Humidity Effects On Gas Turbine Performance
Humidity Effects On Gas Turbine Performance
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Copyright © 1991 by ASME
Presented at the International Gas Turbine and Aeroengine Congress and Exposition
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b) increased specific fuel consumption; turbofan engine. The manufacturer specified the
following psychrometric conditions (Blazey 1983):
c) increased fuel flow; and
relative humidity less than 75%;
d) thrust or power changes depending on control absolute humidity less than 0.01428 kg
system functions. water/kg air; and
no visible moisture in the air.
3.0 CONDENSATION The last limitation should be met by adherence to the
other two. The absolute and relative humidity specified
Theoretically, condensation may take place whenever the coincide at a temperature of 297 K.
static temperature of air, accelerated into an engine
inlet, falls below the dew point. However, this phase A plot of theoretical condensation limits for a range of
c) component and engine temperature ratios are 4.2 Comparison of Methods and Results
assumed invariant with humidity levels; and
In general, Fishbeyn and Pervyshin derived corrections
d) reference conditions are not the usual ones used to performance parameters from engine model outputs from
for performance parameter comparisons. a variety of cycles. The gas property descriptions in
the model were modified to allow for moist inlet air.
Analytical or experimental validations are indicated for Samuels and Gale, on the other hand, formed explicit
some of the assumptions and restrictions. The validity one-dimensional expressions to define each performance
of the corrections will depend on the specific parameter. They used the same gas property descriptions
application, e.g. engine configuration, power setting, as Fishbeyn and Pervyshin, but assumed many parameters
or humidity levels. Detailed aero-thermodynamic models remained invariant with moisture content.
may be used to approximate the complex functional
relationships, offering an improvement over simple, one Three differences in their methods should be identified.
dimensional flow, closed-form expressions. However, the Firstly, Fishbeyn and Pervyshin calculated the gas
methods used are judged sufficiently valid for their properties for the mean temperature of the process.
application in assessing the relative magnitudes of Samuels and Gale did not specify what point of the
humidity corrections. process they considered for temperature calculation. If
it was the process inlet temperature, differences could
Fishbeyn and Pervyshin (1970) also investigated the result between the two methods for compressors with high
effects of atmospheric humidity on the characteristics pressure ratios.
of turbofan and other engine cycles. They generated a
series of humidity correction factors for major Secondly, for the inlet airflow correction, Fishbeyn and
performance parameters. Grabe and Bird (1988) also Pervyshin used a flow description which allowed for
studied their approach, including assumptions and isentropic flow in a duct of varying area, including
limitations. provision for choked flow. Conversely, Samuels and Gale
did not use this general expression but rather a simple
The thermodynamic properties of the moist air were one-dimensional compressible flow equation with fixed
estimated in the same way as Samuels and Gale (1950). area. Within the practical range of humidity (0 to
However, Fishbeyn and Pervyshin incorporated these 0.043 kg water per kg of dry air), the differences in
properties into a component-level, thermodynamic model. airflow would amount to 0.08%, at most.
This model was run with varying humidity and power
setting levels for cycles with bypass ratios of 0 to 4
3
The Samuels and Gale curves are linear functions, while moderately high humidity of 0.0223 kg water per kg dry
the Fishbeyn and Pervyshin curves are weak second-order air.
polynomials, which could easily be approximated by
linear equations. In general, the Fishbeyn and Some promising results have been derived from the
Pervyshin corrections are more conservative than those comparison of data published by Rolls Royce for their
by Samuels and Gale. Avon engine and predictions made by Gu and Palmer
(1985). Differences ranged from being negligible for
From Figures 1 to 4, both methods showed that all compressor speeds to about 0.8% for thrust corrections.
corrections had the same trend for a given parameter and
very good agreement existed between the two 5.0 SOME CURRENT CORRECTIONS
developments. At a reasonably high absolute humidity of
0.0223 kg water vapour/kg dry air (300 K, 100% RH), Some experimental validation of these studies was sought
differences in correction factors for the primary from available corrections from suppliers and users of
The thrust or power corrections for humidity presented This limited survey has identified the need for
conflicting results (Figure 4). Two users, in three operational limits on testing in ambient air.
