SECTION 2.

0
TECHNICAL
Petrochina International Jabung, Ltd.
Project :
Supply and Installation of
SUB-SECTION 2.8.2 Document No. :
PI-BGP-PM-ED-003
BGP Third Memguard Design Code Strength
Bid Number:
Calculation Page :
BCD-436-CA
Sheet 1

2.8.2. Design Code Strength Calculation :

1. MemGuard Adsorber (610-V-202C)
2. Mol Sieve Dryer (615-V-204C)
3. Pretreatment Particle Filter (610-F-102C)
PT. BOMA BISMA INDRA (Persero)
Jl. Imam Bonjol No. 18 Pasuruan

Pressure Vessel Design Calculations

Item : MemGuard Adsosber

Vessel No : 610-V-202-C
Customer : PT. Petrochina International Jabung, LTD
Designer : Maria Azmi Piscessanella
Date : July 13, 2011
 Shell 1
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -13 °C
Fig UCS-66.1M MDMT reduction = 1.8 °C, (coincident ratio = 0.9673749)
UCS-66 governing thickness = 72 mm
Internal design pressure : P = 56.25 kg/cm2 @ 310 °C

Static liquid head:

Pth = 0.31 kg/cm2 (SG = 1, Hs = 3103 mm, Horizontal test head)

Corrosion allowance Inner C = 6 mm Outer C = 0 mm
Design MDMT = -1 °C No impact test performed
Rated MDMT = -14.8 °C Material is normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 11,240.2 kg corr = 10,323.1 kg
Capacity New = 15,095.35 liters corr = 15,212.44 liters
ID = 3,100 mm
Length Lc = 2,000 mm
t = 72 mm

Design thickness, (at 310 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion

= 56.25*1,556 / (1,366.42*1.00 - 0.60*56.25) + 6
= 71.67 mm

Maximum allowable working pressure, (at 310 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,366.42*1.00*66 / (1,556 + 0.60*66) - 0
= 56.52 kg/cm2

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 1,407.21*1.00*72 / (1,550 + 0.60*72)
= 63.59 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*72 / 1,586)*(1 - 1,586 / ¥)
= 2.2699%

The extreme fiber elongation does not exceed 5%.

1
 Shell 2
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -13.56 °C
Fig UCS-66.1M MDMT reduction = 4.3 °C, (coincident ratio = 0.9235388)
UCS-66 governing thickness = 69 mm
Internal design pressure : P = 56.25 kg/cm2 @ 310 °C

Static liquid head:

Pth = 0.31 kg/cm2 (SG = 1, Hs = 3106 mm, Horizontal test head)

Corrosion allowance Inner C = 0 mm (3 mm clad. 316L) Outer C = 0 mm
Design MDMT = -1 °C No impact test performed
Rated MDMT = -17.86 °C Material is normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 3,072.9 kg corr = 3,072.9 kg
Capacity New = 4,318.85 liters corr = 4,318.85 liters
ID = 3,106 mm
Length Lc = 570 mm
t = 69 mm (exclude 3 mm clad. 316L)

Design thickness, (at 310 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion

= 56.25*1,553 / (1,366.42*1.00 - 0.60*56.25) + 0
= 65.54 mm

Maximum allowable working pressure, (at 310 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,366.42*1.00*69 / (1,553 + 0.60*69) - 0
= 59.13 kg/cm2

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 1,407.21*1.00*69 / (1,553 + 0.60*69)
= 60.9 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*69 / 1,587.5)*(1 - 1,587.5 / ¥)
= 2.1732%

The extreme fiber elongation does not exceed 5%.

2
 Shell 3
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -13.56 °C
Fig UCS-66.1M MDMT reduction = 4.3 °C, (coincident ratio = 0.9235388)
UCS-66 governing thickness = 69 mm
Internal design pressure : P = 56.25 kg/cm2 @ 310 °C

Static liquid head:

Pth = 0.31 kg/cm2 (SG = 1, Hs = 3106 mm, Horizontal test head)

Corrosion allowance Inner C = 0 mm (3 mm clad. 316L) Outer C = 0 mm
Design MDMT = -1 °C No impact test performed
Rated MDMT = -17.86 °C Material is normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 2,587.7 kg corr = 2,587.7 kg
Capacity New = 3,636.92 liters corr = 3,636.92 liters
ID = 3,106 mm
Length Lc = 480 mm
t = 69 mm (exclude 3 mm clad. 316L)

Design thickness, (at 310 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion

= 56.25*1,553 / (1,366.42*1.00 - 0.60*56.25) + 0
= 65.54 mm

Maximum allowable working pressure, (at 310 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,366.42*1.00*69 / (1,553 + 0.60*69) - 0
= 59.13 kg/cm2

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 1,407.21*1.00*69 / (1,553 + 0.60*69)
= 60.9 kg/cm2

% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*69 / 1,587.5)*(1 - 1,587.5 / ¥)
= 2.1732%

The extreme fiber elongation does not exceed 5%.

