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VMS Gantry Design

The document provides details on the design of various structural components for a compact VMS gantry structure, including: 1. The base plate design which calculates forces, moment, required plate size, thickness, number of bolts, and specifies a 700x700x20mm plate with 12 bolts. 2. The pedestal design which calculates forces, required and provided size, and specifies reinforcement with 20 nos 25mm diameter bars. 3. The isolated footing design which provides force details, column details, footing details, soil details, material properties, design forces, and calculates allowable bearing pressure is not exceeded.
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0% found this document useful (0 votes)
1K views14 pages

VMS Gantry Design

The document provides details on the design of various structural components for a compact VMS gantry structure, including: 1. The base plate design which calculates forces, moment, required plate size, thickness, number of bolts, and specifies a 700x700x20mm plate with 12 bolts. 2. The pedestal design which calculates forces, required and provided size, and specifies reinforcement with 20 nos 25mm diameter bars. 3. The isolated footing design which provides force details, column details, footing details, soil details, material properties, design forces, and calculates allowable bearing pressure is not exceeded.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INDEX

• LOAD PAGE
• DESIGN OF BASE PLATE
• DESIGN OF PEDESTAL
• DESIGN OF FOOTING
• Staad input file
• All sniped pictures of staad
LOAD DATA
1 Project COMPACT VMS GANTRY
2 Location
Self weight of structure (10% Extra) +
3 Dead Load
50 kg/m2 for battery
Imposed Load 100 kg/m2 at platform
Wind Load As Per IS - 875 Part - 3 2015
Basic wind Speed Vb 55 m/s (ANNEX A)
Terrain Categeory 2 Clause- 6.3.2
k1 1 Table -1
k2 1 Table -2
k3 1 Clause- 6.3.3
k4 (Importance factor for cyclonic Region) 1 Clause-6.3.4
Design Wind Speed ( Vz) Vbk1k2k3k4
55 m/s
Design Wind Speed ( Pz) 0.6X(Vz)2
2
1815.0 N/M
2
1.82 KN/M

Design wind pressure Pd kdkakcpz

kd (wind directionaly factor) 0.9 Clause-7.2.1


ka (Area averaging factor) 0.9 Clause-7.2.2
kc (combination factor) 0.9 Clause-7.3.3.13

2
Design wind pressure Pd 1.32 KN/M

Cp For Facia 1.2 As per Table - 26

Force Co efficeint for Column 1.2 As per Table - 27

2
Wind Pressure for facia 1.27 KN/M

Wind pressure for each member on back side 1.17 KN


solidity ratio .75 % 0.29 KN
For .81 mtr member 0.36 KN/m
for both side 0.72
for 0.91 mtr member 0.32 KN/m
for both side 0.65
Force on Column 0.64 KN/m
DESIGN OF BASE PLATE-1

TOTAL VERTIAL LOAD(P) 32 KN


MX 129 KN-M
Mz 60 KN-M
Resultant Max. bending moment M 142.3 KN-M

Eccentricity due to B.M. 4.44596464 >L/3


Grade of concrete 25
Bearing strength concrete σcbc 11.25 N/mm^2
Increase in stress for wind load(σcbc) 14.625 N/mm^2
Modular ration (m) 8.2962963
Grade of steel 250
σtf 120 N/mm^2
Increase in stress for wind load(σtf ) 150 N/mm^2
LENGTH OF BASE PLATE 700 mm
Edge distance of bolts ( r ) 50 mm
d 650 mm
n 290.663 mm
Lever arm 553.112203 mm
Take moment about centre line of action of tensile force
C X LEVER ARM = M + PX(L/2- EDGE DISTANCE)
C 274.575154 KN
Req. Width of base plate 129.182898 mm
Provided Width of base plate 700 mm
Projection of base plate 100 mm
Max. value of comressive stress 2.69899982 N/mm^2
Stress ordinate at critical section 1.77043437 N/mm^2
Bending moment at critical section 16475.4299 N-mm