applications, followed the trend given by Fishbeyn & Demonstrated differences in correction factors, in trend
Pervyshin and Samuels & Gale, who predicted that and magnitude, need to be explained by careful cycle
moisture in the inlet air would lead to a reduction in studies with different control or reference parameters;
thrust. The LM2500 data (SHP, NPT fixed) and the cycle pressures and temperatures must be representative
J85/J79 (Tech. Manual 2J-Jl-10), indicated greater of the engines which have published humidity
thrust/power reductions from moisture than Fishbeyn and corrections. Only then could the apparent anomalies in
Pervyshin or Samuels and Gale. The CFM56 corrections trend and magnitude be explained.
were so small as to be virtually non-existent. However,
at 293 K/80% RH, corrections were only of the order of Facilities without air drying capability are likely to
0.15 percent. encounter problems when assessing data because of
humidity effects on engine performance, unless some
Two data sources gave corrections with an opposite accurate correction methods can be agreed upon among
trend, is. thrust/power gains from humidity. One was facilities.
the LM2500 stationary gas turbine with T54, NPT fixed,
and the other one comes from the J79 data set (Tech. It is recommended that humidity correction methods be
Manual 33D4-6-261-1) which also had the compressor speed documented as clearly as ambient atmospheric corrections
corrections with an opposite trend. These LM2500 power to standard conditions are documented now, to avoid the
humidity corrections were significantly larger than the introduction of possible errors when assessing or
J79 ones (0.6% vs. 0.3% at 293 K and 80% RH). comparing test data.
The differences in corrections for the two LM2500 7.0 REFERENCES
reference modes (SHP, NPT fixed and T54, NPT fixed) may
be explained using Table 1. Moist airflow is predicted Identification codes used in the text and figures for
to be relatively greater for the constant temperature certain references are shown in square brackets.
case, and so the power output should be relatively
greater at these higher airflow levels. Air Canada, 1988, "Air Canada Unit Overhaul Manual 901.
Engine Testing - CFM56. Testing 72-00-00 October 1985,
5.6 Specific Fuel Consumption January 1986, October 1988," Air Canada, Dorval,
Quebec. [code CFM56]
Only the LM2500 data set included corrections for
specific-fuel-consumption (SFC). While Fishbeyn and Air Canada, 1988, "Air Canada Unit Overhaul Manual 901.
Pervyshin had given SFC curves in their report (1970), Engine Testing. Effectivity: JT9D-7R4D "A" Package.
the curve for Samuels and Gale was derived from fuel 71-00-00 Testing. June 1984, June 1986, February 1988,"
flow and thrust data (Grabe and Bird, 1988). Compared Air Canada, Dorval, Quebec. [code JT9D]
to these humidity corrections, the LM2500 corrections
for either control mode/ reference condition were small, Air Canada, 1987, "Air Canada Unit Overhaul Manual 901.
about one third of the values estimated by the two RB211-524B4 Test Schedule. Testing 72-00-00. July
theoretical/empirical methods. At 293 K and 80% RH 1981, February 1982, May 1983, November 1983, January
(0.0118 absolute humidity), the humidity correction 1987," Air Canada, Dorval, Quebec. (code RB211]
would be approximately 0.2% for either mode/condition.
This correction would be in agreement with a combination Blake, J.C., 1975, "Effects of Condensation in the JT9D
of the humidity corrections predicted by Samuels and Turbofan Engine Bellmouth Inlet," AIAA/SAE 11th
Gale, and Fishbeyn and Pervyshin, for fuel flow and Propulsion Conference, Anaheim, CA, September 29 -
thrust. October 1, 1975. AIAA Paper no. 75-1325.
Blazey, D.J., 1983, "F404 Engine ESN 376044-1A Test
6.0 SUMMARY AND RECOMMENDATIONS Cell Correlation Results from Lynn Cell 108 and NRC
Ottawa, Canada, Test Cell," General Electric, Lynn
a) The presence of moisture influences gas turbine Mass., Technical Memorandum TM83AEB1159.
testing through:
Fessler, T.E., 1979, "WETAIR - A Computer Code for
condensation resulting primarily from high Calculating Thermodynamic and Transport Properties of
relative humidity which is controlled with Air-Water Mixtures," NASA Technical Paper 1466, National
limitations on testing; and Aeronautics and Space Administration, Lewis Research
Center, Cleveland, Ohio.
changes in performance parameters from the
absolute humidity, which may be corrected
depending on the chosen reference condition
with factors up to one percent for
moderately high humidity conditions.
