C A R T E R D A Y I N T E R N A T I ON A L

We manufacture equipment that sizes and separates the good, bad, and ugly in
products ranging from harvested grain to M&M’s® to plastic pellets. After one
hundred years in business the world has accumulated a substantial installed
base of Carter Day equipment. As a testament to our products’ functionality
and our parts support, many of these machines keep running and running and
running.

Our continuing success comes from the design/build of innovative, low mainte-
nance machines, best evidenced today by a dozen patents in force and our no
quibble two year warranty. When it comes to selling, most capital goods manu-
facturers will give away applications advice; we’re no exception. However, we
distinguish ourselves from competition by offering clear-cut performance repre-
sentations with every machine we sell. We mitigate the resulting business risk
by knowing your industry and basing our claims on field experience and lab
tests.

Over the years we have standardized our product elements in the interest of
quality and cost control. Still, modular construction and numerous feature
choices allow us to configure a machine to your particular order. If that’s not
enough, we have the resources (in every respect) to respond to your extraordi-
nary sizing and separating challenge.
C C A R T E R D AY
M A N U FA C T U R I N G FA C I L I T Y

A The Carter Day facility is number

one in our industry. We perform
machining, full metal construction

R
and machine assembly under one
roof to provide our customers with
the highest of quality and efficiency

T
in machine manufacturing.

E
R
C A R T E R D AY

D L A B T E S T I N G FA C I L I T Y

Complete laboratory service is at

your disposal. Carter Day’s facili-

A ty, built in 1990, enables us to test

your unique product sample in our
laboratory and in full size equip-
ment to aid in determining the right

Y machine for your application. This

also allows us to demonstrate our
unique machine designs so you can
see first hand why Carter Day is the
leader in seed corn processing
equipment world wide.
C R I C E P R O CE S SI N G P R O G R A M
T ABLE O F C ONTE NT S
P D F CO D E

A Rice Cleaning System Examples 4

P r e - C l e an i n g
R 24” Modular Scalperators
11” Scalperator
6
7

T P515
Fine Cleaning
Rotary
8

E Air Screen Cleaner

Width and Thickness Grading
10

11 - 1 2
R
Modular Precision Sizer 12”
Modular Precision Sizer 24” 13
Precision Sizer Shells 14
Retro 12” Carter Day Precision Sizers 15
Trommel 16
Length Graders

D No.3SI
Modular Uni-flows
17
18
19
A
Uni-Flow Cylinders
Retro No.3 Uniflows 20
Combination Machine 21

Y Aspiration & Thresher

VDMC Aspirators, Duo Aspirator
Carter Day Small Lot Processing
22-23

Bulldog Tester System 24-25

C a r t e r D a y L a b Te s t e r s 26
CARTER DAY T Y PI C A L R I CE P R OC E S S I NG F L OW
T YP IC AL PRO C E SS I N G S YS T E M

Carter Day has a wealth of knowledge in rice processing systems. We are will-
ing to provide you with a process flow diagram of our equipment on all poten-
tial projects. We only ask that you supply us with the incoming product
composition and your desired outgoing product separations.

Pad dy R ice S ys tem

C A R TE R D AY T Y PI C A L R I CE PR OC E SS I NG F L OW
T YP IC A L P RO C E SS I N G S Y S T E M

Carter Day has a wealth of knowledge in rice processing systems. We are will-
ing to provide you with a process flow diagram of our equipment on all poten-
tial projects. We only ask that you supply us with the incoming product
composition and your desired outgoing product separations.

W h it e Ri c e Sy s t em
C
R i c e P r e - C le an e r Pr i or To S t o r a ge
2 4 ” M O D U L A R S C A L E P R AT O R
We introduced our 24” Modular
Scalperator in 1990. This model

A is a major technological advance-

ment over our previous design in
both feeding and aspiration.

R The Scalperator’s primary purpose

in rice cleaning is to remove rocks,
large amounts of straw and large

T
materials obtained during trans-
port. In addition this machine is
instrumental in removing blank
paddy hulld through the aspiration

E system.

