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High Mast Lighting Design Standards

1. The document provides design notes for high mast lighting poles, outlining specifications for materials, fabrication, coating, and construction. 2. Poles are designed to support one cylindrical head assembly up to 6 square feet and 340 pounds, and up to eight luminaires up to 3 square feet and 77 pounds each. 3. Fabrication requirements include welding specifications and details for pole shape, holes, identification tags, and hot dip galvanizing after fabrication.

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Deepak Gupta
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© © All Rights Reserved
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0% found this document useful (0 votes)
457 views6 pages

High Mast Lighting Design Standards

1. The document provides design notes for high mast lighting poles, outlining specifications for materials, fabrication, coating, and construction. 2. Poles are designed to support one cylindrical head assembly up to 6 square feet and 340 pounds, and up to eight luminaires up to 3 square feet and 77 pounds each. 3. Fabrication requirements include welding specifications and details for pole shape, holes, identification tags, and hot dip galvanizing after fabrication.

Uploaded by

Deepak Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • High Mast Lighting Notes: Provides detailed notes on the design standards and specifications for high mast lighting, focusing on installation and maintenance aspects.
  • Pole Design Tables: Includes tabular data for pole section dimensions and strengths, base plate and bolt details.
  • Pole Foundation and Mechanical Elevation: Diagrams for the mechanical elevation and foundation setup of the high mast lighting.
  • Wiring Details: Illustrates wiring setup and details for proper electrical connection of high mast poles.
  • Covering Wiring Details: Detailed schematic for wiring connections and ancillary elements for pole coverage.
  • Slab and Fastener Details: Slab dimension specifications and fastener details for securing lighting poles.

HIGHMAST LIGHTING NOTES:

1. Poles are designed to support the following:


A. One (1) cylindrical head assembly with a maximum effective projected area of 6 sf (cd=1) and 340 lbs (Max.)
B. Eight (8) cylindrical luminaires with a maximum effective projected are of 3.0 sf (cd = 0.5) and 77 lbs each.

2. Shop Drawings: This Index is considered fully detailed, only submit shop drawings for minor modifications
not detailed in the Plans.

3. High Mast Structure Materials:


A. Poles and Backing Rings:
3
a. Less than 16": ASTM A1011 Grade 50, 55, 60 or 65
3
b. Greater than or equal to 16": ASTM A572 Grade 50, 55, 60 or 65
c. ASTM A595 Grade A (55 ksi yield) or Grade B (60 ksi yield)
B. Steel Plates: ASTM A709 or ASTM A36
C. Pole Caps: ASTM A1011 Grade 50, 55, 60, or 65 or ASTM B209
D. Weld Metal: E70XX
E. Stainless Steel Screws: AISI 316
F. Anchor Bolts, Nuts and Washers:
a. Anchor Bolts: ASTM F1554 Grade 55
b. Nuts: ASTM A563 Grade A Heavy-Hex (5 per anchor bolt)
c. Plate Washer: ASTM A36 (2 per anchor bolt)
G. Nut Covers: ASTM B26 (319-F)
H. Concrete: Class IV (Drilled Shaft)
I. Reinforcing Steel: Specification Section 415

4. Fabrication:
A. Welding: Specification Section 460-6.4
B. Poles:
a. Round or 16-Sided (Min.)
b. Pole Taper: Diameter changing at 0.14 inches per foot.
c. Two longitudinal seam welds (Max.).
d. Longitudinal seam welds within 6" of pole to base must be complete penetration welds.
e. Longitudinal seam welds at telescopic field joints must be complete penetration welds for the splice length
plus 6".
f. Circumferentially welded pole shaft, butt splices and laminated pole shafts are not permitted.
C. Holes for Anchor Bolts: Anchor Bolt diameter plus 12" (Max.), prior to galvanizing.
D. Hot Dip Galvanize after Fabrication.
E. Identification Tag: (Submit details for approval.)
a. 2”x 4” (Max.) aluminum identification tag.
b. Locate on the inside of the pole and visible from the handhole.
8” diameter stainless steel rivets or screws.
1
c. Secure to pole with
d. Include the following information on the ID Tag:
1. Financial Project ID
2. Pole Type
3. Pole height
4. Manufacturers’ Name
5. Fy of Steel
6. Base Wall Thickness

5. Coating:
A. Galvanize Anchor Bolts, Nuts and Washers: ASTM F2329
B. Hot Dip Galvanize all other steel items: ASTM A123

