation of the swing holding brake solenoid (ON or OFF) can be checked in the monitoring function.
(Code No. 023: Solenoid 1)
Relative
• If there is no abnormality with the solenoid or wiring harness, the upper structure can swing by turning
information
the emergency swing brake releasing switch to the FREE position.
(In this case, however, the swing holding brake does not work, when stopping the machine)
Cause Standard value in normalcy and references for troubleshooting
Presumed cause and standard value in normalcy
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF posi-
Swing holding brake tion during the troubleshooting.
solenoid defective V05 (male) Resistance value
1
(Internal short-circuiting
or grounding fault) Between (1) and (2) 20 – 60 z
Between (1) and grounding Above 1 Mz
a Turn the engine starting switch OFF for the preparations, and hold it in the OFF posi-
Grounding fault of wiring tion during the troubleshooting.
harness
2 Wiring harness from C03 (female) (37) to D01 to J02 to
(Contact with grounding Resistance
circuit) X05 to V05 (female) (1), or between wiring harness Above 1 Mz
value
between C03 (female) (37) and grounding
a Turn the engine starting switch OFF for the preparations, and hold it running during the
troubleshooting.
Governor • pump C03 Swing control lever Voltage
3
controller defective
NEUTRAL Below 1 V
Between (37) and grounding
Swing 20 – 30 V
20-321-1 PC200/220(LC)-7
(7)
TROUBLESHOOTING E203
Electrical Circuit Diagram for Swing Holding Brake of Governor • Pump Controller
PC200/220(LC)-7 20-321-2
(5)
