ALUMINIUM MILLENIUM

WELDING FILLER METAL

Our Welding and WELDING Filler

Materials are produced according
to the procedures of drawing and
scalping, by means of which there are
assured our welded materials – clean
and bright wire surface on one hand,
as well as faultless quality of welded
joints, on the other.

Quality of our welding and filler

materials is daily controlled in our own
laboratories.

We are Manufacturing:
˾
Wire for Welding and Hard Soldering
(Brazing)
˾
Rods for Welding and Hard Soldering
(Brazing)
˾
Wire for Metallizing
˾
According to the Agreement we are
producing also wires of dimensions
not listed in this Prospectus
OUR WELDING MATERIALS
HAVE ATTESTATION AT: Welding wires and rods are packed
in plastic foil – polyvinyl bags – with
siccative medium added
Quality and the assortment of welding
materials are marked within the PARTIZANSKA 38
packed unit by means of characteristic 2 310 S L O V E N S K A B I S T R I C A
coloured label. SLOVENIJA

P : 0 0 3 8 6 2 8 4 5 3 10 9
P: 00386 2 84 53 273
F: 00386 2 84 53 248
E: [email protected] PRODUCT CATALOGUE
 1 2 3
ALUMINIUM MILLENIUM / WELDING FILLER METAL ALUMINIUM AND ALUMINIUM ALLOYS FOR WELDING ACCORDING TO MIG; SELECTION OF ALUMINIUM WELDING FILLER MATERIALS AT WELDING OF ALUMINIUM
How to use
TIG; METALLIZING AND FOR SOLDERING AND ALUMINIUM ALLOYS FOR WARIOUS COMBINATIONS OF BASIC MATERIALS 1. Select base alloys to be joined from vertical
column and blue horizontal column
2. Find the block where the two columns intersect
SPOOL D 100 SPOOL D 200 SPOOL D 300 SPOOL K 300 SPOOL BS 300
EN AW-Al 99,9
EN AW-Al 99,8 S-Al 99,8
EN AW-Al 99,7

Purpose of usage of welded material

MIG
EN AW-Al 99,5 S-Al 99,5 S-Al 99,5
Example
Procedure of

EN AW-Al 99,0 S-Al 99,5Ti S-Al 99,5Ti

welding
a) When joining base alloys EN AW-AlMg3 and EN AW-AlMg2 find the

TIG
EN AW-AlMn 1
S-Al 99,5 Ti S-Al 99,5 Ti
APPLICABILITY

EN AW-AlMn 1 Cu intersecting block, you can use S-AlMg5 filler alloy.

EN AW -AlMg1 (C)
b) When joining base alloys EN AW-AlMg3 and EN AW-AlMg5 find the

Recommended usage
Usage is still possible
P
EN AW AlMg1,5
S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5
EN AW AlMg2 (B) intersecting block, you can use S-AlMg5 or S-AlMg5 filler alloys.
EN AW AlMg2,5

M
Purpose of
S-AlMg5
EN AW AlMg3

usage
EN AW AlMg5
S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg3
N.B.

L
S-AlMg2,7Mn
EN AW AlMg3Mn S-AlMg5
- If a block states 2 or 3 filler metals, it’d be better to use filler

S
EN AW AlMg2 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg3 S-AlMg5 metal stated at the top of the block.
EN AW-AlMg2Mn0,8 S-AlMg2,7Mn
- When it’s suggested the use of S-AlMg5 filler metal,

Elongation
S-AlMg5

25 - 35

25 - 35

25 - 35

16 - 24

15 - 20

15 - 20

15 - 20
15 - 25

15 - 25

15 - 25

10 - 18

10 - 15
L=5d
S-AlMg5 you can also S-AlMg4,5Mn filler metal

[%]
EN AW -AlMg4 S-AlMg4,5Mn

PROPERTIES OF WELDING MATERIAL

S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg3 S-AlMg5
EN AW- AlMg4,5Mn0,7 S-AlMg5Mn1Ti

TIG – Shielded Arc welding – Inert gas by means of infusible tungsten electrode
S-AlMg2,7Mn
S-AlMg4,5MnZr
DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: EN AW-AlMgSi
S-AlMg5 S-AlMg5 S-AlMg5
EN AW-AlSiMg(A) S-AlMg5 S-AlMg5 S-AlMg5

Tensile strength
outside diameter 100 mm outside diameter 200 mm outside diameter 300 mm outside diameter 300 mm outside diameter 300 mm EN AW-AlSi1MgMn S-AlSi5 S-AlSi5 S-AlSi5
S-AlMg5 S-AlMg3 S-AlMg5 S-AlMg4,5Mn S-AlSi5

MIG – Shielded Arc welding – Inert gas – by means of sulible electrode

240 - 300
S-AlMg2,7Mn S-AlMg4,5MnZr

275 - 320

275 - 320
215 - 260

160 - 190
275 - 335
[N/mm2]