6. Construction:
A. Foundation: Specification Section 455 Drilled Shaft, except that payment is included in the cost of the Structure.
B. After Installation: Place wire screen between top of foundation and bottom of baseplate in accordance with
Specification Section 649-6.
2: 43 PM
05:
11/30/2015

STANDARD POLE DESIGN NOTES


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
07/01/15 DESIGN STANDARDS 17502 1of 6
Luminaire Head

Luminaires
(8 Maximum)

1)
Length Section (
POLE DESIGN TABLE*

1)

Telescopic Field
Splice Length (
SECTION 1(TOP) SECTION 2 SECTION 3
Design
Pole Overall
Wind Wall Wall Wall
Height (ft) Minimum Tip Dia. Base Dia. Minimum Tip Dia. Base Dia. Minimum Tip Dia. Base Dia.
Length Thickness Length Thickness Length Thickness

Joints
Speed
Splice L. (in.) (in.) Splice L. (in.) (in.) Splice L. (in.) (in.)
(in.) (in.) (in.)

80 41'-9" 0.250 2'-0" 5.375 11.219 40'-0" 0.250 −− 10.375 16.000 −− −− −− −− −−

110 mph 100 24'-3" 0.179 2'-0" 6.438 9.844 40'-0" 0.250 2'-6" 9.188 14.781 40'-0" 0.250 −− 13.875 19.500

120 44'-6" 0.250 2'-0" 6.313 12.531 40'-0" 0.250 2'-9" 11.688 17.313 40'-0" 0.313 −− 16.375 22.000
Round or 16-Sided
Pole (Faces not 80 41'-9" 0.250 2'-0" 5.344 11.188 40'-0" 0.313 −− 10.375 16.000 −− −− −− −− −−
shown for simplicity)
130 mph 100 24'-3" 0.179 2'-0" 6.938 10.344 40'-0" 0.250 2'-6" 9.656 15.281 40'-0" 0.313 −− 14.375 20.000

Overall H eight
120 45'-3" 0.250 2'-6" 9.281 15.625 40'-0" 0.250 3'-0" 14.719 20.344 40'-0" 0.313 −− 19.375 25.000
2)
Length Section (

80 42'-0" 0.250 2'-3" 7.344 13.219 40'-0" 0.313 −− 12.375 18.000 −− −− −− −− −−

150 mph 100 24'-3" 0.250 2'-0" 8.219 11.625 40'-0" 0.313 2'-6" 10.781 16.406 40'-0" 0.375 −− 15.375 21.000

120 46'-3" 0.250 3'-0" 12.469 18.938 40'-0" 0.313 3'-6" 17.938 23.563 40'-0" 0.375 −− 22.375 28.000

* Diameter Measured Flat to Flat


14 in/ft Taper, Typ.

BASE PLATE AND BOLTS DESIGN TABLE SHAFT DESIGN TABLE


2)
0.

Telescopic Field

Pole Overall Base Plate Base Plate Bolt Bolt Bolt Pole Overall
Splice Length (

Design Design
No. Shaft Shaft Longitudinal
Wind Height Diameter Thickness Circle Diameter Embedment Wind Height
Joints

Bolts Diameter Length Reinforcement


Speed (ft) (in.) (in.) (in.) (in.) (in.) Speed (ft)
n)
Length Section (

80 30.0 3.0 23.0 8 1.75 38 80 4'-0" 13'-0" 14- #11

110 mph 100 33.5 3.0 26.5 8 1.75 42 110 mph 100 4'-6" 14'-0" 16- #11

120 36.0 3.0 29.0 8 1.75 45 120 4'-6" 16'-0" 16- #11
Identification Tag
(see Note #4E)
80 30.0 3.0 23.0 8 1.75 43 80 4'-0" 14'-0" 14- #11

130 mph 100 34.0 3.0 27.0 8 1.75 50 130 mph 100 4'-6" 16'-0" 16- #11
Handhole Door
120 41.0 3.5 33.0 8 2.00 52 120 5'-0" 17'-0" 18- #11

80 32.0 3.0 25.0 8 1.75 49 80 4'-6" 15'-0" 16- #11

Base Plate 150 mph 100 37.0 3.0 29.0 8 2.00 53 150 mph 100 4'-6" 17'-0" 16- #11

Wire screen 120 46.0 3.5 37.0 10 2.25 57 120 5'-0" 20'-0" 18- #11
2'-0" Min.