The Scalperator is the preferred

R
machine for pre-cleaning because
it offers efficient large impurity
removal and aspiration which a
screen machine cannot provide on
its own.
Molded urethane feed roll accurately controls the
process feed rate and provides a positive shut-

D
off.

HTD drive provides increased reliability and

decreased downtime with minimal adjustment

A
and
maintenance.

Rock plate ensures high capacity scalping per-

Y
formance and minimizes rock and other particu-
late buildup behind the scalping reel.

Operator friendly machine controls

Performance-engineered aspiration chamber and

flow-modulated air lock valves provide consistent
cleaning of the product.
C Rice Pr e -C l e an e r P ri o r To Le n g t h G r a d in g
1 1 ” M O D U L A R S C A L E P R AT O R

A
We introduced our 11” Modular
Scalperator in 1990. The new
model is a major technological
advancement over our previous

R design in both feeding and aspira-

tion.

The Scalperator’s primary purpose

T in rice cleaning is to remove rocks,

straw and large materials obtained
during transport and fines/blanks

E
removal.

The Scalperator is the preferred

machine for pre-cleaning because

R it offers efficient large impurity

removal and aspiration which a
screen machine cannot provide on
its own.

Molded urethane feed roll accurately controls the

process feed rate and provides a positive shut-

D
off.

HTD drive provides increased reliability and

decreased downtime with minimal adjustment

A
and
maintenance.

Rock plate ensures high capacity scalping per-

Y
formance and minimizes rock and other particu-
late buildup behind the scalping reel.

Operator friendly machine controls

Performance-engineered aspiration chamber and

flow-modulated air lock valves provide consistent
cleaning of the product.
C R i ce Pr e-C lean ing Du r in g R ece ivi n g o r P rio r to S tora ge
P 5 15 P R E - C L E A N ER

A We introduced P515 Pre-Cleaner

in 1995. The new model is a
major technological advancement

R over our previous screen

machine line and offers our cus-
tomers an American engineered
screen machine.

T The P515 is used as a pre-clean-

er prior to storage to remove

E
stones, straw, weeds seeds/fines
and dust.

The Air Screen Cleaner line

R encompasses many attributes of

the European designs while offer-
ing a refined drive system which
offers limited maintenance and
down time.

D
Our External HTD Drive system
provides reliability and easy belt
changes without removing the
eccentric shaft which is required

A
in similar European designs. In
addition, our Double Spherical
Roller Bearings ensure low main-
tenance and superior quality over

Y
other U.S manufacturers.

Our inlet aspiration with velocity

and volume controls allow fine
adjustment for the removal of
incoming foreign material, while
our full width air discharge screen
with adjustable hood provides a
very efficient air wash for the
cleaned rice.
C G R A I N F I NE CL E AN I NG A F TE R S TO RA G E
R O TA R Y S C R E E N C L E A N E R

A We introduced our New Rotary

Fine Cleaner Line in 1992. The
major change was the heavy duty

R
single bearing drive system
update. This machines drive
package will outperform many of
its competition.

T The Rotary Fine Cleaner is used

as a high capacity cleaner after
storage to remove stones, straw,

E weeds seeds/imature rice and

dust.

R
We offer a variety of high capaci-
ty flows and a single shoe rotary
to match your cleaning require-
ments.

D
■ Aluminum extruded screen guides
provide positive product seals
■ Simple heavy duty single bearing
reliable drive

A
■ Screens are easily removable
from either end of machine without
the removal of
ball racks

Y
■ Solid structural steel frame
machine construction
C R I C E F I N E C L E A NI N G A FT ER ST O R A G E
A IR S C RE E N C L E AN E R

A We introduced the Air Screen

Fine Cleaner Line in 1993. The
new model is a major technologi-

R
cal advancement over our previ-
ous screen machine line and
offers our customers an
American engineered screen

T machine.

The Air Screen Cleaner is used as

a fine cleaner after storage to

E remove stones, straw, weeds

seeds/fines and dust.