5
Fishbeyn, B.D. and N.V. Pervyshin, 1970, "Determination Samuels, J.C. and B.M. Gale, 1950, "Effects of Humidity
of the Effect of Atmospheric Humidity on the on Performance of Turbojet Engines," National Advisory
Characteristics of a Turbofan Engine," Translation by Committee for Aeronautics, Washington, D.C., Tech. Note
Foreign Technology Division, Wright-Patterson AFB, OH, 2119. [code Samuels & Gale or S & G]
FTD-HT-23-290-68 (AD 715232). [code Fishbeyn & Pervyshin
or F & P] Spencer, J.H. and Archer, D.C., 1971, "The Effect of
Condensation within an Aircraft Inlet Duct on Installed
Fishbeyn, B.D., 1975, "Air Humidity Influence on Turbofan Engine Performance," 10th National Conference
Experimentally Determined Compressor and Turbine on Environmental Effects on Aircraft and Propulsion
Efficiency," NASA Technical Translation, Washington, Systems, United States Navy, Naval Air Propulsion Test
D.C., NASA-TT-F-17073, July 1976. Centre, Trenton, NJ, 18-20 May 1971.
General Electric Company, 1988, "Commercial Engine Test U.S. Air Force, 1963, "General Engine Test and Technical
General Electric Company, 1981, "LM2500-30 Marine Gas U.S. Air Force, 1984, "Operations, Maintenance Technical
Turbine Performance Data," Marine and Industrial Engine Manual and Parts Breakdown. Test Cell Correlation 33D4-
Division, Cincinnati, OH., General Electric MID-TD-2500- 6-261-1 Set," T.O. 33D4-6-261-1. 1C3954G1 (General
8, July 1981. Electric), Published under Authority of the Secretary of
[SHP & NPT constant: code LM2500- SHP, NPT] the Air Force, 1 December 1966 (Change 1 - 30 April
[T54 & NPT constant: code LM2500- T54, NPT] 1984). [code J79]
Grabe, W.K. and Bird, J.W., 1988, "Humidity Effects on Zaba, T. and Lombardi, P., 1984, "Experience in the
Gas Turbine Performance," National Research Council of Operation of Air Filters in Gas turbine Installations,"
Canada, Institute for Mechanical Engineering, Ottawa ASME paper 84-GT-39.
Ontario, Technical Report TR-ENG-003.
Zerkle, R.D., Colley, W.C. and Doel, D.L., 1982,
Gu, Y-G and Palmer, J.R., 1985, "A Mathematical Model "Analysis of Moisture Condensation in Engine Inlet
for Computing the Effects of Air Humidity, Fuel Ducts," AIAA/ASME Joint Fluids, Plasma, Thermophysics
Composition and Gas Dissociation on Gas Turbine and Heat Transfer Conference, St. Louis, Mo., 7-11 June
Performance and Its Application," ASME paper 85-IGT- 1982, pp. 101-112.
114. Presented at the 1985 Beijing International Gas
Turbine Symposium, Beijing, China, Sept. 1-7, 1985. Zimmerman, O.T. and Lavine, I., 1964, Psychrometric
Tables and Charts, 2nd ed., Industrial Research
Pratt & Whitney Canada, 1989, "PW100 Test Bed PW100 Services, Inc., Dover, NH.