NOTE:
4 (Max. Slope) Foundation for slopes 1:4 or flatter. Provide a 2'-0" drilled
1
shaft projection on the high side.
25'M axim um
Fill H eight
44 PM
05:

Natural Ground Drilled


2:

Line adjacent Shaft


to highmasts
on Fill
11/30/2015

ELEVATION POLE DESIGN TABLES


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
07/01/15 DESIGN STANDARDS 17502 2 of 6
10" 11"
Shaft Diameter

Base Plate
2-
'2"Lap

4"
Diameter
Mi
( n)
.
Handhole Ring
Bolt Circle
1
2" x 6" Ring 1
Center of 4" Thick
Drilled Shaft #5 Tie Bars Handhole
Door
Full Pen. Padlock Tab

-8"

-9"
1 CSL tube (Typ.)

1'

1'
1 4"
C C

10"
Padlock Tab
6"
B B Hinge Mount
(Typ.)
Anchor Bolts Edge of
Equally Spaced. Base Plate
(See Table)

4"
Longitudinal
Partial Penetration 6" Cover
Reinforcement
Joint (Typ.)
Base Eq. Spaced "
3 4
3 4
"
Center of Drilled (See Table For 2
= 2
Shaft, Base Diameter (Pole) R Full Pen. =
Reinforcement) R
Plate, and Pole
(T = Wall Thickness) FOUNDATION PLAN
SECTION A-A (Anchor Bolts and Conduits Not Shown) HANDHOLE RING HANDHOLE DOOR
2 X Bolt Diameter

¼" Wall Thk. + Ɗ"


45 deg. x Wall Thk. Bolt Circle

Anchor Bolts
Base Plate Shaft Diameter Double Nuts, Top Nut may be half 3"X Ɓ" Backing Ring
Diameter 1" x 1" Chamfer height 'Jam' Nut. Provide individual
1
1 4" Nut Cover (not shown) for each bolt Silicone Caulk

3
8" Plate Washer

5"
-0"
M in.
1" Min.
E E

2'
¼"

4" Cover
Base Plate
Handhole Base Plate

Top)
4"
Thickness
Ring Opening

(
6 Sp. @
-8"
1'

(1) Bolt Diameter


Handhole
(Max.)
Door

Anchor Bolt
A A Drilled Shaft Leveling
Nuts

Shaft Length
Tip Diameters or
12"

Base Diameters
Base Diameter
measured flat to flat
)

SECTION C-C
M ax.

Wire screen
see Spec. 649-6
-0" (
-0"
M in.

Finished Grade
Bolt Em bedm ent

1'
2'

1: 4 Max Slope

Center of Arm
Sp. @

Inside Radius
Wall measure center
Double Nuts (Typ.) Seam Weld (Typ.)
Thickness to flat
(See welding note sheet 1)
0.6 x Wall Thickness
7"

Break Radius Typical


1"

Min. Break Radius


47 PM

= 0.25 x (Inside
Drilled Shaft Radius)
05:

Spacing

6" Cover
# 5 Ties
2:

(Typ.)

BASE PLATE AND ANCHORAGE ELEVATION SECTION B-B


11/30/2015

(Conduits Not Shown) (Conduits Not Shown)


SECTION E-E

POLE FOUNDATION
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
07/01/13 DESIGN STANDARDS 17502 3 of 6
Twistlock disconnect

Schedule 40 PVC conduit. Circuit conductors


and conduit size as shown In plans. (Typical).

Schedule 40
PVC conduit
with 4/0 Cu
bare ground Pigtail Cord W/Female Receptacle
wire.

Male Inlet
Circuit Breaker Panel Box with Surge
Interrod distances must Arrester mounted to Top of Circuit Breaker
be a minimum of 10'. Panel Box for easy access. Service entrance
fittings shall be used on all conductors entering
Circuit Breaker Panel Box. Attach Copper Lugs (Two-Hole,
Straight Tongue, Two-Barrel)
to winch support plate to
#6 ground
accommodate 2-4/0 and 2-#6
conductors for grounding.

4/0 ground

Schedule 80
PVC conduit

Wire Screen
see Spec. 649-6

4/0 AWG stranded

2'
CU bare ground
wire connected to
grounding lug
inside pole.
#6 Bonding Ground

3
8" expansion

-6"
12" bed of pearock or
joint (sealed)

2'
crushed stone for drainage.

5
U L approved ground rod 8"

diameter 20' long copper clad with


approved ground connection.