Thickness required 20 mm
Tension force P1 242.575154 KN
Dia of bolt 24 mm
tension Capacity of Grade of bolt 4.6 92 KN
Req. No. of bolt 4.6 Grade 2.63 At Each Edge
Provided No. of bolt 4.6 Grade 4 At Each Edge
Embaded Length of bolt 4.6 gr req. 218.57 mm
Provide 700x700x20 mm thk plate with 12 nos of 24 dia bolt 1200 mm long
Design of Pedestal

Fy 53 KN
Mx 186 KN-M
Mz 100 KN-M

2
Grade of Concrete 25 N/mm
Bearing strength of concrete 11.25 N/mm2

Size of base plate


Length 700 mm
Width 700 mm
Zx 57166666.67 mm3
3
Zz 57166666.67 mm

Bearing Pressure on base plate 5.111078717 N/mm2

Min. size of base plate req. 318.0226757 mm

Provided size of pdestal


Length 900 mm
Width 900 mm

Load carrying capacity of pdestal 9112.5 KN


Size of pdestal is ok

Since laod carrying capacity is greater than


imposed laod, so there is no need to provide
reinforcement. Since provide nominal
reinfrocement.

% of steel 1
Area of steel 8100 mm2
Dia of bar 25
Area of 1 bar 490.8738521
No of bars 17

Provide 20 nos 25 dia bars


ISOLATED FOOTING DESIGN

FORCES DETAILS :
Axial Load = P1 = 3.20 T
Moment along Major axis = Mx = 12.90 T-m
Moment along Minor axis = Mz = 6.00 T-m

COLUMN DETAILS : G.L


Length = ( Larger Dimension of Column ) 0.9 m
Width = ( Smaller Dimension of Column ) 0.9 m

FOOTING DETAILS :
Length = L = 2.80 m
Width = B = 2.80 m 1.90
Depth = D = 0.6 m

Cover to Main R/f = 0.05 m


Diameter of R/f in Footing = 12 mm
Area of R/f bar = 113.04 mm2 0.60
SOIL DETAILS :
3
Density of Soil = g = 1.8 T/m
Depth of foundation below G.L = H = 2.5 m 2.80

z
z
MATERIAL CONSTANT :
Concrete Grade = M - 25 N/mm2
R/f Grade = Fe - 500 N/mm2 2.80
Load Factor = gf = 1.5 x x

DESIGN FORCES :
Axial load = P = 3.20 T
Self Weight of Footing = 11.76 T z
Backfilling 26.81 T 2.80

Total Vertical Load = 41.77 T

PRESSURE CALCULATION :
SBC = 10 T/m2
FOR EARTHQUAKE CONDITION ALLOWABLE S.B.C = 1.25 x 10 = 12.5 T/m2

P + Mx + Mz
P=
A - Zx - Zz

\ Pmax = 5.33 + 3.53 + 1.63994 = 10.49 T/m2 < S.B.C SAFE

\ Pmin = 5.33 - 3.53 - 1.63994 = 0.16 T/m2 TENSION NOT CREATED


R/F CALCULATION FROM BENDING CONSIDERATION :

2800

950

2800 900

900
950

0.2
T/M2 10.5
T/M2

MOMENT AT CRITICAL SECTION ALONG LENGTH :

M = Pmax x 0.95 x 0.95 / 2


M= 4.74 T-m
Mu = 71.03 KN-m
2
Ast = 300.32 mm ( To be distributed in 2.8 m Length )
2
Min Req = 660 mm ( Ast = 0.12 x b x d )
2
Max. Ast Required = 660.00 mm

REQUIRED 12 # @ 171 C/C ALONG LENGTH


PROVIDE RF = 12 @ 125
\ Ast = 904.78 mm2
MOMENT AT CRITICAL SECTION ALONG WIDTH :