R
The Air Screen Cleaner line
encompasses many attributes of
the European designs while offer-
ing a refined drive system which
offers limited maintenance and
down time.

D
Our External HTD Drive system
provides reliability and easy belt
changes without removing the
eccentric shaft which is required

A
in similar European designs. In
addition, our Double Spherical
Roller Bearings ensure low main-
tenance and superior quality over

Y
other U.S manufacturers.

Our inlet aspiration with velocity

and volume controls allow fine
adjustment for the removal of
incoming foreign material, while
our full width air discharge screen
with adjustable hood provides a
very efficient air wash for the
cleaned rice.
C R I C E W I DT H & T H IC K NE S S G RA D I NG
1 2” M OD UL A R P RE C I S I O N S I Z E R

A
We introduced our Modular
Precision Sizer in 1993. The new
model is a major technological
advancement over our previous and

R
often imitated design.

The Precision Sizer removes thin

imature rice in the paddy cleaning

T
process and removes thin polished
rice in the white rice processing.

Our Modular Precision Sizer design

E
is preferred by the leading proces-
sors of rice worldwide.

The Modular Precision Sizer drive sys-

R tem eliminates multiple use of belts and

pulleys by using a single v-belt drive
between each module.

Adjustable speed range to meet your

sizing requirements.

D
A
Y Patented molded elastomer
i n d e x e d c l e a ni n g w h e e l s p r o v i d e :
■ Offset sequential cylinder contact
quieter and smoother operation
■ 2-3 times longer life than other designs
 Quick
Clean-Out
Feature for
Change-Overs
M o d u l a r P r e c i s i o n Si z e r D o o r s
■ POSITIVE CLEAN-OUT
■ NO MOVING PARTS
■ QUICK LOCK DOORS
■ CLEAN-OUT PORT
QUICK CHANGE CYLINDER ■ ROLLER TOOL
■ QUICK LOCK TOOLS

Positive Cylinder Hu b Conne ct ion :

■ Reliable collet design
■ Cylinder removal without
drive manipulation

Exc lu sive Product I nlet Flow System:

■ Gravity feeder providing equal cylinder flow
■ Heavy gauge tubular spouting
■ Positive cylinder seal

CARTER DAY INTERNATIONAL, MPLS,MN,USA

Tel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com
C R I C E W I D T H & TH I C K N E S S G R A DI N G
24” M O D U L A R P R EC I S I O N SI Z E R

We introduced our 24” Modular

A Precision Sizer in 1995. It uses the

technological advancements of our
12” unit, but the 24” cylinder offers
a higher capacity per module.

R The Precision Sizer removes thin

imature rice in the paddy cleaning
process and removes thin polished

T rice in the white rice processing.

Our Modular Precision Sizer design

is preferred by the leading

E processors of rice worldwide.

R The Modular Precision Sizer drive sys-

tem eliminates multiple use of belts and
pulleys by using a single v-belt drive
between each module.

Adjustable speed range to meet your

sizing requirements.

D
A
Y Patented Molded Elastomer indexed
Cleaning Wheels Provide:
■ Offset sequential cylinder contact quieter
and smoother operation
■ 2-3 times longer life than other designs
C R I C E W I D T H & TH I C K N E S S G R A DI N G
P r ec i s i o n Si z er S h el l s

A Carter Day is the pioneer in manufacturing shells with over 100

varieties and sizes. We have been manufacturing width and grad-
ing shells for over 60 years and sell our shells to companies in six

R
different industries covering six different continents.
Carter Day shells have been imitated but these imitations have
never offered the same quality and consistency as Carter Day.

T 12” & 24” Pe rf ora te d S lot and Fun nel S hells :

■ Specially hardened shells for long life

E
■ Largest number of sizes available world wide
■ Maximum number of holes for high capacity and efficiency
■ Spiraled hole configuration for high capacity and cleanout
■ Retrofittable in all Carter Day Precision Sizers and copies

R ■ Split shells to offer two separations in one pass

■ Urethane receiving and discharge heads

D
A
Y
C R I C E W I D T H & TH I C K NE S S G R A D I N G
R e t ro 12 ” P r ec is io n S i ze r s

A
We introduced our Precision
Grader line in 1950. This line of
equipment uses the same shells
as our current design but uses

R
our 1980 version. We offer this
machine today to provide our
customers with an economic
solution without substituting on

T
the quality of separation.