4/0 Cu bare
ground wire
connected to
Schedule 40 grounding field
5
Minimum of (6) 8" x 20' PVC conduit or array.
approved ground rods. with 4/0 Cu
bare ground
Schedule 40 PVC conduit. Circuit conductors
wire.
and conduit size as shown in plans. (Typical).
48 PM

NOTES:
05:

1. At all pull boxes and pole bases, ends of conduit shall be sealed in accordance with Section 630 of the
2:

Standard Specifications For Road And Bridge Construction.

2. Slabs to be placed around all Poles and Pull Boxes.


11/30/2015

3. For Pull Boxes between Poles refer to Index 17500.

WIRING DETAILS
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
01/01/12 DESIGN STANDARDS 17502 4 of 6
To
The contractor's attention is directed to those plan Luminaire
sheets detailing the mounting of luminaires at the
pole top. Particular attention is directed to
alignment of luminaire light distributions. Special Ground to Winch
attention must be exercised in the physical alignment Cover Support Plate
of these luminaires to ensure that the approved
photometric layout is physically produced at each Circuit Panel
Equipment
lighting standard in the field. A marking shall be SPD Breaker
Ground Conductor
placed on the external face of the refractor to
allow visual inspection of alignment. The marking
shall correspond to the 0° axis of the refractor. Head plate
See legend for number 4/0 Ground
of luminaires, lamp wattage
and light distribution.

Lift cable sheaves

Conduit
Luminaire support ring
Grounding Array

#6 Bonding Ground 480V Phase


to Phase
Pole cable Lift cables (2 minimum)
& sheaves 20' Ground
Rod Pull Box

2" slip fitter


Cover

HI
GH MAST POLE WI
RING DI
AGRAM
Lift
cables
Power Cable Terminator

Luminaires 600 Volt rated Pole Cable.


Size of conductors to be determined
by luminaire load.
All hardware for mounting heavy duty
drill to pole shall be Stainless Steel.
Male Inlet

1
2" heavy duty reversible or 1 HP
Portable Motor(1) per project.
Luminaire support ring

2" Slip-fitter Assembly Slip clutch


(equally spaced around ring) Step-down transformer provided with
120V. grounded receptacle for electric
drill & receptacle for supply cable.
Power Cord (see schematic)
With Male Inlet 25' minimum remote control cable
same as Pole Cable.

Remote

OFF
ON
control
switch
Covered receptacle to power
Receptacle
luminaires when in the lowered
Pole Cable position with Male Inlet.

High mast pole

Winch cable

off
Circuit Breaker Cable Female Plug
on
with Female Plug gnd.
Remote control switch
Positive drive reversible winch

Hand hole
49 PM

Winch
Supply cable receptacle
05:

Lock nuts A surge protector shall


600 Volt rated Circuit Breaker Cable.
2:

be located in the pole with


the circuit breaker. The surge
Size of conductors to be determined SCHEMATI
C OF REMOTE AUXI
LIARY POWER UNI
T
by luminaire load.
protector shall be mounted
at the front near hand hole
11/30/2015

for easy access.


Base plate
Base plate
LOWERING DETAILS
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
01/01/12 DESIGN STANDARDS 17502 5 of 6

10'-0"

2'-0" Varies Varies 13" 12"


NOTES: Typ.

1. Use compacted select material in accordance with Index 505.

2. Concrete shall be Class NS with a minimum strength at 28 days of f'c=2.5 ksi.

3. Outside edge of slab shall be cast against formwork.


C C

-0"
4. The pull box shown is 13" x 24"; others approved under

10'
Pull Box
Section 635 of the Standard Specifications may be used.

5. Slabs to be placed around all Poles and Pull Boxes. In urban areas or where

space is limited slab dimensions may be adjusted as shown in the plans.

6. Concrete for slabs around poles and pull boxes shall be included
in the price of pole or pull box.

5'
7. The expansion joint shall consist of ½" of closed-cell polyethelene foam 2" Expansion
expansion material. The top ½" of expansion material shall be removed after Joint (Sealed)
pouring the slab and sealed with an APL approved Type A sealant meeting the
requirements of Section 932.

SLAB DIMENSIONS

1
2" Expansion Joint (Sealed)

PULL BOX
6" SHAFT LOCATION 6"
LOCATION

4" SELECT MATERIAL

SECTION C-C
2: 49 PM
05:
11/30/2015

SLAB DETAILS
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2016-17
REVISION NO. NO.
HIGH MAST LIGHTING
07/01/14 DESIGN STANDARDS 17502 6 of 6

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