M = Pmax x 0.95 x 0.95 / 2


M= 4.74 T-m
Mu = 71.03 KN-m
2
Ast = 300.32 mm ( To be distributed in 2.8 m Length )
2
Min Req = 660 mm ( Ast = 0.12 x b x d )
2
Max. Ast Required = 660.00 mm
REQUIRED 12 # @ 171 C/C ALONG WIDTH
PROVIDE RF = 12 @ 125
\ Ast = 904.78 mm2

CHECK FOR ONE WAY SHEAR ALONG LENGTH :

Critical Section is at diatance of ' d ' from face of column

0.95

2.80 0.95 0.4

2.80

\ Shear force at critical section = 10.49 x 0.4

V = 4.20 T

Vu
\ Actual Shear stress tv = bxd

1.5 x 4.20
= x 10000
1000 x 550

= 0.114 N / mm2

Pt = 100 x As = 100 x 904.78 = 0.16 Pt tc


b x d 1000 x 550 0.15 0.28
0.2 0.33
\ tc = 0.30 N / mm2

< tv
HENCE SAFE

CHECK FOR ONE WAY SHEAR ALONG WIDTH :

Critical Section is at diatance of ' d ' from face of column

0.95

2.80 0.95

0.4
2.80
\ Shear force at critical section = 10.49 x 0.4

V = 4.20 T

Vu
\ Actual Shear stress tv = bxd

1.5 x 4.20
= x 10000
1000 x 550

= 0.114 N / mm2
Pt tc
100 x As 100 x 904.78 0.15 0.28
Pt = = = 0.16
b x d 1000 x 550 0.2 0.33

\ tc = 0.30 N / mm2

< tv

HENCE SAFE

CHECK FOR TWO WAY SHEAR :

Critical Section is at distance of 'd/2' from face of column

2.80

1.45

2.80 1.45 d/2

d/2

\ Shear force at Critical Section = 10.49 x Area of Shadeded Portion

= 10.49 x 5.7375

= 60.21 T

Critical Perimeter = 2 x 1.45 + 2 x 1.45

= 5.80 m

Vu
\ Actual Shear stress tv = bxd

1.5 x 60.21
= x 10000
5800.00 x 550

= 0.283 N / mm2
Allowable Shear stress = ks.tc ( CLAUSE 31.3.3 IS 456 : 2000 )

where,
ks = ( 0.5+b )

Short Side of Column = 0.9


b= Long Side of Column = 0.9
= 1.00

ks = 1.50 but not greater than 1.0

Where,
tc = 0.25  fck
tc = 0.25  M - 25 = 1.25 N/mm2

Allowable Shear stress = ks.tc = 1.25 N/mm2 SAFE

CHECK FOR OVERTURNING :


ALONG LENGTH :

Rm Restoring Moment = 41.77 x 1.40

Rm = 58.48 T.m

Applied Moment = 6.0 T.m

Restoring Moment
F.O.S. =
Applied Moment

P 58.48
= = 9.75
6

> 2.2

SAFE
1.40
STAAD SPACE

START JOB INFORMATION

ENGINEER DATE 9-JULY-19

END JOB INFORMATION

INPUT WIDTH 79

UNIT METER KN

JOINT COORDINATES

1 0 0 0; 6 0 5.499 0; 7 5 5.499 0; 8 0 7.147 0; 9 5 7.147 0; 14 2.45 5.499 0;

15 2.45 7.147 0; 18 0 5.499 -1; 19 5 5.499 -1; 22 2.45 5.499 -1; 30 5 6.413 0;

31 5 6.413 -1; 35 2.45 6.413 0; 37 0 5.499 -0.5; 38 5 5.499 -0.5;

41 2.45 5.499 -0.5; 45 0 6.413 -1; 47 2.45 6.413 -1; 48 3.3 5.499 0;

49 3.3 5.499 -0.5; 50 3.3 5.499 -1; 51 4.15 5.499 0; 52 4.15 5.499 -0.5;