3
 Ellipsoidal Head 1
ASME Section VIII, Division 1, 2010 Edition, Metric

Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D Metric p.18, ln. 24)
Straight Flange governs MDMT
Internal design pressure : P = 56.2456 kg/cm2 @ 310 °C

Static liquid head:

Ps = 0 kg/cm2 (SG=1, Hs=0 mm Operating head)

Pth= 0.3103 kg/cm2 (SG=1, Hs=3106 mm Horizontal test head)
Corrosion allowance: Inner C = 0 mm (3 mm clad. 316L) Outer C = 0 mm
Design MDMT = -1°C No impact test performed
Rated MDMT = -17.86°C Material is normalized
Material is not produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP

Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1

Estimated weight*: new = 6,612.6 kg corr = 6,612.6 kg

Capacity*: new = 4,307.2 liters corr = 4,307.2 liters
* includes straight flange

Inner diameter = 3106 mm

Minimum head thickness = 69 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 50.8 mm
Nominal straight flange thickness t sf = 69 mm (exclude 3 mm clad. 316L)

Results Summary

The governing condition is internal pressure.

Minimum thickness per UG-16 = 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) = 64.19 mm
Maximum allowable working pressure (MAWP) = 60.44 kg/cm2
Maximum allowable pressure (MAP) = 62.25 kg/cm2

Design thickness for internal pressure, (Corroded at 310 °C) UG-32(d)(1)

t = P*D/(2*S*E - 0.2*P) + Corrosion

= 56.25*3,106/(2*1,366.419*1 - 0.2*56.25) + 0
= 64.19 mm

The head internal pressure design thickness is 64.19 mm.

Maximum allowable working pressure, (Corroded at 310 °C) UG-32(d)(1)

P = 2*S*E*t/(D + 0.2*t) - Ps
= 2*1,366.419*1*69/(3,106 +0.2*69) – 0 = 60.44 kg/cm2

The maximum allowable working pressure (MAWP) is 60.44 kg/cm2.

Maximum allowable pressure, (New at 21.11 °C) UG-32(d)(1)

P = 2*S*E*t/(D + 0.2*t) - Ps
= 2*1,407.207*1*69/(3,106 +0.2*69) – 0 = 62.25 kg/cm2

The maximum allowable pressure (MAP) is 62.25 kg/cm2.

4
% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*69 / 562.52)*(1 - 562.52 / ¥)
= 9.1997%

5
 Ellipsoidal Head 2
ASME Section VIII, Division 1, 2010 Edition, Metric

Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D Metric p.18, ln. 24)
Straight Flange governs MDMT
Internal design pressure : P = 56.2456 kg/cm2 @ 310 °C

Static liquid head:

Ps = 0 kg/cm2 (SG=1, Hs=0 mm Operating head)

Pth= 0.31 kg/cm2 (SG=1, Hs=3103 mm Horizontal test head)
Corrosion allowance: Inner C = 6 mm Outer C = 0 mm
Design MDMT = -1°C No impact test performed
Rated MDMT = -15.36°C Material is normalized
Material is not produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP

Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1

Estimated weight*: new = 6,714.6 kg corr = 6,168.6 kg

Capacity*: new = 4,283.1 liters corr = 4,346.7 liters
* includes straight flange

Inner diameter = 3100 mm

Minimum head thickness = 70.11 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9923 (corroded)
Straight flange length Lsf = 50.8 mm
Nominal straight flange thickness t sf = 72 mm

Results Summary

The governing condition is internal pressure.

Minimum thickness per UG-16 = 1.5 mm + 6 mm = 7.5 mm
Design thickness due to internal pressure (t) = 69.99 mm
Maximum allowable working pressure (MAWP) = 56.35 kg/cm2
Maximum allowable pressure (MAP) = 63.36 kg/cm2

K (Corroded)
= (1/6)*[2 + (D / (2*h))2]
K
= (1/6)*[2 + (3,112 / (2*781))2 ]
= 0.994889
K (New)
= (1/6)*[2 + (D / (2*h))2]
K
= (1/6)*[2 + (3,100 / (2*775))2]
= 1

Design thickness for internal pressure, (Corroded at 310 °C) Appendix 1-4(c)

t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 56.25*3,112*0.994889 / (2*1,366.419*1 - 0.2*56.25) + 6
= 69.98 mm

The head internal pressure design thickness is 69.99 mm.

6
Maximum allowable working pressure, (Corroded at 310 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*1,366.419*1*64.11 / (0.994889*3,112 +0.2*64.11) - 0
= 56.35 kg/cm2

The maximum allowable working pressure (MAWP) is 56.35 kg/cm2.

Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)

P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*1,407.207*1*70.11 / (1*3,100 +0.2*70.11) - 0
= 63.36 kg/cm2

The maximum allowable pressure (MAP) is 63.36 kg/cm2.

% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*72 / 563)*(1 - 563 / ¥)
= 9.5915%

7
 Nozzle 4 (N4)
ASME Section VIII Division 1, 2010 Edition, Metric

tw(lower) = 18 mm
Leg41 = 9 mm

Note: Per UW-16(b) minimum inside corner radius r1 = min [1/4*t , 3 mm] = 3 mm

Located on: Ellipsoidal Head 1

Liquid static head included: 0 kg/cm2
Nozzle material specification: SA-105 (II-D Metric p. 18, ln. 10)
Nozzle longitudinal joint efficiency: 1
Flange description: 2 inch Class 900 HB A105 (Nut Stop)
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(UCS-66(b)(1)(b))
(Flange rated MDMT = -65 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0 kg/cm2
ASME B16.5 flange rating MAWP: 120.47 kg/cm2 @ 310°C
ASME B16.5 flange rating MAP: 156.22 kg/cm2 @ 21.11°C
ASME B16.5 flange hydro test: 234.53 kg/cm2 @ 21.11°C
Nozzle orientation: 120°
Calculated as hillside: yes
Local vessel minimum thickness: 69 mm
End of nozzle to datum line: 4096.35 mm
Nozzle inside diameter, new: 49.28 mm
Nozzle wall thickness, tn: 39.62 mm
Nozzle minimum wall thickness: 34.86 mm
Nozzle corrosion allowance: 0 mm
Opening chord length: 52.68 mm
Projection available outside vessel, Lpr: 242.79 mm
Projection available outside vessel to flange face, Lf: 287.24 mm
Distance to head center, R: 950 mm

8
Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.

UG-45 Nozzle Wall

UG-37 Area Calculation Summary (cm2 )
Thickness Summary (mm)
For P = 67.12 kg/cm2 @ 310 °C
The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.73 34.86

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 18 weld size is adequate

Calculations for internal pressure 67.12 kg/cm2 @ 310 °C

Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.029).

Nozzle UCS-66 governing thk: 39.62 mm

Nozzle rated MDMT: -105 °C

Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52.68, 26.34 + (39.62 - 0) + (69 - 0))
= 134.97 mm

Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te )

= MIN(2.5*(69 - 0), 2.5*(39.62 - 0) + 0)
= 99.06 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn *E - 0.6*P)

= 67.1239*24.64/(1,295.038*1 - 0.6*67.1239) = 1.32 mm

Required thickness tr from UG-37(a)(c)

tr = P*K1 *D/(2*S*E - 0.2*P)

= 67.1239*0.9*3,106/(2*1,366.418*1 - 0.2*67.1239)
= 69 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

9
UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 18 mm
The weld size t2 is satisfactory.
t1 + t 2 = 24.3 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 1.32 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 69 mm
Wall thickness per UG-16(b): tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 5.73 mm
The greater of tr2 or t r3: tr5 = 69 mm
The lesser of tr4 or t r5: tr6 = 5.73 mm

Required per UG-45 is the larger of tr1 or t r6 = 5.73 mm

Available nozzle wall thickness new, t n = 34.86 mm

The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45 Nozzle Wall

UG-37 Area Calculation Summary (cm2 )
Thickness Summary (mm)
For P = 69.13 kg/cm2 @ 21.11 °C
The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.73 34.86

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 18 weld size is adequate

Calculations for internal pressure 69.13 kg/cm2 @ 21.11 °C

Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(52.69, 26.34 + (39.62 - 0) + (69 - 0))
= 134.97 mm

10
Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(69 - 0), 2.5*(39.62 - 0) + 0)
= 99.06 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn *E - 0.6*P)

= 69.1281*24.64/(1,407.207*1 - 0.6*69.1281)
= 1.25 mm

Required thickness tr from UG-37(a)(c)

tr = P*K1*D/(2*S*E - 0.2*P)
= 69.1281*0.9*3,106/(2*1,407.207*1 - 0.2*69.1281)
= 69 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 18 mm
The weld size t2 is satisfactory.
t1 + t 2 = 24.3 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 1.25 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 69 mm
Wall thickness per UG-16(b): tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 5.73 mm
The greater of tr2 or t r3: tr5 = 69 mm
The lesser of tr4 or t r5: tr6 = 5.73 mm

Required per UG-45 is the larger of tr1 or t r6 = 5.73 mm

Available nozzle wall thickness new, t n = 34.86 mm

The nozzle neck thickness is adequate.

11
PT. BOMA BISMA INDRA (Persero)
Jl. Imam Bonjol No. 18 Pasuruan

Pressure Vessel Design Calculations

Item : Mol Sleve Driyers

Vessel No : 615-V-204-C
Customer : PT. Petrochina International Jabung, LTD
Designer : Maria Azmi Piscessanella
Date : July 13, 2011
 Shell 1, 2, 3 and 4
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve B = 26 °C
Fig UCS-66.1M MDMT reduction = 3.8 °C, (coincident ratio = 0.9327375)
UCS-66 governing thickness = 79 mm
Internal design pressure: P = 70.31 kg/cm2 @ 343.3 °C

Static liquid head:

Pth = 0.26 kg/cm2 (SG = 1, Hs = 2638.55 mm, Horizontal test head)

