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As Per ISO 9001:2015 & IATF 16949:2016: Doc No CH-SMS-06 Rev No Rev Date

This document outlines the temperature control chart for molten metal processes at Punjab General Industries Private Limited. It provides tapping and lifting temperature ranges for transferring molten metal between various stages of production for different material categories based on carbon content. Temperatures are outlined for processes including transferring metal from induction furnaces to ladles, ladles to vacuum degassing, vacuum degassing to continuous casting machines, and more. Temperatures may vary within a specified range depending on the material category and process stage.

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80 views2 pages

As Per ISO 9001:2015 & IATF 16949:2016: Doc No CH-SMS-06 Rev No Rev Date

This document outlines the temperature control chart for molten metal processes at Punjab General Industries Private Limited. It provides tapping and lifting temperature ranges for transferring molten metal between various stages of production for different material categories based on carbon content. Temperatures are outlined for processes including transferring metal from induction furnaces to ladles, ladles to vacuum degassing, vacuum degassing to continuous casting machines, and more. Temperatures may vary within a specified range depending on the material category and process stage.

Uploaded by

rohit
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Punjab General Industries Private Limited Doc No CH-SMS-06

Temperature Control Chart Rev no 00


As per ISO 9001:2015 & IATF 16949:2016 Rev Date 12.03.2021

1) PURPOSE: To control temperature of molten metal for various processes at different stages.

2) Scope: To produce and achieve good quality material of various categories.

3) Contents:

A] Tapping temperature from Induction furnace for LRF


Sr. No Category Tapping temperature Remarks
1 Low carbon: %C ≤ 0.25% 1640 °C ( ± 10°c)
2 Medium carbon: %C : 0.25% - 0.40% 1625°C (± 10°c)
3 Upper carbon: %C: 0.40% - 0.65% 1610° C (± 10°c)

Note: For Out of Circulation Ladle Temperature can be raised by 10 to 150C

B) Tapping temperature from LRF for V.D


Sr. No Category Tapping temperature Remarks
1 For All grades Liquids °C + (130-170 ) °c

C] Lifting temperature from V.D to CCM


Sr. No Category Lifting temperature Remarks
1 Low carbon: %C ≤ 0.25% Liquids +90(+/-10) Deg C
2 Medium carbon: %C : 0.25% - 0.40% Liquids +85(+/-10) Deg C
3 Upper carbon: %C: 0.40% - 0.65% Liquids +80(+/-10) Deg C
4 High carbon: >0.65% Liquids +75 (+/-10) Deg C

D] Lifting temperature from LRF for CCM (NON VD)


Sr. No Category Lifting temperature Remarks
1 Low carbon: %C ≤ 0.25% Liquids +95(+/-10) Deg C
2 Medium carbon: %C : 0.25% - 0.40% Liquids +90(+/-10) Deg C
3 Upper carbon: %C: 0.40% - 0.65% Liquids +85(+/-10) Deg C
4 High carbon: if any Liquids +80 (+/-10) Deg C

E )Lifting temperature from V.D to Pit Site (Ingot)


√ Master Copy √ Controlled Copy Uncontrolled Copy Obsolete Copy

Prepared by : Engineer QA Controlled by: QMS-MR Approved by: Head QA


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Punjab General Industries Private Limited Doc No CH-SMS-06
Temperature Control Chart Rev no 00
As per ISO 9001:2015 & IATF 16949:2016 Rev Date 12.03.2021

Sr. No Category Lifting temperature Remarks


1 Low carbon: %C ≤ 0.25% Liquids +70(+/-10) Deg C
2 Medium carbon: %C : 0.25% - 0.40% Liquids +60(+/-10) Deg C
3 Upper carbon: %C: 0.40% - 0.65% Liquids +50(+/-10) Deg C
4 High carbon: >065% Liquids +45 (+/-10) Deg C

F)Lifting temperature from LRF for Pit Site Ingot (NON VD)
Sr. No Category Lifting temperature Remarks
1 Low carbon: %C ≤ 0.25% Liquids +80(+/-10) Deg C
2 Medium carbon: %C : 0.25% - 0.40% Liquids +70(+/-10) Deg C
3 Upper carbon: %C: 0.40% - 0.65% Liquids +60(+/-10) Deg C
4 High carbon: if any Liquids +55 (+/-10) Deg C

G) Tapping temperature from Induction Furnace for C.C.M


Sr. No Category Tapping temperature Remarks
1 For All grades Liquids °C + (130-170 ) °C

H) Super Heat temperature at C.C.M


Sr. No Category Tapping temperature Remarks
1 For All grades Liquids °C + (20-35 ) °C

√ Master Copy √ Controlled Copy Uncontrolled Copy Obsolete Copy

Prepared by : Engineer QA Controlled by: QMS-MR Approved by: Head QA


Page 2 of 2

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