53 4.15 5.499 -1; 54 1.633 5.499 0; 55 1.633 5.499 -0.5; 56 1.633 5.499 -1;

57 0.816 5.499 0; 58 0.816 5.499 -0.5; 59 0.816 5.499 -1; 60 0.816 6.413 -1;

61 1.633 6.413 -1; 62 3.3 6.413 -1; 63 4.15 6.413 -1; 64 0.816 7.147 0;

65 1.633 7.147 0; 66 0 6.413 0; 67 0.816 6.413 0; 68 1.633 6.413 0;

69 4.15 7.147 0; 70 3.3 7.147 0; 72 -0.55 5.499 0; 73 -0.55 7.147 0;

74 0 7.422 0;

MEMBER INCIDENCES

1 1 6; 2 6 57; 3 6 66; 4 7 30; 5 8 64; 12 14 48; 13 15 70; 14 14 35; 18 6 37;

19 7 38; 22 14 41; 24 18 59; 25 18 45; 26 19 31; 34 22 50; 36 22 47; 56 30 9;

58 30 31; 59 9 31; 65 35 15; 75 37 18; 76 38 19; 79 41 22; 87 31 63; 90 45 60;

96 15 47; 97 8 45; 98 48 51; 100 48 49; 101 50 53; 102 49 50; 103 51 7;

105 51 52; 106 53 19; 107 52 53; 108 54 14; 110 54 55; 111 56 22; 112 55 56;

113 57 54; 115 57 58; 116 59 56; 117 58 59; 118 60 61; 119 59 60; 120 61 47;

121 56 61; 122 62 47; 123 50 62; 124 63 62; 125 53 63; 126 64 65; 127 57 67;

128 65 15; 129 54 68; 130 66 8; 131 35 68; 132 67 64; 133 68 65; 134 67 66;

135 68 67; 136 69 9; 138 70 69; 144 19 30; 147 72 6; 148 73 8; 149 37 58;

150 41 49; 151 49 52; 152 52 38; 153 55 41; 154 58 55; 155 8 74;
START GROUP DEFINITION

FLOOR

_Z1 4 12 TO 14 56 65 98 103 136 138

END GROUP DEFINITION

DEFINE MATERIAL START

ISOTROPIC STEEL

E 2.05e+008

POISSON 0.3

DENSITY 76.8195

ALPHA 1.2e-005

DAMP 0.03

TYPE STEEL

STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2

END DEFINE MATERIAL

MEMBER PROPERTY INDIAN

19 22 24 TO 26 34 36 58 59 76 79 87 90 96 97 100 TO 102 105 TO 107 -

110 TO 112 115 TO 125 127 129 131 TO 135 144 149 TO 153 -

154 TABLE ST TUB72723.2

1 3 130 155 TABLE ST PIPE OD 0.5 ID 0.476

2 4 5 12 TO 14 18 56 65 75 98 103 108 113 126 128 136 138 147 -

148 TABLE ST TUB1501506

CONSTANTS

MATERIAL STEEL ALL

SUPPORTS

1 FIXED

LOAD 3 LOADTYPE Dead TITLE DL

SELFWEIGHT Y -1.1

FLOOR LOAD

YRANGE 0 6 FLOAD -0.5 GY


JOINT LOAD

7 9 14 15 FY -0.75

LOAD 4 LOADTYPE Live REDUCIBLE TITLE LL

FLOOR LOAD

YRANGE 0 6 FLOAD -1 GY

LOAD 6 LOADTYPE Wind TITLE WLZ

MEMBER LOAD

1 UNI GZ -0.64

FLOOR LOAD

_Z1 FLOAD -1.27 GZ

MEMBER LOAD

131 134 135 UNI GZ -0.72

3 25 26 36 119 121 123 125 127 129 130 132 133 155 UNI GZ -0.65

2 5 24 90 108 111 113 116 118 120 126 128 147 TO 149 153 154 UNI GZ -0.36

LOAD 7 LOADTYPE Wind TITLE WLX

MEMBER LOAD

3 4 18 19 25 26 56 58 59 75 76 97 130 144 UNI GX 0.36

1 UNI GX 0.64

LOAD COMB 9 (DL+LL)