Corrosion allowance Inner C = 6 mm Outer C = 0 mm
Design MDMT = -20 °C No impact test performed
Rated MDMT = 22.2 °C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight New = 7,978.8 kg corr = 7,389.4 kg

Capacity New = 8,133.84 liters corr = 8,209.08 liters

ID = 2,600 mm

Length Lc = 1,532 mm

t = 79 mm

Design thickness, (at 343.3 °C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion

= 70.31*1,306 / (1,315.43*1.00 - 0.60*70.31) + 6
= 78.12 mm

Maximum allowable working pressure, (at 343.3 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,315.43*1.00*73 / (1,306 + 0.60*73) - 0
= 71.14 kg/cm2

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 1,407.21*1.00*79 / (1,300 + 0.60*79)
= 82.51 kg/cm2

1
% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*79 / 1,339.5)*(1 - 1,339.5 / ¥)

= 2.9489%

The extreme fiber elongation does not exceed 5%.

2
 Hemi Head 1 and 2
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric

Component: Hemi Head

Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve B = 14 °C
Fig UCS-66.1M MDMT reduction = 5.8 °C, (coincident ratio = 0.8967498)
UCS-66 governing thickness = 43 mm
Internal design pressure P = 70.31 kg/cm2 @ 343.3 °C

Static liquid head:

Pth=0.26 kg/cm2 (SG=1.0000, Hs =2638.55 mm, Horizontal test head)

Corrosion allowance Inner C = 6 mm Outer C = 0 mm
Design MDMT = -20 °C No impact test performed
Rated MDMT = 8.2 °C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: RT on Category A Joints - Long. Seam - Seamless No RT
RT on Category A Joints - Circ. Seam - Full UW-11(a) Type 1
Estimated weight New = 3696.1 kg corr = 3194.8 kg
Capacity New = 4601.4 liters corr = 4665.4 liters

Inner diameter = 2600 mm

Minimum head thickness = 43 mm

Design thickness, (at 343.3 °C) UG-32(f)

t = P*R / (2*S*E - 0.20*P) + Corrosion

= 70.31*1306 / (2*1315.4*1.00 - 0.20*70.31) + 6
= 41.09 mm

Maximum allowable working pressure, (at 343.3 °C) UG-32(f)

P = 2*S*E*t / (R + 0.20*t) - Ps
= 2*1315.4*1.00*37 / (1306 + 0.20*37) - 0
= 74.12 kg/cm2

Maximum allowable pressure, (at 21.11 °C) UG-32(f)

P = 2*S*E*t / (R + 0.20*t)
= 2*1407.2*1.00*43 / (1300 + 0.20*43)
= 92.48 kg/cm2

3
% Extreme fiber elongation - UCS-79(d)

EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*43 / 1,321.5)*(1 - 1,321.5 / ¥)

= 2.4404%

The extreme fiber elongation does not exceed 5%.

Head design thickness = 41.09 mm
The governing condition is due to internal pressure.
The head thickness of 43 mm is adequate.

4
 Nozzle 5 AB (N5 AB)
ASME Section VIII Division 1, 2010 Edition, Metric

tw(lower) = 24 mm

Leg41 = 9 mm

Note: Per UW-16(b) minimum inside corner radius r1 = min [1/4*t , 3 mm] = 3 mm

Located on: Shell 1

Liquid static head included: 0 kg/cm2

Nozzle material specification: SA-105 (II-D Metric p. 18, ln. 10)

Nozzle longitudinal joint efficiency: 1

Flange description: 2 inch Class 600 V2 A105 (Nut Stop)

Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)

Flange rated MDMT: -48°C

(UCS-66(b)(1)(b))

(Flange rated MDMT = -63.94444 °C (UCS-68(c) applies.)

Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)

Liquid static head on flange: 0 kg/cm2

ASME B16.5 flange rating MAWP: 77.21 kg/cm2 @ 343.3°C

ASME B16.5 flange rating MAP: 104.11 kg/cm2 @ 21.11°C

ASME B16.5 flange hydro test: 157.04 kg/cm2 @ 21.11°C

Nozzle orientation: 30°

Local vessel minimum thickness: 79 mm

Nozzle center line offset to datum line: 5428 mm

End of nozzle to shell center: 1531.4 mm

Nozzle inside diameter, new: 49.28 mm

Nozzle wall thickness, tn: 45.21 mm

Nozzle minimum wall thickness: 20.64 mm

Nozzle corrosion allowance: 0 mm

Projection available outside vessel, Lpr: 120.65 mm

Projection available outside vessel to flange face, Lf: 152.4 mm

5
Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.

UG-45 Nozzle Wall

UG-37 Area Calculation Summary (cm2 )
Thickness Summary (mm)
For P = 71.14 kg/cm2 @ 343.3 °C
The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.02 20.64

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 18 weld size is adequate

Calculations for internal pressure 71.14 kg/cm2 @ 343.3 °C

Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.06224).