The Precision Sizer removes thin

imature rice in the paddy clean-

E
ing process and removes thin
polished rice in the white rice
processing.

R
The Precision Grader design was
the preferred design for barley
processors all over the world
for over 50 years. This design
has been imitated, but never
successfully copied.

D
A
Y
C G R A I N W I D T H & T H I CK NE S S G RA D I NG

T R OM M E L

A We introduced our New 550 Trommel

Design in 1996. This design offered
a new concept in trommel cylinder

R construction.

The Trommel is the high capacity

scalping and thickness grader for

T paddy rice. This machine removes

weed seeds,imature rice, and large
materials in one pass.

E Our Trommel is preferred by the

leading processors of high capacity
grain worldwide.

R Patented Segmented Screen

Design offers optimum
structural integrity.

D The modular design of the cylin-

der sections maintains structural
integrity and fatigue resistance

A
by using angle iron longitudinal
stringers and rods for
circumfrential cross bracing.

Y DRIVE - depending on applica-

tion; either a 5 or 7.5 hp motor
(1800 rpm) with variable speed
adjustment from 17 to 34 rpms.
C R I C E L E NG T H G RA D I NG
N O . 3 S I U N I -F LO W

A
We introduced our No.3SI Uni-flow
in 1997. This model is a major tech-
nological advancement over our pre-
vious designs in flow arrangements

R
and body design.

The No.3SI is the length grader

machine used to remove weed seeds

T
during paddy cleaning and brokens
during white rice processing

Our NO.3SI Uni Flow design provides

E
a variable speed drive system which
is unmatched in the industry.

The variable HTD Drive system provides

R single cylinder adjustability, reliability

and ease of cylinder speed changes.

Unique product contact wear

parts replacements which
allows the ability to replace

D these parts without complete

machine tear downs.

A U n i q u e P r o d u c t f l o w sy s t e m :
1) High Capacity Inlet

Y
Patented segmented cylinders
2) High Capacity Auger
provide quick cylinder removal
3) Adjustable Retarder
for clean-out and cylinder
4) Easily adjustable lifting troughs
replacement.
with product lifting observation
5) External Quick change spouting
6) On-site flow arrangements change
capabilities. Multiple flow arrangements
to satisfy flow needs.
C R I C E L E NG T H G RA D I NG
M O D U L AR U NI - F L O W

A We introduced our Modular Uni-flow in

1991. It is a major technological
advance over our previous designs in
drive, flow arrangements and body

R design.

The Modular Uni-flow is the length

grader used to remove broken white

T rice after the polishers into different

sizes such as large,meduim and small.

Our Modular Uni Flow design provides

E a revolutionary drive system which is

unmatched in the industry.

R Patented Single Motor Drive System

which offers a gear drive, quick lock uni-
versal coupling and HTD cylinder drive.

Unique product contact wear parts replace-

ments which allows the ability to replace these

D
parts without complete machine tear downs.

Unique Product flow system:

A
1) High Capacity Inlet
2) High Capacity Auger
3) Adjustable Retarder
4) Easily adjustable lifting troughs with

Y
product lifting observation
5) External Quick change spouting
6) On-site flow arrangements change
capabilities

Patented Segmented Cylinders Multiple flow arrangements

providing quick cylinder removal to satisfy flow needs while
for clean-out and cylinder still using our standard sin-
replacement gle patented drive system.
C
R I C E L E NG T H G RA D I NG
U N I - FL O W C YL I N D E RS

Carter Day is the pioneer in making

A
indented cylinder shells with over 25
sizes. We have been manufacturing
length grading shells for over 70 years.