3 1.0 4 1.0

LOAD COMB 10 (DL+LL+WLZ)

3 1.0 4 1.0 6 1.0

LOAD COMB 11 (DL+LL-WLZ)

3 1.0 4 1.0 6 -1.0

LOAD COMB 12 (DL+LL+WLX)

3 1.0 4 1.0 7 1.0

LOAD COMB 13 (DL+LL-WLX)

3 1.0 4 1.0 7 -1.0

LOAD COMB 14 (1.5DL+1.5LL)


3 1.5 4 1.5

LOAD COMB 15 (1.2DL+1.2LL+1.2WLZ+1.2WLX)

3 1.2 4 1.2 6 1.2 7 1.2

LOAD COMB 16 (1.2DL+1.2LL-1.2WLZ-1.2WLZ)

3 1.2 4 1.2 6 -1.2 7 -1.2

LOAD COMB 17 (1.5DL+1.5WLZ+1.5WLX)

3 1.5 6 1.5 7 1.5

LOAD COMB 18 (1.5DL-1.5WLZ-1.5WLX)

3 1.5 6 -1.5 7 -1.5

LOAD COMB 19 (0.9DL+1.5WLZ+1.5WLX)

3 0.9 6 1.5 7 1.5

LOAD COMB 20 (0.9DL-1.5WLZ-1.5WLZ)

3 0.9 6 -1.5 7 -1.5

PERFORM ANALYSIS

PARAMETER 1

CODE IS800 LSD

FYLD 250000 ALL

MAIN 180 ALL

RATIO 1 ALL

CHECK CODE ALL

PARAMETER 2

CODE IS800 LSD

STEEL MEMBER TAKE OFF ALL

PARAMETER 3

CODE IS800 LSD

STEEL TAKE OFF ALL

FINISH

INDEX
 •  LOAD PAGE
 •  DESIGN OF BASE PLATE
 •  DESIGN OF
1 Project 
COMPACT VMS GANTRY
2 Location 
3 Dead Load 
Self weight of structure (10% Extra)    + 
50 kg/m2 for battery
Impose
TOTAL VERTIAL LOAD(P)
32 KN 
129 KN-M
60 KN-M
Resultant Max. bending moment M
142.3 KN-M
4.44596464 >L/3
25
11.25 N/mm^2
14.6
Fy
53
KN
Mx
186
KN-M
Mz
100
KN-M
Grade of Concrete
25
N/mm2
Bearing strength of concrete
11.25
N/mm2
Size of base plate
Lengt
FORCES DETAILS : 
Axial Load = P1 =
3.20 T
Moment along Major axis = Mx =
12.90 T-m
Moment along Minor axis = Mz =
6.00 T-m
C
R/F CALCULATION FROM BENDING CONSIDERATION :
950
2800
900
950
0.2
T/M2
10.5
T/M2
MOMENT AT CRITICAL SECTION ALONG LENGTH :
M
PROVIDE RF    =
12
@
125
\  Ast  =
904.78
mm2
CHECK FOR ONE WAY SHEAR ALONG LENGTH :
Critical Section is at diatance of ' d '
\ Shear force at critical section =
10.49  x
0.4
V   =
4.20
T
Vu
b x d
1.5  x
4.20
1000  x
550
=
0.114
N / mm2
Pt 
tc
100 x A
Allowable Shear stress = ks.tc
( CLAUSE 31.3.3 IS 456 : 2000 )
where,
ks = ( 0.5+b )
Short Side of Column  = 0.9
Long Side of
STAAD SPACE 
START JOB INFORMATION 
ENGINEER DATE 9-JULY-19 
END JOB INFORMATION 
INPUT WIDTH 79 
UNIT METER KN 
JOINT COORDI

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