Nozzle UCS-66 governing thk: 45.21 mm

Nozzle rated MDMT: -105 °C

Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(49.28, 24.64 + (25.64 - 0) + (79 - 6))
= 123.28 mm

Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te )

= MIN(2.5*(79 - 6), 2.5*(25.64 - 0) + 33.9)
= 98 mm

te = MIN( 86.86 + 19.57*tan(30) , 19.57*tan(60) )

= 33.9

6
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0.6*P)

= 71.1415*24.64/(1,254.25*1 - 0.6*71.1415)
= 1.45 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0.6*P)
= 71.1415*1,306/(1,315.433*1 - 0.6*71.1415)
= 73 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 18 mm
The weld size t2 is satisfactory.
t1 + t 2 = 24.3 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 1.45 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 79 mm

Wall thickness per UG-16(b): tr3 = 1.5 mm

Standard wall pipe per UG-45(b)(4): tr4 = 5.02 mm

The greater of tr2 or t r3: tr5 = 79 mm

The lesser of tr4 or t r5: tr6 = 5.02 mm

Required per UG-45 is the larger of tr1 or t r6 = 5.02 mm

Available nozzle wall thickness new, t n = 20.64 mm

The nozzle neck thickness is adequate.

7
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45 Nozzle Wall

UG-37 Area Calculation Summary (cm2 )
Thickness Summary (mm)
For P = 82.51 kg/cm2 @ 21.11 °C
The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.02 20.64

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 24 weld size is adequate

Calculations for internal pressure 82.51 kg/cm2 @ 21.11 °C

Parallel Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(49.28, 24.64 + (25.64 - 0) + (79 - 0))
= 129.28 mm

Outer Normal Limits of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te )

= MIN(2.5*(79 - 0), 2.5*(25.64 - 0) + 33.9)
= 98 mm

te = MIN( 86.86 + 19.57*tan(30) , 19.57*tan(60) )

= 33.9

8
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn *E - 0.6*P)

= 82.5063*24.64/(1,407.207*1 - 0.6*82.5063)
= 1.5 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0.6*P)
= 82.5063*1,300/(1,407.207*1 - 0.6*82.5063)
= 79 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 24 mm
The weld size t2 is satisfactory.
t1 + t 2 = 30.3 >= 1.25*tmin

The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 1.5 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 79 mm

Wall thickness per UG-16(b): tr3 = 1.5 mm

Standard wall pipe per UG-45(b)(4): tr4 = 5.02 mm

The greater of tr2 or t r3: tr5 = 79 mm

The lesser of tr4 or t r5: tr6 = 5.02 mm

Required per UG-45 is the larger of tr1 or t r6 = 5.02 mm

Available nozzle wall thickness new, t n = 20.64 mm

The nozzle neck thickness is adequate.

9
PT. BOMA BISMA INDRA (Persero)
Jl. Imam Bonjol No. 18 Pasuruan

Pressure Vessel Design Calculations

Item : Particle Filter Vessel

Vessel No : 610-F-102C
Customer : PT. Petrochina International Jabung, LTD
Designer : Maria Azmi Piscessanella
Date : July 13, 2011
 03 Flange 32" WNRF 600#
ASME Section VIII Division 1, 2010 Edition, Metric

Flange is attached to: 1A Shell Plate (Top)

Flange type: Weld neck integral
Flange material specification: SA-105 (II-D Metric p. 18, ln. 10)
Bolt material specification: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Bolt Description: 2 in Series 8 Thread
Internal design pressure, P: 56.24 kg/cm2 @ 65.56 °C
Required flange thickness: tr= 120.81 mm
Maximum allowable working pressure,
75.53 kg/cm2 @ 65.56 °C
MAWP:
Maximum allowable pressure, MAP: 77.05 kg/cm2 @ 21.1111 °C
Corrosion allowance: Bore = 1.5 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -1.11 °C No impact test performed
Flange material is
Rated MDMT: -36.25 °C
normalized
Material is produced to fine
grain practice
PWHT is not performed
Outside diameter: 32” ASME 16.47 Serie B
Flange Class: 600#
Estimated weight: New = 503.76 kg corroded = 497.45 kg

1
 04 Blind Flange 32" WNRF 600#
ASME Section VIII Division 1, 2010 Edition, Metric

Material specification: SA-105 (II-D Metric p. 18, ln. 10)

Bolted cover impact test exemption temperature from Fig UCS-66M Curve B = 6.48 °C
Fig UCS-66.1M MDMT reduction = 11.8 °C, (coincident ratio = 0.7898459)
UCS-66 governing thickness = 32.51 mm.
Internal design pressure: P = 56.24 kg/cm2 @ 65.56 °C
Outside diameter = 32 “ASME 16.47 Serie B
Flange Class = 600#
Type = Weld neck integral
Corrosion allowance: Inner C = 1.5 mm Outer C = 0 mm
Design MDMT = -1.11 °C No impact test performed
Rated MDMT = -5.32 °C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Category A joints - Seamless No RT
Estimated weight: New = 940.4 kg corr = 929.6 kg