175 - 205

120 - 150
95 - 130
EN AW-AlSMg1SiCu

68 - 88

68 - 88

70 - 90
inside diameter 16 mm inside diameter 52 mm inside diameter 52 mm inside diameter 190 mm inside diameter 190 mm S-AlMg5
S-AlMg5 S-AlMg5
S-AlMg4,5Mn S-AlMg4,5Mn
width 42 mm width 55 mm width 100 mm width 98 mm width 98 mm AlZn4,5Mg1 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg3
S-AlMg2,7Mn
S-AlMg5
S-AlMg5Mn1Ti
S-AlMg5
S-AlMg5Mn1Ti
S-AlMg4,5MnZr S-AlMg4,5MnZr
weight of coiling 0,5 kg weight of coiling: 2,0 kg weight of coiling 6,0 kg weight of coiling 7,0 kg weight of coiling 7,0 kg Fusion Alloys AlSiMg

Melting range
Fusion Alloys with S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5 S-AlSi5

648 - 658

602 - 648

568 -638

568 - 638
647 - 658

647 - 658

647 - 658

562 - 633
580- 642

574 - 638

575 - 590
573 - 625
dimension of coiling dimension of coiling dimension of coiling dimension of coiling dimension of coiling Si <7%

[ºC]
Fusion Alloys AlSiMg
Ø 0,8 – 1,0 –1,2 –1,6 mm Ø 0,8 – 1,0 –1,2 – 1,6 mm Ø 0,8 – 1,0 –1,2 – 1,6 – 2,4 mm Ø 0,8 – 1,0 –1,2 –1,6 – 2,4 mm Ø 0,8 – 1,0 –1,2 –1,6 – 2,4 mm Fusion Alloys with S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12 S-AlSi12
S-AlSi5
S-AlSi12
S-AlSi12
Si >7%
Fusion Alloys AlMg
S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlMg5 S-AlSi5 S-AlSi5 S-AlMg5
EN AW-AlMgSi

Total
SPOOL K 350 SPOOL K 400 SPOOL SH 390 K SPOOL SH 460 SPOOL TYPE 760

0,15

0,15
0,15

0,15

0,15

0,15

0,15

0,15

0,15
-

-
EN AW -AlMg1 (C) EN AW AlMg3Mn EN AW-AlSiMg(A) Fusion Alloys Fusion Alloys
Base alloys A EN AW-Al 99,9 EN AW -AlMg4
EN AW-Al 99,5 EN AW-AlMn 1 EN AW AlMg1,5 EN AW AlMg3 EN AW AlMg2 EN AW- AlSiMg AlSiMg Fusion Alloys
EN AW-Al 99,8 EN AW- AlZn4,5Mg1
EN AW-Al 99,0 EN AW-AlMn 1 Cu EN AW AlMg2 (B) EN AW AlMg5 EN AW- AlSi1MgMn Fusion Alloys with Fusion Alloys AlMg
Base alloys B EN AW-Al 99,7 AlMg4,5Mn0,7
EN AW AlMg2,5 AlMg2Mn0,8 EN AW- Si <7% with Si >7
AlSMg1SiCu

L – For hard soldering

M – For metallizing
Each

0,03

0,03

0,05

0,05
0,02

0,05

0,05

0,05

0,05

0,05

0,05

0,05

P – Gas welding

S – For welding
WELDING BY MEANS OF MIG - PROCEDURE
AMPERAGE/WIRE Ø[MM] 0,80 1,00 1,20 1,60 2,40

0,0003

0,0003
0,0003

0,0003

0,0003
0,0003

0,0003

0,0003

0,0003

0,0003

0,0003

0,0003
Be
S-Al 99,7 60 -170 70 -180 140 - 260 190 - 350 280 - 400

CHEMICAL COMPOSITION LIMITS EN 18273 [%]

S-Al 99,8 60 -170 70 -180 140 - 260 190 - 350 280 - 400

Al99,80
Al99,70

Mn+Cr
99,5
min.

0,6
0,1
do
S-Al 99,5Ti 60 -170 70 -180 140 - 260 190 - 350 280 - 400

Al
S-AlMg3 60 -170 70 -180 140 - 260 190 - 350 280 - 400
DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL: DIMENSIONS OF SPOOL:

0,20
0,10
do
Zr

Ti+Zr 0,10
S-AlMg5 60 -170 70 -180 140 - 260 190 - 350 280 - 400
outside diameter 350 mm outside diameter 400 mm outside diameter 390 mm outside diameter 460 mm outside diameter 760 mm
S-AlMg2,7Mn 60 -170 70 -180 140 - 260 190 - 350 280 - 400
inside diameter 52 mm inside diameter 190 mm inside diameter 310 mm inside diameter 319 mm inside diameter 300 mm

max.

max.
max.

max.

max.

max.

max.
0,06
0,03
0,03

0,20

0,20
0,05

0,20
0,05

0,20
0,10

0,15

0,15

0,15

0,15

0,15
do

do

do

do
Ti
S-AlMg5Mn1Ti 60 -170 70 -180 140 - 260 190 - 350 280 - 400
width 158 mm width 200 mm width 79 mm width 91 mm width 270 mm

max.