R
We sell our shells to companies in six dif-
ferent industries covering six differnt
continents

T
Our shells have been imitated but these
imitations have never offered the same
quality and consistency as Carter Day.

E
Our major advancement in the cylinder
market is our new, patented Segmented
Cylinder.

R 17” Dia mete r Uni -Fl ow Cyli nder s:

■ Specially hardened cylinders for long life
■ Largest number of sizes available world wide
■ Most pockets per-square foot for maximum capacity and efficiency
having 35% more pockets per square foot than our competitors
■ New patented segmented cylinder design for quick cylinder

D removal
■ Retrofittable solid and segmented cylinders for Uni-flow machines

A
Y
C R I C E L E N G TH G R A DI N G
R ET RO NO . 3 U NI - F L O W

A We introduced our No. 3 line in

1956. This line of equipment uses
the same cylinders as our current

R
design but uses our 2001 version.
We offer this machine today to pro-
vide our customers with an eco-
nomic solution without substituting

T
on the quality of separation.

The Retro No.3 is the length grader

machine used to remove weed

E
seeds during paddy cleaning and
brokens during white rice process-
ing

R
The No 3. was the preferred design
for grain processors all over the
world for over 50 years. This
design has been imitated, but never
successfully copied.

D
A
Y
C R I C E L E N G T H G R AD I N G
C O MB I N A TI O N U N I - F L OW / SI Z E R

We introduced our Combination

A Machine in 1999. This designs

offers length grading and width
grading within one drive package.

R The combination machine is used

when a customer requires lenght
grading and width grading in one
process flow. This machine will

T remove thin imature rice and bro-

ken rice in one pass.
Our Modular Uni Flow design pro-
vides a revolutionary drive system

E which is unmatched in the

industry.

R
Patented Single Motor Drive System
which offers a gear drive, quick lock uni-
versal coupling and HTD cylinder drive.

Unique product contact wear

D
parts replacements which
allows the ability to replace
these parts without complete
machine tear downs.

A
Unique Product flow system: Patented Segmented Cylinders

Y 1) High Capacity Inlet

2) High Capacity Auger
3) Adjustable Retarder
providing quick cylinder removal
for clean-out and cylinder
replacement
4) Easily adjustable lifting troughs
with product lifting observation
Multiple flow arrangements
5) External Quick change spouting
6) On-site flow arrangements change to satisfy flow needs while
capabilities still using our standard sin-
gle patented drive system.
C R I C E A S P I R A TI O N
V D MC Asp i r at o r

A
We introduced our Modular VDMC
Aspirator in 1993. This model is a
major technological advancement over
our previous design in aspiration con-

R
trol.

The VDMC Aspirator is used prior to

packaging to remove any fines devel-

T
oped in processing.

The VDMC Aspirator is the preferred

machine over the competition because

E
of its cascading product flow which
open the flow to greater aspiration and
the ability to control the air velocity at
each air pass.

R PERFORMANCE ENGINEERED
6 PASS
ASPIRATION COLUMN

REMOVABLE COLUMN PANELS

FOR EASY CLEAN DOWN

D INDIVIDUALLY METERED
AIR INLET VELOCITY CONTROL
DAMPER

A AIR OUTLET VELOCITY

CONTROL DAMPER

Y VARIABLE SPEED DIRECT DRIVE

URETHANE COATED FEED ROLL

CONSTANT SPEED DIRECT DRIVE

LIFTINGS AUGER

REMOVABLE ACRYLIC
OBSERVATION WINDOWS
C R I C E A S P I R A TI ON
D U O A s p ir a t o r

A We introduced our Duo Aspirator

in 1997. This model is a major

R
technological advancement over
our previous design in aspiration
control.

T The Duo-Aspirator is used prior

to packaging to remove fines
and dust.

E The Duo Aspirator is the pre-

ferred machine over the competi-
tion because of its gentle product

R
flow. The push/pull air system
offers an efficient air separation.