Head diameter, d = 864.88 mm

Cover thickness, t = 130.05 mm

2
 1A Shell Plate
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 25 mm
Internal design pressure: P = 56.24 kg/cm2 @ 65.56 °C

Static liquid head:

Pth = 0.1 kg/cm2 (SG = 1, Hs = 967.19 mm, Horizontal test head)

Corrosion allowance Inner C = 1.5 mm Outer C = 0 mm
Design MDMT = -1.11 °C No impact test performed
Rated MDMT = -29 °C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Spot UW-11(b) Type 1
Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight New = 153.7 kg corr = 144.7 kg

Capacity New = 144.94 liters corr = 146.09 liters

OD = 813 mm

Length Lc = 317 mm

t = 25 mm

Design thickness, (at 65.56 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion

= 56.24*406.5 / (1,407.21*0.85 + 0.40*56.24) + 1.5
= 20.26 mm

Maximum allowable working pressure, (at 65.56 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps

= 1,407.21*0.85*23.5 / (406.5 - 0.40*23.5) - 0
= 70.78 kg/cm2

Maximum allowable pressure, (at 21.11 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t)

= 1,407.21*0.85*25 / (406.5 - 0.40*25)
= 75.42 kg/cm2

3
% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*25 / 394)*(1 - 394 / ¥)

= 3.1726%

The extreme fiber elongation does not exceed 5%.

4
 01 Shell Plate
ASME Section VIII Division 1, 2010 Edition, Metric

Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 24)
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 25 mm
Internal design pressure: P = 56.24 kg/cm2 @ 65.56 °C

Static liquid head:

Pth = 0.1 kg/cm2 (SG = 1, Hs = 967.19 mm, Horizontal test head)

Corrosion allowance Inner C = 1.5 mm Outer C = 0 mm
Design MDMT = -1.11 °C No impact test performed
Rated MDMT = -29 °C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Spot UW-11(b) Type 1
Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight New = 886.7 kg corr = 835 kg

Capacity New = 836.28 liters corr = 842.88 liters

OD = 813 mm

Length Lc = 1,829 mm

t = 25 mm

Design thickness, (at 65.56 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion

= 56.24*406.5 / (1,407.21*0.85 + 0.40*56.24) + 1.5
= 20.26 mm

Maximum allowable working pressure, (at 65.56 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps

= 1,407.21*0.85*23.5 / (406.5 - 0.40*23.5) - 0
= 70.78 kg/cm2

Maximum allowable pressure, (at 21.11 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t)

= 1,407.21*0.85*25 / (406.5 - 0.40*25)
= 75.42 kg/cm2

5
% Extreme fiber elongation - UCS-79(d)

EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*25 / 394)*(1 - 394 / ¥)

= 3.1726%

The extreme fiber elongation does not exceed 5%.

6
 Nozzle 2 (N2)
ASME Section VIII Division 1, 2010 Edition, Metric

tw(lower) = 19 mm

Leg41 = 9 mm

Note: round inside edges per UG-76(c)

Located on: 01 Shell Plate

Liquid static head included: 0 kg/cm2

Nozzle material specification: SA-105 (II-D Metric p. 18, ln. 10)

Nozzle longitudinal joint efficiency: 1

Flange description: 16 inch Class 600 LWN A105

Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)

Flange rated MDMT: -48°C

(UCS-66(b)(1)(b))

Liquid static head on flange: 0 kg/cm2

ASME B16.5 flange rating MAWP: 99.95 kg/cm2 @ 65.56°C

ASME B16.5 flange rating MAP: 104.11 kg/cm2 @ 21.11°C

ASME B16.5 flange hydro test: 157.04 kg/cm2 @ 21.11°C

Nozzle orientation: 195°

Local vessel minimum thickness: 25 mm

Nozzle center line offset to datum line: 1148 mm

End of nozzle to shell center: 558.9 mm

Nozzle inside diameter, new: 406.4 mm

Nozzle nominal wall thickness: 44.45 mm

Nozzle corrosion allowance: 0 mm

Projection available outside vessel, Lpr: 69.85 mm

Projection available outside vessel to flange face, Lf: 152.4 mm

7
Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2 ) UG-45 Nozzle Wall

For P = 59.83 kg/cm2 @ 65.56 °C Thickness Summary (mm)
The opening is adequately reinforced The nozzle passes UG-45

A A A
A1 A2 A3 A5 tre q tmin
required available welds

69.06 69.0605 26.4393 41.8109 -- -- 0.8103 8.86 44.45

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength

68,115 59,977 358,367 89,374 190,053

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6.25 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 17.5 weld size is adequate

Calculations for internal pressure 59.83 kg/cm2 @ 65.56 °C

Nozzle is impact test exempt per UG-20(f).