max.

max.
max.

max.

max.

max.

max.

max.

max.

max.

max.
0,06
0,04

0,20
0,20

0,20
0,07

0,25

0,25

0,25

0,25
0,10

0,10
Zn
S-AlMg4,5Mn 60 -170 70 -180 140 - 260 190 - 350 280 - 400
weight of coiling 20 kg weight of coiling 40 kg weight of coiling 7 kg weight of coiling 18 kg weight of coiling 120 -140 kg
S-AlMg4,5MnZr 60 -170 70 -180 140 - 260 190 - 350 280 - 400
dimension of coiling dimension of coiling dimension of coiling dimension of coiling dimension of coiling

max.
max.

0,30

0,05

0,20
0,05

0,20
0,05

0,05
0,20

0,05
0,25

0,25
0,10

do

do

do

do

do
Cr
S-AlSi5 60 -170 70 -180 140 - 260 190 - 350 280 - 400
Ø 1,2 –1,6 – 2,4 mm Ø 1,2 –1,6 – 2,4 mm Ø1,2 –1,6 –2,0 - 2,4 – 3,2 mm Ø1,2 –1,6 –2,0 - 2,4 – 3,2 mm Ø1,6 –2,5 – 3,17 – 4,0 mm

max.

max.

max.
max.

max.

max.
0,03

0,05
0,02

0,20

0,10
S-AlSi12 60 -170 70 -180 140 - 260 190 - 350 280 - 400

Mg

3,6
0,3

3,0
2,6

4,5

4,3
2,4

4,5
5,5

4,7

5,5

5,2

5,2
do

do

do

do

do

do
Recommendable Amperage for Various Filler materials

max.

max.

max.
max.

max.

max.
0,03

0,05
0,95

0,50

0,05

0,50
0,02

0,20

0,50

0,50

0,15

0,15
Mn

0,7
1,0

1,0

1,0
do

do

do

do

do

do
1,5

1,1
SQUARED DRUMS ROUND DRUMS WELDING RODS
WELDING BY MEANS OF TIG/WIG PROCEDURES – USAGE OF TUNGSTEN ELECTRODE

max.

max.

max.

max.

max.

max.
max.

max.

max.

max.

max.

max.
0,04

0,03

0,05

0,05

0,30

0,30
0,10

0,10

0,10

0,10

0,10

0,10
Cu

max.

max.

max.

max.

max.

max.
max.

max.

max.

max.

max.

max.
0,40

0,40

0,40

0,40

0,40

0,40
Amperage/Wire Ø[mm] 1,60 2,40 3,20 4,00 5,00

0,40

0,60

0,60
0,25

0,15

0,7
Fe
S-Al 99,7 190 - 350 280-400 280-400 280-400 280-400

max.

max.

max.

max.

max.

max.
max.

max.

max.

max.
0,40

0,40
0,50
0,20

0,25

0,25

0,25

0,25

0,25
0,15

13,0
11,0
6,0
4,5
do

do
Si
S-Al 99,5Ti 190 - 350 280-400 280-400 280-400 280-400

material
Number

3.0805
3.0259

3.0285

3.3548

3.3546
S-AlMg3 190 - 350 280-400 280-400 280-400 280-400

3.3536

3.3556

3.3536

3.2245

3.2585
3.2245
3.0516
of
S-AlMg5 190 - 350 280-400 280-400 280-400 280-400

AlMg4,5MnZr
S-AlMg2,7Mn 190 - 350 280-400 280-400 280-400 280-400

STANDARD

AlMg4,5Mn
AlMg2,7Mn
Al 99,5Ti

AlMg5Mn1Ti
Standard EN 18273

Al99,8

AlMg3

AlMg5
Al99,7

AlMn1

AlSi12
AlSi5
S-AlMg5Mn1Ti 190 - 350 280-400 280-400 280-400 280-400
DIMENSIONS OF SPOOL: DIMENSIONS OF DRUM: DIMENSIONS OF SPOOL:
height 900 mm height 800 mm weight of packaging S-AlMg4,5Mn 190 - 350 280-400 280-400 280-400 280-400
width 500 mm width 500 mm 2,5 –5,0 – 5,0 – 10 kg S-AlMg4,5MnZr 190 - 350 280-400 280-400 280-400 280-400

4043

4047
5356

5554

5556

5087
1080

5754
1450

3103
1070

5183
weight of coiling 140 kg weight of coiling 80 kg dimension of roads S-AlSi5 190 - 350 280-400 280-400 280-400 280-400
dimension of coiling dimension of coiling Ø 0 1,6 –2,0 – 2,4 – 3,2 – 4,0 S-AlSi12 190 - 350 280-400 280-400 280-400 280-400
Ø1,0, 1,2 –1,6 mm Ø1,0, 1,2 –1,6 mm – 5,0 x 1000 mm Recommendable Amperage for Various Filler materials