Correction Program Humidity Effects," Private
Communication with Paul R. Nutt, 31 January 1989. [code
PW100]
LM 2500
SHP,NPT 13.0 -39.2 27.0 -18.5 n/a -15.0
T54,NPT n/a -20.8 68.0 53.2 n/a -33.9
F&P S&G
CFM56 F&P
S&G
1.010 GE T/C
1.020 /
N / ^0 moist
W,/64 moiat
N l ^0 dry N1 / flB211 N2 W,/8Jfi dry
RB211
J]9
PW100 NL 1.015
LM2500 T54/NPT "" /
/ CFM56
1.006
J85/J79
:' HB211 N3
1.010 JT9D /''
1.004
JBSIJ79
PW100 NH
,= PW100
1.005 ,^ /
1.002 LM2500 SHP/NPT
LM2500 T54/NPT
1.0001 1.010 X/6 moist / /
r \
XIS dry /
/ 9
1.005
10.1,
T T IO moist
I
kg Water / kg Dry Air
PW100
0.010 0.020 0.030 0.040
1.000 -
LM2500 LM2500
0 1% NG/NPT PW100 SHP/NPT
T4
0.994
20'C
F)
80%RH
S&G
0.995 80%RH
0 0.010 0.020 0.030 0.040
LM2500 J85/J]9
ABSOLUTE HUMIDITY, H kg Water / kg Dry Air NG/NPT
FIG. 3: COMPARISON OF TURBINE INLET OR OUTLET TEMPERATURE CORRECTION FACTORS FOR FIG. 4: COMPARISON OF THRUST OR POWER CORRECTION FACTORS FOR ABSOLUTE HUMIDITY
ABSOLUTE HUMIDITY
Increased humidity affects specific fuel consumption by altering the thermodynamic properties of air and fuel flow dynamics. This can lead to an increase in specific fuel consumption by approximately 0.82%, as seen in corrections applied for certain humidity levels . The presence of moisture can lead to inefficiencies in energy conversion due to changes in cycle parameters .
Experimental evidence shows that high humidity can significantly affect engine parameters such as compressor efficiency, fuel consumption, and thrust. Consequently, limits are often imposed on relative humidity (e.g., below 75%) and absolute humidity (e.g., less than 0.01428 kg water/kg air) to prevent condensation and ensure stable test conditions .
Humidity correction methodologies like those by Samuels and Gale, and Fishbeyn and Pervyshin, differ primarily in their approach: Samuels and Gale using a clear and experimentally validated model with linear corrections, while Fishbeyn and Pervyshin use a more implicit, potentially more accurate but less intuitive polynomial method . Both are limited by the need for experimental validation of corrections, particularly at low temperatures and in modern engine conditions .
Relative humidity significantly impacts inlet design by dictating condensation risk management strategies. Designs must account for potential condensation prevention through precise Mach number control and duct geometry optimization to minimize dwell time and temperature depression below dew points. Managing humidity prevents adverse effects like efficiency loss and pressure line blockages .
Experimental validation is critical because mathematical models often rely on assumptions about aerothermodynamic conditions, which might not perfectly replicate real-world conditions. Variables such as Mach number, duct geometry, and ambient atmospheric changes can alter the effectiveness of models, necessitating experimental data to refine prediction accuracy and improve safety and performance assessments .
Precision can be improved by refining correction methodologies through comprehensive experimental validation under varied conditions, ensuring model assumptions align with real-world data. Utilizing detailed psychrometric analysis and considering engine-specific parameters such as by-pass ratios can further enhance correction accuracy. Researchers are encouraged to tailor corrections to specific engine configurations and atmospheric conditions envisioned during operational scenarios .
Moisture can affect gas turbine operation by causing condensation and altering gas properties. Condensation can decrease compressor efficiency due to wetness and fouling, reduce cycle efficiency by latent heat release, and obstruct pressure instrumentation with water droplets . Changes in gas properties due to water vapor can lead to errors in component efficiency assessment, increased specific fuel consumption and fuel flow, and performance variations in thrust or power .
The document recommends using adjustments for engine parameters based on absolute humidity corrections, imposing testing limits on relative and absolute humidity, and proposing corrections based on established models or validated experimental data. The aim is to minimize the impact on performance data for higher accuracy in test environments .
Condensation is more likely when the inlet air's static temperature falls below the dew point. Significant factors include local relative humidity, Mach number, inlet geometry, dwell time, and the presence of condensation nuclei. Condensation is more probable in configurations with longer ducts and higher relative humidity .
The A-7 aircraft study demonstrated that increased humidity from 30-60% to 90-95% led to notable shifts in engine trim and increased turbine inlet temperatures by up to 50 K. This results in altered performance, such as potential reductions in thrust and increased specific fuel consumption due to condensation processes .