Nozzle UCS-66 governing thk: 25 mm

Nozzle rated MDMT: -29 °C

Parallel Limits of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(406.4, 203.2 + (44.45 - 0) + (25 - 1.5))
= 406.4 mm

Outer Normal Limits of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te )
= MIN(2.5*(25 - 1.5), 2.5*(44.45 - 0) + 0)
= 58.75 mm

8
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn *E - 0.6*P)

= 59.8268*203.2/(1,407.207*1 - 0.6*59.8268)
= 8.86 mm

Required thickness tr from UG-37(a)

tr = P*Ro /(S*E + 0.4*P)

= 59.8268*406.5/(1,407.207*1 + 0.4*59.8268)
= 16.99 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,407.207, Sv = 1,407.207 kg/cm2

fr1 = lesser of 1 or Sn/Sv = 1

fr2 = lesser of 1 or Sn/Sv = 1
A = d*t r*F + 2*t n*t r*F*(1 - fr1)
= (406.4*16.99*1 + 2*44.45*16.99*1*(1 - 1)) / 100
= 69.06 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 26.4393 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1 )
= (406.4*(1*23.5 - 1*16.99) - 2*44.45*(1*23.5 - 1*16.99)*(1 - 1)) / 100
= 26.4393 cm2

= 2*(t + t n)*(E1*t - F*tr) - 2*t n*(E1 *t - F*t r)*(1 - fr1 )

= (2*(23.5 + 44.45)*(1*23.5 - 1*16.99) - 2*44.45*(1*23.5 - 1*16.99)*(1 - 1)) / 100
= 8.8413 cm2

A2 = smaller of the following= 41.8109 cm2

= 5*(tn - t rn)*fr2*t
= (5*(44.45 - 8.86)*1*23.5) / 100
= 41.8109 cm2

= 2*(tn - t rn)*fr2*Lpr
= (2*(44.45 - 8.86)*1*69.85) / 100
= 49.7128 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0.8103 cm2

9
Area = A1 + A2 + A41
= 26.4393 + 41.8109 + 0.8103
= 69.0605 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 17.5 mm
The weld size t2 is satisfactory.

t1 + t 2 = 23.8 >= 1.25*tmin

The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 8.86 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 18.49 mm

Wall thickness per UG-16(b): tr3 = 1.5 mm

Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm

The greater of tr2 or t r3: tr5 = 18.49 mm

The lesser of tr4 or t r5: tr6 = 8.33 mm

Required per UG-45 is the larger of tr1 or t r6 = 8.86 mm

Available nozzle wall thickness new, t n = 44.45 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension: 0.74*1,407.207 = 1,041.333 kg/cm2

Nozzle wall in shear: 0.7*1,407.207 = 985.045 kg/cm2

Inner fillet weld in shear: 0.49*1,407.207 = 689.532 kg/cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p/2)*Nozzle OD*Leg*Si = (p/2)*495.3*9*689.532 = 48,282 kgf

10
(3) Nozzle wall in shear
(p/2)*Mean nozzle dia*t n*Sn = (p/2)*450.85*44.45*985.045 = 310,084.63 kgf

(4) Groove weld in tension

(p/2)*Nozzle OD*tw*Sg = (p/2)*495.3*17.5*1,041.333 = 141,771.25 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1 *t - F*t r))*Sv

= (6,905.999 - 2,643.93 + 2*44.45*1*(1*23.5 - 1*16.99))*1,407.207
= 68,114.95 kgf

W1-1 = (A2 + A5 + A41 + A42)*Sv

= (4,181.088 + 0 + 81.0321 + 0)*1,407.207
= 59,976.92 kgf

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (4,181.088 + 0 + 81.0321 + 0 + 2*44.45*23.5*1)*1,407.207
= 89,374.19 kgf

Load for path 1-1 lesser of W or W1-1 = 59976.92 kgf

Path 1-1 through (1) & (3) = 48,282 + 310,084.6 = 358,366.62 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 68114.95 kgf

Path 2-2 through (1), (4) = 48,282 + 141,771.3 = 190,053.26 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement

= 2/3 * A = (2/3)*69.06 = 46.04 cm2

Area that is within 75 percent of the limits of reinforcement is:

A1 = larger of 8.8413 or
= (2*limits - d)*(E1 *t - F*t r) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (2*304.8 - 406.4)*(1*23.5 - 1*16.99) - 2*44.45*(1*23.5 - 1*16.99)*(1 - 1)
= 13.22 cm2

Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 13.22 + 41.8109 + 0 + 0.8103 + 0 + 0 + 0
= 55.8412 cm2

The area placement requirements of Appendix 1-7 are satisfied.

11
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-
7(b)(2),(3) and (4).