REMOVABLE COLUMN PANELS

FOR EASY CLEAN DOWN

D
INDIVIDUALLY METERED
AIR INLET VELOCITY CONTROL
DAMPER

A
AIR OUTLET VELOCITY
CONTROL DAMPER

VARIABLE SPEED DIRECT DRIVE

Y
URETHANE COATED FEED ROLL

CONSTANT SPEED DIRECT DRIVE

LIFTINGS AUGER

REMOVABLE ACRYLIC
OBSERVATION WINDOWS
C Bulld og Size Tester

A These models of the Carter Day Modular Uni-flow,

Precision Sizer and Aspirator offer full-size compo-
nents in a compact configuration. When coupled as a

R system or used individually they can serve a variety

of useful applications such as:

T
■ D e m o n s t r a t io n o f Fu ll Sc a l e
E D es ig n Fe at ur e s

R ■ P r o c e s s Tr a i n i n g

■ M ac hi ne Tr ai ni ng

■ A p p l i c a t i o n s Te s t in g
D ■ P e r f o r m a n ce Te s t i n g

A ■ S mal l Lo t P r oc es s in g

CARTER DAY INTERNATIONAL, MPLS,MN,USA

Tel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com
 The Advantages of The Carter Day
Bulldog Tester Models

M o d e l s o f F u l l S c a l e D e s ig n s A p pl i c a t io n s T es t i n g
Hands on demonstration of new full scale Identifies the percentages of separation to
machine design features and benefits. determine the best cylinder size, shell size
Provides the ability to simulate continuous & CFM required for a full scale application.
product flow in a small package.
P er f or m a n c e Te s t i ng
Pr o c e s s F l o w T r ai n in g Pre-testing all new incoming product prior to
Offers the ability to train people on a continu- full scale processing to pre-determine the
ous flow of product with minimal installation. percentages which may affect the opera-
tions in the full scale system.
Hands on training of how changes in product
flow and shell or cylinder changes effect the Sm a ll L o t Pr o c es s i n g
separations and techniques to manipulate Low capacity continuous flow systems where
those separations. length grading,width grading and aspiration
are needed.
M ac h in e T ra i ni n g
Training on Mechanical Operations Specialty products with low volumes
Training on Maintenance such as: spices,vegetable seeds, and
Training on Shell and Cylinder removal marigolds.

Bulldog Model Tester Applications Arrangements

Uniflow Tester Uniflow Tester

Uniflow Tester

Weed Seeds Short Kernels

Broken Grains, Large F.M.,
5-10%
Etc. 3-5% Oats, Etc. 3-5%

Small Kernels
10-15% Thin Oats,
Shriveled wheat,
Thin immature grains, Uniflow Tester Etc. 5-8%
Paddy Rice small seeds, etc. 3-5% Seed Corn
.20 Mt/Hr. .25 Mt/Hr. Wheat
.30 Mt/Hr.

Short F.M., Weed

Cleaned Large Flat Kernels Large Round Kernels Seeds, Etc. 2-5%
Empty Hulls, 45-50% 25-30%
Paddy
chaff and dust. 1-3%
Rice. 85-90% Cleaned Wheat, 85-90%

Paddy Rice .2mt/hr White Rice .3mt/hr Seed Corn .2mt/h Wheat .3mt/hr
Length 60”/1.68m 60”/1.68m 60”/1.68m 60”/1.68m
Width 48”/1.34m 48”/1.34m 48”/1.34m 48”/1.34m
Height 126”/3.52m 126”/3.52m 126”/3.52m 126”/3.52m
Weight 1,000 lbs 1,000 lbs 1,000 lbs 1,000 lbs
Ex-Works Price PR=USD$16,000 WR=USD$16,000 SC=USD$16,500 W=USD$16,500
Add Bucket Elevator USD$ 3,000 USD$ 3,000 USD$ 3,000 USD$ 3,000
Add VFD Controls USD$ 5,000 USD$ 5,000 USD$ 5,000 USD$ 5,000
CONTACT FACTORY FOR INDIVIDUAL MACHINE PRICING, Pricing valid until 12/31/99

CARTER DAY INTERNATIONAL, MPLS,MN,USA