Rn/R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2 ) UG-45 Nozzle Wall

2
For P = 63.39 kg/cm @ 21.11 °C Thickness Summary (mm)
The opening is adequately reinforced The nozzle passes UG-45

A A A
A1 A2 A3 A5 tre q tmin
required available welds

73.1054 73.1076 28.4948 43.8025 -- -- 0.8103 9.41 44.45

UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength

71,548 62,780 358,367 94,055 202,215

UW-16 Weld Sizing Summary

Required weld Actual weld

Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 6 6.3 weld size is adequate

Nozzle to shell groove (Lower) 17.45 19 weld size is adequate

Calculations for internal pressure 63.39 kg/cm2 @ 21.11 °C

Parallel Limits of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(406.4, 203.2 + (44.45 - 0) + (25 - 0))
= 406.4 mm

Outer Normal Limits of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te )

= MIN(2.5*(25 - 0), 2.5*(44.45 - 0) + 0)
= 62.5 mm

12
Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn *E - 0.6*P)

= 63.3941*203.2/(1,407.207*1 - 0.6*63.3941)
= 9.41 mm

Required thickness tr from UG-37(a)

tr = P*Ro /(S*E + 0.4*P)

= 63.3941*406.5/(1,407.207*1 + 0.4*63.3941)
= 17.99 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,407.207, Sv = 1,407.207 kg/cm2

fr1 = lesser of 1 or Sn/Sv = 1

fr2 = lesser of 1 or Sn/Sv = 1
A = d*t r*F + 2*t n*t r*F*(1 - fr1)
= (406.4*17.99*1 + 2*44.45*17.99*1*(1 - 1)) / 100
= 73.1054 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 28.4948 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1 )
= (406.4*(1*25 - 1*17.99) - 2*44.45*(1*25 - 1*17.99)*(1 - 1)) / 100
= 28.4948 cm2

= 2*(t + t n)*(E1*t - F*tr) - 2*t n*(E1 *t - F*t r)*(1 - fr1 )

= (2*(25 + 44.45)*(1*25 - 1*17.99) - 2*44.45*(1*25 - 1*17.99)*(1 - 1)) / 100
= 9.7387 cm2

A2 = smaller of the following= 43.8025 cm2

= 5*(tn - t rn)*fr2*t
= (5*(44.45 - 9.41)*1*25) / 100
= 43.8025 cm2

= 2*(tn - t rn)*fr2*Lpr
= (2*(44.45 - 9.41)*1*69.85) / 100
= 48.9535 cm2

A41 = Leg2*fr2
= (92*1) / 100
= 0.8103 cm2

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Area = A1 + A2 + A41
= 28.4948 + 43.8025 + 0.8103
= 73.1076 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check

tmin = lesser of 19 mm or t n or t = 19 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The weld size t1 is satisfactory.
t2(actual) = 19 mm
The weld size t2 is satisfactory.

t1 + t 2 = 25.3 >= 1.25*tmin

The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 9.41 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 17.99 mm

Wall thickness per UG-16(b): tr3 = 1.5 mm

Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm

The greater of tr2 or t r3: tr5 = 17.99 mm

The lesser of tr4 or t r5: tr6 = 8.33 mm

Required per UG-45 is the larger of tr1 or t r6 = 9.41 mm

Available nozzle wall thickness new, t n = 44.45 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension: 0.74*1,407.207 = 1,041.333 kg/cm2

Nozzle wall in shear: 0.7*1,407.207 = 985.045 kg/cm2

Inner fillet weld in shear: 0.49*1,407.207 = 689.532 kg/cm2

Strength of welded joints:

(1) Inner fillet weld in shear

(p/2)*Nozzle OD*Leg*Si = (p/2)*495.3*9*689.532 = 48,282 kgf

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(3) Nozzle wall in shear
(p/2)*Mean nozzle dia*t n*Sn = (p/2)*450.85*44.45*985.045 = 310,084.63 kgf

(4) Groove weld in tension

(p/2)*Nozzle OD*tw*Sg = (p/2)*495.3*19*1,041.333 = 153,933.1 kgf

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1 *t - F*t r))*Sv

= (7,310.54 - 2,849.478 + 2*44.45*1*(1*25 - 1*17.99))*1,407.207
= 71,547.85 kgf

W1-1 = (A2 + A5 + A41 + A42)*Sv

= (4,380.249 + 0 + 81.0321 + 0)*1,407.207
= 62,779.53 kgf

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (4,380.249 + 0 + 81.0321 + 0 + 2*44.45*25*1)*1,407.207
= 94,054.74 kgf

Load for path 1-1 lesser of W or W1-1 = 62779.53 kgf

Path 1-1 through (1) & (3) = 48,282 + 310,084.6 = 358,366.62 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 71547.85 kgf

Path 2-2 through (1), (4) = 48,282 + 153,933.1 = 202,215.1 kgf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement

= 2/3 * A = (2/3)*73.1054 = 48.7369 cm2

Area that is within 75 percent of the limits of reinforcement is:

A1 = larger of 9.7387 or
= (2*limits - d)*(E1 *t - F*t r) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= (2*304.8 - 406.4)*(1*25 - 1*17.99) - 2*44.45*(1*25 - 1*17.99)*(1 - 1)
= 14.2471 cm2

Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 14.2471 + 43.8025 + 0 + 0.8103 + 0 + 0 + 0
= 58.8599 cm2

The area placement requirements of Appendix 1-7 are satisfied.

15
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-
7(b)(2),(3) and (4).

Rn/R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).

16